Attachment 0023 - AM60201886-08 - ARMAMENT SUBSYSTEM REMOTELY OPERATED M153A2E1.docx

SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, Va 222024302, and to the Office of Management and Budget, Paperwork Reduction Project(07040188). Washington, DC 20503. Please do not return your form to either of these addresses.

60201886-08 ARMAMENT SUBSYSTEM,

REMOTELY OPERATED: M153A2E1

18.

STEPS

19.

REQD

20.

DESCRIPTION

12. MILITARY PRESERVATION

MIL-STD-2073-1, METHOD 10

13. CLEANING

14. DRYING

15. PACKING

SEE NOTES IN BLOCK 17

a. LEVEL A

MIL-STD-2073-1

b. LEVEL B

MIL-STD-2073-1

16. MARKING

17. NOTES/DRAWING

SPECIFICATIONS, STANDARDS AND DRAWINGS LISTED HEREIN WHICH ARE IN EFFECT ON THE DATE OF THE SOLICITATION FORM A PART OF THIS PACKAGING INSTRUCTION. THE APPLICABLE GENERAL AND REFERENCED REQUIREMENTS OF SPECIFICATION MIL-STD-2073-1 FORM PART OF THESE INSTRUCTIONS. UNLESS OTHERWISE SPECIFIED, MATERIALS WILL BE MINIMUM SIZE IN ACCORDANCE WITH MIL-STD-2073-1. WEIGHTS AND SIZES ARE ESTIMATED AND MAY VARY SLIGHTLY. INTERMEDIATE PACKAGING AND PACKING WILL BE IN ACCORDANCE WITH SPECIFICATION MIL-STD-2073-1 OR AS OTHERWISE SPECIFIED HEREIN.

TOLERANCES SHALL BE IN ACCORDANCE WITH MATERIAL SPECIFICATIONS. QUALITY PERFORMANCE AND TESTING REQUIREMENTS SHALL BE IN CONFORMANCE WITH MIL-STD-2073-1, OR AS OTHERWISE SPECIFIED.

* UNLESS OTHERWISE SPECIFIED, CLEANING AND DRYING SHALL BE IN ACCORDANCE WITH PARAGRAPH 5.2.1 OF MIL-STD-2073-1.

IN ACCORDANCE WITH THE REQUIREMENTS OF INTERNATIONAL STANDARDS FOR PHYTOSANITARY MEASURES (ISPM) 15, THE FOLLOWING COMMERCIAL HEAT TREATMENT PROCESS HAS BEEN APPROVED BY THE AMERICAN LUMBER STANDARDS COMMITTEE (ALSC) AND IS REQUIRED FOR ALL WOOD PACKAGING MATERIAL (WPM). WPM IS DEFINED AS WOOD PALLETS, SKIDS, LOAD BOARDS, PALLET COLLARS, WOODEN BOXES, REELS, DUNNAGE, CRATES, FRAMES, AND CLEATS. PACKAGING MATERIALS EXEMPT FROM THE REQUIREMENTS ARE MATERIALS THAT HAVE UNDERGONE A MANUFACTURING PROCESS SUCH AS CORRUGATED FIBERBOARD, PLYWOOD, PARTICLEBOARD, VENEER AND ORIENTED STRAND BOARD. ALL WPM SHALL BE CONSTRUCTED FROM HEAT TREATED (HT TO 56 DEGREES CENTIGRADE FOR 30 MINUTES) LUMBER AND CERTIFIED BY AN ACCREDITED AGENCY RECOGNIZED BY THE ALSC IN ACCORDANCE WITH WOOD PACKAGING MATERIAL POLICY AND WOOD PACKAGING MATERIAL ENFORCEMENT REGULATIONS (SEE URL:

HTTP://WWW.ALSC.ORG). ALL MATERIALS MUST INCLUDE CERTIFICATION MARKINGS IN ACCORDANCE WITH ALSC STANDARDS AND BE PLACED IN AN UNOBSTRUCTED AREA THAT WILL BE READILY VISIBLE TO INSPECTORS. PALLET MARKINGS SHALL BE APPLIED TO THE STRINGER OR BLOCK ON DIAGONALLY OPPOSITE SIDES AND ENDS OF THE PALLET AND BE CONTRASTING AND CLEARLY VISIBLE. ALL DUNNAGE USED IN CONFIGURING AND/OR SECURING THE LOAD SHALL ALSO COMPLY WITH ISPM 15 AND BE MARKED WITH AN ALSC APPROVED DUNNAGE STAMP. FAILURE TO COMPLY WITH THE REQUIREMENTS OF THIS RESTRICTION MAY RESULT IN REFUSAL, DESTRUCTION, OR TREATMENT OF

MATERIALS AT THE POINT OF ENTRY.

WSC: ITEM SIZE: 46.0 X 40.8 X 34.0 ITEM WEIGHT: 525.0 APPROVED: NELSON OLIVEIRA

DISTRIBUTION STATEMENT A: APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED.

DD Form 2169, JUN 97 Previous editions are obsolete Page 1 of 11 Pages

SPECIAL PACKAGING INSTRUCTION (CONTINUATION SHEET)

Form Approved

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, Va 222024302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subjected to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS.

60201886-08 ARMAMENT SUBSYSTEM,

REMOTELY OPERATED: M153A2E1

17. NOTES/DRAWINGS

WITH AMMO BOX AND INSERT, CLAMP ASSEMBLY, AND ARMOR ATTACHED

THE AMMO BOX

2) ATTACH THE AMMO BOX TO

THE REMOTE WEAPON

STATION

3) SECURE THE REMOTE

WEAPON STATION

ONTO BLOCKING; BLOCK AND

BRACE AS ILLUSTRATED IN

FIGURES 3 AND 4 (DO NOT

REST UNIT ON BOLTS OR ON

THE OPPOSING SIDE WIRE)

60208727-00

SPLIT FIRE CONTROL UNIT (FCU) WITH MAIN PROCESSING UNIT (MPU)

WEAPON STATION CONTROL PANEL (WSCP) COMPLETE WITH SOFTWARE

CLASS 2, GRADE A

2) FIBERBOARD CONTAINER:

ASTM D5118/5118M, TYPE CF,

CLASS WR, GRADE W5c, STYLE RSC

(INNER DIMENSIONS:

20.25”X14.5”X10.5”)

3) CLOSURE:

ASTM D1974/D1974M,

SEALING METHOD B

CLASS 2, GRADE A

2) FIBERBOARD CONTAINER:

ASTM D5118/D5118M, TYPE CF,

CLASS WR, GRADE W5c, STYLE RSC

(INNER DIMENSIONS:

12”X8”X10”)

3) CLOSURE:

ASTM D1974/D1974M,

SEALING METHOD B

60203023-03

60203024-03

CABLE W1, FCU/CG

CABLE W2, MFA/FCU

CABLE W3, MFA/FCU

1/EACH

1/EACH

1) BUNDLE THE CABLES

TOGETHER

2) WRAP WITH ANY OF THE

FOLLOWING CUSHIONING:

PPP-C-795; OR A-A-3129;

OR PPP-C-1797; OR A-A-59136

3) SECURE WITH TAPE

ASTM D5486/D486M,

TYPE I OR V

TABLE 1: PACKAGED ITEMS

DISTRIBUTION STATEMENT A: APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED.

DD Form 2169, JUN 97 Previous editions are obsolete Page 2 of 11 Pages

Form Approved

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, Va 222024302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subjected to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS.

60201886-08 ARMAMENT SUBSYSTEM,

REMOTELY OPERATED: M153A2E1

17. NOTES/DRAWINGS

60205432

CASING COLLECTOR BAG ASSEMBLY – FRONT

CASING COLLECTOR BAG ASSEMBLY - REAR

1/EACH

1) BUNDLE THE COLLECTOR

BAGS TOGETHER

2) WRAP WITH ANY OF THE

FOLLOWING CUSHIONING:

PPP-C-795; OR A-A-3129;

OR PPP-C-1797; OR A-A-59136

3) SECURE WITH TAPE

ASTM D5486/D486M,

TYPE I OR V

60213262-08

WEAPON ADAPTATION KIT—M2

WEAPON ADAPTATION KIT—M240

1/EACH

1) BUNDLE THE WEAPON

ADAPTATION KITS TOGETHER

2) WRAP WITH ANY OF THE

FOLLOWING CUSHIONING:

PPP-C-795; OR A-A-3129;

OR PPP-C-1797; OR A-A-59136

3) SECURE WITH TAPE

ASTM D5486/D486M,

TYPE I OR V

(SEE TABLE 3)

1/EACH

TABLE 2: PACKAGED ITEMS (CONTINUED)

DD Form 2169, JUN 97 Previous editions are obsolete Page 3 of 11 Pages

Form Approved

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, Va 222024302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subjected to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS.

60201886-08 ARMAMENT SUBSYSTEM,

REMOTELY OPERATED: M153A2E1

TABLE 3: COMPONENTS OF STORAGE BAG, SUPPORT EQUIPMENT

DD Form 2169, JUN 97 Previous editions are obsolete Page 4 of 11 Pages

Form Approved

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, Va 222024302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subjected to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS.

60201886-08 ARMAMENT SUBSYSTEM,

REMOTELY OPERATED: M153A2E1

17. NOTES/DRAWINGS

UOC: CR8

UOC: CG8

TABLE 4: WEAPON ADAPTATION ITEMS

DD Form 2169, JUN 97 Previous editions are obsolete Page 5 of 11 Pages

Form Approved

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, Va 222024302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subjected to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS.

60201886-08 ARMAMENT SUBSYSTEM,

REMOTELY OPERATED: M153A2E1

17. NOTES/DRAWINGS

FIGURE 1: WEAPON ADAPTATION ITEMS

DD Form 2169, JUN 97 Previous editions are obsolete Page 6 of 11 Pages

Form Approved

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, Va 222024302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subjected to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS.

60201886-08 ARMAMENT SUBSYSTEM,

REMOTELY OPERATED: M153A2E1

17. NOTES/DRAWINGS

A. INSTRUCTIONS FOR BUILDING THE PACKING CRATE: THE PACKING CRATE SHALL BE CONSTRUCTED IN ACCORDANCE WITH ASTM D6251/D6251M, TYPE III, CLASS 2, STYLE A MODIFIED WITH 3 SKIDS AND UNNAILED TOP PANEL CLOSURE. THE INSIDE DIMENSIONS SHALL BE: 39.5” L X 47.75” W X 37.5” D. PLYWOOD USED SHALL BE OF MINIMUM THICKNESS 5/16” AND CONSTRUCTED WITH B/C FINISH PLYWOOD. CLEATS SHALL BE CONSTRUCTED USING 1” X 4” NOMINAL LUMBER MEMBERS. TWO INTERMEDIATE CLEATS SHALL BE PLACED ON EACH SIDE OF THE CONTAINER. SKIDS SHALL BE CONSTRUCTED OF 4” X 4” NOMINAL LUMBER MEMBERS AND HAVE A 45 DEGREE BEVEL ON SKID ENDS. THE TOP PANEL SHALL BE SECURED TO THE SIDES OF THE CRATE USING SCREWS.

FIGURE 2: ASTM D6251/D6251M CONTAINER

DD Form 2169, JUN 97 Previous editions are obsolete Page 7 of 11 Pages

Form Approved

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, Va 222024302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subjected to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS.

60201886-08 ARMAMENT SUBSYSTEM,

REMOTELY OPERATED: M153A2E1

17. NOTES/DRAWINGS

B. BLOCKING AND BRACING: TABLE 5 IS A LIST OF THE MATERIALS REQUIRED FOR BLOCKING AND BRACING OF THE CRATE CONTENTS. SEE FIGURES 3 AND 4 FOR ILLUSTRATIONS OF BLOCKING AND BRACING PLACEMENT AND ORIENTATION WITHIN THE CONTAINER.

BLOCKING & BRACING

COMPONENT

COMPONENT SIZE

(INCHES)

QUANTITY

TABLE 5: BLOCKING AND BRACING BILL OF MATERIALS FOR MASTER CRATE

FIGURE 3: BLOCKING AND BRACING FOR THE REMOTE WEAPON STATION (BASE)

DD Form 2169, JUN 97 Previous editions are obsolete Page 8 of 11 Pages

Form Approved

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, Va 222024302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subjected to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS.

60201886-08 ARMAMENT SUBSYSTEM,

REMOTELY OPERATED: M153A2E1

17. NOTES/DRAWINGS

FIGURE 4: BLOCKING AND BRACING FOR THE REMOTE WEAPON STATION (SIDES AND TOP)

DD Form 2169, JUN 97 Previous editions are obsolete Page 9 of 11 Pages

Form Approved

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, Va 222024302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subjected to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS.

60201886-08 ARMAMENT SUBSYSTEM,

REMOTELY OPERATED: M153A2E1

17. NOTES/DRAWINGS

C. LOADING INSTRUCTIONS FOR CRATE: SECURE BLOCKING AND BRACING TO THE FLOOR OF THE CRATE AS ILLUSTRATED IN FIGURE 3. THE REMOTE WEAPON STATION WILL BE UNEVEN ALONG THE BOTTOM ONCE ARMOR HAS BEEN ATTACHED TO IT. THE DEPICTED FLOOR MOUNTING SCHEME IS DESIGNED TO LEVEL THE REMOTE WEAPON STATION.

PLACE THE AMMO BOX INSERT INTO THE AMMO BOX AND ATTACH THE AMMO BOX TO THE REMOTE WEAPON STATION AS DIRECTED IN TABLE 1. REST THE REMOTE WEAPON STATION ONTO THE BLOCKING AND BRACING AT THE BOTTOM OF THE CRATE AND ORIENT THE UNIT AS ILLUSTRATED IN FIGURE 4. DO NOT REST THE REMOTE WEAPON STATION ON THE BOLTS OR OPPOSING SIDE WIRE.

PACKAGE THE SUPPORT EQUIPMENT STORAGE BAG, BUNDLED CABLES, COLLECTOR BAGS, WEAPON ADAPTATION KITS, CONTROL GRIP DISPLACEMENT, WEAPON STATION CONTROL PANEL, AND SPLIT FIRE CONTROL UNIT WITH MAIN PROCESSING UNIT AS DIRECTED IN TABLE 1 AND TABLE 2. PLACE THESE PACKAGED ITEMS AROUND THE REMOTE WEAPON STATION WITHIN THE CONTAINER. SECURE IN PLACE USING ADDITIONAL BLOCKING AND BRACING AS NEEDED.

BLOCK AND BRACE THE FINAL CONFIGURATION AS ILLUSTRATED IN FIGURE 4. CUSHIONING SHALL BE STAPLED AROUND ALL BLOCKING AND BRACING DUNNAGE THAT PHYSICALLY CONTACTS THE REMOTE WEAPON STATION.

THE REAR BRACING SCHEME, WHICH PREVENTS THE REMOTE WEAPON STATION FROM SWIVELING, IS OF PARTICULAR IMPORTANCE TO PROTECTING THE CRATE CONTENTS FROM PHYSICAL DAMAGE AND MECHANICAL MALFUNCTION. ATTENTION TO DETAIL IN THE INSTALLATION OF BLOCKING AND BRACING SHALL BE USED TO ENSURE THIS SCHEME IS ADHERED TO.

D. GENERAL MARKING: ALL UNIT PACKAGES, INTERMEDIATE PACKS, EXTERIOR SHIPPING CONTAINERS, AND UNITIZED LOADS (IF APPLICABLE) SHALL BE MARKED IN ACCORDANCE WITH MIL-STD-129 (STANDARD PRACTICE FOR MILITARY MARKING).

E. SPECIAL MARKING: ON ADJACENT SIDES OF THE CONTAINER, STENCIL THE FOLLOWING:

CROWS

FIELDING TEAM UNIT

S/N:_______

463L COMPATABLE

FONT SIZE SHALL BE THREE INCHES HIGH AND IN A SINGLE FLUORESCENT COLOR PAINT THAT CONTRASTS THE CONTAINER COLOR.

DD Form 2169, JUN 97 Previous editions are obsolete Page 10 of 11 Pages

Form Approved

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, Va 222024302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subjected to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS.

60201886-08 ARMAMENT SUBSYSTEM,

REMOTELY OPERATED: M153A2E1

17. NOTES/DRAWINGS

F. LOADING OF CRATE ON THE 463L PALLET CARGO SYSTEM: THE PACKAGING DETAILED IN THIS SPECIAL PACKAGING INSTRUCTION IS INTENDED FOR PALLETIZATION ON A 463L PALLET CARGO SYSTEM. NO MORE THAN EIGHT SETS PACKAGED IN ACCORDANCE WITH THIS SPECIAL PACKAGING INSTUCTION MAY BE LOADED ONTO A 463L PALLET CARGO SYSTEM. THE RECOMMENDED LOAD CONFIGURATION IS ILLUSTRATED IN FIGURE 4.

FIGURE 5 : LOAD PATTERN FOR CROWS II CRATE ON A 463L PALLET CARGO SYSTEM

DD Form 2169, JUN 97 Previous editions are obsolete Page 11 of 11 Pages image3.png image4.png image5.png image1.png image2.png