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NHARNG LEBANON READINESS CENTER – DOOR REPLACEMENT
Solicitation number
RFB-DMAVS-2027-02
Issued by
New Hampshire

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NHARNG Lebanon Readiness Center – Door Replacement Project Manual

This Project Manual serves the New Hampshire Army National Guard (NHARNG) for the Lebanon Readiness Center Door Replacement project. The project involves the replacement of doors and related hardware at the NHARNG Lebanon Readiness Center facility in Lebanon, New Hampshire. The manual provides comprehensive technical specifications, construction standards, and project requirements for bidders undertaking this renovation work. The document establishes the scope of work, general conditions, technical specifications, and drawings necessary for contractors to prepare accurate bids and execute the door replacement project in compliance with applicable codes and standards.

The Project Manual contains detailed construction specifications including materials, installation methods, quality standards, and performance requirements for the door replacement work. The manual references applicable building codes, industry standards, and regulatory requirements that govern the project execution. It establishes the framework for contractor compliance, quality assurance, and project administration throughout the construction phase. The document serves as the primary technical reference for all bidders and the selected contractor to ensure uniform interpretation of project requirements and consistent delivery of the specified work.

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PROJECT MANUAL

TECHNICAL SPECIFICATIONS

EXTERIOR DOOR UPGRADES

LEBANON READINESS CENTER

174 HEATER ROAD

LEBANON, NEW HAMPSHIRE 03766

DEPARTMENT OF MILITARY AFFAIRS

AND VERTERANS SERVICES

1 MINUTEMAN WAY

CONCORD, NEW HAMPSHIRE 03301

ISSUED FOR CONSTRUCTION

TTG PROJECT NO. 5474

JUNE 10, 2026

NHARNG - EXTERIOR DOOR UPGRADES

Lebanon, New Hampshire

Issued for Construction 06/10/2026

TURNER GROUP

Project Number: 5474

TABLE OF CONTENTS

00 01 10 - 1

EXTERIOR DOOR UPGRADES

LEBANON READINESS CENTER

174 Heater Road, Lebanon NH 03766

DEPARTMENT OF MILITARY AFFAIRS AND VETERANS SERVICES

1 Minuteman Way, Concord NH 03301

PROCUREMENT AND CONTRACTING REQUIREMENTS GROUP

DIVISION 00 – PROCUREMENT AND CONTRACTING REQUIREMENTS

INTRODUCTORY INFORMATION

00 00 00 Cover

00 01 10 Table of Contents

TECHNICAL SPECIFICATIONS

DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES

06 10 00 ROUGH CARPENTRY

DIVISION 07 - THERMAL AND MOISTURE PROTECTION

07 21 00 THERMAL INSULATION

07 92 00 JOINT SEALANTS

DIVISION 08 - OPENINGS

08 11 13 HOLLOW METAL DOORS AND FRAMES

08 71 00 DOOR HARDWARE

08 88 53 SECURITY GLAZING

DIVISION 09 - FINISHES

09 91 14 EXTERIOR PAINTING (MPI STANDARDS)

09 91 24 INTERIOR PAINTING (MPI STANDARDS)

00 01 10 - 2

CONSTRUCTION DRAWINGS

COVER SHEET

SHEET D1.1 DEMOLITION FLOOR PLAN

SHEET A1.1 FLOOR PLAN

SHEET A1.2 EXTERIOR ELEVATIONS

SHEET A2.1 DOOR SCHEDULE & DETAILS

END OF TABLE OF CONTENTS

ROUGH CARPENTRY

06 10 00 - 1

SECTION 06 10 00 - ROUGH CARPENTRY

PART 1 - GENERAL

1.1 SUMMARY

A. Section Includes:

1. Wood products.

2. Wood-preservative-treated lumber.

3. Fire-retardant-treated lumber.

4. Dimension lumber framing.

5. Miscellaneous lumber.

6. Plywood backing panels.

B. Related Requirements:

1. Section 061533 "Wood Patio Decking" for elevated decks, including support framing.

2. Section 061600 "Sheathing" for sheathing, subflooring, and underlayment.

3. Section 061753 "Shop-Fabricated Wood Trusses" for wood trusses made from dimension lumber.

4. Section 064013 "Exterior Architectural Woodwork" for exterior wood stairs and railings.

5. Section 064023 "Interior Architectural Woodwork" for interior wood stairs and railings.

6. Section 313116 "Termite Control" for site application of borate treatment to wood framing.

1.2 DEFINITIONS

A. Boards or Strips: Lumber of less than 2 inches nominal size in least dimension.

B. Dimension Lumber: Lumber of 2 inches nominal size or greater but less than 5 inches nominal size in least dimension.

C. Exposed Framing: Framing not concealed by other construction.

D. Lumber grading agencies, and abbreviations used to reference them, include the following:

1. NeLMA: Northeastern Lumber Manufacturers' Association.

2. NLGA: National Lumber Grades Authority.

3. SPIB: The Southern Pine Inspection Bureau.

4. WCLIB: West Coast Lumber Inspection Bureau.

5. WWPA: Western Wood Products Association.

06 10 00 - 2

1.3 ACTION SUBMITTALS

A. Product Data: For each type of process and factory-fabricated product. Indicate component materials and dimensions and include construction and application details.

1. Include data for wood-preservative treatment from chemical treatment manufacturer and certification by treating plant that treated materials comply with requirements. Indicate type of preservative used and net amount of preservative retained.

2. Include data for fire-retardant treatment from chemical treatment manufacturer and certification by treating plant that treated materials comply with requirements.

Include physical properties of treated materials based on testing by a qualified independent testing agency.

3. For fire-retardant treatments, include physical properties of treated lumber both before and after exposure to elevated temperatures, based on testing by a qualified independent testing agency in accordance with ASTM D5664.

4. For products receiving a waterborne treatment, include statement that moisture content of treated materials was reduced to levels specified before shipment to Project site.

1.4 INFORMATIONAL SUBMITTALS

A. Material Certificates:

1. For dimension lumber specified to comply with minimum allowable unit stresses.

Indicate species and grade selected for each use and design values approved by the ALSC Board of Review.

2. For preservative-treated wood products. Indicate type of preservative used and net amount of preservative retained.

1.5 DELIVERY, STORAGE, AND HANDLING

A. Stack wood products flat with spacers beneath and between each bundle to provide air circulation. Protect wood products from weather by covering with waterproof sheeting, securely anchored. Provide for air circulation around stacks and under coverings.

PART 2 - PRODUCTS

2.1 WOOD-PRESERVATIVE-TREATED LUMBER

A. Preservative Treatment by Pressure Process: AWPA U1, Use categories as follows:

1. UC1: Interior construction not in contact with ground or subject to moisture.

Include the following items:

a. Wood sills, sleepers, blocking, furring, and similar concealed members in contact with masonry or concrete.

b. Wood framing and furring attached directly to the interior of below-grade

06 10 00 - 3 exterior masonry or concrete walls.

c. Wood floor plates that are installed over concrete slabs-on-grade.

d. Wood furniture.

e. Wood millwork.

2. UC2: Interior construction not in contact with ground but may be subject to moisture. Include all rough carpentry.

a. Wood sills, sleepers, blocking, furring, and similar concealed members in contact with masonry or concrete.

b. Wood framing and furring attached directly to the interior of below-grade exterior masonry or concrete walls.

c. Wood floor plates that are installed over concrete slabs-on-grade.

d. Wood millwork.

e. Wood flooring.

3. Preservative Chemicals: Acceptable to authorities having jurisdiction and containing no arsenic or chromium. Do not use inorganic boron (SBX) for sill plates.

4. For exposed items indicated to receive a stained or natural finish, chemical formulations are not to require incising, contain colorants, bleed through, or otherwise adversely affect finishes.

5. After treatment, redry dimension lumber to 19 percent maximum moisture content.

B. Kiln-dry lumber after treatment to a maximum moisture content of 19 percent. Do not use material that is warped or that does not comply with requirements for untreated material.

C. Mark lumber with treatment quality mark of an inspection agency approved by the ALSC Board of Review.

D. Application: Treat all rough carpentry unless otherwise indicated.

1. Wood cants, nailers, curbs, equipment support bases, blocking, stripping, and similar members in connection with roofing, flashing, vapor barriers, and waterproofing.

2. Wood sills, sleepers, blocking, furring, and similar concealed members in contact with masonry or concrete.

3. Wood framing and furring attached directly to the interior of below-grade exterior masonry or concrete walls.

4. Wood framing members that are less than 18 inches above the ground in crawlspaces or unexcavated areas.

5. Wood floor plates that are installed over concrete slabs-on-grade.

2.2 MISCELLANEOUS LUMBER

A. Provide miscellaneous lumber indicated and lumber for support or attachment of other construction, including the following:

06 10 00 - 4

1. Blocking.

2. Nailers.

3. Furring.

B. Dimension Lumber Items: Construction or No. 2 grade lumber of any of the following species:

1. Spruce-pine-fir; NLGA.

2. Northern species; NLGA.

3. Eastern softwoods; NeLMA.

C. Concealed Boards: 19 percent maximum moisture content and any of the following species and grades:

1. Hem-fir or hem-fir (north); Construction or No. 2 Common grade; NLGA, WCLIB, or WWPA.

2. Eastern softwoods; No. 2 Common grade; NeLMA.

3. Northern species; No. 2 Common grade; NLGA.

D. For blocking not used for attachment of other construction, Utility, Stud, or No. 3 grade lumber of any species may be used provided that it is cut and selected to eliminate defects that will interfere with its attachment and purpose.

E. For furring strips for installing plywood or hardboard paneling, select boards with no knots capable of producing bent-over nails and damage to paneling.

2.3 PLYWOOD BACKING PANELS

A. Equipment Backing Panels: Plywood, DOC PS 1, Exterior, C-C Plugged, fire-retardant treated, in thickness indicated or, if not indicated, not less than 3/4-inch nominal thickness.

2.4 FASTENERS

A. General: Fasteners are to be of size and type indicated and comply with requirements specified in this article for material and manufacture. Provide nails or screws, in sufficient length, to penetrate not less than 1-1/2 inches into wood substrate.

1. Where rough carpentry is exposed to weather, in ground contact, pressure-preservative treated, or in area of high relative humidity, provide fasteners with hot-dip zinc coating complying with ASTM A153/A153M or ASTM F2329.

B. Nails, Brads, and Staples: ASTM F1667.

C. Power-Driven Fasteners: Fastener systems with an evaluation report acceptable to authorities having jurisdiction, based on ICC-ES AC70.

D. Post-Installed Anchors: Fastener systems with an evaluation report acceptable to authorities having jurisdiction, based on ICC-ES AC01 as appropriate for the substrate.

06 10 00 - 5

2.5 MISCELLANEOUS MATERIALS

A. Sill-Sealer Gaskets:

1. Closed-cell neoprene foam, 1/4 inch thick, selected from manufacturer's standard widths to suit width of sill members indicated.

B. Flexible Flashing: Composite, self-adhesive, flashing product consisting of a pliable, butyl rubber compound, bonded to a high-density polyethylene film, aluminum foil, or spunbonded polyolefin to produce an overall thickness of not less than 0.025 inch.

C. Adhesives for Gluing Furring and Sleepers to Concrete or Masonry: Formulation complying with ASTM D3498 that is approved for use indicated by adhesive manufacturer.

D. Water-Repellent Preservative: NWWDA-tested and -accepted formulation containing 3-iodo-2-propynyl butyl carbamate, combined with an insecticide containing chloropyrifos as its active ingredient.

PART 3 - EXECUTION

3.1 INSTALLATION

A. Framing Standard: Comply with AF&PA's WCD 1, "Details for Conventional Wood Frame Construction," unless otherwise indicated.

B. Set work to required levels and lines, with members plumb, true to line, cut, and fitted.

Fit rough carpentry accurately to other construction. Locate furring, nailers, blocking, grounds, and similar supports to comply with requirements for attaching other construction.

C. Install plywood backing panels by fastening to studs; coordinate locations with utilities requiring backing panels. Install fire-retardant-treated plywood backing panels with classification marking of testing agency exposed to view.

D. Install metal framing anchors to comply with manufacturer's written instructions. Install fasteners through each fastener hole.

E. Install sill sealer gasket to form continuous seal between sill plates and foundation walls.

F. Do not splice structural members between supports unless otherwise indicated.

G. Provide blocking and framing as indicated and as required to support facing materials, fixtures, specialty items, and trim.

1. Provide metal clips for fastening gypsum board or lath at corners and intersections where framing or blocking does not provide a surface for fastening edges of panels. Space clips not more than 16 inches o.c.

06 10 00 - 6

H. Sort and select lumber so that natural characteristics do not interfere with installation or with fastening other materials to lumber. Do not use materials with defects that interfere with function of member or pieces that are too small to use with minimum number of joints or optimum joint arrangement.

I. Comply with AWPA M4 for applying field treatment to cut surfaces of preservative-treated lumber.

1. Use inorganic boron for items that are continuously protected from liquid water.

2. Use copper naphthenate for items not continuously protected from liquid water.

J. Where wood-preservative-treated lumber is installed adjacent to metal decking, install continuous flexible flashing separator between wood and metal decking.

K. Securely attach rough carpentry work to substrate by anchoring and fastening as indicated, complying with the following:

1. Table 2304.10.1, "Fastening Schedule," in ICC's International Building Code

(IBC).

2. ICC-ES evaluation report for fastener.

L. Use steel common nails unless otherwise indicated. Select fasteners of size that will not fully penetrate members where opposite side will be exposed to view or will receive finish materials. Make tight connections between members. Install fasteners without splitting wood. Drive nails snug but do not countersink nail heads unless otherwise indicated.

3.2 INSTALLATION OF WOOD BLOCKING AND NAILERS

A. Install where indicated and where required for attaching other work. Form to shapes indicated and cut as required for true line and level of attached work. Coordinate locations with other work involved.

B. Attach wood blocking to substrates to support applied loading. Recess bolts and nuts flush with surfaces unless otherwise indicated.

C. Attach wood roofing nailers securely to substrate to resist the designed outward and upward wind loads indicated on Drawings and in accordance with ANSI/SPRI ED-1, Tables A6 and A7.

D. Provide permanent grounds of dressed, pressure-preservative-treated, key-beveled lumber not less than 1-1/2 inches wide and of thickness required to bring face of ground to exact thickness of finish material. Remove temporary grounds when no longer required.

3.3 PROTECTION

A. Protect wood that has been treated with inorganic boron (SBX) from weather. If, despite protection, inorganic boron-treated wood becomes wet, apply EPA-registered

06 10 00 - 7 borate treatment. Apply borate solution by spraying to comply with EPA-registered label.

END OF SECTION 06 10 00

THERMAL INSULATION

07 21 00 - 1

SECTION 07 21 00 - THERMAL INSULATION

1.1 SUMMARY

A. Section Includes:

1. Mineral-wool blanket insulation.

2. Accessories.

1.2 ACTION SUBMITTALS

A. Product Data: For each type of specified product.

B. See Division 01 for contract BABA compliance requirements. Provide documentation with the submittal package confirming BABA compliance of materials and assemblies.

Submittals without BABA compliance documentation will not be reviewed and will be returned as INCOMPLETE. Compliance with BABA requirements is the responsibility of the contractor / supplier at time of submittals / purchase.

1.3 DELIVERY, STORAGE, AND HANDLING

A. Protect insulation materials from physical damage and from deterioration due to moisture, soiling, and other sources. Store inside and in a dry location. Comply with manufacturer's written instructions for handling, storing, and protecting during installation.

B. Protect foam-plastic board insulation as follows:

1. Do not expose to sunlight except to necessary extent for period of installation and concealment.

2. Protect against ignition at all times. Do not deliver foam-plastic board materials to Project site until just before installation.

3. Quickly complete installation and concealment of foam-plastic board insulation in each area of construction.

PART 2 - PRODUCTS

2.1 PERFORMANCE REQUIREMENTS

A. Surface-Burning Characteristics: Maximum flame-spread and smoke-developed indexes less than Class A, 25 and 450 when tested in accordance with ASTM E84.

B. Fire-Resistance Ratings: Comply with ASTM E119 or UL 263; testing by a qualified

07 21 00 - 2 testing agency. Identify products with appropriate markings of applicable testing agency.

1. Indicate design designations from UL's "Fire Resistance Directory" or from listings of another qualified testing agency.

C. Fire Propagation Characteristics: Passes NFPA 285 testing as part of an approved assembly.

D. Labeling: Provide identification of mark indicating R-value of each piece of insulation 12 inches and wider in width.

E. Thermal-Resistance Value (R-Value): 3.4 R-value per inch in accordance with ASTM C518.

F. Verify insulation complies with VOC emissions evaluation criteria.

G. Verify adhesive complies with VOC emissions evaluation criteria.

2.2 MINERAL-WOOL BLANKET INSULATION

A. Mineral-Wool Blanket Insulation, Unfaced: ASTM C665, Type I; complying with ASTM E136 for combustion characteristics.

2.3 ACCESSORIES

A. Insulation for Miscellaneous Voids:

1. Mineral-wool loose fill insulation: ASTM C665, Type I,

2. Spray-Applied Polyurethane Foam Insulation: ASTM C1029, Type II, closed cell, with maximum flame-spread and smoke-developed indexes of 75 and 450, respectively, in accordance with ASTM E84.

B. Miscellaneous Application Accessories:

1. Detailing Foam Insulation for Voids: Urethane foam complying with AAMA 812, low expansion pressure suitable for filling insulation gaps and voids adjacent to openings to protect against water, air, and sound intrusion.

PART 3 - EXECUTION

3.1 PREPARATION

A. Clean substrates of substances that are harmful to insulation, including removing projections capable of puncturing insulation or vapor retarders, or those that interfere with insulation attachment.

07 21 00 - 3

3.2 INSTALLATION, GENERAL

A. Comply with insulation manufacturer's written instructions applicable to products, applications and applicable codes.

B. Install insulation that is undamaged, dry, and unsoiled and that has not been left exposed to ice, rain, or snow at any time.

C. Install insulation with manufacturer's R-value label exposed after insulation is installed.

D. Extend insulation to envelop entire area to be insulated. Fit tightly around obstructions and fill voids with insulation. Remove projections that interfere with placement.

E. Provide sizes to fit applications and selected from manufacturer's standard thicknesses, widths, and lengths. Apply single layer of insulation units unless multiple layers are otherwise shown or required to make up total thickness or to achieve R-value.

3.3 INSTALLATION OF INSULATION IN FRAMED CONSTRUCTION

A. Miscellaneous Voids: Install insulation in miscellaneous voids and cavity spaces where required to prevent gaps in insulation using the following materials:

1. Mineral-wool Insulation: Compact to approximately 40 percent of normal maximum volume equaling a density of approximately 2.5 lb/cu. ft.

2. Detailing Foam Insulation for Voids: Apply in accordance with manufacturer's written instructions.

3.4 PROTECTION

A. Protect installed insulation from damage due to harmful weather exposures, physical abuse, and other causes.

B. Provide temporary coverings or enclosures where insulation is subject to abuse and cannot be concealed and protected by permanent construction immediately after installation.

END OF SECTION 07 21 00

JOINT SEALANTS

07 92 00 - 1

SECTION 07 92 00 - JOINT SEALANTS

1.1 SUMMARY

A. Section Includes:

1. Silicone joint sealants.

2. Nonstaining silicone joint sealants.

3. Latex joint sealants.

1.2 ACTION SUBMITTALS

A. Product Data:

1. Silicone joint sealants.

2. Nonstaining silicone joint sealants.

3. Latex joint sealants.

B. See Division 01 for contract BABA compliance requirements. Provide documentation with the submittal package confirming BABA compliance of materials and assemblies.

Submittals without BABA compliance documentation will not be reviewed and will be returned as INCOMPLETE. Compliance with BABA requirements is the responsibility of the contractor / supplier at time of submittals / purchase

C. Samples for Initial Selection: Manufacturer's standard color charts consisting of strips of cured sealants showing the full range of colors available for each product exposed to view.

D. Joint-Sealant Schedule: Include the following information:

1. Joint-sealant application, joint location, and designation.

2. Joint-sealant manufacturer and product name.

3. Joint-sealant formulation.

4. Joint-sealant color.

1.3 CLOSEOUT SUBMITTALS

A. Installer's special warranties.

1.4 QUALITY ASSURANCE

A. Installer Qualifications: Authorized representative who is trained and approved by manufacturer.

07 92 00 - 2

1.5 MOCKUPS

A. Install sealant in mockups of assemblies specified in other Sections that are indicated to receive joint sealants specified in this Section. Use materials and installation methods specified in this Section.

1.6 FIELD CONDITIONS

A. Do not proceed with installation of joint sealants under the following conditions:

1. When ambient and substrate temperature conditions are outside limits permitted by joint-sealant manufacturer or are below 40 deg F.

2. When joint substrates are wet.

3. Where joint widths are less than those allowed by joint-sealant manufacturer for applications indicated.

4. Where contaminants capable of interfering with adhesion have not yet been removed from joint substrates.

1.7 WARRANTY

A. Special Installer's Warranty: Installer agrees to repair or replace joint sealants that do not comply with performance and other requirements specified in this Section within specified warranty period.

1. Warranty Period: Two years from date of Substantial Completion.

B. Special warranties specified in this article exclude deterioration or failure of joint sealants from the following:

1. Movement of the structure caused by stresses on the sealant exceeding sealant manufacturer's written specifications for sealant elongation and compression.

2. Disintegration of joint substrates from causes exceeding design specifications.

3. Mechanical damage caused by individuals, tools, or other outside agents.

4. Changes in sealant appearance caused by accumulation of dirt or other atmospheric contaminants.

PART 2 - PRODUCTS

2.1 SOURCE LIMITATIONS

A. Obtain joint sealants from single manufacturer for each sealant type.

B. Products listed in this specification comply with BABA (Build America, Buy America Act) at the time the specification was written. Compliance with BABA requirements is the responsibility of the supplier at time of submittals / purchase.

07 92 00 - 3

2.2 JOINT SEALANTS, GENERAL

A. Compatibility: Provide joint sealants, backings, and other related materials that are compatible with one another and with joint substrates under conditions of service and application, as demonstrated by joint-sealant manufacturer, based on testing and field experience.

B. Colors of Exposed Joint Sealants: As selected by Architect from manufacturer's full range.

2.3 SILICONE JOINT SEALANTS

A. Silicone, S, NS, 50, NT (TYPE 1): Single-component, nonsag, plus 50 percent and minus 50 percent movement capability, nontraffic-use, neutral-curing silicone joint sealant; ASTM C920, Type S, Grade NS, Class 50, Use NT.

1. Basis-of-Design Product: Subject to compliance with requirements, provide The Dow Corporation; Dowsil 791 Silicone Weatherproofing Sealant or comparable product by one of the following:

a. GE Construction Sealants; Momentive Performance Materials Inc.

b. Pecora Corporation

c. Sika Corporation - Building Components

d. Tremco

B. Silicone, S, NS, 100/50, T, NT: Single-component, nonsag, plus 100 percent and minus 50 percent movement capability, traffic- and nontraffic-use, neutral-curing silicone joint sealant; ASTM C920, Type S, Grade NS, Class 100/50, Uses T and NT.

1. Basis-of-Design Product: Subject to compliance with requirements, provide The Dow Chemical Company; Dowsil 790 Silicone Building Sealant or comparable product by one of the following:

a. Pecora Corporation

b. The Dow Chemical Company

c. Sika Corporation

d. Tremco

2.4 NONSTAINING SILICONE JOINT SEALANTS

A. Nonstaining Joint Sealants: No staining of substrates when tested in accordance with

ASTM C1248.

2.5 POLYURETHANE FOAM SEALANT

A. Polyurethane Foam Sealant: ASTM C1620, minimally expanding, low pressure-build, flexible polyurethane foam.

1. Basis-of-Design Product: Subject to compliance with requirements, provide

07 92 00 - 4

Dupont, Great Stuff Pro Window & Door Polyurethane Foam Sealant or comparable product by one of the following:

a. DAP Global Inc.

b. Henkel Corporation

2. Pressure-build: Conform to AAMA 812-04.

3. UL Classification: UL 723.

4. Compressive Strength, parrallel to rise: 3.0 psi

5. Density: ASTM D2126, 1.2 pcf

6. Flame Spread / Smoke Developing: ASTM E84, 10/20

7. Open Cell Content: ASTM< D6226, < 75%

2.6 JOINT-SEALANT BACKING

A. Cylindrical Sealant Backings: ASTM C1330, or any of the preceding types, as approved in writing by joint-sealant manufacturer for joint application indicated, and of size and density to control sealant depth and otherwise contribute to producing optimum sealant performance.

B. Bond-Breaker Tape: Polyethylene tape or other plastic tape recommended by sealant manufacturer for preventing sealant from adhering to rigid, inflexible joint-filler materials or joint surfaces at back of joint. Provide self-adhesive tape where applicable.

2.7 MISCELLANEOUS MATERIALS

A. Primer: Material recommended by joint-sealant manufacturer where required for adhesion of sealant to joint substrates indicated, as determined from preconstruction joint-sealant-substrate tests and field tests.

B. Cleaners for Nonporous Surfaces: Chemical cleaners acceptable to manufacturers of sealants and sealant backing materials, free of oily residues or other substances capable of staining or harming joint substrates and adjacent nonporous surfaces in any way, and formulated to promote optimum adhesion of sealants to joint substrates.

C. Masking Tape: Nonstaining, nonabsorbent material compatible with joint sealants and surfaces adjacent to joints.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine joints indicated to receive joint sealants, with Installer present, for compliance with requirements for joint configuration, installation tolerances, and other conditions affecting performance of the Work.

B. Proceed with installation only after unsatisfactory conditions have been corrected.

07 92 00 - 5

3.2 PREPARATION

A. Surface Cleaning of Joints: Clean out joints immediately before installing joint sealants to comply with joint-sealant manufacturer's written instructions and the following requirements:

1. Remove all foreign material from joint substrates that could interfere with adhesion of joint sealant, including dust, paints (except for permanent, protective coatings tested and approved for sealant adhesion and compatibility by sealant manufacturer), old joint sealants, oil, grease, waterproofing, water repellents, water, surface dirt, and frost.

2. Clean porous joint substrate surfaces by brushing, grinding, mechanical abrading, or a combination of these methods to produce a clean, sound substrate capable of developing optimum bond with joint sealants. Remove loose particles remaining after cleaning operations above by vacuuming or blowing out joints with oil-free compressed air. Porous joint substrates include the following:

a. Concrete.

b. Masonry.

3. Clean nonporous joint substrate surfaces with chemical cleaners or other means that do not stain, harm substrates, or leave residues capable of interfering with adhesion of joint sealants. Nonporous joint substrates include the following:

a. Metal.

b. Glass.

B. Joint Priming: Prime joint substrates where recommended by joint-sealant manufacturer or as indicated by preconstruction joint-sealant-substrate tests or prior experience. Apply primer to comply with joint-sealant manufacturer's written instructions. Confine primers to areas of joint-sealant bond; do not allow spillage or migration onto adjoining surfaces.

C. Masking Tape: Use masking tape where required to prevent contact of sealant or primer with adjoining surfaces that otherwise would be permanently stained or damaged by such contact or by cleaning methods required to remove sealant smears.

Remove tape immediately after tooling without disturbing joint seal.

3.3 INSTALLATION OF JOINT SEALANTS

A. General: Comply with joint-sealant manufacturer's written installation instructions for products and applications indicated, unless more stringent requirements apply.

B. Sealant Installation Standard: Comply with recommendations in ASTM C1193 for use of joint sealants as applicable to materials, applications, and conditions indicated.

C. Install sealant backings of type indicated to support sealants during application and at position required to produce cross-sectional shapes and depths of installed sealants relative to joint widths that allow optimum sealant movement capability.

07 92 00 - 6

1. Do not leave gaps between ends of sealant backings.

2. Do not stretch, twist, puncture, or tear sealant backings.

3. Remove absorbent sealant backings that have become wet before sealant application, and replace them with dry materials.

D. Install sealants using proven techniques that comply with the following and at the same time backings are installed:

1. Place sealants so they directly contact and fully wet joint substrates.

2. Completely fill recesses in each joint configuration.

3. Produce uniform, cross-sectional shapes and depths relative to joint widths that allow optimum sealant movement capability.

E. Tooling of Nonsag Sealants: Immediately after sealant application and before skinning or curing begins, tool sealants in accordance with requirements specified in subparagraphs below to form smooth, uniform beads of configuration indicated; to eliminate air pockets; and to ensure contact and adhesion of sealant with sides of joint.

1. Remove excess sealant from surfaces adjacent to joints.

2. Use tooling agents that are approved in writing by sealant manufacturer and that do not discolor sealants or adjacent surfaces.

3. Provide concave joint profile in accordance with Figure 8A in ASTM C1193 unless otherwise indicated.

3.4 FIELD QUALITY CONTROL

A. Tests and Inspections:

1. Field-Adhesion Testing: Field test joint-sealant adhesion to joint substrates as follows:

a. Extent of Testing: Test completed and cured sealant joints as follows:

1) Perform 3 tests for the first 25 feet of joint length for each kind of sealant and joint substrate.

b. Test Method: Test joint sealants in accordance with Method A, Tail Procedure, in ASTM C1521.

1) For joints with dissimilar substrates, verify adhesion to each substrate separately; extend cut along one side, verifying adhesion to opposite side. Repeat procedure for opposite side.

c. Inspect tested joints and report on the following:

1) Whether sealants filled joint cavities and are free of voids.

2) Whether sealant dimensions and configurations comply with specified requirements.

3) Whether sealants in joints connected to pulled-out portion failed to adhere to joint substrates or tore cohesively. Include data on pull

07 92 00 - 7 distance used to test each kind of product and joint substrate.

Compare these results to determine if adhesion complies with sealant manufacturer's field-adhesion hand-pull test criteria.

d. Record test results in a field-adhesion-test log. Include dates when sealants were installed, names of persons who installed sealants, test dates, test locations, whether joints were primed, adhesion results and percent elongations, sealant material, sealant configuration, and sealant dimensions.

e. Repair sealants pulled from test area by applying new sealants following same procedures used originally to seal joints. Ensure that original sealant surfaces are clean and that new sealant contacts original sealant.

2. Evaluation of Field-Adhesion-Test Results: Sealants not evidencing adhesive failure from testing or noncompliance with other indicated requirements will be considered satisfactory. Remove sealants that fail to adhere to joint substrates during testing or to comply with other requirements. Retest failed applications until test results prove sealants comply with indicated requirements.

B. Prepare test and inspection reports.

3.5 CLEANING

A. Clean off excess sealant or sealant smears adjacent to joints as the Work progresses by methods and with cleaning materials approved in writing by manufacturers of joint sealants and of products in which joints occur.

3.6 PROTECTION

A. Protect joint sealants during and after curing period from contact with contaminating substances and from damage resulting from construction operations or other causes so sealants are without deterioration or damage at time of Substantial Completion. If, despite such protection, damage or deterioration occurs, cut out, remove, and repair damaged or deteriorated joint sealants immediately so installations with repaired areas are indistinguishable from original work.

3.7 SEALANT SCHEDULE

A. Exterior joints in cementitious vertical surfaces and horizontal nontraffic surfaces.

1. Joint Locations:

a. Expansion and control joint in unit masonry, precast concrete panel joints, Exterior Insulation and Finish System (EIFS) joints.

b. Perimeter joints between materials listed above and frames of doors, windows, and louvers.

2. Joint Sealant: Silicone, non-staining, S, NS, 100/50, NT.

07 92 00 - 8

3. Joint Sealant Color: As selected by Architect from manufacturer's full range of colors.

B. Spray Polyurethane Foam:

1. Joint Locations: Air seal low-expanding foam to fill the gap around door and window installations.

2. Joint Sealant: Polyurethane Foam Sealant.

C. Interior paintable sealant in vertical and horizontal nontraffic joints.

1. Joint Locations: Non-moving , paintable joints.

2. Joint Sealant: Acrylic Latex Type OP, Grade NF.

END OF SECTION 07 92 00

HOLLOW METAL DOORS AND FRAMES

08 11 13 - 1

SECTION 08 11 13 - HOLLOW METAL DOORS AND FRAMES

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary

Conditions and Division 01 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section Includes:

1. Standard and custom hollow metal doors and frames.

2. Steel sidelight, borrowed lite and transom frames.

3. Light frames and glazing installed in hollow metal doors.

B. Related Sections:

1. Division 01 Section "General Conditions”.

2. Division 06 Section 06 10 00 “Rough Carpentry”.

3. Division 08 Section 08 88 53 "Glazing".

4. Division 08 Section 08 71 00 "Door Hardware”.

5. Division 09 Sections 09 91 14 "Exterior Painting".

C. Codes and References: Comply with the version year adopted by the Authority Having

Jurisdiction.

1. ANSI/SDI A250.8 - Recommended Specifications for Standard Steel Doors and Frames.

2. ANSI/SDI A250.4 - Test Procedure and Acceptance Criteria for Physical Endurance for Steel

Doors, Frames, Frames Anchors and Hardware Reinforcing.

3. ANSI/SDI A250.6 - Recommended Practice for Hardware Reinforcing on Standard Steel

Doors and Frames.

4. ANSI/SDI A250.10 - Test Procedure and Acceptance Criteria for Prime Painted Steel

Surfaces for Steel Doors and Frames.

5. ANSI/SDI A250.11 - Recommended Erection Instructions for Steel Frames.

6. ASTM A1008 - Standard Specification for Steel Sheet, Cold-Rolled, Carbon, Structural, High-Strength Low-Alloy and High-Strength Low-Alloy with Improved Formability.

7. ASTM A653 - Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-

Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process.

8. ASTM A924 - Standard Specification for General Requirements for Steel Sheet, Metallic-

Coated by the Hot-Dip Process.

9. SDI-113 Standard Practice for Determining the Steady-State Thermal Transmittance of Steel

Door & Frame Assemblies.

10. ASTM C 1363 - Standard Test Method for Thermal Performance of Building Assemblies by

Means of a Hot Box Apparatus.

11. ASTM C1199 - Standard Test Method for Measuring the Steady-State Thermal

Transmittance of Fenestration Systems Using Hot Box Methods

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12. ASTM E1423 - Practice for Determining Steady State Thermal Transmittance of

Fenestration Systems.

13. ANSI/BHMA A156.115 - Hardware Preparation in Steel Doors and Frames.

14. ANSI/SDI 122 - Installation and Troubleshooting Guide for Standard Steel Doors and

Frames.

15. ANSI/NFPA 80 - Standard for Fire Doors and Fire Windows; National Fire Protection

Association.

16. ANSI/NFPA 105: Standard for the Installation of Smoke Door Assemblies.

17. NFPA 252 - Standard Methods of Fire Tests of Door Assemblies; National Fire Protection

Association.

18. UL 10C - Positive Pressure Fire Tests of Door Assemblies.

19. UL 1784 - Standard for Air Leakage Tests of Door Assemblies.

20. UL 752 – Standard for Bullet-Resisting Equipment.

1.3 SUBMITTALS

A. Product Data: For each type of product indicated. Include construction details, material descriptions, core descriptions, hardware reinforcements, profiles, anchors, fire-resistance rating, and finishes.

B. See Division 01 for contract BABA compliance requirements. Provide documentation with the submittal package confirming BABA compliance of materials and assemblies. Submittals without BABA compliance documentation will not be reviewed and will be returned as

INCOMPLETE. Compliance with BABA requirements is the responsibility of the contractor / supplier at time of submittals / purchase.

C. Maintenance manual must be provided for tornado/hurricane storm shelter impact protective systems.

D. Door hardware supplier is to furnish templates, template reference number and/or physical hardware to the steel door and frame supplier in order to prepare the doors and frames to receive the finish hardware items.

E. Shop Drawings: Include the following:

1. Elevations of each door design.

2. Details of doors, including vertical and horizontal edge details and metal thicknesses.

3. Frame details for each frame type, including dimensioned profiles and metal thicknesses.

4. Locations of reinforcement and preparations for hardware.

5. Details of anchorages, joints, field splices, and connections.

6. Details of accessories.

7. Details of moldings, removable stops, and glazing.

8. Details of conduit and preparations for power, signal, and control systems.

F. Samples for Verification:

1. Samples are only required by request of the architect and for manufacturers that are not current members of the Steel Door Institute.

08 11 13 - 3

G. Product Test Reports: For each type of security door and frame assembly including vision and sidelites, for tests performed by a qualified testing agency.

1.4 QUALITY ASSURANCE

A. Source Limitations: Obtain hollow metal doors and frames through one source from a single manufacturer wherever possible.

B. Quality Standard: In addition to requirements specified, furnish SDI-Certified manufacturer products that comply with ANSI/SDI A250.8, latest edition, "Recommended Specifications for

Standard Steel Doors and Frames".

C. Fire-Rated Door Assemblies: Assemblies complying with NFPA 80 that are listed and labeled by a qualified testing agency, for fire-protection ratings indicated, based on testing at positive pressure according to UL10C (neutral pressure at 40” above sill) or UL 10C.

1. Oversize Fire-Rated Door Assemblies Construction: For units exceeding sizes of tested assemblies, attach construction label certifying doors are built to standard construction requirements for tested and labeled fire rated door assemblies except for size.

2. Temperature-Rise Limit: Where indicated and at vertical exit enclosures (stairwell openings) and exit passageways, provide doors that have a maximum transmitted temperature end point of not more than 450 deg F (250 deg C) above ambient after 30 minutes of standard fire-test exposure.

3. Smoke Control Door Assemblies: Comply with NFPA 105.

a. Smoke "S" Label: Doors to bear “S” label, and include smoke and draft control gasketing applied to frame and on meeting stiles of pair doors.

D. Fire-Rated, Borrowed-Light Frame Assemblies: Assemblies complying with NFPA 80 that are listed and labeled, by a testing and inspecting agency acceptable to authorities having jurisdiction, for fire-protection ratings indicated, based on testing according to NFPA 257. Provide labeled glazing material.

E. Pre-Submittal Conference: Conduct conference in compliance with requirements in Division 01

Section "Project Meetings" with attendance by representatives of Supplier, Installer, and

Contractor to review proper methods and procedures for installing hollow metal doors and frames and to verify installation of electrical knockout boxes and conduit at frames with electrified or access control hardware.

1.5 DELIVERY, STORAGE, AND HANDLING

A. Deliver hollow metal work palletized, wrapped, or crated to provide protection during transit and

Project site storage. Do not use non-vented plastic.

B. Deliver welded frames with two removable spreader bars across bottom of frames, tack welded to jambs and mullions.

C. Store hollow metal work under cover at Project site. Place in stacks of five units maximum in a vertical position with heads up, spaced by blocking, on minimum 4-inch high wood blocking. Do not store in a manner that traps excess humidity.

08 11 13 - 4

1. Provide minimum 1/4-inch space between each stacked door to permit air circulation. Door and frames to be stacked in a vertical upright position.

1.6 PROJECT CONDITIONS

A. Field Measurements: Verify actual dimensions of openings by field measurements before fabrication.

1.7 COORDINATION

A. Coordinate installation of anchorages for hollow metal frames. Furnish setting drawings, templates, and directions for installing anchorages, including sleeves, concrete inserts, anchor bolts, and items with integral anchors. Deliver such items to Project site in time for installation.

1.8 WARRANTY

A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace doors that fail in materials or workmanship within specified warranty period.

B. Warranty includes installation and finishing that may be required due to repair or replacement of defective doors.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Manufacturers: Subject to compliance with requirements, provide steel doors and frames from a

SDI Certified manufacturer:

1. CECO Door Products (C).

2. Curries Company (CU).

3. Steelcraft, an Allegion Company (SC)

4. Armortex

5. Total Security Solutions

B. Products listed in this specification comply with BABA (Build America, Buy America Act) at the time the specification was written. Compliance with BABA requirements is the responsibility of the supplier at time of submittals / purchase.

2.2 MATERIALS

A. Cold-Rolled Steel Sheet: ASTM A 1008/A 1008M, Commercial Steel (CS), Type B; suitable for exposed applications.

B. Metallic-Coated Steel Sheet: ASTM A 653/A 653M, Commercial Steel (CS), Type B; with minimum G60 (Z180) or A60 (ZF180) metallic coating.

08 11 13 - 5

C. Frame Anchors: ASTM A 653/A 653M, Commercial Steel (CS), Commercial Steel (CS), Type B;

with minimum G60 (Z180) or A60 (ZF180) metallic coating.

2.3 HOLLOW METAL DOORS

A. General: Provide 1-3/4 inch doors of design indicated, not less than thickness indicated; fabricated with smooth surfaces, without visible joints or seams on exposed faces unless otherwise indicated.

Comply with ANSI/SDI A250.8 and ANSI/NAAMM HMMA 867.

B. Exterior Doors: Face sheets fabricated of commercial quality hot-dipped zinc coated steel that complies with ASTM A 653/A 653M, Coating Designation A60. Provide doors complying with requirements indicated below by referencing ANSI/SDI A250.8 for level and model and

ANSI/SDI A250.4 for physical performance level:

1. Design: Flush panel.

2. Core Construction: Manufacturer's standard polystyrene. Where indicated, provide doors fabricated as thermal-rated assemblies with a minimum R-value of 2.8 or better.

3. Core Construction: Manufacturer’s thermally enhanced QMax core. Where indicated provide doors fabricated as thermal-rated assemblies with a minimum thermal rating of

0.35 BTU/hr-ft2-F.

4. Level/Model: Level 3 and Physical Performance Level A (Extra Heavy Duty), Minimum

16 gauge (0.053-inch - 1.3-mm) thick steel, Model 2.

5. Top and Bottom Edges: Reinforce tops and bottoms of doors with a continuous steel channel not less than 16 gauge, extending the full width of the door and welded to the face sheet. Doors with an inverted top channel to include a steel closure channel, screw attached, with the web of the channel flush with the face sheets of the door. Plastic or composite channel fillers are not acceptable.

6. Hinge Reinforcement: Minimum 7 gauge (3/16") plate 1-1/4" x 9" or minimum 14 gauge continuous channel with pierced holes, drilled and tapped.

7. Hardware Reinforcements: Fabricate according to ANSI/SDI A250.6 with reinforcing plates from same material as door face sheets.

C. Manufacturers Basis of Design:

1. Curries Company (CU) - QMax Core - 707 Series.

2.4 SPECIAL FUNCTION HOLLOW METAL DOORS

A. Bullet Resistant Door Assemblies: Subject to the same compliance standards and requirements as standard hollow metal doors, provide manufacturer's custom bullet resistant internal door construction tested in accordance with U.L. Test Standard 752. Fabricate with concealed armor plate construction, 1-3/4" thickness, in the steel gauge required to meet indicated ballistic rating.

Furnish as a complete unit with factory welded frame and approved listed hardware.

1. Provide bullet resistant assemblies with UL752 Level Rating of 1 through 10 as indicated.

2. Manufacturers Basis of Design:

a. Curries Company (CU) - 737 Series.

08 11 13 - 6

2.5 HOLLOW METAL FRAMES

A. General: Comply with ANSI/SDI A250.8 and with details indicated for type and profile.

B. Thermal Break Frames: Subject to the same compliance standards and requirements as standard hollow metal frames. Tested for thermal performance in accordance with NFRC 102, and resistance to air infiltration in accordance with NFRC 400. Where indicated provide thermally broken frame profiles available for use in both masonry and drywall construction. Fabricate with

1/16” positive thermal break and integral vinyl weatherstripping.

C. Exterior Frames: Fabricated of hot-dipped zinc coated steel that complies with ASTM

A 653/A 653M, Coating Designation A60.

1. Fabricate frames with mitered or coped corners. Profile as indicated on drawings.

2. Frames: Minimum 14 gauge (0.067-inch -1.7-mm) thick steel sheet.

3. Manufacturers Basis of Design:

a. Curries Company (CU) - M CM Series.

b. Curries Company (CU) - Mercury 3 Thermal Break TQ Series.

D. Fire rated frames: Fabricate frames in accordance with NFPA 80, listed and labeled by a qualified testing agency, for fire-protection ratings indicated.

E. Hardware Reinforcement: Fabricate according to ANSI/SDI A250.6 Table 4 with reinforcement plates from same material as frames.

2.6 SPECIAL FUNCTION HOLLOW METAL FRAMES

A. Bullet Resistant Frame Assemblies: Subject to the same compliance standards and requirements as standard hollow metal frames, provide where indicated manufacturer tested bullet resistance frame as part of a complete door and frame system. Fabricate bullet resistance frames from minimum 12 gauge steel with fully welded construction.

1. Manufacturers Basis of Design:

a. Curries Company (CU) - 737 Series Frames.

2.7 FRAME ANCHORS

A. Jamb Anchors:

1. Masonry Type: Adjustable strap-and-stirrup or T-shaped anchors to suit frame size, formed from A60 metallic coated material, not less than 0.042 inch thick, with corrugated or perforated straps not less than 2 inches wide by 10 inches long; or wire anchors not less than 0.177 inch thick.

2. Stud Wall Type: Designed to engage stud and not less than 0.042 inch thick.

3. Compression Type for Drywall Slip-on (Knock-Down) Frames: Adjustable compression anchors.

08 11 13 - 7

B. Floor Anchors: Floor anchors to be provided at each jamb, formed from A60 metallic coated material, not less than 0.042 inches thick.

C. Mortar Guards: Formed from same material as frames, not less than 0.016 inches thick.

2.8 LIGHT OPENINGS AND GLAZING

A. Stops and Moldings: Provide stops and moldings around glazed lites where indicated. Form corners of stops and moldings with butted or mitered hairline joints at fabricator’s shop. Fixed and removable stops to allow multiple glazed lites each to be removed independently. Coordinate frame rabbet widths between fixed and removable stops with the type of glazing and installation indicated.

B. Moldings for Glazed Lites in Doors and Loose Stops for Glazed Lites in Frames: Minimum 20 gauge thick, fabricated from same material as door face sheet in which they are installed.

C. Fixed Frame Moldings: Formed integral with hollow metal frames, a minimum of 5/8 inch (16

mm) high unless otherwise indicated. Provide fixed frame moldings and stops on outside of exterior and on secure side of interior doors and frames.

D. Preformed Metal Frames for Light Openings: Manufacturer's standard frame formed of 0.048-inch-thick, cold rolled steel sheet; with baked enamel or powder coated finish; and approved for use in doors of fire protection rating indicated. Match pre-finished door paint color where applicable.

2.9 ACCESSORIES

A. Mullions and Transom Bars: Join to adjacent members by welding or rigid mechanical anchors.

B. Grout Guards: Formed from same material as frames, not less than 0.016 inches thick.

2.10 FABRICATION

A. Fabricate hollow metal work to be rigid and free of defects, warp, or buckle. Accurately form metal to required sizes and profiles, with minimum radius for thickness of metal. Where practical, fit and assemble units in manufacturer's plant. When shipping limitations so dictate, frames for large openings are to be fabricated in sections for splicing or splining in the field by others.

B. Tolerances: Fabricate hollow metal work to tolerances indicated in ANSI/SDI A250.8.

C. Hollow Metal Doors:

1. Exterior Doors: Provide optional weep-hole openings in bottom of exterior doors to permit moisture to escape where specified.

2. Glazed Lites: Factory cut openings in doors with applied trim or kits to fit. Factory install glazing where indicated.

3. Astragals: Provide overlapping astragals as noted in door hardware sets in Division 08

Section "Door Hardware" on one leaf of pairs of doors where required by NFPA 80 for fire-performance rating or where indicated. Extend minimum 3/4 inch beyond edge of door on which astragal is mounted.

08 11 13 - 8

4. Continuous Hinge Reinforcement: Provide welded continuous 12 gauge strap for continuous hinges specified in hardware sets in Division 08 Section "Door Hardware".

D. Hollow Metal Frames:

1. Shipping Limitations: Where frames are fabricated in sections due to shipping or handling limitations, provide alignment plates or angles at each joint, fabricated of same thickness metal as frames.

2. Welded Frames: Weld flush face joints continuously; grind, fill, dress, and make smooth, flush, and invisible.

a. Welded frames are to be provided with two steel spreaders temporarily attached to the bottom of both jambs to serve as a brace during shipping and handling.

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