EXHIBIT A - TECHNICAL SPECIFICATIONS.pdf

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Attached to
TRANSMISSION KITS (VOITH TO ALLISON)
Solicitation number
DR145475
Issued by
California

About this file

This is a Technical Specification document issued by the Los Angeles County Metropolitan Transportation Authority (Metro) for the procurement of Transmission Conversion Kits designed for fleet modernization. The specification details the requirements for Allison B400R transmission conversion kits (Metro Part Number 200226) that will be installed in 40-foot El Dorado National heavy-duty transit buses manufactured between 2019 and 2022. The contract requires a minimum of 200 kits over multiple years with a potential total of 554 units. The kits must be complete, ready-for-installation assemblies featuring the B400R Allison transmission (Assembly #E035362) with six forward speeds, one reverse speed, and a net input power rating of 300 horsepower and 925 pound-feet of torque. Deliveries shall be made in shipments of no more than 17 kits at a time unless Metro authorizes otherwise. The specification requires bidders to provide one set of maintenance and parts manuals in both hard copy and electronic PDF formats for every 50 kits delivered, along with a list of recommended diagnostic tools and software. Bidders must also make qualified technical staff available to assist with initial installation and troubleshooting activities.

The contractor shall provide a minimum three-year warranty from the in-service date following installation, with the contractor bearing all freight costs for warranty-related returns to Metro's facilities. The specification establishes performance requirements based on APTA standards for acceleration benchmarks with the bus loaded to 1.5 times curb weight. Should transmission failures exceed 20 percent of total kits delivered, Metro may require the contractor to repair or replace all failed units and implement a corrective action program to prevent recurrence, with such failures potentially resulting in contract termination at Metro's discretion. All kit contents and subcomponents must be new, and the successful bidder assumes full responsibility for ensuring each shipment meets all stated technical specifications.

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LOS ANGELES COUNTY METROPOLITAN TRANSPORTATION AUTHORITY

EXHIBIT A

TECHNICAL SPECIFICATION FOR TRANSMISSION CONVERSION KITS

(Metro Part Number 200226)

September 2, 2026

TECHNICAL SPECIFICATION FOR TRANSMISSION CONVERSION KITS

The following represents the Metro's technical specifications for ALLISON TRANSMISSION

CONVERSION KITS.

By responding to this IFB, Bidder represents that the product(s) offered are in full compliance with the technical specifications at the time of bid opening.

1.0 SCOPE

1.1 This specification covers the requirements for Transmission Conversion Kits (Kits) that will be used by the Los Angeles County Metropolitan Transportation Authority (Metro) for the operation of buses in the South Coast Basin.

1.2 The Kits shall be installed by Metro personnel as part of an ongoing program to re-configure its fleet of 40-foot El Dorado National (ENC) heavy duty transit buses, model years 2019 thru 2022. The GVWR of the bus to be re-configured is 43,860 lbs.

1.3 The transmission conversion Kits shall include the current model year B400R Allison transmission with the assembly number of E035362 and related installation accessories.

1.4 This contract is for the supply of transmission conversion Kits. The minimum number of Kits required is two hundred (200) over multiple years with a potential of 554 total Kits.

2.0 GENERAL REQUIREMENTS

2.1 The transmission conversion Kits shall be heavy duty transmissions rated for the horsepower and torque to meet the performance requirements specified In Table

1. Testing, if needed, will be conducted with the Kit supplier on the first bus loaded to 1.5 times the curb weight to verify performance.

2.2 The Kits shall be complete assemblies ready for installation into Metro buses. All items included in the Kits shall be new and assembled ready for installation into the Metro bus.

2.3 One set of Maintenance manuals, to include wiring and hydraulic diagrams required to diagnose, troubleshoot and repair the proposed B400R transmission for every 50 Kits delivered. Manuels to be in hard copy (book) format and in electronic PDF format where available. PDF format provided will not require a hard copy of the manual(s).

2.4 One complete set of parts manuals specific to the B400R transmission assembly shall be provided for every 50 Kits delivered. Manuels to be in hard copy (book) format and in electronic PDF format where available. PDF format provided will not require a hard copy of the manual(s).

2.5 Bidder shall provide Metro with a list of recommended diagnostic tools, software, and any special tools required to maintain the transmissions at the time of bid submittal.

2.6 Bidder shall make available to Metro, qualified technical staff to assist in the initial installation and troubleshooting of the Kits to be installed in Metro's buses.

2.7 The successful bidder and/or its supplier shall be fully responsible for all shipments to ensure that each shipment meets this specification.

2.8 Delivery rate shall be in shipments of no more than 17 Kits at a time unless prior authorization is obtained from Metro.

2.9 Kits contents shall include the following

1. Six Generation B400R Allison Transmission (Assy #E035362)

2. TC 418 Torque converter

3. Net input power 300HP

4. Full load governed input speed 2200 RPM

5. Net input torque 925 lb. ft.

6. 6 forward speeds and 1 reverse speed

7. SAE #2 converter housing

8. Output retarder, no Tacho drive

9. Direct mounted integral sump oil cooler, retarder

10. 5th Gen TCM and TCM calibration

11. Accumulator capacity 0.9 liters

12. 5th Gen PBS-Push button selector

13. 1710 half round yoke

14. (2) 90-degree elbows

15. Engine adapter kit - to include the following:

1. Flexplate Assy – 29512126 (1)

2. Flexplate – 29512127 (3)

3. Hub Adapter – 29512125 (1)

4. Wear Plate – 29512128 (1)

5. HX HD Patchlock Bolt M6x1.0x14 – 29513734 (2)

3.0 WARRANTY

3.1 The Contractor shall warrant the transmissions for a minimum of 3 years from the in-service date after installation into a bus. Specific warranty provisions for parts excluded from warranty coverage shall be clearly identified by the bidder at the time of b id-submittal. Latent or patent defects identified in the transmission or its subcomponents after installation and prior to the end of the warranty period shall be Identified and a resolution agreement mutually agreed upon. Failed component replacements shall assume the balance of the original component warranty.

3.2 In the event that the transmission and/or subcomponents under warranty have to be returned to the Contractor, the Contractor shall bear all freight costs to and from Metro's facilities.

3.3 In the event Metro identifies failure of the Kits exceeding 20% of the total Kits delivered, Metro shall notify the Contractor, and the Contractor shall schedule the repair or replacement of 100% of all failed Kits or its subcomponents in kind. After repairing or replacing the failed Kits or its subcomponents, the contractor shall promptly undertake and implement a work program that is designed to prevent the occurrence of the same failure in all other Kits or its subcomponents delivered under this contract. A 20% failure rate of Kits or its subcomponents may, at Metro's sole option, result in termination of the contract.

3.4 The Contractor shall be the point of contact and responsible party in all warranty matters.

TABLE 1 - PERFORMANCE REQUIREMENTS

APTA white book on a bus loaded to 1.5 times curb weight

Speed

(MPH)

Elapsed Time

0-10 5.6 0-20 11.0 0-30 20.0 0-40 31.

0-50 60.0

TABLE 1 - PERFORMANCE REQUIREMENTS

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