Attachment 1-Specification-HEALY DS.pdf

USCGC HEALY (WAGB 20)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2024

Developed By: Matthew F Bogdan

(Rev-1, 8 May 2023)

SOLICITATION NUMBER: 70Z08523RLREP0121 ATTACHMENT 1

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ............................................................................... xiv Consolidated List of Critical Inspection Items ........................................................................................... xvi Principal Characteristics ........................................................................................................................... xvii General Requirements WORK ITEM 1: Anchor Windlass, Inspect and Repair WORK ITEM 2: 04 Deck Cranes (Port and Starboard), TB 100-55, Biennial Inspect and Repair WORK ITEM 3: Aft Crane (Port), K15-45, Biennial Inspect and Repair WORK ITEM 4: Aft Crane (Starboard), K40-55, Biennial Inspect and Repair WORK ITEM 5: Bow Crane, Biennial Inspect and Repair WORK ITEM 6: Port & Starboard Miranda Davit, Biennial Inspect and Repair WORK ITEM 7: A-Frames, Annual Inspection WORK ITEM 8: Boiler, Annual Maintenance WORK ITEM 9: Internal Hoists, Annual Inspect and Test WORK ITEM 10: Pad Eyes, NDT Inspection WORK ITEM 11: Ship Service Air Compressor, Overhaul WORK ITEM 12: Miscellaneous System Relief Valves, 5 Year Certification WORK ITEM 13: Compressed Air Receivers and System Valves (All), Clean, Inspect, Hydro and Lift . 89 WORK ITEM 14: Main Propulsion Motor L/O Service Pumps, Overhaul WORK ITEM 15: Main Propulsion Motor Air Cooler, Clean & Inspect WORK ITEM 16: Sewage Holding Tanks, Clean and Inspect WORK ITEM 17: Sewage Piping, Clean And Flush WORK ITEM 18: Damage Control and Firefighting Systems, PMS WORK ITEM 19: Fuel Oil Purifier (FOP) Overhaul WORK ITEM 20: Lube Oil Purifier (LOP) Overhaul WORK ITEM 21: Potable Water Hydro- Pneumatic Tank(s), Clean and Inspect WORK ITEM 22: Oceanographic Winch, Inspect and Test WORK ITEM 23: Trawl / Core Winch, Inspect and Test WORK ITEM 24: Trawl / Core Winch Gear Box, Overhaul WORK ITEM 25: Hull Plating, U/W Body, Diver’s Inspection, Perform WORK ITEM 26: Temporary Services, Provide - Cutter WORK ITEM 27: Boiler Exhaust Stack Uptakes, Commercial Clean WORK ITEM 28: Main Diesel Engine (MDE) and Auxiliary Diesel Generator Engine (ADGE) Exhaust

Stack Uptakes, Clean and Inspect WORK ITEM 29: Tanks (MP Fuel Service), Clean And Inspect WORK ITEM 30: Steam Coil Pre-Heaters, Clean and Repair WORK ITEM 31: Aft Warping Capstan, Inspect and Test WORK ITEM 32: Bilge Pocket Surfaces, Preserve WORK ITEM 33: Electrical Matting, Renew WORK ITEM 34: Insulation, Renew WORK ITEM 35: Deck Covering (High Build Epoxy), Renew Plating 220 WORK ITEM 36: Decks - Exterior, Preserve (“Non-Skid Broadcast Grit” System) WORK ITEM 37: Deck Socket, Repair WORK ITEM 38: Leslie Pressure Regulating Valves, Overhaul WORK ITEM 39: Electrical Cable, Groom WORK ITEM 40: Hydraulic Hatches, Maintain

WORK ITEM 41: Deck Drains, Repair WORK ITEM 42: Ventilation Ducting, Clean and Inspect WORK ITEM 43: Valves, Overhaul or Renew WORK ITEM 44: Heat Trace System, Inspect WORK ITEM 45: Centrifugal Fan, Overhaul WORK ITEM 46: Instrumented Science Winch Sheaves, Inspect WORK ITEM 47: Geislinger Coupling, 40,000-hour Service WORK ITEM 48: Flex Hose Assemblies, Renew WORK ITEM 49: Steam Isolation Valves, Install WORK ITEM 50: Fire Prevention, Provide

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

8MAY2023 1 16 Added tank 5-72-1-W to table 1.

8MAY2023 1 23 Modified paragraph 3.3 to remove requirement for renewing electromechanical brake.

8MAY2023 1 23 Removed GFE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 420-WAGB-085-001, Rev B, Docking Plan Coast Guard Drawing 420-WAGB-085-002, Rev F, Tank Capacity - 95% Curves Coast Guard Drawing 420-WAGB-085-006, Rev B, Power System List of Feeders & Mains Coast Guard Drawing 420-WAGB-101-044, Rev C, Construction Dwg Units 415 & 000 Coast Guard Drawing 420-WAGB-101-049, Rev C, Construction Drawing Unit 605-606 Coast Guard Drawing 420-WAGB-101-050, Rev B, Construction Drawing Unit 613-614 Coast Guard Drawing 420-WAGB-101-064, Rev B, Shell Expansion Coast Guard Drawing 420-WAGB-167-001, Rev F, Hatches and Scuttles Coast Guard Drawing 420-WAGB-167-005, Rev B, Cargo & Misc Hatches Arrg't & Installation Details Coast Guard Drawing 420-WAGB-167-501, Rev A, Hydraulic Schematic Polar Icebreaker Cargo Hatch Coast Guard Drawing 420-WAGB-167-507, Rev B, Motor Pump & Tank Unit Coast Guard Drawing 420-WAGB-167-559, Rev B, Machinery Space Hatches Motor, Pump, And Tank

Unit Coast Guard Drawing 420-WAGB-186-001, Rev F, Mooring & Towing Details Coast Guard Drawing 420-WAGB-200-001, Rev G, Machy Arrg for Motor Rm, Aux Machy Rms, Generator Rm, Boiler Rm & Fwd & Aft Mach Coast Guard Drawing 420-WAGB-233-517, Rev D, Lube Oil Diagram Coast Guard Drawing 420-WAGB-233-520, Rev E, Diesel Alternator Set Coast Guard Drawing 420-WAGB-252-537, Rev K, Arrangement of 11200KW A.C. Motor (Starboard) Coast Guard Drawing 420-WAGB-252-539, Rev H, Arrangement of 11200KW A.C. Motor (Port) Coast Guard Drawing 420-WAGB-256-001, Rev J, Diagram Main Seawater Circulation System Coast Guard Drawing 420-WAGB-259-001, Rev H, Combustion Air & Exhaust Gas System Coast Guard Drawing 420-WAGB-259-005, Rev C, Machinery Plant Exhaust Gas Piping A & D Coast Guard Drawing 420-WAGB-261-001, Rev F, Diagram Fuel Service System Coast Guard Drawing 420-WAGB-262-008, Rev C, Diagram Main Motor, Thrust, Line Shaft Bearing

Lube Oil Service System Coast Guard Drawing 420-WAGB-264-001, Rev F, Diagram Lube Oil Fill, Transfer & Purification

System Coast Guard Drawing 420-WAGB-304-001, Rev B, Typical Methods of Electrical Installation & Details Coast Guard Drawing 420-WAGB-304-002, Rev C, WW Master Plan Sensitive Cables

Coast Guard Drawing 420-WAGB-304-003, Rev C, WW Master Plan Non-Sensitive Cables Coast Guard Drawing 420-WAGB-304-011, Rev C, WW Arrangements & Details 2nd Deck FR 33-84 Coast Guard Drawing 420-WAGB-304-020, Rev B, WW Arrangements & Details 01 Lvl Fr 105 – Aft Coast Guard Drawing 420-WAGB-304-021, Rev C, WW Arrangements & Details 02 Level Coast Guard Drawing 420-WAGB-304-025, Rev B, WW Arrangements & Details 05 Lvl Coast Guard Drawing 420-WAGB-304-026, Rev A, WW Arrangements & Details Aloft conning Station

& Mast Coast Guard Drawing 420-WAGB-320-002, Rev AW, Power System One Line Diagram Coast Guard Drawing 420-WAGB-320-012, Rev-C, HVAC Power System Tank Top Coast Guard Drawing 420-WAGB-320-013, Rev-D, HVAC Power System 3rd Deck Coast Guard Drawing 420-WAGB-320-014, Rev-C, HVAC Power System 2nd Deck Coast Guard Drawing 420-WAGB-320-015, Rev-D, HVAC Power System Main Deck Coast Guard Drawing 420-WAGB-320-016, Rev-D, HVAC Power System 01 Level Coast Guard Drawing 420-WAGB-320-017, Rev-D, HVAC Power System 02 Level Coast Guard Drawing 420-WAGB-320-018, Rev-E, HVAC Power System 03 Level Coast Guard Drawing 420-WAGB-320-019, Rev-C, HVAC Power System 04 Level & Above Coast Guard Drawing 420-WAGB-505-001, Rev D, Piping General Notes and Installation Details Coast Guard Drawing 420-WAGB-505-002, Rev B, Plumbing Fixtures Hook-Up Details Coast Guard Drawing 420-WAGB-506-001, Rev E, Diagram Vents, Sounds & Overflows Coast Guard Drawing 420-WAGB-507-001, Rev C, Valve Label Plates Coast Guard Drawing 420-WAGB-508-001, Rev F, PP & Machinery Insulation Schedule Coast Guard Drawing 420-WAGB-508-002, Rev F, PP & Mchry Insulation Sched L/M Coast Guard Drawing 420-WAGB-510-001, Rev-E, HVAC Diagram Main Deck & Below Coast Guard Drawing 420-WAGB-510-002, Rev-H, HVAC 01 Level & Above Coast Guard Drawing 420-WAGB-511-001, Rev-E, HVAC Heater List Coast Guard Drawing 420-WAGB-512-021, Rev E, HVAC Arrangement Units 253, 254, 258 & 259 Coast Guard Drawing 420-WAGB-512-075, Rev E, HVAC Fan List Coast Guard Drawing 420-WAGB-512-633, Rev A, Fan XCC4-Cw Coast Guard Drawing 420-WAGB-514-002, Rev F, Diagram of Hot & Chilled Water System Coast Guard Drawing 420-WAGB-521-001, Rev F, Diagram Firemain System Coast Guard Drawing 420-WAGB-524-001, Rev M, Diagram Auxiliary Seawater System Coast Guard Drawing 420-WAGB-528-001, Rev F, Diagram of Plumbing & Int. deck Drain & Vacuum

Collection System.

Coast Guard Drawing 420-WAGB-528-003, Rev F, Diagram Weather Deck Drains Coast Guard Drawing 420-WAGB-530-001, Rev E, Diagram of Main Diesel Gen Cooling System Coast Guard Drawing 420-WAGB-532-002, Rev F, Diagram Hot & Cold Potable Water & Brominator

System Coast Guard Drawing 420-WAGB-532-006, Rev B, Diagram of Main Diesel Engine Cooling Water

System (JW & INJ) Coast Guard Drawing 420-WAGB-535-001, Rev K, Diagram Steam, Feed & Condensate System Coast Guard Drawing 420-WAGB-535-006, Rev A, Evaporator Steam Supply Shut Off Valve Installation Coast Guard Drawing 420-WAGB-541-004, Rev D, Diagram Fuel Fill, Transfer & Purification System

Coast Guard Drawing 420-WAGB-542-001, Rev C, Diagram JP-5, Fill, X-fer, SVC, Purif, Stripping & Helo Defueling System

Coast Guard Drawing 420-WAGB-542-006, Rev D, Boiler Fuel Service System Piping Mods Coast Guard Drawing 420-WAGB-551-002, Rev A, Ship Service Air Receiver Coast Guard Drawing 420-WAGB-551-003, Rev E, Mn Dsl Gen Starting Air Receiver Coast Guard Drawing 420-WAGB-551-004, Rev C, Auxiliary Generator Starting Air Receiver Coast Guard Drawing 420-WAGB-551-005, Rev D, Diag – Starting Air System Coast Guard Drawing 420-WAGB-551-006, Rev K, Diagram Ship Service and Control Air System Coast Guard Drawing 420-WAGB-551-007, Rev B, Whistle Air Receiver Coast Guard Drawing 420-WAGB-551-008, Rev A, Emergency Stopping Air Receiver Coast Guard Drawing 420-WAGB-551-020, Rev A, Start Sir Compressor Piping Modifications

Jacketwater, Aux. Seawater Clg Air Disch & Drain Piping Coast Guard Drawing 420-WAGB-555-006, Rev E, Diagram AFFF System Coast Guard Drawing 420-WAGB-556-001, Rev E, Diagram Hydraulic Oil Storage, Transfer, Purification & Service System Coast Guard Drawing 420-WAGB-573-001, Rev B, Crane Pedestals Arr & Dets Coast Guard Drawing 420-WAGB-573-002, Rev D, Boom Rests Coast Guard Drawing 420-WAGB-573-003, Rev A, Science Hoist Coast Guard Drawing 420-WAGB-573-511, Rev F, General Arrangement KB 15-45 Coast Guard Drawing 420-WAGB-573-522, Rev A, General Arrangement TB 100-55 Coast Guard Drawing 420-WAGB-573-545, Rev G, Aft. "A" Frame Base Weldment Coast Guard Drawing 420-WAGB-573-546, Rev D, Stbd "A" Frame Base Weldment Coast Guard Drawing 420-WAGB-573-547, Rev -, Hydraulic Cylinder Aft a-Frame Coast Guard Drawing 420-WAGB-573-548, Rev -, Hydraulic Cylinder Starboard a-Frame Coast Guard Drawing 420-WAGB-573-558, Rev C, Aft. "A" Frame Stop Tube Weldment Coast Guard Drawing 420-WAGB-573-559, Rev B, Side "A" Frame Stop Tube Weldment Coast Guard Drawing 420-WAGB-581-501, Rev C, Series 274 Anchor Windlass Coast Guard Drawing 420-WAGB-581-503, Rev C, Hydraulic Schematic Anchor Windlass Coast Guard Drawing 420-WAGB-581-537, Rev A, Series 274 Anchor Windlass Drum Brake Linkage

Assembly Coast Guard Drawing 420-WAGB-581-538, Rev A, Series 274 Anchor Windlass Clutch Linkage

Assembly Coast Guard Drawing 420-WAGB-581-541, Rev C, Series 274 Anchor Windlass Main Drive Shaft

Assembly Coast Guard Drawing 420-WAGB-581-543, Rev B, Series 274 Anchor Windlass Drum Brake Assembly Coast Guard Drawing 420-WAGB-581-544, Rev B, Series 274 Anchor Windlass Brake Band Assembly Coast Guard Drawing 420-WAGB-581-545, Rev B, Series 274 Anchor Windlass Clutch Assembly Coast Guard Drawing 420-WAGB-581-546, Rev B, Clutch Ring/Clutch Assembly Coast Guard Drawing 420-WAGB-582-001, Rev E, Mooring and Towing Arrangeent Coast Guard Drawing 420-WAGB-589-005, Rev B, Science Hoist Arrangement Coast Guard Drawing 420-WAGB-589-506, Rev C, General Arrangement Trash Hoist Coast Guard Drawing 420-WAGB-589-507, Rev E, General Arrangement 600Stores Hoist Coast Guard Drawing 420-WAGB-591-501, Rev E, Winch Assembly Oceanographic

Coast Guard Drawing 420-WAGB-591-502, Rev E, Winch Assembly Trawl/Core Coast Guard Drawing 420-WAGB-591-504, Rev -, Winch Install foundation (Base FR Footprint) Coast Guard Drawing 420-WAGB-591-548, Rev L, Winch Drive (300HP) – Assy & Gen Arrgmt Coast Guard Drawing 420-WAGB-591-550, Rev K, Trawl/Core Winch Drive Circuit Coast Guard Drawing 420-WAGB-593-003, Rev C, Diagram – Oily Bilge collecting & Transfer System Coast Guard Drawing 420-WAGB-593-004, Rev B, Diagram – Oily Water Oil, and Waste Water collecting Systems Coast Guard Drawing 420-WAGB-611-003, Rev F, Misc Deck Sockets Coast Guard Drawing 420-WAGB-631-001, Rev D, Paint Schedule & Corrosion Control Coast Guard Drawing 420-WAGB-634-001, Rev B, Deck Covering & Carpet Shed Coast Guard Drawing 420-WAGB-635-001, Rev E, Insulation Layouts & Dets Coast Guard Drawing 420-WAGB-644-002, Rev D, Plumbing Fixture List & Sanitary Spaces and CG

Lockers Arr & Dets Coast Guard Drawing 420-WAGB-671-002, Rev D, CO2 Room Coast Guard Drawing 420-WAGB-801-001, Rev K, Booklet of General Drawings Coast Guard Drawing 420-WAGB-801-001, Rev K, Booklet of General Drawings Coast Guard Drawing 420-WAGB-801-001, Rev K, Booklet of General Drawings Coast Guard Drawing 420-WAGB-801-005, Rev B, Power System List of Feeders & Mains Coast Guard Drawing 420-WAGB-801-012 Rev E, List of Control Valves Coast Guard Drawing FL-1204-3, Rev A, Fleet Welded Padeyes and Links Coast Guard Drawing FL-1702-11, Sheave Inspection

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINS) 10360.3 (series), Coatings and Color Manual Coast Guard Technical Publication (TP) 2033, Manufacturer's Instruction Book-SWBS Group(s) 503-510 Coast Guard Technical Publication (TP) 5011, 01-NOV-03, S9167-AW-MMC-010 - Hatches, Power

Operated Cargo Coast Guard Technical Publication (TP) 5012, 01-NOV-03, S9167-AX-MMC-010 - Hatch, Power

Operated Machinery Space Coast Guard Technical Publication (TP) 5023, 01-NOV-03, S9235-Af-MMC-010 - AC Motors, Main

Propulsion Coast Guard Technical Publication (TP) 5061, S9261-BE-MMC-010 - Purification System, Fuel Oil Coast Guard Technical Publication (TP) 5062, 01-NOV-03, Pump, Rotary, Lube Oil Service and Fuel

Purifier Feed Model- G3DVCSX-218 Coast Guard Technical Publication (TP) 5068, S9264-A9-MMC-010 - Lube Oil Purification System, Coast Guard Technical Publication (TP) 5129, 01-NOV-03, SN576-AK-MMC-101 – Aqua Purometer

Water Monitor Coast Guard Technical Publication (TP) 5150, Nov 2003, S6161-U4-FSE-010 Grease Interceptor Hood with MGPC-4000-S-2 Control Cabinet.

Coast Guard Technical Publication (TP) 5154, 01-NOV-03, S9512-PN-MMC-010 - Fan, Centrifugal Coast Guard Technical Publication (TP) 5162, S9517-AY-MMC-010 - Boiler, Oil Fired Auxiliary Coast Guard Technical Publication (TP) 5183, 1 Nov 03, S6435-S7-MMC-010 - Valves, Thermostatic

Control & Temperature

Coast Guard Technical Publication (TP) 5200, S6220-B4-MMC-010, Compressor, High Pressure Breathing Air, Model K15-E3

Coast Guard Technical Publication (TP) 5204, NAVSEA T6220-A4-MMM-010 - AIR COMPRESSOR, SHIP'S SERVICE - MODEL AD-203

Coast Guard Technical Publication (TP) 5207, S9555-DM-MMC-010 - Fire Extinguishing System, High Pressure Carbon Dioxide

Coast Guard Technical Publication (TP) 5214, 01-NOV-03, SG700-AM-MMC-010 - Hydraulic Power Unit (HPU), Aft General Service

Coast Guard Technical Publication (TP) 5221, 01-NOV-03, SG700-AP-MMC-010 - A-Frames Coast Guard Technical Publication (TP) 5223, SWBS 572, Section A, Dumbwaiter (200 Lb Capacity) –

Model 20700 Coast Guard Technical Publication (TP) 5224, SWBS 581, Ju1 2018, Windlass, Anchor Coast Guard Technical Publication (TP) 5225, SWBS 581, 01-NOV-03, S9582-AW-MMC-010 – Aft

Warping Capstan – Series 353 Coast Guard Technical Publication (TP) 5243, April 2022, Crane, Electro-Hydraulic Telescoping Boom –

Model TB60-65 Coast Guard Technical Publication (TP) 5244, April 2022, Single Articulating Boom Crane – Model

K40-55 Coast Guard Technical Publication (TP) 5245, April 2022, Telescoping Boom Crane – Model TB100-55 Coast Guard Technical Publication (TP) 5246, April 2022, Single Articulating Boom Crane – Model

K15-45 Coast Guard Technical Publication (TP) 5249, SWBS 589, SG825-A3-MMC-010 - 1000 Lb Capacity

Stores Hoist Coast Guard Technical Publication (TP) 5250, SWBS 589, SG825-AY-MMC-010 - 6000 Lb Capacity

Science Hoist Coast Guard Technical Publication (TP) 5251, SWBS 589, SG825-AZ-MMC-010 - 600 Lb Capacity

Trash Hoist Coast Guard Technical Publication (TP) 5262, 01-NOV-03, SG813-HP-MMC-010 - Science Winch, Mechanical System & WIRE Handling Coast Guard Technical Publication (TP) 5262, SWBS 591, May 2018, Science Winch, Mechanical

System & Wire Handling (Volume 1) Coast Guard Technical Publication (TP) 5262, SWBS 591, May 2020, Science Winch, Mechanical

System & Wire Handling (Volume 1) Coast Guard Technical Publication (TP) 5263, 01-NOV-03, SG813-HP-MMC-020 - Science Winch, Mechanical System & WIRE Handling Coast Guard Technical Publication (TP) 5263, SWBS 591, Nov 2003, Science Winch, Mechanical

System & Wire Handling (Volume 2) Coast Guard Technical Publication (TP) 5264, 01-NOV-03, SG813-HP-MMC-030 - Science Winch, Mechanical System & WIRE Handling Coast Guard Technical Publication (TP) 5264, SWBS 591, Nov 2003, Science Winch, Mechanical

System & Wire Handling (Volume 3) Coast Guard Technical Publication (TP) 5266, Jan 2006, Separator, Oil / Water (OWS) – Model CG 25 Coast Guard Technical Publication (TP) 5267, 01-NOV-03, S9593-D5-MMC-010 - Vacuum Sewage

System Coast Guard Technical Publication (TP) 5336, 06-NOV-07, The Cranesmart "LMI" System

Coast Guard Technical Publication (TP) 5359, Boiler Water Management System – Chem Aqua Water Treatment Program

Coast Guard Technical Publication (TP) 5502 - Fire Suppression System Model WHDR Coast Guard Technical Publication (TP) 7087, Jan 2022, Pressure Relief Valve Coast Guard Technical Publication 5232, June 2019, Davit Winch & HPU (Rescue Boat) Volume 1 Coast Guard Technical Standard (TS) 505-2, Hoses and Expansion Joints Coast Guard Technical Standard (TS) 582, Rev A, Mooring and Towing Coast Guard Technical Standard (TS) 583-2, 2019, Shipboard Boat Hoisting Systems Coast Guard Technical Standard (TS) 583-3, 2017, Boat Cradles and Lifting Appliances Coast Guard Technical Standard (TS) 589, 2020, Cranes Coast Guard Technical Standard (TS) 591, Rev -, Oceanographic Research Equipment Maintenance Procedure Card M-A-10661 Boiler Automated Safety Control Service Maintenance Procedure Card M-A-13039 Boiler Safety Valve Test/Check Maintenance Procedure Card M-A-7209 Boiler Relief Valves Check Maintenance Procedure Card M-A-7210 Boiler Inspection and Cleaning Maintenance Procedure Card M-A-7225 Inspect and Change Boiler Compressor Air Filters, L/O and F/O

Filters.

Maintenance Procedure Card M-M-7253 Boiler Feed Water Test Maintenance Procedure Card R-A-13058 Portable Stored Pressure Purple K Powder (PKP) Fire

Extinguisher Inspect Maintenance Procedure Card R-A-1562 1-1/2 Through 2-1/2 Inch Fire Hose Test Maintenance Procedure Card R-A-1568 AFFF Hose Reel Insp/Lube Maintenance Procedure Card R-A-1570 Weigh CO2 Cylinder, Test Delay and Cables Maintenance Procedure Card R-C-11069 Self Contained Breathing Apparatus (SCBA) Cylinder Repair Maintenance Procedure Card R-C-11748 15LB Portable CO2 Fire Extinguisher Parts Replace Maintenance Procedure Card R-C-14448 AFFF Hose Reel and Nozzle Test and Check Maintenance Procedure Card R-C-1600 Renew or Hydro Test CO2 Hose Maintenance Procedure Card R-C-1604 AFFF Fire Extinguisher Service Maintenance Procedure Card R-C-8747 Self Contained Breathing Apparatus (SCBA) Cylinder Inspect Maintenance Procedure Card R-C-8750 Self Contained Breathing Apparatus (SCBA) Cylinder

Hydrostatic Test Maintenance Procedure Card R-M-10671 AFFF Fire Extinguisher Check Maintenance Procedure Card R-M-12950 Kiddie WHDR Aqueous Potassium Carbonate (APC) System

Check Maintenance Procedure Card R-M-1605 Fire station Equipment Inspect Maintenance Procedure Card R-M-1606 15LB Portable CO2 Fire Extinguisher Inspect Maintenance Procedure Card R-Q-11988 Self Contained Breathing Apparatus (SCBA) Cylinder

Inspect/Clean Maintenance Procedure Card R-Q-1634 Fixed CO2 Visual Inspection Maintenance Procedure Card R-S-10672 AFFF Fire Extinguisher Inspect Maintenance Procedure Card R-S-12949 Kiddie WHDR Aqueous Potassium Carbonate (APC) System

Semi-Annual Service Maintenance Procedure Card R-S-1643 15LB Portable CO2 Fire Extinguisher Weigh

Maintenance Procedure Card R-S-1646 Inspect Fixed CO2 System and Alarms Maintenance Procedure Card R-W-8531 Self Contained Breathing Apparatus (SCBA) Cylinder Check Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2020, Overhaul AC

Electrical Motors Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2020, Shipboard

Electrical Cable Test Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2020, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation Surface Forces Logistics Center Standard Specification 3100 (SFLC Std Spec 3100), 2020, Inspect, Test

And Recondition AC Synchronous Machines In-Place Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2020, Auxiliary

Machinery Systems Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2020, Clean

Shipboard Ventilation Systems Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ships Structures Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2020, Install Interior

Deck Covering Systems Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2020, Temporary

Services Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2020, Temporary

Hull Accesses

OTHER REFERENCES

Amerex Inspection, Maintenance, and Recharge Service manual NO. 13259 American National Standards Institute/American Water Works Association (ANSI/AWWA)

C652, 2011, Disinfection of Water-Storage Facilities American Society for Testing and Materials (ASTM) International F1508, 2016, Standard

Specification for Angle Style, Pressure Relief Valves for Steam, Gas, and Liquid Services American Society of Mechanical Engineers (ASME) B16.34, 2013, Valves-Flanged, Threaded, and Welding End American Society for Testing and Materials (ASTM) D1330, 2015, Standard Specification for

Rubber Sheet Gaskets American Society for Testing and Materials (ASTM) D3951, 2015, Standard Practice for

Commercial Packaging Coast Guard Tech Manual TP 5187, Nov 2003, S6435-CY-MMA-010 Relief Vale (Angle

Style) Code of Federal Regulations (CFR) Title 29, Part 1910, Subpart T, 2007, Commercial Diving

Operations Code of Federal Regulations (CFR) Title 29, Part 1915, 2014, Occupational Safety and Health

Standards for Shipyard Employment Commercial Item Descriptions (CID) A-A-59316, Nov 2003; Abrasive Materials for Blasting

Huber A-Frame Drawing HI-571-1001, Rev C International Standard Organization (ISO) 2953, 2000, Mechanical Vibration, Balancing

Machines, Description and Evaluation Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2013

Edition, Pressure Testing Of Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2011

Edition, Butterfly Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2010

Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2013

Edition, Bronze Gate, Globe, Angle and Check Valves MIL-A-22262, Mar 1996, Abrasive Blasting Media Ship Hull Blast Cleaning MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High

Degree of Reliability Is Required MIL-DTL-15562, May 1996, Matting or Sheet, Floor Covering Insulating for High Voltage

Application MIL-PRF-83282D, 2019, Hydraulic Fluid, Fire Resistant, Synthetic Hydrocarbon Base MIL-STD-1689, Nov 1990, Fabrication, Welding and Inspection of Ships Structure MIL-STD-2003-4B, Oct 2020, Electric Plant Installation Standard Methods for Surface ships and Submarines (Cableways) National Fire Protection Association standard NFPA-10 (Portable Fire Extinguishers) Naval Sea Systems Command (NAVSEA) S6430-AE-TED-010, Jul 1996, Technical Directive for Piping Devices, Flexible Hose Assemblies Naval Ship's Technical Manual (NSTM) Chapter 505, Rev 5, Piping Systems Naval Ship's Technical Manual (NSTM) Chapter 556, Rev 9, Hydraulic Equipment Power

Transmission and Control Naval Ship's Technical Manual (NSTM) Chapter 589, May 2002, Cranes Naval Ship's Technical Manual (NSTM) Chapter 613, Wire and Fiber Rope Rigging Naval Ships Technical Manual- S9086-GY-STM-010, Chapter 221 NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments

Installation Details NAVSEA S6430-AE-TED-010, Rev -; Technical Directive for Piping Devices, Flexible Hose

Assemblies NAVSEA S9583-AR-MMC-010, VOL 1, Davit, Winch & HPU, Rescue Boat (RHIB)

NAVSEA SG700-AM-MMC-010/34712, POWER UNIT, HYDRAULIC, AFT GENERAL

SERVICE

NAVSEA SG700-AP-MMC-010, Rev -; Preliminary Operation & Maintenance Manual for

WAGB-20 Polar Icebreaker a-Frames Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP

1), 2004, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-

SP 11), 2004, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK ITEM MTI ITEM DESCRIPTION NSN/PN QTY

ESTIMATED

COST

($/UNIT)

8 N Fuel Oil Duplex Strainer, Mftr. Kraissl Co.

FS-FHS-150,

No. 72-39 2 EA 10000

24 N Overall Kit including all wearable components, bearings, and seals

FMSR-

14(RE)-KIT KIT 190,000

33 N

Electrical Matting, Type 1 Sheet smooth surface

Dimensions: 36” x .125 x

25YD

Color: Marbleized Blue

NSN: 7220-

01-024-9040 3 EA 2500

43 N 1.5” PLUG Valve

4820-00-585- 7567 /

WEBFLIS

P/N 1385711

2 EA 800

N 2.5” PLUG Valve

4820-00-585- 7566 /

WEBFLIS

P/N 178185

6 EA 1000

N

1.5” PLUG Valve, Overhaul Kit (Includes Disc, Disc Holder, Disc Nut, Disc Retainer Nut, Stem, Cotter Pins)

Loeffler Part # V506M15-

S6

2 EA 250

N 1.5” PLUG Valve, Bonnet

Gasket Loeffler Part

# 04015E 2 EA 12

N

1.5” PLUG Valve, Graphitic Seal Ring (qty 2 per unit)

Loeffler Part

# 56115GR 2 EA 8

N

1.5” PLUG Valve, Graphitic Yarn (qty 2 per unit)

Loeffler Part

# 96700FG 2 EA 8

N

2.5” PLUG Valve, Overhaul Kit (Includes Disc, Disc Holder, Disc Nut, Disc Retainer Nut, Stem, Cotter Pins)

Loeffler Part # V521L25-

S6

13 EA 315

N 2.5” PLUG Valve, Bonnet

Gasket Loeffler Part

# 55025E 2 EA 20

N

2.5” PLUG Valve, Graphitic Seal Ring (qty 2 per unit)

Loeffler Part

# 56125GR 2 EA 8

N

2.5” PLUG Valve, Graphitic Yarn (qty 2 per unit)

Loeffler Part

# 96700FG 2 EA 8

43 N 4” Butterfly Valve /

ASW-V-99

Tork P/N:

M104768 1 EA 4000

N 5” Butterfly Valve /

ASW-V-62B

Tork P/N:

M104772 1 EA 5000

N 3” Globe Valve / ASW-

V-5-45 Tork P/N:

M101021 1 EA 1500

49 N Valve, Gate (Flanged

Ends, Bronze, 1 ½ inch IPS, 150#, Monel Trim)

052104.300 2 EA 3000

N Flange (1 ½ inch IPS, Bronze, Socket Weld) 605188.300 4 EA 150

N

Gasket (Spiral Wound, Metallic-Flexible

Graphite)

38R286 4 EA 5

N

Bolt, Hex Head (½ inch 13NC x 2 ½ inch Long, Bronze or Monel)

1YE19 8 EA 7

N Nut (½ inch 13NC, Bronze or Monel) 1WE52 8 EA 2

N Washer, Flat (Bronze or

Monel, ½ inch) 5RU60 16 EA 3

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item Title

1 Anchor Windlass, Perform Maintenance (Level 2)

2 04 Deck Cranes (Port and Starboard), TB 100-55, Biennial Inspect and Repair

3 Aft Crane (Port), K15-45, Biennial Inspect and Repair

4 Aft Crane (Starboard), K40-55, Biennial Inspect and Repair

5 Bow Crane, Biennial Inspect and Repair

6 Port & Starboard Miranda Davit, Biennial Inspect and Repair

7 A-Frames, Annual Inspection

8 Boiler, Annual Maintenance

9 Internal Hoists, Annual Inspect and Test

23 Trawl / Core Winch, Inspect and Test

24 Trawl Core Winch Gear Box, Overhaul

29 Tanks (MP Fuel Service), Clean and Inspect

31 Aft Warping Capstan, Inspect and Test

32 Bilge Pocket Surfaces, Preserve

46 Instrumented Science Winch Sheaves, Inspect

PRINCIPAL CHARACTERISTICS

420' WAGB (CGC HEALY)

PHYSICAL

Length overall 420' Length between perpendiculars 396' 6" Beam, extreme 82' 0" Depth amidships to main deck 42' 0" Draft to bottom of keel @ full load 30' Full load displacement 16,423 long tons Effective keel length 230' 0" Mast height above DWL @ 28' draft 163' 2"

HULL

Frame spacing 30" Material Hull ASTM A131, GR EH 36, or ABS EH 36 Flight deck ASTM A131, GR EH 36, or ABS EH 36 Superstructure ASTM A131, GR EH 36, or ABS EH 36

MACHINERY

Propulsion 4 Sultzer 12Z a V 40S

2 AC Synchronous, 11.2MW Drive Motors Auxiliary generator 1 EMD 16-645F7B, 2200 KW, 450V AC, 3 phase Rudder 2 Anchor & chain Two 13,200 lbs Navy Stockless, 150 fathoms chain Starboard, 165 fathoms chain

Port

TANKS

Diesel oil or JP-5 (@ 95%) 1,187,117 gal.

JP-5 (Helo) (@ 95%) 56,434 gal.

9250 lube oil (@ 95%) 24,794 gal.

Fresh water (@ 95%) 34,553 gal.

Hydraulic oil (@95%) 8,571 gal.

Ballast water (@95%) 899,776 gal.

00000_0522_FLT

REC_00000_FLT_Commercial Project @ CG Facility (0121)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Fire Prevention and Response Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for

Shipyard Employment NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for

Fabrication, Welding, and Inspection of Submarine Structure

3. REQUIREMENTS

3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements of this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.1.1 The Contractor must conform to all requirements specified in SFLC Std Spec 5550 and in the Fire Protection and Response work item, as applicable, during the performance of this availability.

3.1.1.1 Fire Safety Plan submission. The Contractor must submit a copy of the CFR 1915, Subpart P, Fire Safety Plan with the Contractor’s bid when work will be conducted in a Contractor–owned facility. Include any MOA(s) with local firefighting facilities.

3.1.1.2 Fire Plan submission. The Contractor must submit a copy of the developed availability specific fire plan, as requested in the Fire Protection and Response work item, seven (7) days before the Arrival Conference.

NOTE

NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents.

Contractors can apply to NAVSEA headquarters directly for copies.

3.2 Fire watch requirements. The Contractor must refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

• Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.

3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).

3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.

3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken.

Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:

• ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.

• ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.

3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm.

For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).

3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet;

for each additional 1000 square feet, perform an additional area measurement. A “measurements” for coating thickness is defined as follows:

• SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.

• SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5 inch diameter circle defining the spot.

3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.4.1 HY-130 material substitution. The Contractor must be aware that HY-130 steel plating is no longer commercially available. For the purpose of performing flight deck repairs on US Coast Guard WMEC-270 “B- Class” cutters, Weldox 900 steel plating has been approved as a replacement for HY-130. Due to the similarity in material properties and weldability of HY-130 and Weldox 900, all welding procedures and welder qualifications for welding Weldox 900 must be the same as those outlined in NAVSEA TP 1688 as applicable for welding HY- 130.

3.4.2 Standard spec modification. For any welding involving HY-130 on the flight deck of WMEC-270 “B-Class” cutters, perform all welding and allied processes, and non-destructive evaluation (NDE) in accordance with NAVSEA TP 1688. The Contractor must be aware that the welding requirements specified in this document take precedence over paragraph 3.3.6 of SFLC Standard Spec 0000 for the purpose of welding involving HY-130.

3.4.3 Approval to weld HY-130. To obtain Coast Guard approval to weld on HY-130 steel for WMEC-270 “B- Class” cutters, the Contractor must provide written Performance Qualification Records (PQR’s) for each process to be used. The PQR’s must be approved by one of the regulatory agencies affirming that the WPS meets the welding requirements of NAVSEA TP 1688. In addition, the Contractor must ensure that all subcontractors, prior to performing welding operations, have qualified procedures by meeting all the requirements set forth in this document.

NOTE

NAVSEA approval is NOT required for welding procedures submitted but the procedures must be reviewed and shown to satisfy the requirements set forth in NAVSEA TP 1688, by a welding regulatory agency. The requirements for welding Weldox 900 are considered the same as those for welding HY-130.

3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 USCG facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable

Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Hazardous Waste Generator status. The Hazardous Waste Generator Status for the Coast Guard Facility is large quantity generator (LQG).

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

• Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.

3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out;

ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix B, Requirements For Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.5.6 Additional Requirements. The Contractor must be aware of the following:

3.5.6.1 No Contractor or Subcontractor must have the authority to sign a Hazardous Waste Manifest using the Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast Guard facility without COR or KO-approval.

3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor must prepare for and comply with local and state regulations.

3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor must furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.

3.6 Local Policy. The Contractor must refer to site (e.g. Base) Regulations and Instructions for details regarding local policies (e.g. crane services, parking, or facility usage).

3.7 SFLC Standard Specification approved changes. The Contractor must be aware that the following are approved changes to published SFLC 2020 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Standard Specification 8636. Add missing paragraphs between 3.2 and 3.5 of Std Spec 8636 as follows:

“3.3 Access cut boundaries. The Contractor shall ensure that access cuts comply with the requirements and restrictions detailed in the following and in SFLC Std Spec 0740, and referenced codes.

3.3.1 Location of boundaries. Boundaries of access cuts and closure plates shall, in general, be located between principal ship framing, bulkheads, and other structural members and shall be at least three inches from any of these members or from the toes of other welds. A reduction in this three inch minimum may be approved by the KO on a case by case basis provided sufficient clearance is maintained for welding and inspection requirements. The boundaries of access cuts and closure plates should land on existing butts or seams, wherever practicable. The boundaries of prior access cuts should be utilized wherever possible. Boundaries may extend across one or more frames as required for the size of the opening.

3.3.2 Access hole dimensions and arrangements. Holes or access cuts shall be the minimum size necessary and shall be in accordance with the following:

• Rectangular access cuts and closure plates welded into primary hull structure shall be at least 12 inches wide in the lesser dimension.

• For circular access cuts, the minimum diameter shall be 4T, where T = thickness of the involved structural member, but not less than three inches.

• Circular closure plates for access cuts less than two feet in diameter shall be dished 1/16 to 1/8 inch to allow for shrinkage when welded.

• Corners of rectangular access cuts and closure plates shall have a minimum radius of 6 inches except when a boundary lands on an existing hull longitudinal seam or transverse butt weld.

• Corners at an existing seam or butt shall intersect at a 90 degree angle.

• Cuts that are to cross existing butts or seams shall do so at an angle of 90 degrees plus or minus 15 degrees.

• In primary hull structure, existing welds forming the boundary of a cut shall be cut back 3 inches beyond the toe of the access cut, except that the cut back shall not intersect or cross an existing weld, frame, or structural member. In which case, the cut back may be reduced to a minimum of two inches in length.

• Existing welds crossed by the cut shall not be cut back.

3.3.3 Primary hull structure. Primary Hull Structure includes the shell, main strength decks, principal longitudinal bulkheads, vertical keel, deep web girders and stiffeners designed to withstand the ship bending stress.

3.3.4 Mechanically fastened joints. Welding closer than six inches to a mechanically fastened joint should be avoided. When access cuts cross or come within six inches of a mechanically fastened joint, the fasteners shall be checked for tightness and if necessary, loose fasteners shall be seal welded or removed, and replaced for a distance of 6 inches beyond the edge of the cut. When a cut crosses a mechanically fastened seam the cut plates shall be repaired using single V welds backed with glass tape (MIL-C-20079) to prevent fusion between the mechanically fastened plates.

3.4 Ship integrity maintenance. The Contractor shall maintain safety and ship integrity by installing temporary guarding and coaming, in addition to weathertight and watertight closures. Remove these temporary fabrications after closing the hull access, and grind surfaces flush in way of removals. For shell plating cuts made at or below the waterline where temporary closures are impractical, the Contractor shall secure each vulnerable compartment and subdivision to minimize potential damage to the extent permitted by the scope and urgency of the work.

3.4.1 Guarding. Install temporary guards in accordance with 29 CFR 1915.73.

3.4.2 Coaming. Ensure that in areas where flammable liquids may be stored, a 4 inch high metal coaming shall be installed on the surface of the deck with tack welds and fully sealed with caulking compound. The coaming shall encircle the access cut in the deck.

3.4.3 Weathertight and contamination closures. Fabricate temporary closures, using fire retardant material, before cutting access openings and install closures whenever access is not in use. Closures shall be:

• Constructed to protect the access from inclement weather and entry of contaminants (shall include a coaming or dam on the deck to redirect rain runoff away from the opening).

• Fitted with fasteners that permit rapid installation and removal.

• Able to support a minimum of 150 pounds per square foot for horizontal deck closures.

• Where the access opening is in way of a removed hatch, scuttle or door, the closure shall be configured to allow normal passage of ship’s personnel and equipment.

3.4.4 Watertight closures. Ensure that access openings created four feet or less above the maximum anticipated waterline shall include temporary watertight closures when the vessel is waterborne.

NOTE

NAVSEA S0600-AA-PRO-160/CH16 provides requirements for design, fabrication, and installation of temporary watertight closures.”

3.7.2 SFLC Standard Specification 0000. Replace paragraph 3.3.4 Vessel access, as follows:

"3.3.4…