080805000003192_FS_Bridge_Inspection_2018.pdf
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- Solicitation number
- 12339520R0001
About this file
This document contains a federal contract opportunity solicitation for bridge construction work on the George Washington and Jefferson National Forest. The solicitation is for the demolition, removal, and rebuilding of the Jordan Bridge located on Forest Service Road 76 at milepost 0.3 over the Pedlar River in Virginia. The contract is 100% set aside for small businesses and has an estimated value between $500,000 to $1,000,000. The solicitation was issued on May 1, 2020 by the United States Forest Service with a performance period of 210 days. Interested small businesses must be registered in the System for Award Management and respond through the Federal Business Opportunities website by the response deadline. The pre-bid site visit is scheduled for May 11, 2020 and the successful contractor will be required to provide insurance, bonding, and comply with Davis-Bacon wage rates.
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Structure Name: (8)Structure No:
(5D)Route:
Forest:
69.0
13.0
(45)No. Main Spans: 1
(46)No. Appr Spans: 0
No. Substrs: 2
(in Tons) Inventory Safe Load
Capacity
HL-93 (RF) -
HS-20
Type 3
Type 3S2 Yes/No
Type 3-3 Y 24 Months
NRL (RF) N Months
Rating Date: N Months
(41) Posting Status:
(70) Posting Capacity:
(31)Design Load:
(63,65)Method of Load Rating:
Yes No X
Date:
Inspection Team: Leader: Jurisdiction:
Weather: Latitude:
Township: 0 0 Meridian:
(9)Location:
Narrative Report: (Add additional sheets if necessary)
VIRGINIA TRUE 75
AMHERST TRUE
GPI
Longitude: -79.26455
Re-rating required based on this inspection?
Substr Type:
FS
Inspection Template Revision Date: 05/31/2017
Infra data used for this report was pulled on: 05/30/18
1/4 Sect:
10:00 AM
(92A) Fracture Critical
(92B) Underwater
(92C) Special
UNDER H10-44
3 - LRFR REPORTED AS TONS
Time Completed:
8/22/2018 Time Started:
INSPECTION INFORMATION
5/29/2013 Posted For Load Or Other Restrictions > 39.9% Below
Critical Findings:
SPECIALIZED INSPECTIONS:
(43B)Superstr Type:
Specialized Inspections Required
(23 CFR 650.303)
Based on this inspection, is additional inspection work needed in these specialized inspection areas?
If Yes How Soon Needed?
Column Pier
(43A)Superstr Material:
(44A)Superstr Material: Other
Steel
Concrete, ReinforcedSubstr Material:
(44B)Superstr Type:
USDA FOREST SERVICE, REGION 8
PEDLAR RIVER(11)Milepost: 0.3000
BRIDGE IDENTIFICATION AND LOCATION
080805000003192
George Washington & Jefferson National Forests
(32)Approach Roadway Width:
(48)Max Span:
(52)Deck Width out-out: 15.7(51)Roadway Width (Curb to Curb):
Security ID 0808PEDLAR RANGER DISTRICT
76 (6)Feature Crossed:
16.0
BRIDGE DESCRIPTION and MEASUREMENTS
George Washington & Jefferson National ForestsDistrict:
66.5
(27)Year Built:
0.0
Latex Concrete
(108A)We aring
Surface:
Concrete Cast-In-Place
Truss - Pony
NBIS Bridge Opening:
99 00
BRIDGE RATING SUMMARY:
(47)Horizontal (53)Vertical (34)Skew:
(107)Deck StructureType:
JORDAN
Recommended Inspection Frequency:
Andrew Chen
37.74983333
2:45 PM
Partly cloudy
BETWEEN SR 605 AND PARKWA
Months
0 Range: 0 Section:
Operating
(49)Overall Br Length:
Description:
Other
Posting
Special Equipment Need
8/22/2018
Milepost: 0.3000 080805000003192
CODE
* 1. F
C1. -
C2. P
C3. -
C4. P
C5. F
C6. F
C7. No
* 1. -
* 2. F
* 3. F
* 4. P
P
P
C1. F
C2. F
C3. G
C4. G
*1. G *2. F *3. F
*4. - *5. - *6. - *7. - *8. -
*9. P
*10. NOB
*11. - *12. F *13. G *14. - *15. - *16. - *17. - *18. - *19. - *20. - *21. -
Areas of section loss of the bottom chords (see FCM report)
Bracing
CONDITION CODES and REMARKS
Minor scaling of surface
Wearing Surface
Deck Slab/Panels/Joists
REMARKS
(Overall Code for item, to be reported to
FHWA, in bold box)
58. DECK:
Posts/Piles/Tie Backs
Stacked stone walls have settled
Girders
a. Diaphragms
Typical pack rust with section loss at connections (see FCM report)
Typical up to 1/4" high gap with pack rust at the ends of bottom flanges
b. Bracing
a. Chords
Trusses
Structure No:
Date:
Footings Piles
Erosion along the Abutment 1 slope, within 1'-0" of the abutment
Caps
Backing Planks
Sills/Footings
Settlement
Debris along curblines
Stringers
Erosion or Scour
* Only these items are used in the determination of the overall condition rating for that category, i.e. Deck, Superstructure, Substructure. Other items should be rated and remarked on but NOT included in determining the overall category rating. Items enumerated using a C (ex. C1) should be commented on but not rated. See the FHWA Coding Guide for further information as to what is included in condition ratings.
Also includes wingwalls connected to the superstructure above the beam seat.
Includes wingwalls integral with the abutment or the portion of the wingwall below the bearing seat.
Deteriorated throughout, likely from freeze thaw and/or chemical action
59. SUPERSTRUCTURE:
Sidewalks
Drains and Drainage Clogged drains from debris
Expansion Joints
Curbs
Rideability
Cleanliness
Utilities
Floor Beams
60. SUBSTRUCTURE:
Caps
Erosion or Scour
Settlement
Alignment (tipping, tilting, etc.)
Crib Walls/Tie Backs
Caps
Footings
Wingwalls
A B
U T
M E
N T
S P
IE
R
S
Timber Abutments (incl. WW)
Other Abutments
Columns or Walls
Structure Name:
Route:
Walls
Piles
b. Portals
c. Verticals/Diagonals
Bearing Devices
Paint
d. Bracing
Deflection Under Load
Vibration Under Load
Alignment (tilting, rotating, etc.)
JORDAN
Fair overall, missing rivet heads at two gusset plates (see FCM report)
Typical pack rust between bearing plates
Deteriorating paint with rust spots throughout, particularly along flanges.
Milepost: 0.3000
CODE
1. F
2. F
3. F
4. F
5. F
6. 10.3
N *1. -
*2. -
*3. -
*4. -
5. -
F
1. G
2. F
3. F
4. P
36A 0 36B 0 36C 0 36D 0
A. NOB
B. NOB
C. NOB
D. NOB
1. C
2. NOB
1. G
2. G
N
CONDITION RATING OF EACH MEMBER OR ELEMENT
-NOT APPLICABLE
-APPLICABLE, BUT NO OBSERVED. (Give reason unless obvious)
-ELEMENT IN NEW OR GOOD CONDITION WITH NO REPAIRS NECESSARY.
-ELEMENT IS STILL PERFORMING THE FUNCTION FOR WHICH IT WAS INTENDED BUT MAY NEED MAINTENANCE.
-ELEMENT IS PERFORMING AT REDUCED CAPACITY.
-ELEMENT IS NOT PERFORMING THE FUNCTION FOR WHICH IT WAS INTENDED
* Only these items are used in the determination of the overall condition rating for that category, i.e. Deck, Superstructure, Substructure. Other items should be rated and remarked on but NOT included in determining the overall category rating. Items enumerated using a C (ex. C1) should be commented on but not rated. See the FHWA
Coding Guide for further information as to what is included in condition ratings.
71. WATERWAY ADEQUACY:
113. SCOUR CRITICAL BRIDGES:
Deteriorated posts, missing markers on both upstream approaches (2)Object Markers
68. DECK GEOMETRY:
Horizontal
Vertical
29. ROAD ADT
Structure Name:
Route:
JORDAN
Signing No "One Lane Bridge" signs on either approach
Clear Height Height (feet) from thalwag to bottom of lowest superstructure member
62. CULVERTS
CONDITION CODES and REMARKS (continued)
Structure No.:
Date:
080805000003192
8/22/2018
G = GOOD
C = CRITICAL
72. APPROACH ROADWAY ALIGNMENT:
67. STRUCTURAL EVALUATION
NOB
F = FAIR
P = POOR
69. UNDERCLEARANCE:
Foundations
Shoulder Embankment
Roadway Embankment
APPROACH CONDITION:
Headwall/Wingwall
61. CHANNEL and CHANNEL PROTECTION:
(Overall Code for item, to be reported to
FHWA, in bold box)
REMARKS
Channel Scour/Erosion Scour and erosion encroaching on the Abutment 1 slope
Water flow is directed toward Abutment 1
Erosion of the slope at Abutment 1 comes within 1'-0" of the abutment. Channel Protection
Observed Lateral Movement
Surfacing
(Not needed for reporting to FHWA)
Vegetation
Waterway Obstructions/Drift
Shape
Seams or Joints
Material Condition
Approach Rail Ends
Approach Guardrails
Approach Settlement
APPRAISAL CODES and REMARKS
Bridge Railing No railing present
C O
N D
IT
IO
N o f e le m e n ts
No approach guardrail
Up to 1" high at Approach Back and 1 1/2" high at Approach Ahead
36. TRAFFIC SAFETY FEATURES:
Rail Transitions
Milepost: 0.3000 Structure No.:
Work Item
Category Detailed Work Item Description
Approach
Condition
Remove vegetation on approaches obscuring the bridge and the object markers.
Approach
Condition Repair settled approaches.
Traffic Safety
Features Install approach guardrail.
Traffic Safety
Features Install bridge railing.
Traffic Safety
Features
Install "One Lane Bridge" signs on both approaches.
Traffic Safety
Features
Replace missing upstream object markers.
Deck Clean off the debris on the deck and in the deck drains.
Deck Replace both curbs full length.
Superstructure Replace broken rivets at L1 and U2
Downstream with bolts (13).
Whole Bridge Spot paint bearings and stringers and truss elements at connections.
Superstructure
Retrofit or replace the bottom chord members at Upstream and
Dowsntream L3-L4 and L10-L11.
Substructure Repair delaminated and spalled
Abutment 2 cap.
Substructure Repair settlement of the stacked stone below both abutment caps.
Channel Install scour protection in front of
Abutment 1.
8/22/2018Date:JORDAN
Route:
Structure Name:
Unit
RECOMMENDED WORK ITEMS
Work Item Quantity
08080500000319276
8002002
8001002
8003002
Work Item
Code
7004001
7001001
4004003
#N/A
8003001
30060010010
4004003
5003001
5005001
6001003
#N/A
Surfacing - Place Aggregate
Surface
Approach Railing - Install Bridge
Approach Rail
LS
LF
LS/BBrush Approaches
Signing - Repair/Replace Approach
Signs
Signing - Repair/Replace Object
Markers
2EA
LF
EA
Bridge Railing - Upgrade Bridge
Railing
- xxx
Concrete Curb - Repair/Replace, Greater than 10 cf
Steel - Repair/Replace Steel
Members
SF
CF
LBS
SF
#N/A
Clean Deck
Sandblast w/Containment and Paint
Steel - Repair/Replace Steel
Members
Concrete Abutments/Piers -
Repair/Patch
Other Abutments/Piers -
Repair/Replace Timber Sill/Footing
Channel Protection - Add/Repair
Riprap
LBS
SF
LS/A
CY
#N/A xxx
Date:
76 Milepost: 0.3000 Structure No:
Item
Reference
36.1
36.2
59.4.a
59.4.c
59.4.c
29.C2
60.1
60.3
60.3
61.1
JORDANStructure Name:
Route:
8/22/2018
080805000003192
Approach Back Upstream sign missing and Approach Ahead Upstream post missing. Remaining posts are deteriorated.
Severe pack rust at multiple connections. Bottom chord angles have severe section loss at L3-L4 and L10-L11 both
Upstream and Downstream (four total areas). See FCM report for additional details.
Missing 6 of 7 rivet heads of U2-L3 Downstream at U2 gusset plate connection.
The heads of 7 out of 7 rivets at L1-U2 (Downstream face) at L1 are missing and painted-over. Not a FCM member.
Paint failures with rust widespread throughout the structure. Typical corrosion and areas of pack rust largely concentrated at the lower chord joints. Most defects are typical at most to all locations.
ITEM REFERENCE AND REMARKS ~ NARRATIVE REPORT
Both curbs deteriorated throughout, more severe along the Back half of the bridge. Spalling up to 2 1/2" deep in multiple areas along the top of the curbs, 12 SF of Upstream and 6 of Downstream curb. Horizontal cracking up to
1/16" wide with heavy efflorescence along both curb fasciae near Abutment 1.
The dry-stacked stone walls beneath both concrete abutment caps have settled up to 2'-6" high.
The Abutment 2 cap has delaminations, cracking, and spalling with exposed rebar on the underside. Two spalls in Bay
4 and Bays 6 amd 7: 2'-6" wide x 6" deep x 6" high each with nearby delamination. Bays 5 - 7 are cracked with areas of delamination up to 2'-6" long x 5'-0" wide.
Erosion, and undercutting along the Back channel bank, upstream and downstream. Scour up to 4'-0" high just downstream of the bridge.
Remarks
Load posting signs present on both approaches.
Route: Milepost: 0.3000
Insert photo here.
Photo 1. Approach Ahead on Station
BRIDGE PHOTOS
Photo 2. Approach Back on Station
Insert photo here.
8/22/2018
080805000003192Structure No:
JORDANStructure Name:
BRIDGE PHOTOS - cont.
Photo 3. Looking Upstream from the Bridge Deck
Insert photo here.
Photo 4. Looking Downstream from the Bridge Deck
Structure Name: JORDAN 8/22/2018
76 Structure No: 080805000003192
Insert photo here.
Photo 6. Looking Downstream - Elevation Profile
Photo 5. Looking Upstream - Elevation Profile
8/22/2018
Structure No: 080805000003192
BRIDGE PHOTOS - cont.
Structure Name:
JORDAN
Photo 8. Abutment 2 Elevation
8/22/2018
Structure No: 080805000003192
Insert photo here.
Insert photo here.
Photo 7. Abutment 1 Elevation
BRIDGE PHOTOS - cont.
Structure Name:
Photo 10. Typical Joint and Transition Sections at Approaches with Deck
8/22/2018
Structure No: 080805000003192
Insert photo here.
Insert photo here.
Photo 9. Underside of Deck - Typical
BRIDGE PHOTOS - cont.
Structure Name:
BRIDGE PHOTOS - cont.
Insert photo here.
Photo 11. Typical bridge posting sign, Approach Back sign shown (looking Ahead)
Insert photo here.
Photo 12. Missing object marker at Approach Back Upstream (looking Ahead)
Structure Name: JORDAN 8/22/2018
76 Structure No: 080805000003192
Structure Name: JORDAN 8/22/2018
76 Structure No: 080805000003192
BRIDGE PHOTOS - cont.
Insert photo here.
Photo 13. Approach pavement settlement at Approach Ahead end of deck (looking Downstream)
Insert photo here.
Photo 14. Typical deteriorated and spalled concrete curb, at Downstream Back end shown (looking Back)
Structure Name: JORDAN 8/22/2018
76 Structure No: 080805000003192
BRIDGE PHOTOS - cont.
Insert photo here.
Photo 15. Typical curb fascia cracking and efflorescence, Upstream at Back end of curb shown (looking Ahead)
Insert photo here.
Photo 16. Typical minor pack rust along the bottom of the stringer at floor beam connection, Floor Beam 1 Stringer 8 shown (looking Downstream)
Structure Name: JORDAN 8/22/2018
76 Structure No: 080805000003192
BRIDGE PHOTOS - cont.
Insert photo here.
Photo 17. Typical unfilled holes in the bottom flanges of the floor beams, Floor Beam 2 at Downstream shown
(looking Ahead)
Insert photo here.
Photo 18. Pack rust and section loss at bottom flange of Floor Beam 2 to Truss 1 connection (looking Upstream)
Structure Name: JORDAN 8/22/2018
76 Structure No: 080805000003192
BRIDGE PHOTOS - cont.
Insert photo here.
Photo 19. Typical rusting of steel members, Upstream L7-U7 interior face shown (looking Upstream)
Insert photo here.
Photo 20. Typical minor pack rust and pitting at Downstream L12 (looking Downstream)
Structure Name: JORDAN 8/22/2018
76 Structure No: 080805000003192
BRIDGE PHOTOS - cont.
Insert photo here.
Photo 21. Missing rivet heads of Downstream L1-U2 at L1 joint (looking Upstream)
Insert photo here.
Photo 22. Missing rivet heads of Downstream L3-U2 at U2 joint (looking Upstream)
Structure Name: JORDAN 8/22/2018
76 Structure No: 080805000003192
BRIDGE PHOTOS - cont.
Insert photo here.
Photo 23. Upstream L3-L4 pack rust and section loss (looking Ahead)
Insert photo here.
Photo 24. Upstream L10-L11 pack rust and section loss (looking Back)
Structure Name: JORDAN 8/22/2018
76 Structure No: 080805000003192
BRIDGE PHOTOS - cont.
Insert photo here.
Photo 25. Downstream L10-L11 pack rust and section loss (looking Downstream)
Insert photo here.
Photo 26. Downstream L7-L8 at L8 pack rust pushing out connection angle (looking Ahead)
Structure Name: JORDAN 8/22/2018
76 Structure No: 080805000003192
BRIDGE PHOTOS - cont.
Insert photo here.
Photo 27. Corrosion and pack rust at Abutment 2 Upstream bearing (looking Ahead)
Insert photo here.
Photo 28. Abutment 1 settlement of stacked stone below the concrete cap (looking Back)
Structure Name: JORDAN 8/22/2018
76 Structure No: 080805000003192
BRIDGE PHOTOS - cont.
Insert photo here.
Photo 29. Spalling with exposed rebar along bottom edge of Abutment 2 cap and settled stacked stone below cap
(looking Downstream)
Insert photo here.
Photo 30. Erosion and scour of the slope encroaching on Abutment 1 (looking Downstream)
Structure Name: JORDAN 8/22/2018
76 Structure No: 080805000003192
BRIDGE PHOTOS - cont.
Insert photo here.
Photo 31. Erosion and scour in the Back channel bank (looking Upstream)
Insert photo here.
Photo 32. Erosion and undercutting in the Back channel bank at Downstream corner of the slope (looking Back)
Structure Name: Date:
Route: 76 Milepost: 0.3000
10.5
2016 2018 2020 2022 2024 2026 2028
0 9.55 9.5 0 0 0 0 0
5 10.5 10.3 0 0 0 0 0
10 11.8 11.8 0 0 0 0 0
15 12.8 12.5 0 0 0 0 0
20 13.4 13.4 0 0 0 0 0
25 13.4 13.4 0 0 0 0 0
30 13.1 13.1 0 0 0 0 0
35 13.2 12.9 0 0 0 0 0
40 12.6 12.6 0 0 0 0 0
45 12.5 12.5 0 0 0 0 0
50 11.6 12 0 0 0 0 0
55 10.5 10.5 0 0 0 0 0
60 10.6 10.6 0 0 0 0 0
65 10.5 10.5 0 0 0 0 0
66 10.5 10.5 0 0 0 0 0
Water Surface 12.7 12.3
Channel Cross Section
Horizontal Dist
Measured from A-1 Distance Measured from Top of Curb U.S Side @ Each Rail Post
8/22/2018
Structure No: 080805000003192
JORDAN
Input Cross-Section Data:
Height (feet) from thalwag to bottom of lowest superstructure member
0 10 20 30 40 50 60 70
Top of Curb
(Substructure elements can be inserted in the cross-section using Insert, Shapes )
Structure Name: Date:
Route: 76 Milepost: 0.3000
10.3
2016 2018 2020 2022 2024 2026 2028
0 9.5 9.5 0 0 0 0 0
5 11.4 11.1 0 0 0 0 0
10 12.8 12.5 0 0 0 0 0
15 13.4 13.2 0 0 0 0 0
20 13.3 13.1 0 0 0 0 0
25 12.9 12.9 0 0 0 0 0
30 12.7 12.5 0 0 0 0 0
35 12.3 12.6 0 0 0 0 0
40 12.1 12.6 0 0 0 0 0
45 11.3 11.3 0 0 0 0 0
50 10.6 10.6 0 0 0 0 0
55 10.2 10.2 0 0 0 0 0
60 10 10 0 0 0 0 0
65 9.9 9.9 0 0 0 0 0
66 10.1 10.1 0 0 0 0 0
Water Surface 12.8 12.3
Horizontal Dist
Measured from A-1 Distance Measured from Top of Curb D.S Side @ Each Rail Post
Channel Cross Section
JORDAN 8/22/2018
Structure No: 080805000003192
Height (feet) from thalwag to bottom of lowest superstructure member
Input Cross-Section Data:
0 10 20 30 40 50 60 70
Top of Curb
(Substructure elements can be inserted in the cross-section using Insert, Shapes )
Milepost:
ID
Description
Needed for Real Property Verification
N Re-rating required? (Enter Y/N)
Y Specialized Equipment Required? (Enter Y/N)
Insp Remarks
Approach Rail Ends (36D) 0
GPI
Andrew Chen
Insp Team
Transition (36B) 0
Approach Guardrail (36C) 0
Traffic Rail Safety Features Appraisal
Bridge Rail (36A) 0
Approach Align (72) 8
Underclr (69) N
Waterway Adq (71) 7
Str Eval (67) 5
Deck Geom (68) 5
Main Data Appraisal Data
Done By Name (Unit) REGIONAL OFFICE
Inspected By* Andrew Chen
Done By (Org) FS - FOREST SERVICE
Scour Crit Br (113) 6
Insp Resp Name FS - FOREST SERVICE
Culvert Cond (62) N
Channel Cond (61) 6
Supstr Cond (59) 5
Substr Cond (60) 6
Wear Srfc Cond 6
Deck Cond (58) 6
Inspection Cost
Aprch Cond F
Main Data Appraisal Data
Insp Team Leader
Inspection_Type ROUTINE (System Generated)
Inspection Date 8/22/2018 ROUTINE
Inspection Freq 24
Infra Summary Data
Structure Name: JORDAN 8/22/2018
Route: 76 0.3000 Structure No: 080805000003192
Date: 8/22/2018
Milepost: 0.3000 Structure No: 080805000003192
Spill-thru abutment
(trapazoidal channel configuration) Codings
Scour Scenarios Is Footing
Undermined?
Is Channel
Constriction greater than 10%?
Is Stream Laterally or Vertically
Unstable?
Is Flow
Attacking? Bank Erosion Other factors Scour Critical Code
Ideal field conditions. No active scour or stream stability issues no no no no none none 5
Footing Undermined yes - - - yes Fill in 2
Bridge Constricts Channel > 10% no yes no no none none 4
Bridge Constricts Channel > 10% plus Unstable or Attacking (evaluate severity, substrate) no yes 4 or 2
Bridge on Unstable Channel with riprap in good condition, size and quantity. no no yes no no none 5
Bridge on Unstable Channel with bank erosion and/or damaged riprap protection (evaluate severity) no no yes no yes Fill in 4 or 2
Designed countermeasures installed, stable and performing well. no no Fill in 7
Severe scour, abutment failing yes (undermined) 1 or 0
None of the above, Needs further review no no Yes Yes Yes none 6
Fill in
Scour Critical Coding, Item 113
Field Evaluation Guide
Parameters
Fill In
Route: 76
Structure Name: JORDAN
Fill in
Structure Name: Jordan Inspection Date: 8/22/18 Route & M.P.: F.S. 76 - M.P. 0.3 USDA Forest Service, Region 8
USDA FOREST SERVICE, REGION 8
FRACTURE CRITICAL MEMBER INSPECTION REPORT – TWO STEEL GIRDER
SUPPLEMENTAL TO ROUTINE INSPECTION , ITEM 59, SUPERSTRUCTURE
BRIDGE INFORMATION
Structure Name: Jordan
Route & M.P.: F.S. 76 - M.P. 0.3
Forest: George Washington & Jefferson National Forests
Fracture Critical Plan: Inspected per the attached Fracture Critical Plan.
INSPECTION DATA
Inspection Date: 08/22/18
Inspection Duration: 10:00 am to 2:45 pm
Inspection Team: Andrew Chen (Team Leader) and Sal Cefalu
Inspection Team Leader:
Andrew Chen
SUMMARY OF FINDINGS AND RECOMMENDATIONS
Specific details for fracture critical members are located in the findings portion of this report. Refer to the Routine Bridge Inspection Report for recommended work items and superstructure rating.
The truss bridge was originally constructed in 1927 with a wooden deck. At some point, possibly in the 1950’s or 1960’s, the wooden approach spans were removed, the timber deck was replaced with a concrete deck, and the roadway was widened.
Paint failures with rust widespread throughout the structure. Typical corrosion and areas of pack rust largely concentrated at the lower chord joints. Most defects are typical at most to all locations and are not specifically noted for each element.
Floor beam ends typically have drilled unfilled holes in the bottom flange, 4 at each end.
Typical pack rust with minor section loss along the bottom flange connected to the truss lower chords.
The interior bottom chord angles are typically bent downward from pack rust up to ½” wide at each connection with the floor beams. At these locations, there is section loss along the top of bottom legs of the chord angles. Due to restricted accessibility, precise loss is difficult to measure. Estimated loss up to 1/16” thick.
Typical throughout, the lower chord angles have pack rust at the connections, pushing out the gusset plates angle connections up to ¼” apart. There is severe section loss at bottom chord angles L3-L4 and L10-L11 both Upstream and Downstream (four total areas). These are at symmetrical members of the bridge. There is severe pack rust pushing apart the top leg of the bottom chord angle and the spacer plate up to ½” apart.
There is corrosion and section loss of both steel elements along the interface.
FRACTURE CRITICAL MEMBER IDENTIFICATION & FINDINGS
UPSTREAM TRUSS
Span Member Location
Type of Member Inspection Results/Comments *Photo Ref. #
1 L1-L2 Upstream Steel 2L6x6x7/16 No additional specific defects. N/A
1 L2-L3 Upstream Steel 2L6x6x7/16 No additional specific defects. N/A
1 U2-L3 Upstream Steel 2L5x3-1/2x1/4
6 of the 7 rivet heads at joint U2 (Upstream face) are missing. Pack rust developing between the upstream angle and the gusset plates at both joints. Pack rust between the spacers at joint L3.
N/A
1 L3-L4 Upstream
Steel 2L6x6x7/16 + 2ea 5x3/8 spacer bars
Severe pitting and section loss on both pairs of plates and the angles. Bottom angle legs down to 0.35” remaining thickness.
1 L3-U4 Upstream
Steel 2L5x3-1/2x1/4
No additional specific defects. N/A
1 L4-L5 Upstream
Steel 2L8-1/4x6-1/4x5/8
The angles are partially punched for rivets at L5 (holes are outlined on the angles, but not punched through the member).
N/A
1 U4-L5 Upstream
Steel 2L5x3‐1/2x1/4
No additional specific defects. N/A
1 L5-L6 Upstream
Steel 2L8-1/4x6-1/4x5/8
No additional specific defects. N/A
1 L5-U6 Upstream
Steel 2L5x3-1/2x1/4
Minor pack rust beginning to form between the upper chord and the gusset plate at L5 and U6.
N/A
1 L6-L7 Upstream
Steel 2L8-1/4x6-
1/4x5/8
No additional specific defects. N/A
1 U6-L7 Upstream
Steel 2L5x3-1/2x1/4
Minor pack rust beginning to form between the upper chord and the gusset plate at U6 and L7.
N/A
1 L7-L8 Upstream
Steel 2L8-1/4x6-
1/4x5/8
Pack rust and pitting at the left end of the splice plate at L8.
N/A
1 L7-U8 Upstream
Steel 2L5x3-1/2x1/4
Pack rust forming on the gusset plate at L9 just above the angle.
N/A
1 L8-L9 Upstream
Steel 2L8-1/4x6-
1/4x5/8
No additional specific defects. N/A
1 U8-L9 Upstream
Steel 2L5x3-1/2x1/4
No additional specific defects. N/A
1 L9-L10 Upstream
Steel 2L8-1/4x6-
1/4x5/8
Downstream angle is deformed at L9 at the floor beam.
N/A
1 L9-U10 Upstream
Steel 2L5x3-1/2x1/4
No additional specific defects. N/A
1 L10-L11 Upstream
Steel 2L6x6x7/16 + 2ea
5x3/8
Severe pitting and section loss on both pairs of plates and the angles. Vertical angle legs down to 0.35” remaining thickness.
1 U10-L11 Upstream
Steel 2L6x6x7/16 No additional specific defects. N/A
1 L11-L12 Upstream
Steel 2L6x6x7/16 No additional specific defects. N/A
1 L11-U12 Upstream
Steel 2L5x3-1/2x1/4
No additional specific defects. N/A
1 L12-L13 Upstream
Steel 2L6x6x7/16 No additional specific defects. N/A
DOWNSTREAM TRUSS
Span Member Location
Type of Member Inspection Results/Comments *Photo Ref. #
1 L1-L2 Downstream
Steel 2L6x6x7/16 No additional specific defects. N/A
1 L2-L3 Downstream
Steel 2L6x6x7/16 No additional specific defects. N/A
1 U2-L3 Downstream
Steel 2L5x3-1/2x1/4
6 of the 7 rivet heads at joint U2 (Downstream face) are missing with subsequent gouging of the downstream angle. These areas are painted-over.
1 L3-L4 Downstream
Steel 2L6x6x7/16 + 2ea 5x3/8 spacer bars
Severe pitting and section loss on both pairs of plates and the angles. Vertical angle legs down to 0.35” remaining thickness. Spacer plate remaining thickness 0.15".
N/A
1 L3-U4 Downstream
Steel 2L5x3-1/2x1/4
No additional specific defects. N/A
1 L4-L5 Downstream
Steel 2L8-1/4x6-
1/4x5/8
No additional specific defects. N/A
1 U4-L5 Downstream
Steel 2L5x3-1/2x1/4
No additional specific defects. N/A
1 L5-L6 Downstream
Steel 2L8-1/4x6-
1/4x5/8
No additional specific defects. N/A
1 L5-U6 Downstream
Steel 2L5x3-1/2x1/4
No additional specific defects. N/A
1 L6-L7 Downstream
Steel 2L8-1/4x6-
1/4x5/8
No additional specific defects. N/A
1 U6-L7 Downstream
Steel 2L5x3-1/2x1/4
No additional specific defects. N/A
1 L7-L8 Downstream
Steel 2L8-1/4x6-
1/4x5/8
No additional specific defects. N/A
1 L7-U8 Downstream
Steel 2L5x3-1/2x1/4
No additional specific defects. N/A
1 L8-L9 Downstream
Steel 2L8-1/4x6-
1/4x5/8
No additional specific defects. N/A
1 U8-L9 Downstream
Steel 2L5x3-1/2x1/4
No additional specific defects. N/A
1 L9-L10 Downstream
Steel 2L8-1/4x6-
1/4x5/8
No additional specific defects. N/A
1 L10-L11 Downstream
Steel 2L6x6x7/16 + 2ea 5x3/8
Severe pitting and section loss on both pairs of plates and the angles. Interior vertical angle leg down to 0.35” remaining thickness. Interior spacer plate section mostly gone.
1 U10-L11 Downstream
Steel 2L6x6x7/16 No additional specific defects. N/A
1 L11-L12 Downstream
Steel 2L6x6x7/16 Pack rust developing between the angles and the gusset plate between the angles at L12.
N/A
1 L11-U12 Downstream
Steel 2L5x3- 1/2x1/4
No additional specific defects. N/A
1 L12-L13 Downstream
Steel 2L6x6x7/16 No additional specific defects. N/A
FLOORBEAMS
Span Member Location
Type of Member Inspection Results/Comments *Photo Ref. #
1 FB1 (L1-L1) Rolled I-beam No additional specific defects. N/A
1 FB2 (L3-L3) Rolled I-beam There is a 3/4" high gap and minor section loss along the full width of the floor beam bottom flange.
1 FB3 (L5-L5) Rolled I-beam No additional specific defects. N/A
1 FB4 (L7-L7) Rolled I-beam No additional specific defects. N/A
1 FB5 (L9-L9) Rolled I-beam No additional specific defects. N/A
1 FB6 (L11-L11) Rolled I-beam No additional specific defects. N/A
1 FB7 (L13-L13) Rolled I-beam No additional specific defects. N/A
*Refer to routine bridge inspection report for photos
File details come from the government source that posted it. Updated .