230523 general-duty valves for hvac piping.pdf

F5W61607 Combined Support Maintenance Shop - Phase II Ohio Army National Guard Rev. 0 Defense Supply Center Columbus, Ohio 30 January 2009 Bid Final

GENERAL-DUTY VALVES FOR HVAC PIPING 230523 - 1

SECTION 230523 - GENERAL-DUTY VALVES FOR HVAC PIPING

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section Includes:

1. Brass ball valves.

2. Bronze ball valves.

3. Iron ball valves.

4. Iron, single-flange butterfly valves.

5. Bronze swing check valves.

6. Iron swing check valves.

7. Iron swing check valves with closure control.

8. Bronze gate valves.

9. Iron gate valves.

10. Bronze globe valves.

11. Iron globe valves.

B. Related Sections:

1. Division 23 HVAC piping Sections for specialty valves applicable to those Sections only.

2. Division 23 Section "Identification for HVAC Piping and Equipment" for valve tags and schedules.

1.3 DEFINITIONS

A. CWP: Cold working pressure.

B. EPDM: Ethylene propylene copolymer rubber.

C. NBR: Acrylonitrile-butadiene, Buna-N, or nitrile rubber.

D. NRS: Nonrising stem.

E. OS&Y: Outside screw and yoke.

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F. RS: Rising stem.

G. SWP: Steam working pressure.

1.4 SUBMITTALS

A. Product Data: For each type of valve indicated.

1.5 QUALITY ASSURANCE

A. Source Limitations for Valves: Obtain each type of valve from single source from single manufacturer.

B. ASME Compliance:

1. ASME B16.10 and ASME B16.34 for ferrous valve dimensions and design criteria.

2. ASME B31.1 for power piping valves.

3. ASME B31.9 for building services piping valves.

1.6 DELIVERY, STORAGE, AND HANDLING

A. Prepare valves for shipping as follows:

1. Protect internal parts against rust and corrosion.

2. Protect threads, flange faces, grooves, and weld ends.

3. Set angle, gate, and globe valves closed to prevent rattling.

4. Set ball and plug valves open to minimize exposure of functional surfaces.

5. Set butterfly valves closed or slightly open.

6. Block check valves in either closed or open position.

B. Use the following precautions during storage:

1. Maintain valve end protection.

2. Store valves indoors and maintain at higher than ambient dew point temperature. If outdoor storage is necessary, store valves off the ground in watertight enclosures.

C. Use sling to handle large valves; rig sling to avoid damage to exposed parts. Do not use handwheels or stems as lifting or rigging points.

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PART 2 - PRODUCTS

2.1 GENERAL REQUIREMENTS FOR VALVES

A. Refer to HVAC valve schedule articles for applications of valves.

B. Valve Pressure and Temperature Ratings: Not less than indicated and as required for system pressures and temperatures.

C. Valve Sizes: Same as upstream piping unless otherwise indicated.

D. Valve Actuator Types:

1. Gear Actuator: For quarter-turn valves NPS 8 and larger.

2. Handwheel: For valves other than quarter-turn types.

3. Handlever: For quarter-turn valves NPS 6 and smaller.

E. Valves in Insulated Piping: With 2-inch stem extensions and the following features:

1. Gate Valves: With rising stem.

2. Ball Valves: With extended operating handle of non-thermal-conductive material, and protective sleeve that allows operation of valve without breaking the vapor seal or disturbing insulation.

3. Butterfly Valves: With extended neck.

F. Valve-End Connections:

1. Flanged: With flanges according to ASME B16.1 for iron valves.

2. Solder Joint: With sockets according to ASME B16.18.

3. Threaded: With threads according to ASME B1.20.1.

G. Valve Bypass and Drain Connections: MSS SP-45.

2.2 BRASS BALL VALVES

A. Two-Piece, Full-Port, Brass Ball Valves with Brass Trim:

1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

a. Crane Co.; Crane Valve Group; Crane Valves.

b. Crane Co.; Crane Valve Group; Jenkins Valves.

c. DynaQuip Controls.

d. Flow-Tek, Inc.; a subsidiary of Bray International, Inc.

e. Hammond Valve.

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f. Jamesbury; a subsidiary of Metso Automation.

g. Jomar International, LTD.

h. Kitz Corporation.

i. Legend Valve.

j. Marwin Valve; a division of Richards Industries.

k. Milwaukee Valve Company.

l. NIBCO INC.

m. Red-White Valve Corporation.

n. RuB Inc.

2. Description:

a. Standard: MSS SP-110.

b. SWP Rating: 150 psig.

c. CWP Rating: 600 psig.

d. Body Design: Two piece.

e. Body Material: Forged brass.

f. Ends: Threaded.

g. Seats: PTFE or TFE.

h. Stem: Brass.

i. Ball: Chrome-plated brass.

j. Port: Full.

2.3 BRONZE BALL VALVES

A. Two-Piece, Full-Port, Bronze Ball Valves with Bronze Trim:

1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

a. American Valve, Inc.

b. Conbraco Industries, Inc.; Apollo Valves.

c. Crane Co.; Crane Valve Group; Crane Valves.

d. Hammond Valve.

e. Lance Valves; a division of Advanced Thermal Systems, Inc.

f. Legend Valve.

g. Milwaukee Valve Company.

h. NIBCO INC.

i. Red-White Valve Corporation.

j. Watts Regulator Co.; a division of Watts Water Technologies, Inc.

2. Description:

a. Standard: MSS SP-110.

b. SWP Rating: 150 psig.

c. CWP Rating: 600 psig.

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d. Body Design: Two piece.

e. Body Material: Bronze.

f. Ends: Threaded.

g. Seats: PTFE or TFE.

h. Stem: Bronze.

i. Ball: Chrome-plated brass.

j. Port: Full.

2.4 IRON BALL VALVES

A. Class 125, Iron Ball Valves:

1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

a. American Valve, Inc.

b. Conbraco Industries, Inc.; Apollo Valves.

c. Kitz Corporation.

d. Sure Flow Equipment Inc.

e. Watts Regulator Co.; a division of Watts Water Technologies, Inc.

2. Description:

a. Standard: MSS SP-72.

b. CWP Rating: 200 psig.

c. Body Design: Split body.

d. Body Material: ASTM A 126, gray iron.

e. Ends: Flanged.

f. Seats: PTFE or TFE.

g. Stem: Stainless steel.

h. Ball: Stainless steel.

i. Port: Full.

2.5 IRON, SINGLE-FLANGE BUTTERFLY VALVES

A. 200 CWP, Iron, Single-Flange Butterfly Valves with EPDM Seat and Aluminum- Bronze Disc:

1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

a. ABZ Valve and Controls; a division of ABZ Manufacturing, Inc.

b. Conbraco Industries, Inc.; Apollo Valves.

c. Cooper Cameron Valves; a division of Cooper Cameron Corp.

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d. Crane Co.; Crane Valve Group; Jenkins Valves.

e. Crane Co.; Crane Valve Group; Stockham Division.

f. DeZurik Water Controls.

g. Flo Fab Inc.

h. Hammond Valve.

i. Kitz Corporation.

j. Legend Valve.

k. Milwaukee Valve Company.

l. NIBCO INC.

m. Norriseal; a Dover Corporation company.

n. Red-White Valve Corporation.

o. Spence Strainers International; a division of CIRCOR International.

p. Watts Regulator Co.; a division of Watts Water Technologies, Inc.

2. Description:

a. Standard: MSS SP-67, Type I.

b. CWP Rating: 200 psig.

c. Body Design: Lug type; suitable for bidirectional dead-end service at rated pressure without use of downstream flange.

d. Body Material: ASTM A 126, cast iron or ASTM A 536, ductile iron.

e. Seat: EPDM.

f. Stem: One- or two-piece stainless steel.

g. Disc: Aluminum bronze.

B. 200 CWP, Iron, Single-Flange Butterfly Valves with NBR Seat and Aluminum-Bronze Disc:

1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

a. ABZ Valve and Controls; a division of ABZ Manufacturing, Inc.

b. Conbraco Industries, Inc.; Apollo Valves.

c. Cooper Cameron Valves; a division of Cooper Cameron Corp.

d. Crane Co.; Crane Valve Group; Jenkins Valves.

e. Crane Co.; Crane Valve Group; Stockham Division.

f. DeZurik Water Controls.

g. Flo Fab Inc.

h. Hammond Valve.

i. Kitz Corporation.

j. Legend Valve.

k. Milwaukee Valve Company.

l. NIBCO INC.

m. Norriseal; a Dover Corporation company.

n. Red-White Valve Corporation.

o. Spence Strainers International; a division of CIRCOR International.

p. Watts Regulator Co.; a division of Watts Water Technologies, Inc.

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2. Description:

a. Standard: MSS SP-67, Type I.

b. CWP Rating: 200 psig.

c. Body Design: Lug type; suitable for bidirectional dead-end service at rated pressure without use of downstream flange.

d. Body Material: ASTM A 126, cast iron or ASTM A 536, ductile iron.

e. Seat: NBR.

f. Stem: One- or two-piece stainless steel.

g. Disc: Aluminum bronze.

2.6 BRONZE SWING CHECK VALVES

A. Class 150, Bronze Swing Check Valves with Nonmetallic Disc:

1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

a. Crane Co.; Crane Valve Group; Crane Valves.

b. Crane Co.; Crane Valve Group; Jenkins Valves.

c. Hammond Valve.

d. Milwaukee Valve Company.

e. NIBCO INC.

f. Watts Regulator Co.; a division of Watts Water Technologies, Inc.

2. Description:

a. Standard: MSS SP-80, Type 4.

b. CWP Rating: 300 psig.

c. Body Design: Horizontal flow.

d. Body Material: ASTM B 62, bronze.

e. Ends: Threaded.

f. Disc: PTFE or TFE.

2.7 IRON SWING CHECK VALVES

A. Class 125, Iron Swing Check Valves with Metal Seats:

1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

a. Crane Co.; Crane Valve Group; Crane Valves.

b. Crane Co.; Crane Valve Group; Jenkins Valves.

c. Crane Co.; Crane Valve Group; Stockham Division.

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d. Hammond Valve.

e. Kitz Corporation.

f. Legend Valve.

g. Milwaukee Valve Company.

h. NIBCO INC.

i. Powell Valves.

j. Red-White Valve Corporation.

k. Sure Flow Equipment Inc.

l. Watts Regulator Co.; a division of Watts Water Technologies, Inc.

m. Zy-Tech Global Industries, Inc.

2. Description:

a. Standard: MSS SP-71, Type I.

b. NPS 2-1/2 to NPS 12, CWP Rating: 200 psig.

c. NPS 14 to NPS 24, CWP Rating: 150 psig.

d. Body Design: Clear or full waterway.

e. Body Material: ASTM A 126, gray iron with bolted bonnet.

f. Ends: Flanged.

g. Trim: Bronze.

h. Gasket: Asbestos free.

B. Class 250, Iron Swing Check Valves with Metal Seats:

1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

a. Crane Co.; Crane Valve Group; Crane Valves.

b. Crane Co.; Crane Valve Group; Jenkins Valves.

c. Crane Co.; Crane Valve Group; Stockham Division.

d. Hammond Valve.

e. Milwaukee Valve Company.

f. NIBCO INC.

g. Watts Regulator Co.; a division of Watts Water Technologies, Inc.

2. Description:

a. Standard: MSS SP-71, Type I.

b. NPS 2-1/2 to NPS 12, CWP Rating: 500 psig.

c. NPS 14 to NPS 24, CWP Rating: 300 psig.

d. Body Design: Clear or full waterway.

e. Body Material: ASTM A 126, gray iron with bolted bonnet.

f. Ends: Flanged.

g. Trim: Bronze.

h. Gasket: Asbestos free.

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2.8 BRONZE GATE VALVES

A. Class 150, NRS Bronze Gate Valves:

1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

a. Hammond Valve.

b. Kitz Corporation.

c. Milwaukee Valve Company.

d. NIBCO INC.

e. Powell Valves.

f. Red-White Valve Corporation.

g. Watts Regulator Co.; a division of Watts Water Technologies, Inc.

2. Description:

a. Standard: MSS SP-80, Type 1.

b. CWP Rating: 300 psig.

c. Body Material: ASTM B 62, bronze with integral seat and union-ring bonnet.

d. Ends: Threaded.

e. Stem: Bronze.

f. Disc: Solid wedge; bronze.

g. Packing: Asbestos free.

h. Handwheel: Malleable iron or, bronze.

B. Class 150, RS Bronze Gate Valves:

1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

a. Crane Co.; Crane Valve Group; Crane Valves.

b. Crane Co.; Crane Valve Group; Stockham Division.

c. Hammond Valve.

d. Kitz Corporation.

e. Milwaukee Valve Company.

f. NIBCO INC.

g. Powell Valves.

h. Watts Regulator Co.; a division of Watts Water Technologies, Inc.

i. Zy-Tech Global Industries, Inc.

2. Description:

a. Standard: MSS SP-80, Type 2.

b. CWP Rating: 300 psig.

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c. Body Material: ASTM B 62, bronze with integral seat and union-ring bonnet.

d. Ends: Threaded.

e. Stem: Bronze.

f. Disc: Solid wedge; bronze.

g. Packing: Asbestos free.

h. Handwheel: Malleable iron, bronze, or aluminum.

2.9 IRON GATE VALVES

A. Class 125, NRS, Iron Gate Valves:

1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

a. Crane Co.; Crane Valve Group; Crane Valves.

b. Crane Co.; Crane Valve Group; Jenkins Valves.

c. Crane Co.; Crane Valve Group; Stockham Division.

d. Flo Fab Inc.

e. Hammond Valve.

f. Kitz Corporation.

g. Legend Valve.

h. Milwaukee Valve Company.

i. NIBCO INC.

j. Powell Valves.

k. Red-White Valve Corporation.

l. Watts Regulator Co.; a division of Watts Water Technologies, Inc.

m. Zy-Tech Global Industries, Inc.

2. Description:

a. Standard: MSS SP-70, Type I.

b. NPS 2-1/2 to NPS 12, CWP Rating: 200 psig.

c. NPS 14 to NPS 24, CWP Rating: 150 psig.

d. Body Material: ASTM A 126, gray iron with bolted bonnet.

e. Ends: Flanged.

f. Trim: Bronze.

g. Disc: Solid wedge.

h. Packing and Gasket: Asbestos free.

B. Class 250, NRS, Iron Gate Valves:

1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

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a. Crane Co.; Crane Valve Group; Crane Valves.

b. Crane Co.; Crane Valve Group; Stockham Division.

c. NIBCO INC.

2. Description:

a. Standard: MSS SP-70, Type I.

b. NPS 2-1/2 to NPS 12, CWP Rating: 500 psig.

c. NPS 14 to NPS 24, CWP Rating: 300 psig.

d. Body Material: ASTM A 126, gray iron with bolted bonnet.

e. Ends: Flanged.

f. Trim: Bronze.

g. Disc: Solid wedge.

h. Packing and Gasket: Asbestos free.

2.10 BRONZE GLOBE VALVES

A. Class 150, Bronze Globe Valves with Nonmetallic Disc:

1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

a. Crane Co.; Crane Valve Group; Crane Valves.

b. Hammond Valve.

c. Kitz Corporation.

d. Milwaukee Valve Company.

e. NIBCO INC.

f. Powell Valves.

g. Red-White Valve Corporation.

h. Watts Regulator Co.; a division of Watts Water Technologies, Inc.

i. Zy-Tech Global Industries, Inc.

2. Description:

a. Standard: MSS SP-80, Type 2.

b. CWP Rating: 300 psig.

c. Body Material: ASTM B 62, bronze with integral seat and union-ring bonnet.

d. Ends: Threaded.

e. Stem: Bronze.

f. Disc: PTFE or TFE.

g. Packing: Asbestos free.

h. Handwheel: Malleable iron, bronze, or aluminum.

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2.11 IRON GLOBE VALVES

A. Class 125, Iron Globe Valves:

1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

a. Crane Co.; Crane Valve Group; Crane Valves.

b. Crane Co.; Crane Valve Group; Jenkins Valves.

c. Crane Co.; Crane Valve Group; Stockham Division.

d. Hammond Valve.

e. Kitz Corporation.

f. Milwaukee Valve Company.

g. NIBCO INC.

h. Powell Valves.

i. Red-White Valve Corporation.

j. Watts Regulator Co.; a division of Watts Water Technologies, Inc.

k. Zy-Tech Global Industries, Inc.

2. Description:

a. Standard: MSS SP-85, Type I.

b. CWP Rating: 200 psig.

c. Body Material: ASTM A 126, gray iron with bolted bonnet.

d. Ends: Flanged.

e. Trim: Bronze.

f. Packing and Gasket: Asbestos free.

B. Class 250, Iron Globe Valves:

1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

a. Crane Co.; Crane Valve Group; Crane Valves.

b. Crane Co.; Crane Valve Group; Jenkins Valves.

c. Crane Co.; Crane Valve Group; Stockham Division.

d. Hammond Valve.

e. Milwaukee Valve Company.

f. NIBCO INC.

g. Watts Regulator Co.; a division of Watts Water Technologies, Inc.

2. Description:

a. Standard: MSS SP-85, Type I.

b. CWP Rating: 500 psig.

c. Body Material: ASTM A 126, gray iron with bolted bonnet.

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d. Ends: Flanged.

e. Trim: Bronze.

f. Packing and Gasket: Asbestos free.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine valve interior for cleanliness, freedom from foreign matter, and corrosion.

Remove special packing materials, such as blocks, used to prevent disc movement during shipping and handling.

B. Operate valves in positions from fully open to fully closed. Examine guides and seats made accessible by such operations.

C. Examine threads on valve and mating pipe for form and cleanliness.

D. Examine mating flange faces for conditions that might cause leakage. Check bolting for proper size, length, and material. Verify that gasket is of proper size, that its material composition is suitable for service, and that it is free from defects and damage.

E. Do not attempt to repair defective valves; replace with new valves.

3.2 VALVE INSTALLATION

A. Install valves with unions or flanges at each piece of equipment arranged to allow service, maintenance, and equipment removal without system shutdown.

B. Locate valves for easy access and provide separate support where necessary.

C. Install valves in horizontal piping with stem at or above center of pipe.

D. Install valves in position to allow full stem movement.

E. Install check valves for proper direction of flow and as follows:

3.3 ADJUSTING

A. Adjust or replace valve packing after piping systems have been tested and put into service but before final adjusting and balancing. Replace valves if persistent leaking occurs.

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3.4 GENERAL REQUIREMENTS FOR VALVE APPLICATIONS

A. If valve applications are not indicated, use the following:

1. Shutoff Service: Ball, butterfly, or gate valves.

2. Butterfly Valve Dead-End Service: Single-flange (lug) type.

3. Throttling Service except Steam: Globe, ball, or butterfly valves.

4. Pump-Discharge Check Valves:

a. NPS 2 and Smaller: Bronze swing check valves.

b. NPS 2-1/2 and Larger: Iron swing check valves.

B. If valves with specified SWP classes or CWP ratings are not available, the same types of valves with higher SWP classes or CWP ratings may be substituted.

C. Select valves, except wafer types, with the following end connections:

1. For Copper Tubing, NPS 2 and Smaller: Threaded ends except where solder-joint valve-end option is indicated in valve schedules below.

2. For Copper Tubing, NPS 2-1/2 to NPS 4: Flanged ends except where threaded valve-end option is indicated in valve schedules below.

3. For Copper Tubing, NPS 5 and Larger: Flanged ends.

4. For Steel Piping, NPS 2 and Smaller: Threaded ends.

5. For Steel Piping, NPS 2-1/2 to NPS 4: Flanged ends except where threaded valve-end option is indicated in valve schedules below.

6. For Steel Piping, NPS 5 and Larger: Flanged ends.

3.5 HEATING-WATER VALVE SCHEDULE

A. Pipe NPS 2 and Smaller:

1. Bronze and Brass Valves: May be provided with solder-joint ends instead of threaded ends.

2. Ball Valves: Two piece, full port, brass or bronze

3. Bronze Swing Check Valves: Class 150, nonmetallic disc.

4. Bronze Gate Valves: Class 150, RS.

5. Bronze Globe Valves: Class 150, nonmetallic disc.

B. Pipe NPS 2-1/2 and Larger:

1. Iron Valves, NPS 2-1/2 to NPS 4: May be provided with threaded ends instead of flanged ends.

2. Iron Ball Valves, NPS 2-1/2 to NPS 10: Class 150.

3. Iron, Single-Flange Butterfly Valves, NPS 2-1/2 to NPS 12: 200 CWP, EPDM seat, aluminum-bronze disc.

4. Iron Swing Check Valves: Class 125 Class 250, metal seats.

5. Iron Gate Valves: Class 125 NRS.

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6. Iron Globe Valves, NPS 2-1/2 to NPS 12: Class 125 or Class 250.

END OF SECTION 230523