06410.pdf

MNANG - Composite Maintenance Facility ARCHITECTURAL WOODWORK

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SECTION 06410

ARCHITECTURAL WOODWORK

PART 1 GENERAL

1.1 SUMMARY

A. Section Includes:

1. Casework

a. Plastic laminate casework

b. Wood veneer casework.

c. Wood veneer paneling.

2. Work-surfaces: tops and countertops.

3. Solid surface fabrications: Countertops and window sills.

4. Hardware associated with casework.

5. Standing and running trim

6. Finishing of millwork, casework, paneling and doors.

7. Plastic glazing panels

B. Related Sections:

1. Section 06100 – Rough Carpentry: Blocking.

1.2 DEFINITIONS

A. The following definitions apply to this Section as they pertain to surfaces of casework units or items.

1. Definitions of terms "Exposed," Semi-Exposed," and "Concealed": Comply with Section 400- of the

AWI Quality Standards.

1.3 SYSTEM DESCRIPTION

A. Pre-fabricated, shop-assembled custom casework, trim, paneling and related items, work-surfaces, and accessories, furnished and installed under a single source responsibility for each of the following two scopes:

1.4 SUBMITTALS

A. Product Data: Manufacturer's specifications and technical data including performance, construction and fabrication.

1. Catalog cuts and detailed specifications of construction and fabrication.

2. Manufacturer's installation instructions.

B. Shop Drawings: Indicate dimensions, description of materials and finishes, general construction, component connections, anchorage methods, hardware, and installation procedures, including specific requirements indicated. Details drawn at 1-1/2”=1’-0”

1. Include section drawings of typical and special casework, work surfaces and accessories.

2. Indicate locations of plumbing and electrical service field connections.

3. Show sufficient detail to demonstrate compliance with the woodworking standard.

4. For monumental woodwork and paneling detail joints to allow for movement of woodwork.

C. Component Samples: Four sets of samples for each of the following items as specified:

1. Plastic laminates, 200 by 250 mm (8 by 10 inches), for each type, color, pattern, and surface finish.

2. Veneer-faced panel products with or for transparent finish, 200 by 250 mm (8 by 10 inches), for each species and cut. Include at least one face-veneer seam and finish as specified.

3. Solid-surfacing materials, 150 mm (6 inches) square.

D. Quality Assurance Submittals:

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1. If requested by Architect, manufacturer/fabricator qualifications along with list of projects and photos of projects similar in complexity to the standards required for this Project.

1.5 QUALITY ASSURANCE

A. Fabricator's Qualifications:

1. Woodwork shall be manufactured by a well established and experienced firm, acceptable to

Owner and Architect, with satisfactory record of similar size and quality installations.

2. Architect reserves the right to reject any woodwork subcontractor, if in the Architect's opinion that the following will not result in required quality within time required for completion:

a. Shop capacity.

b. Experience of workers.

c. Equipment or supply of material.

d. Previous performance by manufacturer has been unsatisfactory.

3. Not less than 8 years experience in the actual production of specified products at AWI grade indicated.

4. Experienced in installation of casework similar in complexity to those required for this Project plus the following.

a. Not less than 5 years experience installing casework.

b. Successfully completed at least 5 comparable projects installing casework.

B. Installer Qualifications: Fabricator to be responsible for installation of architectural woodwork with their own forces or through a subcontractor.

C. Forest Certification: Provide interior architectural woodwork produced from wood obtained from forests certified by an FSC-accredited certification body to comply with FSC 1.2, "Principles and Criteria."

D. Quality Grade: Work shall conform to the requirements of the applicable Sections of the referenced AWI Quality Standards as they pertain to the Quality Grade specified, unless specified otherwise herein.

1. Wood Casework to comply with AWI Custom Grade.

2. Wood Paneling to comply with AWI Custom Grade.

3. Plastic Laminate Casework to comply with AWI Custom Grade.

4. Plastic Laminate Countertops to comply with AWI Premium Grade.

5. The Contract Documents contain selections chosen from options in the quality standard and additional requirements beyond those of the quality standard. Comply with such selections and requirements in addition to the quality standard.

1.6 DELIVERY, STORAGE, AND HANDLING

A. Packing and Shipping: Deliver products in original unopened packaging with legible manufacturer's identification.

B. Acceptance at Site: Do not deliver casework to site until spaces in which it will be installed are ready to receive it.

C. Storage and Protection: Comply with manufacturer's recommendations.

1. Wood veneers, and solid wood: Cover with opaque wrapping to avoid exposure to direct light or

UV rays.

1.7 PROJECT CONDITIONS

A. Environmental Limitations: Do not deliver or install woodwork until building is enclosed, wet work is complete, and HVAC system is operating and maintaining temperature and relative humidity at occupancy levels during the remainder of the construction period.

B. Manufacturer/Supplier shall advise Contractor of temperature and humidity requirements for architectural casework installation areas.

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C. After installation, control temperature and humidity to maintain relative humidity between 25 percent and 55 percent.

PART 2 PRODUCTS

2.1 PLASTIC LAMINATE MATERIALS

A. High Pressure Decorative Laminate: NEMA LD-3, grades as required by woodwork quality.

1. Selected Plastic Laminates: Any manufacturer complying with the stated requirements.

a. (PLAM-#):

1) Color: Refer to Material Identification List.

B. Backing Grade Plastic Laminate: Conforming to NEMA Grade BK50, same thickness as laminate on exposed side.

1. Color: Black, brown, or undecorated.

C. Thermoset Decorative Panels: Particleboard or medium-density fiberboard finished with thermally fused, melamine-impregnated decorative paper complying with LMA SAT-1.

1. Provide PVC or polyester edge banding complying with LMA EDG-1 on components with exposed or semi-exposed edges.

2. Color: White unless noted otherwise.

2.2 SOLID SURFACE MATERIALS

A. Cast Plastic Sheet Material (SS-#): Hard, solid, non-porous mineral-filled acrylic resin (methyl methacrylate) material.

1. Thickness: 1/2 inch thick with countertops front edge at 1-1/2 inches, unless otherwise indicated.

B. Product: manufacturers, type, and colors:

1. (SS-#): Color: Refer to Material Identification List for selection

2.3 HARDWOOD

A. Hardwood Veneer: HPVA Grade A. Suitable for transparent finish.

1. Wood Type (WD-4): Select White Maple

a. Veneers to be color matched to solid wood without the need of staining.

2. Veneer Matching:

a. Paneling: Book matched, Running matched.

b. At casework/cabinets: Book match, and balanced.

3. Veneers shall be hot-press applied.

4. Finish: Clear over natural wood and stain finish to match Architects sample,

a. AWI Finish: TR-2, 25 degrees Catalyzed Lacquer with UV inhibitors.

5. Flitch approval is subject to Architect’s approval for uniform color and character. Provide two weeks minimum advance notice to Architect, and coordinate with Architect’s schedule, for review and approval of flitches. Obtain replacements acceptable to the Architect for any unacceptable flitches.

B. Hardwood Lumber:

1. Hardwoods and veneers shall be matched for color and consistency.

2. Wood Type (WD-4): Select White Maple

2.4 CORE MATERIALS

A. Coreboard: Medium density fiberboard, 100% recycled wood fiber.

1. Conforming to ANSI A208.2, grade MD and to ASTM D1037

2. SCS certified no formaldehyde added

3. Density: 48 Lb/ft3

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4. Product: Sierra Pine, Medite II

5. Use at casework, countertops, paneling, and other wood veneer items.

B. Moisture-Resistant Coreboard: Moisture-resistant medium density fiberboard.

1. Conforming to ANSI A208. 2, grade MD and to ASTM D1037.

2. Product: SierraPine, Medex.

3. Use at countertops with sinks.

2.5 MISCELLANEOUS MATERIALS

A. Hardboard: 1/4 inch tempered hardboard, smooth both sides, conforming to ANSI A135.4. Fabricator primed and painted. Color as selected.

B. Concealed and Exposed Metals: Refer to Section 05500 for requirements.

1. Countertop support brackets: Sheet metal painted.

2. Miscellaneous brackets, angles, and supports within casework, as indicated.

C. Stainless Steel: Comply with the following standards for the forms and types of stainless steel for the required items of Work.

1. Type: AISI Type 302/304, unless otherwise indicated.

2. Bar stock: ASTM A276.

3. Plate: ASTM A167.

4. Tubing: ASTM A269.

5. Castings: ASTM A297, iron-chromium-nickel alloy.

D. Furring, Blocking, Shims, and Hanging Strips: Softwood or hardwood lumber, kiln dried to less than 15 percent moisture content.

E. VOC Limits for Installation Adhesives and Glues: Use installation adhesives that comply with the following limits for VOC content when calculated according to 40 CFR 59, Subpart D (EPA Method 24):

1. Wood Glues: 30 g/L.

2. Contact Adhesive: 250 g/L..

F. Panel Clips: Aluminum 6005A, heated treated to hardness of T5, predrilled

1. Thickness: 1/4 inch

2. Product: Brooklyn Hardware, LLC, “Panelclip”; Monarch; or equal.

G. Plastic Glazing Panels: High performance resin encapsulating fabric.

1. Product: 3 Form

2. Thickness: 3/8 inch

3. Color: Product: Linea Ivory

4. Finish: Patina

H. Tempered Float Glass for Cabinet Doors: ASTM C 1048, Kind FT, Condition A, Type I, Class 1 (clear), Quality-Q3, with exposed edges seamed before tempering, 6 mm thick, unless otherwise indicated.

2.6 HARDWARE

A. Hinges: Totally concealed spring-activated, self-closing, European type cabinet hinges with vertical, horizontal, and depth adjustment, not less than 165 degree opening. Nickel plated.

1. Acceptable manufacturers and products:

a. Hafele America Co.: Duomatic No. 0.329.06.

b. Grass America, Inc.: No. 1203.

c. Hettich America: Euromat Topsafe 4955.

B. Door and Drawer Pulls:

1. Wire Pulls: Back mounted, solid metal, 100 mm (4 inche) long, dark anodized finish

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C. Cabinet Locks: 5-pin tumbler rekeyable cabinet locks compatible with Best interchangeable core system.

1. Finish: Satin chrome US26D.

2. Cabinet door locks: 1E7E4, rim type, Best Lock Corporation.

3. Cabinet drawer locks: 1E7D4, rim type, Best Lock Corporation.

4. Comparable products from the following manufacturers:

a. Rockford Products

D. Full Extension Drawer Slides: Side mount, ball bearing type. Epoxy coated. Not less than 100 pound load rated. Use for all drawers except file drawers.

1. Acceptable manufacturers and products:

a. Accuride: No. EW3832.

b. Blum, Inc. Model 430EW.

c. Hettich America, Model W5632.

E. Over-Travel Extension File Drawer Slides: Side mount, ball bearing type. Zinc coated. Not less than 150 pound load rated.

1. Accuride: No. 4034.

2. Knape and Vogt, Model 8505.

3. Hettich America, Model 558.

F. Hinges for Glass Doors: For 6.0 mm (1/4”) thick glass doors

1. Product: Terry Hinge and Hardware, Model H02-00095

2. Touch-latch: Model No. B02-00055

3. Finish: Chrome

2.7 ACCESSORIES

A. Grommets: Adjustable depth grommets with cover, size: 32-mm (1-1/4-inch) and 51-mm (2-inch)”.

1. Color as selected by Architect from manufacturers full range of standard colors.

2. Acceptable manufacturers:

a. Doug Mockett & Company, Inc.: EDP and SG Series.

B. Rod and Shelf Unit (R&S-1): Magnuson Group, Inc. Architectural series Model No. WHO1A-AL

1. Size: As indicated.

2.8 INTERIOR STANDING AND RUNNING TRIM FOR TRANSPARENT FINISH

A. Wood Species: WD-4

1. Backout or groove backs of flat trim members and kerf backs of other wide, flat members, except for members with ends exposed in finished work.

2. Assemble casings in plant except where limitations of access to place of installation require field assembly.

3. Schedule: But not limited to the following:

a. Wood base (WDB-1)

b. Miscellaneous trims, blocks, as indicated on Drawings.

2.9 GENERAL CASEWORK FABRICATION

A. Configuration: Conform to profiles indicated, with frameless box construction, and with flush overlay doors and drawer faces, unless indicated otherwise.

B. Interior Woodwork Grade: Unless otherwise indicated, provide Premium-grade interior woodwork complying with referenced quality standard.

C. Wood Moisture Content: Comply with requirements of referenced quality standard for wood moisture content in relation to ambient relative humidity during fabrication and in installation areas.

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2.10 FLUSH WOOD PANELING

A. Paneling (PNLG-1): AWI Grade: Premium construction.

1. Construction: Veneer over coreboard, solid hardwood edging and the following:

a. Species: WD-4, Grade A veneer.

b. Finish: Pre-finish under this Section.

c. Construction: 19 mm (3/4-inch) thick panels, flat with 1/8-inch thick solid wood edge over core board. Where larger solid edges are indicated, reroute edges after veneering.

d. Clip mount with metal clips as indicated.

2.11 PLASTIC LAMINATE CASEWORK CONSTRUCTION

A. AWI Grade: Custom

B. Plastic Laminate Casework:

1. Joinery: Comply with Section 400B-S-8 of AWI Quality Standards.

2. Shelf supports: Comply with Section 400B-S-7, except limited to multiple hole support technique.

3. Drawer Construction: Comply with Sections 400B-S-4, 400B-S-5, and 400B-S-6 of AWI Quality Standards.

4. Application of high pressure laminates to cores:

a. Apply high pressure plastic laminate edge banding:

5. Tolerances: Comply with Sections 400B-T-1 (except allowed tolerances shall not vary from unit to unit), 400B-T-2, 400B-T-3 and 400B-T-4 (except allowed tolerance for removal of color/pattern shall apply to semi-exposed edges and joints, no removal permitted on exposed edges and joints, edges and joints shall be machined flush and machine eased).

C. Cutouts: Provide cutouts for plumbing fixtures, inserts, equipment, outlet boxes and other fixtures and fittings. Verify locations of cutouts from on-site dimensions. Prime paint seal contact surfaces of cutouts.

D. Plastic Laminate Casework Surfacing:

1. Comply with the portions of Section 400B-S-1 of AWI Quality Standards as related to surfacing only; unless indicated otherwise.

2. Comply with the following; unless indicated otherwise.

a. Exposed faces of cases, doors and drawers: Vertical grade plastic laminate, unless indicated otherwise.

b. Exposed bottoms of wall cases, regardless of height: Vertical grade plastic laminate, unless indicated otherwise.

c. Exposed faces of fillers: Vertical grade plastic laminate, unless indicated otherwise.

d. Exposed interiors of cases, including shelves (both sides): Vertical grade plastic laminate, unless indicated otherwise.

e. Exposed wall-hung shelves (both sides): Vertical grade plastic laminate, unless indicated otherwise.

f. Exposed vertical surfaces of other plastic laminate fabrications: Vertical grade plastic laminate, unless indicated otherwise.

g. Exposed horizontal surfaces of other plastic laminate fabrications: Horizontal grade plastic laminate, unless indicated otherwise.

h. Semi-exposed surfaces of cases: Melamine laminate, unless indicated otherwise.

i. Backs of glazed doors, solid doors and drawers: Vertical grade plastic laminate matching exposed faces of doors and drawers.

j. Shelves behind solid doors: Melamine laminate both sides.

k. Concealed sides and backs of cases: Melamine laminate.

l. Built in lighting: Refer to Electrical fixture schedule for fixtures.

E. Plastic Laminate Casework Edge Banding:

1. Laminate edge banding: Self edged.

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2.12 WOOD CASEWORK CONSTRUCTION

A. AWI Grade: Premium

1. Millwork and casework items to be constructed under Custom Quality.

B. Wood Casework Surfacing:

1. Comply with AWI Quality Standards as related to surfacing only; unless indicated otherwise.

2. Comply with the following; unless indicated otherwise.

3. Exposed faces of cases: Hardwood veneer as indicated on Drawings.

4. Exposed faces of doors and drawers: Hardwood veneer as indicated on Drawings.

5. Exposed bottoms of wall cases: Hardwood veneer as indicated on Drawings.

6. Exposed faces of fillers: Hardwood veneer as indicated on Drawings.

7. Exposed interiors of cases, including shelves (both sides): Hardwood veneer as indicated on

Drawings.

8. Exposed wall-hung shelves (both sides): Hardwood veneer as indicated on Drawings.

9. Exposed surfaces of other wood fabrications: Hardwood veneer as indicated on Drawings.

10. Semi-exposed surfaces of cases: Grade B hardwood veneer same species as exposed face.

11. Shelves behind solid doors: Grade B hardwood veneer same species as exposed face, both sides.

12. Concealed sides and backs of cases: Mill option, balanced construction.

C. Wood Casework Edges:

1. Solid edge banded to comply with the portions of Section 400A-S-2 and Section 400A-S-3 of AWI

Quality Standards as they apply to edges, unless indicated otherwise.

2. Species to comply with the following:

a. Doors and drawers: Match faces of drawers and doors.

b. Cabinet bodies, spreaders, intermediate frames and rails: Match faces of drawers and doors.

c. Shelves behind solid doors: Match shelf faces.

d. Exposed wall hung shelving: Match shelf faces.

e. Edges of other woodwork fabrications: Match faces.

2.13 CASEWORK CORES

A. Type and Thickness, Unless Indicated Otherwise:

1. Cabinet sides: Not less than 19 mm (3/4 inch) thick coreboard.

2. Spreaders or intermediate frames and rails: Not less than 3/4 inch thick coreboard.

3. Cabinet tops and bottoms:

a. Base and tall cabinets: Not less than 19 mm (3/4 inch) thick coreboard.

4. Shelves:

a. Open cabinets (all widths) and wall-hung shelving: 25 mm (1 inch) thick coreboard.

b. Closed cabinets, spans up to 800mm (32 inches): 19 mm (3/4 inch) coreboard.

c. Closed cabinets, spans over 1050 mm (42 inches): 21 mm (3/4 inch) thick coreboard.

5. Doors, not less than 19 mm (3/4 inch) thick, except doors over 2000 mm (80 inches) high that are wider than 750 mm (30 inches): Not less than 25 mm (1 inch) thick.

6. Drawer bodies:

a. Sides and back: Not less than 13 mm (1/2 inch) medium density fiberboard.

b. Subfront: Not less than16 mm (5/8 inch) thick medium density fiberboard.

c. Drawer bottom: Not less than 6.4 mm (1/4 inch) medium density fiberboard or not less than

9.4 mm (3/8 inch) coreboard.

d. Under-body stiffeners: Not less than 13 mm (1/2 inch) medium density fiberboard.

e. Rear stiffeners: 19 mm (3/4 inch) coreboard.

2.14 OTHER COMPONENTS

A. Fillers: Same construction as specified for cabinets, with matching edge finish. One-piece at top of wall cabinets for run of cabinets. Set flush with cabinet body (not flush with face of doors). Fillers at ends of wall cabinets to enclose gap at top, face and bottom.

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B. Base System: Ladder type, 19 mm (3/4 inch) thick exterior grade plywood, separate from cabinet body. Set back 25 mm (1 inch) at finished ends unless indicated otherwise, and 75 mm (3 inches) at toe space.

2.15 WORKSURFACES FABRICATION

A. Countertops: AWI grade – Premium.

B. Self-Edged Plastic Laminate: Plastic laminate top with square, self-edged, top, back and side splashes. Juncture of top and splashes not coved.

1. Plastic laminate face sheet and exposed edges: Horizontal grade plastic laminate, bonded to core board with waterproof adhesive.

2. Backing grade plastic laminate at underside of tops, and back of splashes regardless of size.

3. Core material: Coreboard, except use water-resistant core board for tops where sinks occur.

4. Splashes: Fabricate from same material as tops. 100 mm (4 inches) high, unless indicated otherwise.

5. Edges: Square, self-edge, of same material as tops. Bond to coreboard with waterproof adhesive.

Build-up exposed edges of top to 32 mm (1-1/4 inch) thickness, or use solid 1-1/8 inch thick coreboard of required type.

6. Joints: Fabricate tops to minimize joints. Plain butt joints using waterproof adhesive and splines in conjunction with draw bolts, forming hairline seams. No joints within 600 mm (24 inches) of sink cutouts will be allowed.

C. Solid Surface Window Sills: Solid surface sheets laminated to coreboard or plywood with vertical edge applied and routed to ease the edge.

1. Edge: 25 mm(1”) with 3.0 mm (1/8”) radius edge, unless noted otherwise.

2. At raised surfaces, laminate 2 layers and ease top and bottom edges as indicated.

2.16 FINISH

A. Comply with AWI Section 1500.

1. Provide AWI System: TR-2, 25 degrees, Catalyzed lacquer, with UV inhibitors. Premium Grade.

B. Seal all surfaces of millwork and trim, both exposed and concealed, including back and edges with at least one coat of sealer the same color as the exposed surface, prior to installation.

1. Wood paneling to be finished all sides

2. Wood casework: Doors and shelves finished both sides and wood interiors to be finished both sides.

PART 3 EXECUTION

3.1 EXAMINATION

A. Verification of Conditions: Examine areas and conditions under which Work is to be performed and identify conditions detrimental to proper or timely completion.

B. Do not proceed with Work until unsatisfactory conditions have been corrected.

1. Ensure that rough-in openings, built-in anchorage and reinforcing required for proper installation of Work are correctly sized, installed and located.

C. Obtain electrical and mechanical service characteristics and rough-in locations from site.

3.2 INSTALLATION

A. Install wood casework items complying with manufacturer's instructions and with Section 1700 of AWI Quality Standards, for the Premium Quality Grade.

1. Installation shall be by manufacturer or under manufacturer's supervision.

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B. Install plastic laminate items complying with manufacturer's instructions and with Section 1700 of AWI Quality Standards, for the Custom Quality Grade.

1. Installation shall be by manufacturer or under manufacturer's supervision.

C. Install plumb, level, and without distortions. Where casework abuts other finished work, scribe and cut for accurate fit. Before making cutouts, drill pilot holes at corners. Field scribe fillers as necessary to fit cabinets to walls, soffits, and floors.

D. Anchor casework securely in place with concealed fasteners, into structural support members of wall construction or ceilings. Comply with manufacturer's instructions for support of units.

1. At spaces within the Holding/Booking areas, exposed fasteners shall not be used in fabrication. At these spaces security type fasteners shall be used for attachment of all hardware and similar items which may be accessible to inmates. Such fasteners shall be provided and installed by this contractor., E. Secure woodwork to blocking or use anchors indicated:

1. Where anchorage method is not indicated, conceal all fasteners where possible.

2. Where exposed nailing is required or indicated, use finishing nails, countersink, and fill.

3. Use matching, prefinished fastener heads where indicated.

F. Provide cutouts for item to be built into or passing through cabinets and work surfaces. Before making cutouts, drill pilot holes at corners.

1. Seal edge of field installed cutouts.

G. Install accessory materials to comply with each manufacturer's recommendations.

H. Attach countertops securely to base units. Spline and glue joints in countertops; provide mechanical clamping of joint. Scribe countertops to walls.

I. Cut and drill tops, backs sides or bottoms for service outlets and fixtures.

J. Install locks at each door or drawer indicated to be locked.

K. Provide plastic laminate shelving at closets and at shelving units.

L. Provide grommets at countertops where electrical outlets, telephone/data outlets occur under the counter.

M. Provide cutouts at back panels where electrical outlets, telephone/data outlets occur.

N. Fillers and putties are not acceptable at clear finished woodwork.

3.3 WOOD PANELING INSTALLATION

A. Paneling Installation: Comply with AWI quality standard – Premium.

1. Install paneling with attachment system indicated. Refer to paneling types for attachment system and to Drawings for specific installation instructions.

2. Allow paneling to equalize to the room humidity and temperature a minimum of 48 hours prior to installation.

3. Install reveals between paneling where indicated.

4. Install according to manufacturers written instructions over gypsum board. Gypsum board to be taped and sanded.

5. Protect finish surfaces from direct sunlight or other UV sources. Cover with opaque covering until all surfaces are installed.

6. Protect finish installation from damage until final completion.

3.4 ADJUSTING AND CLEANING

A. Adjust doors, drawers, hardware, and other moving or operating parts to function smoothly and correctly.

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B. Clean casework, counters, shelves, hardware, fittings, and accessories. Remove packaging and debris from site.

C. Touch-up, repair, or remove and replace defective Work as directed by the Architect.

END OF SECTION