RTA-SPECS-SC-0000-820_Renovate3-1947-VOLII.pdf
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- SC-00008-20 Renovate Building 3-1947
- Solicitation number
- W912PM22B0013
About this file
This federal solicitation seeks competitive proposals for a firm-fixed-price construction contract to renovate a two-story, 21,401 square foot administration building and install classified telecommunications cabling at Fort Bragg, North Carolina. The U.S. Army Corps of Engineers, Wilmington District requires replacing and upgrading building systems to optimize workspace and enhance energy efficiency in accordance with applicable codes. The construction value ranges from $5-10 million. This is a 100% small business set-aside solicitation available electronically with no additional media provided. Offerors must register in the System for Award Management to be eligible for award. The North American Industry Classification System code is 236220 and the contracting agency is the U.S. Army Corps of Engineers, Wilmington District.
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SC-00008-20
Renovate Building 3-1947
Fort Bragg, North Carolina
This project was designed by the Wilmington District of the U.S. Army Corps of Engineers. The initials or signatures and registration designations of individuals appear on these project documents within the scope of their employment as required by ER 1110-1-8152.
RTA Specifications Volume II of II
23 March 2022
Solicitation No. W912PM22B0013 Contract No. W912PM22XXXXX
CUI
Ready to Advertise Renovate Building 3-1947, JSOC Fort Bragg, North Carolina
Specifications
March 2022
SC-00008-20
Solicitation No.: W912PM22B0013 Contract No.:
Prepared by
Stantec Consulting Services Inc.
Raleigh, North Carolina
With Consultants
AME Consulting Engineers, PC Charlotte, North Carolina
JMMPE
Martinez, Georgia
ARCHITECTURAL
ELECTRICAL MECHANICAL
STRUCTURAL CIVIL
FIRE PROTECTION
TELECOMMUNICATIONS
3/22/2022
TELECOMMUNICATIONS 03/22/2022
Renovate Building 3-1947, JSOC Solicitation No. TBD Fort Bragg, NC SC-00008-20
PROJECT TABLE OF CONTENTS
DI VI SI ON 01 - GENERAL REQUI REMENTS
01 00 05 02/04 GENERAL AND SPECIAL PROVISIONS
01 00 60 03/08 JSOC SECURITY
01 11 00 08/15 SUMMARY OF WORK
01 14 00 11/11, CHG 11: 11/20 WORK RESTRICTIONS
01 22 00.00 10 08/15 PRICE AND PAYMENT PROCEDURES
01 30 00 11/20 ADMINISTRATIVE REQUIREMENTS
01 32 16.00 20 08/18, CHG 1: 08/20 SMALL PROJECT CONSTRUCTION PROGRESS
SCHEDULES
01 33 00 08/18, CHG 4: 02/21 SUBMITTAL PROCEDURES
01 33 29 02/21 SUSTAINABILITY REQUIREMENTS AND
REPORTING
01 35 26 11/20 GOVERNMENTAL SAFETY REQUIREMENTS
01 42 00 02/19 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00.00 10 11/16, CHG 1: 02/20 QUALITY CONTROL
01 45 00.15 10 11/16, CHG 2: 08/19 RESIDENT MANAGEMENT SYSTEM CONTRACTOR
MODE (RMS CM)
01 50 00 11/20 TEMPORARY CONSTRUCTION FACILITIES AND
CONTROLS
01 57 19 11/15, CHG 4: 08/20 TEMPORARY ENVIRONMENTAL CONTROLS
01 57 19.00 37 05/15 INDOOR AIR QUALITY (IAQ) MANAGEMENT
01 74 19.00 37 05/15 CONSTRUCTION AND DEMOLITION WASTE
MANAGEMENT
01 78 00 05/19 CLOSEOUT SUBMITTALS
01 78 23 08/15, CHG 1: 11/20 OPERATION AND MAINTENANCE DATA
01 91 00.15 10 05/19, CHG 2: 08/20 TOTAL BUILDING COMMISSIONING
DI VI SI ON 02 - EXI STI NG CONDI TI ONS
02 41 00 05/10, CHG 2: 02/19 DEMOLITION
02 82 00 11/18 ASBESTOS REMEDIATION
DI VI SI ON 03 - CONCRETE
03 30 00 05/14 CAST-IN-PLACE CONCRETE
03 54 16 08/21 CEMENT UNDERLAYMENT
DI VI SI ON 05 - METALS
05 52 00 02/18, CHG 1: 02/20 METAL RAILINGS
DI VI SI ON 07 - THERMAL AND MOI STURE PROTECTI ON
07 21 16 11/11, CHG 4: 08/18 MINERAL FIBER BLANKET INSULATION
07 27 10.00 10 08/19, CHG 1: 02/20 BUILDING AIR BARRIER SYSTEM
07 27 36 05/17, CHG 2: 08/20 SPRAY FOAM AIR BARRIERS
07 84 00 05/10, CHG 1: 08/13 FIRESTOPPING
07 92 00 08/16, CHG 3: 11/18 JOINT SEALANTS
DI VI SI ON 08 - OPENI NGS
08 11 13 08/20 STEEL DOORS AND FRAMES
08 14 00 08/16, CHG 1: 08/18 WOOD DOORS
08 34 73 11/19, CHG 1: 02/21 SOUND CONTROL DOOR ASSEMBLIES
08 71 00 02/16, CHG 3: 08/20 DOOR HARDWARE
PROJECT TABLE OF CONTENTS Page 1
DI VI SI ON 09 - FI NI SHES
09 22 00 02/10, CHG 2: 08/18 SUPPORTS FOR PLASTER AND GYPSUM BOARD
09 29 00 08/16, CHG 4: 02/20 GYPSUM BOARD
09 30 10 08/20 CERAMIC, QUARRY, AND GLASS TILING
09 51 00 08/20 ACOUSTICAL CEILINGS
09 62 38 08/17, CHG 1: 08/18 STATIC-CONTROL FLOORING
09 65 00 08/10, CHG 3: 08/18 RESILIENT FLOORING
09 67 23.13 11/19 STANDARD RESINOUS FLOORING
09 67 23.16 URETHANE RESINOUS FLOORING
09 68 00 11/17, CHG 2: 08/20 CARPETING
09 90 00 02/21 PAINTS AND COATINGS
DI VI SI ON 10 - SPECI ALTI ES
10 14 00.20 08/20 INTERIOR SIGNAGE
10 21 13 08/20 TOILET COMPARTMENTS
10 28 13 08/20 TOILET ACCESSORIES
10 44 16 11/19 FIRE EXTINGUISHERS
DI VI SI ON 21 - FI RE SUPPRESSI ON
21 13 13 08/20 WET PIPE SPRINKLER SYSTEMS, FIRE
PROTECTION
DI VI SI ON 22 - PLUMBI NG
22 00 00 11/15 PLUMBING, GENERAL PURPOSE
DI VI SI ON 23 - HEATI NG, VENTI LATI NG, AND AI R CONDI TI ONI NG ( HVAC)
23 03 00.00 20 08/10 BASIC MECHANICAL MATERIALS AND METHODS
23 05 15 02/14 COMMON PIPING FOR HVAC
23 05 48.00 40 08/15 VIBRATION AND SEISMIC CONTROLS FOR
HVAC PIPING AND EQUIPMENT
23 05 93 11/15 TESTING, ADJUSTING, AND BALANCING FOR
HVAC
23 07 00 02/13 THERMAL INSULATION FOR MECHANICAL
SYSTEMS
23 09 00 11/15 INSTRUMENTATION AND CONTROL FOR HVAC
23 09 13 11/15 INSTRUMENTATION AND CONTROL DEVICES
FOR HVAC
23 09 23.02 02/19 BACNET DIRECT DIGITAL CONTROL FOR HVAC
AND OTHER BUILDING CONTROL SYSTEMS
23 11 20 05/20 FACILITY GAS PIPING
23 30 00 05/20 HVAC AIR DISTRIBUTION
23 52 00 04/08 HEATING BOILERS
DI VI SI ON 25 - I NTEGRATED AUTOMATI ON
25 05 11.01 11/17 CYBERSECURITY FOR FACILITY-RELATED
CONTROL SYSTEMS - FIRE ALARM AND MASS
NOTIFICATION SYSTEM
25 05 11.02 11/17 CYBERSECURITY FOR FACILITY-RELATED
CONTROL SYSTEMS - HVAC CONTROLS
25 08 10 04/06 UTILITY MONITORING AND CONTROL SYSTEM
TESTING
25 10 10 02/19 UTILITY MONITORING AND CONTROL SYSTEM
(UMCS) FRONT END AND INTEGRATION
PROJECT TABLE OF CONTENTS Page 2
DI VI SI ON 26 - ELECTRI CAL
26 05 00.00 40 08/19 COMMON WORK RESULTS FOR ELECTRICAL
26 05 19.10 10 05/16 INSULATED WIRE AND CABLE
26 20 00 08/19 INTERIOR DISTRIBUTION SYSTEM
26 28 00.00 10 10/07 MOTOR CONTROL CENTERS, SWITCHBOARDS
AND PANELBOARDS
26 28 01.00 10 10/07 COORDINATED POWER SYSTEM PROTECTION
26 51 00 05/20 INTERIOR LIGHTING
DI VI SI ON 27 - COMMUNI CATI ONS
27 05 28.36 40 05/17 CABLE TRAYS FOR COMMUNICATIONS SYSTEMS
27 10 00 08/11 BUILDING TELECOMMUNICATIONS CABLING
SYSTEM
DI VI SI ON 28 - ELECTRONI C SAFETY AND SECURI TY
28 08 10 05/16 ELECTRONIC SECURITY SYSTEM ACCEPTANCE
TESTING
28 10 05 05/16 ELECTRONIC SECURITY SYSTEMS (ESS)
28 31 76 08/20 INTERIOR FIRE ALARM AND MASS
NOTIFICATION SYSTEM, ADDRESSABLE
DI VI SI ON 32 - EXTERI OR I MPROVEMENTS
32 12 16 08/09 HOT-MIX ASPHALT (HMA) FOR ROADS
32 16 19 05/18 CONCRETE CURBS, GUTTERS AND SIDEWALKS
32 17 23 08/16, CHG 5: 11/18 PAVEMENT MARKINGS
32 92 23 04/06 SODDING
DI VI SI ON 33 - UTI LI TI ES
33 05 23.13 11/19 UTILITY HORIZONTAL DIRECTIONAL DRILLING
33 11 23 11/09 NATURAL GAS AND LIQUID PETROLEUM PIPING
33 71 02 02/15 UNDERGROUND ELECTRICAL DISTRIBUTION
33 82 00 04/06 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 3
SECTION TABLE OF CONTENTS
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
SECTION 23 03 00.00 20
BASIC MECHANICAL MATERIALS AND METHODS
08/10
PART 1 GENERAL
1.1 REFERENCES
1.2 RELATED REQUIREMENTS
1.3 QUALITY ASSURANCE
1.3.1 Material and Equipment Qualifications
1.3.2 Alternative Qualifications
1.3.3 Service Support
1.3.4 Manufacturer's Nameplate
1.3.5 Modification of References
1.3.5.1 Definitions
1.3.5.2 Administrative Interpretations
1.4 DELIVERY, STORAGE, AND HANDLING
1.5 ELECTRICAL REQUIREMENTS
1.6 INSTRUCTION TO GOVERNMENT PERSONNEL
1.7 ACCESSIBILITY
PART 2 PRODUCTS
PART 3 EXECUTION
3.1 PAINTING OF NEW EQUIPMENT
3.1.1 Factory Painting Systems
3.1.2 Shop Painting Systems for Metal Surfaces
-- End of Section Table of Contents --
SECTION 23 03 00.00 20 Page 1
SECTION 23 03 00.00 20
BASIC MECHANICAL MATERIALS AND METHODS
08/10
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
ASTM INTERNATIONAL (ASTM)
ASTM B117 (2019) Standard Practice for Operating Salt Spray (Fog) Apparatus
1.2 RELATED REQUIREMENTS
This section applies to all sections of Divisions: 21, FIRE SUPPRESSION;
22, PLUMBING; and 23, HEATING, VENTILATING, AND AIR CONDITIONING of this project specification, unless specified otherwise in the individual section.
1.3 QUALITY ASSURANCE
1.3.1 Material and Equipment Qualifications
Provide materials and equipment that are standard products of manufacturers regularly engaged in the manufacture of such products, which are of a similar material, design and workmanship. Standard products must have been in satisfactory commercial or industrial use for 2 years prior to bid opening. The 2-year use must include applications of equipment and materials under similar circumstances and of similar size. The product must have been for sale on the commercial market through advertisements, manufacturers' catalogs, or brochures during the 2 year period.
1.3.2 Alternative Qualifications
Products having less than a two-year field service record will be acceptable if a certified record of satisfactory field operation for not less than 6000 hours, exclusive of the manufacturer's factory or laboratory tests, can be shown.
1.3.3 Service Support
The equipment items must be supported by service organizations. Submit a certified list of qualified permanent service organizations for support of the equipment which includes their addresses and qualifications. These service organizations must be reasonably convenient to the equipment installation and able to render satisfactory service to the equipment on a regular and emergency basis during the warranty period of the contract.
1.3.4 Manufacturer's Nameplate
For each item of equipment, provide a nameplate bearing the manufacturer's
SECTION 23 03 00.00 20 Page 2 name, address, model number, and serial number securely affixed in a conspicuous place; the nameplate of the distributing agent will not be acceptable.
1.3.5 Modification of References
In each of the publications referred to herein, consider the advisory provisions to be mandatory, as though the word, "must" had been substituted for "should" wherever it appears. Interpret references in these publications to the "authority having jurisdiction", or words of similar meaning, to mean the Contracting Officer.
1.3.5.1 Definitions
For the International Code Council (ICC) Codes referenced in the contract documents, advisory provisions must be considered mandatory, the word "should" is interpreted as "must." Reference to the "code official" must be interpreted to mean the "Contracting Officer." For Navy owned property, references to the "owner" must be interpreted to mean the "Contracting Officer." For leased facilities, references to the "owner" must be interpreted to mean the "lessor." References to the "permit holder" must be interpreted to mean the "Contractor."
1.3.5.2 Administrative Interpretations
For ICC Codes referenced in the contract documents, the provisions of Chapter 1, "Administrator," do not apply. These administrative requirements are covered by the applicable Federal Acquisition Regulations (FAR) included in this contract and by the authority granted to the Officer in Charge of Construction to administer the construction of this project. References in the ICC Codes to sections of Chapter 1, must be applied appropriately by the Contracting Officer as authorized by his administrative cognizance and the FAR.
1.4 DELIVERY, STORAGE, AND HANDLING
Handle, store, and protect equipment and materials to prevent damage before and during installation in accordance with the manufacturer's recommendations, and as approved by the Contracting Officer. Replace damaged or defective items.
1.5 ELECTRICAL REQUIREMENTS
Furnish motors, controllers, disconnects and contactors with their respective pieces of equipment. Motors, controllers, disconnects and contactors must conform to and have electrical connections provided under Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM. Furnish internal wiring for components of packaged equipment as an integral part of the equipment.
Extended voltage range motors will not be permitted. Controllers and contactors shall have a maximum of 120 volt control circuits, and must have auxiliary contacts for use with the controls furnished. When motors and equipment furnished are larger than sizes indicated, the cost of additional electrical service and related work must be included under the section that specified that motor or equipment. Power wiring and conduit for field installed equipment must be provided under and conform to the requirements of Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM.
SECTION 23 03 00.00 20 Page 3
1.6 INSTRUCTION TO GOVERNMENT PERSONNEL
When specified in other sections, furnish the services of competent instructors to give full instruction to the designated Government personnel in the adjustment, operation, and maintenance, including pertinent safety requirements, of the specified equipment or system.
Instructors must be thoroughly familiar with all parts of the installation and must be trained in operating theory as well as practical operation and maintenance work.
Instruction must be given during the first regular work week after the equipment or system has been accepted and turned over to the Government for regular operation. The number of man-days (8 hours per day) of instruction furnished must be as specified in the individual section.
When more than 4 man-days of instruction are specified, use approximately half of the time for classroom instruction. Use other time for instruction with the equipment or system.
When significant changes or modifications in the equipment or system are made under the terms of the contract, provide additional instruction to acquaint the operating personnel with the changes or modifications.
1.7 ACCESSIBILITY
Install all work so that parts requiring periodic inspection, operation, maintenance, and repair are readily accessible. Install concealed valves, expansion joints, controls, dampers, and equipment requiring access, in locations freely accessible through access doors.
PART 2 PRODUCTS
Not Used
PART 3 EXECUTION
3.1 PAINTING OF NEW EQUIPMENT
New equipment painting must be factory applied or shop applied, and must be as specified herein, and provided under each individual section.
3.1.1 Factory Painting Systems
Manufacturer's standard factory painting systems may be provided subject to certification that the factory painting system applied will withstand 125 hours in a salt-spray fog test, except that equipment located outdoors must withstand 500 hours in a salt-spray fog test. Salt-spray fog test must be in accordance with ASTM B117, and for that test the acceptance criteria must be as follows: immediately after completion of the test, the paint must show no signs of blistering, wrinkling, or cracking, and no loss of adhesion; and the specimen must show no signs of rust creepage beyond 0.125 inch on either side of the scratch mark.
The film thickness of the factory painting system applied on the equipment must not be less than the film thickness used on the test specimen. If manufacturer's standard factory painting system is being proposed for use on surfaces subject to temperatures above 120 degrees F , the factory painting system must be designed for the temperature service.
SECTION 23 03 00.00 20 Page 4
3.1.2 Shop Painting Systems for Metal Surfaces
Clean, pretreat, prime and paint metal surfaces; except aluminum surfaces need not be painted. Apply coatings to clean dry surfaces. Clean the surfaces to remove dust, dirt, rust, oil and grease by wire brushing and solvent degreasing prior to application of paint, except metal surfaces subject to temperatures in excess of 120 degrees F must be cleaned to bare metal.
Where more than one coat of paint is specified, apply the second coat after the preceding coat is thoroughly dry. Lightly sand damaged painting and retouch before applying the succeeding coat. Color of finish coat must be aluminum or light gray.
a. Temperatures Less Than 120 Degrees F : Immediately after cleaning, the metal surfaces subject to temperatures less than 120 degrees F must receive one coat of pretreatment primer applied to a minimum dry film thickness of 0.3 mil , one coat of primer applied to a minimum dry film thickness of 1 mil ; and two coats of enamel applied to a minimum dry film thickness of 1 mil per coat.
b. Temperatures Between 120 and 400 Degrees F : Metal surfaces subject to temperatures between 120 and 400 degrees F must receive two coats of 400 degrees F heat-resisting enamel applied to a total minimum thickness of 2 mils .
c. Temperatures Greater Than 400 Degrees F : Metal surfaces subject to temperatures greater than 400 degrees F must receive two coats of 600 degrees F heat-resisting paint applied to a total minimum dry film thickness of 2 mils .
-- End of Section --
SECTION 23 03 00.00 20 Page 5
SECTION TABLE OF CONTENTS
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
SECTION 23 05 15
COMMON PIPING FOR HVAC
02/14
PART 1 GENERAL
1.1 REFERENCES
1.2 GENERAL REQUIREMENTS
1.3 SUBMITTALS
1.4 QUALITY ASSURANCE
1.4.1 Material and Equipment Qualifications
1.4.2 Alternative Qualifications
1.4.3 Service Support
1.4.4 Manufacturer's Nameplate
1.4.5 Modification of References
1.4.5.1 Definitions
1.4.5.2 Administrative Interpretations
1.5 DELIVERY, STORAGE, AND HANDLING
1.6 ELECTRICAL REQUIREMENTS
1.7 INSTRUCTION TO GOVERNMENT PERSONNEL
1.8 ACCESSIBILITY
PART 2 PRODUCTS
2.1 PIPE AND FITTINGS
2.1.1 Type BCS, Black Carbon Steel
2.1.2 Type CPR, Copper
2.1.2.1 Type CPR-A, Copper Above Ground
2.1.3 Grooved Pipe Couplings and Fittings
2.2 PIPING SPECIALTIES
2.2.1 Air Separator
2.2.2 Air Vents
2.2.3 Compression Tank
2.2.4 Dielectric Connections
2.2.5 Flexible Metallic Pipe
2.2.6 Flexible Metal Steam Hose
2.2.7 Metallic Expansion Joints
2.2.8 Hose Faucets
2.2.9 Pressure Gages
2.2.10 Sight-Flow Indicators
2.2.11 Sleeve Couplings
2.2.12 Thermometers
2.2.13 Pump Suction Strainers
2.3 VALVES
2.3.1 Ball and Butterfly Valves
2.3.2 Drain, Vent, and Gage Cocks
2.3.3 Gate Valves (GAV)
2.3.4 Globe and Angle Valves (GLV-ANV)
2.3.5 Standard Check Valves (SCV)
2.3.6 Nonslam Check Valves (NSV)
SECTION 23 05 15 Page 1
2.4 MISCELLANEOUS MATERIALS
2.4.1 Bituminous Coating
2.4.2 Bolting
2.4.3 Elastomer Caulk
2.4.4 Escutcheons
2.4.5 Flashing
2.4.6 Flange Gaskets
2.4.7 Grout
2.4.8 Pipe Thread Compounds
2.5 SUPPORTING ELEMENTS
2.5.1 Building Structure Attachments
2.5.1.1 Anchor Devices, Concrete and Masonry
2.5.1.2 Beam Clamps
2.5.1.3 C-Clamps
2.5.1.4 Inserts, Concrete
2.5.2 Horizontal Pipe Attachments
2.5.2.1 Single Pipes
2.5.2.2 Parallel Pipes
2.5.3 Vertical Pipe Attachments
2.5.4 Hanger Rods and Fixtures
2.5.5 Supplementary Steel
PART 3 EXECUTION
3.1 PIPE INSTALLATION
3.2 VALVES
3.3 SUPPORTING ELEMENTS INSTALLATION
3.4 PENETRATIONS
3.5 SLEEVES
3.6 ESCUTCHEONS
3.7 FLASHINGS
3.8 DISINFECTION
3.9 OPERATION AND MAINTENANCE
3.10 PAINTING OF NEW EQUIPMENT
3.10.1 Factory Painting Systems
3.10.2 Shop Painting Systems for Metal Surfaces
SECTION 23 05 15 Page 2
SECTION 23 05 15
COMMON PIPING FOR HVAC
02/14
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN INSTITUTE OF STEEL CONSTRUCTION (AISC)
AISC 325 (2017) Steel Construction Manual
AMERICAN WELDING SOCIETY (AWS)
AWS WHB-2.9 (2004) Welding Handbook; Volume 2, Welding Processes, Part 1
AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)
ASME A112.18.1/CSA B125.1 (2018) Plumbing Supply Fittings
ASME A112.19.2/CSA B45.1 (2018; ERTA 2018) Standard for Vitreous China Plumbing Fixtures and Hydraulic Requirements for Water Closets and Urinals
ASME B1.20.7 (1991; R 2013) Standard for Hose Coupling Screw Threads (Inch)
ASME B16.1 (2020) Gray Iron Pipe Flanges and Flanged Fittings Classes 25, 125, and 250
ASME B16.9 (2018) Factory-Made Wrought Buttwelding Fittings
ASME B16.22 (2018) Standard for Wrought Copper and Copper Alloy Solder Joint Pressure Fittings
ASME B31.3 (2016) Process Piping
ASME B40.100 (2013) Pressure Gauges and Gauge Attachments
ASME BPVC SEC IX (2017; Errata 2018) BPVC Section IX-Welding, Brazing and Fusing Qualifications
ASME BPVC SEC VIII D1 (2017) BPVC Section VIII-Rules for Construction of Pressure Vessels Division 1
ASTM INTERNATIONAL (ASTM)
ASTM A6/A6M (2017a) Standard Specification for General
SECTION 23 05 15 Page 3
Requirements for Rolled Structural Steel Bars, Plates, Shapes, and Sheet Piling
ASTM A53/A53M (2020) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless
ASTM A126 (2004; R 2014) Standard Specification for Gray Iron Castings for Valves, Flanges, and Pipe Fittings
ASTM A183 (2014; R 2020) Standard Specification for Carbon Steel Track Bolts and Nuts
ASTM A234/A234M (2019) Standard Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and High Temperature Service
ASTM A307 (2014; E 2017) Standard Specification for Carbon Steel Bolts, Studs, and Threaded Rod 60 000 PSI Tensile Strength
ASTM A563 (2015) Standard Specification for Carbon and Alloy Steel Nuts
ASTM B32 (2008; R 2014) Standard Specification for Solder Metal
ASTM B62 (2017) Standard Specification for Composition Bronze or Ounce Metal Castings
ASTM B88 (2020) Standard Specification for Seamless Copper Water Tube
ASTM B117 (2019) Standard Practice for Operating Salt Spray (Fog) Apparatus
ASTM B370 (2012; R 2019) Standard Specification for Copper Sheet and Strip for Building Construction
ASTM B749 (2014) Standard Specification for Lead and Lead Alloy Strip, Sheet and Plate Products
ASTM C67/C67M (2018) Standard Test Methods for Sampling and Testing Brick and Structural Clay Tile
ASTM C109/C109M (2016a) Standard Test Method for Compressive Strength of Hydraulic Cement Mortars (Using 2-in. or (50-mm) Cube Specimens)
ASTM C404 (2018) Standard Specification for Aggregates for Masonry Grout
ASTM C476 (2018) Standard Specification for Grout for Masonry
SECTION 23 05 15 Page 4
ASTM C553 (2013; R 2019) Standard Specification for Mineral Fiber Blanket Thermal Insulation for Commercial and Industrial Applications
ASTM C920 (2018) Standard Specification for Elastomeric Joint Sealants
ASTM D2000 (2018) Standard Classification System for Rubber Products in Automotive Applications
ASTM E1 (2014) Standard Specification for ASTM Liquid-in-Glass Thermometers
ASTM E814 (2013a; R 2017) Standard Test Method for Fire Tests of Penetration Firestop Systems
ASTM F104 (2011) Standard Classification System for Nonmetallic Gasket Materials
ASTM F2389 (2019) Standard Specification for Pressure-rated Polypropylene (PP) Piping Systems
MANUFACTURERS STANDARDIZATION SOCIETY OF THE VALVE AND FITTINGS
INDUSTRY (MSS)
MSS SP-58 (2018) Pipe Hangers and Supports - Materials, Design and Manufacture, Selection, Application, and Installation
MSS SP-67 (2017; Errata 1 2017) Butterfly Valves
MSS SP-70 (2011) Gray Iron Gate Valves, Flanged and Threaded Ends
MSS SP-72 (2010a) Ball Valves with Flanged or Butt-Welding Ends for General Service
MSS SP-80 (2019) Bronze Gate, Globe, Angle and Check Valves
MSS SP-125 (2010) Gray Iron and Ductile Iron In-Line, Spring-Loaded, Center-Guided Check Valves
U.S. DEPARTMENT OF DEFENSE (DOD)
MIL-C-18480 (1982; Rev B; Notice 2 2009) Coating Compound, Bituminous, Solvent, Coal-Tar Base
U.S. GENERAL SERVICES ADMINISTRATION (GSA)
CID A-A-1922 (Rev A; Notice 3) Shield, Expansion (Caulking Anchors, Single Lead)
CID A-A-1923 (Rev A; Notice 3) Shield, Expansion (Lag, Machine and Externally Threaded Wedge Bolt Anchors)
SECTION 23 05 15 Page 5
CID A-A-1924 (Rev A; Notice 3) Shield, Expansion (Self Drilling Tubular Expansion Shell Bolt Anchors
CID A-A-1925 (Rev A; Notice 3) Shield Expansion (Nail Anchors)
CID A-A-55614 (Basic; Notice 2) Shield, Expansion (Non-Drilling Expansion Anchors)
CID A-A-55615 (Basic; Notice 3) Shield, Expansion (Wood Screw and Lag Bolt Self-Threading Anchors
UNDERWRITERS LABORATORIES (UL)
UL 1479 (2015) Fire Tests of Through-Penetration Firestops
1.2 GENERAL REQUIREMENTS
Section 23 0 3 00 .00 20 BASIC MECHANICAL MATERIALS AND METHODS applies to work specified in this section
Submit Records of Existing Conditions consisting of the results of Contractor's survey of work area conditions and features of existing structures and facilities within and adjacent to the jobsite.
Commencement of work constitutes acceptance of the existing conditions.
Include with Equipment Foundation Data for piping systems all plan dimensions of foundations and relative elevations, equipment weight and operating loads, horizontal and vertical loads, horizontal and vertical clearances for installation, and size and location of anchor bolts.
Submit Fabrication Drawings for pipes, valves and specialties consisting of fabrication and assembly details to be performed in the factory.
Submit Material, Equipment, and Fixture Lists for pipes, valves and specialties including manufacturer's style or catalog numbers, specification and drawing reference numbers, warranty information, and fabrication site information. Provide a complete list of construction equipment to be used.
Submit Manufacturer's Standard Color Charts for pipes, valves and specialties showing the manufacturer's recommended color and finish selections.
Include with Listing of Product Installations for piping systems identification of at least 5 units, similar to those proposed for use, that have been in successful service for a minimum period of 5 years.
Include in the list purchaser, address of installation, service organization, and date of installation.
Submit Record Drawings for pipes, valves and accessories providing current factual information including deviations and amendments to the drawings, and concealed and visible changes in the work.
Submit Connection Diagrams for pipes, valves and specialties indicating the relations and connections of devices and apparatus by showing the general physical layout of all controls, the interconnection of one system
SECTION 23 05 15 Page 6
(or portion of system) with another, and internal tubing, wiring, and other devices.
Submit Coordination Drawings for pipes, valves and specialties showing coordination of work between different trades and with the structural and architectural elements of work. Detail all drawings sufficiently to show overall dimensions of related items, clearances, and relative locations of work in allotted spaces. Indicate on drawings where conflicts or clearance problems exist between various trades.
1.3 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for Contractor Quality Control approval. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING.
Submit the following in accordance with Section 01 33 00 SUBMITTAL
PROCEDURES:
SD-01 Preconstruction Submittals
Material, Equipment, and Fixture Lists ; G
SD-02 Shop Drawings
Record Drawings ; G
Connection Diagrams ; G
Coordination Drawings ; G
Fabrication Drawings ; G
Installation Drawings ; G
SD-03 Product Data
Pipe and Fittings ; G
Piping Specialties ; G
Valves ; G
Miscellaneous Materials ; G
Supporting Elements ; G
Equipment Foundation Data ; G
SD-04 Samples
Manufacturer's Standard Color Charts ; G
SD-05 Design Data
Pipe and Fittings ; G
Piping Specialties ; G
SECTION 23 05 15 Page 7
Valves ; G
SD-06 Test Reports
Hydrostatic Tests ; G
Air Tests ; G
Valve-Operating Tests ; G
Drainage Tests ; G
Pneumatic Tests ; G
Non-Destructive Electric Tests ; G
System Operation Tests ; G
SD-07 Certificates
Record of Satisfactory Field Operation ; G
List of Qualified Permanent Service Organizations ; G
Listing of Product Installations ; G
Records of Existing Conditions ; G
Surface Resistance ; G
Shear and Tensile Strengths ; G
Temperature Ratings ; G
Bending Tests ; G
Flattening Tests ; G
Transverse Guided Weld Bend Tests ; G
SD-10 Operation and Maintenance Data
Operation and Maintenance Manuals ; G
1.4 QUALITY ASSURANCE
1.4.1 Material and Equipment Qualifications
Provide materials and equipment that are standard products of manufacturers regularly engaged in the manufacture of such products, which are of a similar material, design and workmanship. Provide standard products in satisfactory commercial or industrial use for 2 years prior to bid opening. The 2-year use includes applications of equipment and materials under similar circumstances and of similar size. Ensure the product has been for sale on the commercial market through advertisements, manufacturers' catalogs, or brochures during the 2 year period.
SECTION 23 05 15 Page 8
1.4.2 Alternative Qualifications
Products having less than a two-year field service record are acceptable if a certified record of satisfactory field operation for not less than 6000 hours, exclusive of the manufacturer's factory or laboratory tests, can be shown.
1.4.3 Service Support
Ensure the equipment items are supported by service organizations. Submit a certified list of qualified permanent service organizations for support of the equipment which includes their addresses and qualifications.
Select service organizations that are reasonably convenient to the equipment installation and able to render satisfactory service to the equipment on a regular and emergency basis during the warranty period of the contract.
1.4.4 Manufacturer's Nameplate
Provide a nameplate on each item of equipment bearing the manufacturer's name, address, model number, and serial number securely affixed in a conspicuous place; the nameplate of the distributing agent is not acceptable.
1.4.5 Modification of References
In each of the publications referred to herein, consider the advisory provisions to be mandatory, as though the word, "shall" had been substituted for "should" wherever it appears. Interpret references in these publications to the "authority having jurisdiction," or words of similar meaning, to mean the Contracting Officer.
1.4.5.1 Definitions
For the International Code Council (ICC) Codes referenced in the contract documents, advisory provisions are considered mandatory, the word "should" is interpreted as "shall." Reference to the "code official" is interpreted to mean the "Contracting Officer." For Navy owned property, interpret references to the "owner" to mean the "Contracting Officer."
For leased facilities, references to the "owner" is interpreted to mean the "lessor." References to the "permit holder" are interpreted to mean the "Contractor."
1.4.5.2 Administrative Interpretations
For ICC Codes referenced in the contract documents, the provisions of Chapter 1, "Administrator," do not apply. These administrative requirements are covered by the applicable Federal Acquisition Regulations (FAR) included in this contract and by the authority granted to the Officer in Charge of Construction to administer the construction of this project. References in the ICC Codes to sections of Chapter 1, are applied as appropriate by the Contracting Officer and as authorized by his administrative cognizance and the FAR.
1.5 DELIVERY, STORAGE, AND HANDLING
Handle, store, and protect equipment and materials to prevent damage before and during installation in accordance with the manufacturer's recommendations, and as approved by the Contracting Officer. Replace
SECTION 23 05 15 Page 9 damaged or defective items.
1.6 ELECTRICAL REQUIREMENTS
Furnish motors, controllers, disconnects and contactors with their respective pieces of equipment. Ensure motors, controllers, disconnects and contactors conform to and have electrical connections provided under Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM. Furnish internal wiring for components of packaged equipment as an integral part of the equipment.
Extended voltage range motors is not permitted. Provide controllers and contactors with a maximum of 120 volt control circuits, and auxiliary contacts for use with the controls furnished. When motors and equipment furnished are larger than sizes indicated, include the cost of additional electrical service and related work under the section that specified that motor or equipment. Provide power wiring and conduit for field installed equipment under and conform to the requirements of Section 26 20 00
INTERIOR DISTRIBUTION SYSTEM.
1.7 INSTRUCTION TO GOVERNMENT PERSONNEL
When specified in other sections, furnish the services of competent instructors to give full instruction to the designated Government personnel in the adjustment, operation, and maintenance, including pertinent safety requirements, of the specified equipment or system.
Provide instructors thoroughly familiar with all parts of the installation and trained in operating theory as well as practical operation and maintenance work.
Give instruction during the first regular work week after the equipment or system has been accepted and turned over to the Government for regular operation. The number of man-days (8 hours per day) of instruction furnished is as specified in the individual section. When more than 4 man-days of instruction are specified, use approximately half of the time for classroom instruction. Use other time for instruction with the equipment or system.
When significant changes or modifications in the equipment or system are made under the terms of the contract, provide additional instruction to acquaint the operating personnel with the changes or modifications.
1.8 ACCESSIBILITY
Install all work so that parts requiring periodic inspection, operation, maintenance, and repair are readily accessible. Install concealed valves, expansion joints, controls, dampers, and equipment requiring access, in locations freely accessible through access doors.
PART 2 PRODUCTS
2.1 PIPE AND FITTINGS
Submit equipment and performance data for pipe and fittings consisting of corrosion resistance, life expectancy, gage tolerances, and grade line analysis. Submit design analysis and calculations consisting of surface resistance, rates of flow, head losses, inlet and outlet design, required radius of bend, and pressure calculations. Also include in data pipe size, shape, and dimensions, as well as temperature ratings, vibration and thrust limitations minimum burst pressures, shut-off and non-shock pressures and weld characteristics.
SECTION 23 05 15 Page 10
2.1.1 Type BCS, Black Carbon Steel
Ensure pipe 2-1/2 through 12 inches is Schedule 40 black carbon steel, conforming to ASTM A53/A53M.
Ensure fittings 2-1/2 inches and over are Steel butt weld, conforming to ASTM A234/A234M and ASME B16.9 to match pipe wall thickness.
2.1.2 Type CPR, Copper
2.1.2.1 Type CPR-A, Copper Above Ground
Ensure tubing 2 inches and under is seamless copper tubing, conforming to ASTM B88, Type L (hard-drawn for all horizontal and all exposed vertical lines, annealed for concealed vertical lines).
Ensure fittings 2 inches and under are 150-psig wsp wrought-copper solder joint fittings conforming to ASME B16.22 .
Use solder, alloy Sb-5, conforming to ASTM B32.
2.1.3 Grooved Pipe Couplings and Fittings
Provide housing for all couplings, fabricated in two or more parts, of black, ungalvanized malleable iron castings. Ensure coupling gasket is molded synthetic rubber, conforming to ASTM D2000. Ensure coupling bolts are oval-neck, track-head type, with hexagonal heavy nuts conforming to
ASTM A183.
Fabricate all pipe fittings used with couplings of black, ungalvanized malleable iron castings. Where a manufacturer's standard-size malleable iron fitting pattern is not available, approved fabricated fittings may be used.
Fabricate fittings from Schedule 40 or 0.75-inch wall ASTM A53/A53M, Grade B seamless steel pipe; long radius seamless welding fittings with wall thickness to match pipe, conforming to ASTM A234/A234M and ASME B16.9 .
2.2 PIPING SPECIALTIES
Submit equipment and performance data for piping specialties consisting of corrosion resistance, life expectancy, gage tolerances, and grade line analysis. Submit design analysis and calculations consisting of surface resistance, rates of flow, head losses, inlet and outlet design, required radius of bend, and pressure calculations. Also include in data pipe size, shape, and dimensions, as well as temperature ratings, vibration and thrust limitations minimum burst pressures, shut-off and non-shock pressures and weld characteristics.
2.2.1 Air Separator
Air separated from converter discharge water is ejected by a reduced-velocity device vented to the compression tank.
Provide a commercially constructed separator, designed and certified to separate not less than 80 percent of entrained air on the first passage of water and not less than 80 percent of residual on each successive pass.
Provide shop drawings detailing all piping connections proposed for this
SECTION 23 05 15 Page 11 work.
2.2.2 Air Vents
Provide manual air vents using 3/8-inch globe valves.
2.2.3 Compression Tank
Provide compression tank designed, fabricated, tested, and stamped for a working pressure of not less than 125 psi in accordance with ASME BPVC SEC VIII D1 . Ensure tank is hot-dip galvanized after fabrication to produce not less than 1.5 ounces of zinc coating per square foot of single-side surface.
Tank accessories include red-lined gage-glass complete with glass protectors and shutoff valves, air charger and drainer, and manual vent.
2.2.4 Dielectric Connections
Electrically insulate dissimlar pipe metals from each other by couplings, unions, or flanges commercially manufactured for that purpose and rated for the service pressure and temperature.
2.2.5 Flexible Metallic Pipe
Ensure flexible pipe is the bellows-type with wire braid cover and designed, constructed, and rated in accordance with the applicable requirements of ASME B31.3 .
Minimum working pressure rating is 100 psi at 300 degrees F .
Ensure minimum burst pressure is four times working pressure at 300 degrees F . Bellows material is AISI Type 316L corrosion-resistant steel.
Ensure braid is AISI 300 series corrosion-resistant steel wire.
2.2.6 Flexible Metal Steam Hose
Provide a bellows type hose with wire braid cover and designed, constructed, and rated in accordance with the applicable requirements of
ASME B31.3 .
Ensure the working steam pressure rating is 125 psi at 500 degrees F .
Ensure bellows material is AISI Type 316L corrosion-resistant steel.
Braid is AISI Type 300-series corrosion-resistant steel wire.
2.2.7 Metallic Expansion Joints
Design and construct joints to absorb all of the movements of the pipe sections in which installed, with no detrimental effect on pipe or supporting structure.
Rate, design, and construct joints for pressures to 125 psig and temperatures to 500 degrees F .
Ensure joints have a designed bursting strength in excess of four times their rated pressure.
Ensure joints are capable of withstanding a hydrostatic test of 1.5 times
SECTION 23 05 15 Page 12 their rated pressure while held at their uncompressed length without leakage or distortion that may adversely affect their life cycle.
Ensure life expectancy is not less than 10,000 cycles.
Ensure movement capability of each joint exceeds calculated movement of piping by 100 percent.
Provide bellows and internal sleeve material of AISI Type 304, 304L, or 321 corrosion-resistant steel.
End connections require no field preparation other than cleaning.
Provide joints, 2-1/2 inches and smaller, with internal guides and limit stops.
Provide joints, 3 inches and larger, with removable external covers, internal sleeves, and purging connection. Size sleeves to accommodate lateral clearance required, with minimum reduction of flow area, and with oversized bellows where necessary. When a sleeve requires a gasket as part of a locking arrangement, provide the gasket used by the manufacturer. Joints without purging connection may be provided; however, remove these from the line prior to, or not installed until, cleaning operations are complete.
Ensure each expansion joint has adjustable clamps or yokes provided at quarter points, straddling the bellows. Overall joint length is set by the manufacturer to maintain joints in manufacturer's recommended position during installation.
Permanently and legibly mark each joint with the manufacturer's name or trademark and serial number; the size, series, or catalog number; bellows material; and directional-flow arrow.
2.2.8 Hose Faucets
Construct hose faucets with 1/2 inch male inlet threads, hexagon shoulder, and 3/4 inch hose connection, conforming to ASME A112.18.1/CSA B125.1 .
Ensure hose-coupling screw threads conform to ASME B1.20.7 .
Provide vandal proof, atmospheric-type vacuum breaker on the discharge of all potable water lines.
2.2.9 Pressure Gages
Ensure pressure gages conform to ASME B40.100 and to requirements specified herein. Pressure-gage size is 3-1/2 inches nominal diameter.
Ensure case is corrosion-resistant steel, conforming to any of the AISI 300 series of ASTM A6/A6M, with an ASM No. 4 standard commercial polish or better. Equip gages with adjustable red marking pointer and damper-screw adjustment in inlet connection. Align service-pressure reading at midpoint of gage range. Ensure all gages are Grade B or better and be equipped with gage isolators.
2.2.10 Sight-Flow Indicators
Construct sight-flow indicators for pressure service on 3-inch ips and smaller of bronze with specially treated single- or double-glass sight windows and have a bronze, nylon, or tetrafluoroethylene rotating flow
SECTION 23 05 15 Page 13 indicator mounted on an AISI Type 304 or 316 corrosion-resistant steel shaft. Body may have screwed or flanged end. Provide pressure- and temperature-rated assembly for the applied service. Flapper flow-type indicators are not acceptable.
2.2.11 Sleeve Couplings
Sleeve couplings for plain-end pipe consist of one steel middle ring, two steel followers, two chloroprene or Buna-N elastomer gaskets, and the necessary steel bolts and nuts.
2.2.12 Thermometers
Ensure thermometers conform to ASTM E1, except for being filled with a red organic liquid. Provide an industrial pattern armored glass thermometer, (well-threaded and seal-welded). Ensure thermometers installed 6 feet or higher above the floor have an adjustable angle body. Ensure scale is not less than 7 inches long and the case face is manufactured from manufacturer's standard polished aluminum or AISI 300 series polished corrosion-resistant steel. Provide thermometers with nonferrous separable wells. Provide lagging extension to accommodate insulation thickness.
2.2.13 Pump Suction Strainers
Provide a cast iron strainer body, rated for not less than 25 psig at 100 degrees F , with flanges conforming to ASME B16.1 , Class 125. Strainer construction is such that there is a machined surface joint between body and basket that is normal to the centerline of the basket.
Ensure minimum ratio of open area of each basket to pipe area is 3 to 1.
Provide a basket with AISI 300 series corrosion-resistant steel wire mesh with perforated backing.
Ensure mesh is capable of retaining all particles larger than 1,000 micrometer, with a pressure drop across the strainer body of not more than
0.5 psi when the basket is two-thirds dirty at maximum system flow rate.
Provide reducing fittings from strainer-flange size to pipe size.
Provide a differential-pressure gage fitted with a two-way brass cock across the strainer.
Provide manual air vent cocks in cap of each strainer.
2.3 VALVES
Submit equipment and performance data for valves consisting of corrosion resistance and life expectancy. Submit design analysis and calculations consisting of rates of flow, head losses, inlet and outlet design, and pressure calculations. Also include in data, pipe dimensions, as well as temperature ratings, vibration and thrust limitations, minimum burst pressures, shut-off and non-shock pressures and weld characteristics.
Polypropylene valves will comply with the performance requirements of
ASTM F2389.
2.3.1 Ball and Butterfly Valves
Ensure ball valves conform to MSS SP-72 for Figure, 1 piece body, vertically split body, top entry, three piece body and are rated for
SECTION 23 05 15 Page 14 service at not less than 175 psig at 200 degrees F . For valve bodies in sizes 2 inches and smaller, use screwed-end connection-type constructed of Class A copper alloy. For valve bodies in sizes 2-1/2 inches and larger, use flanged-end connection type, constructed of Class D material. Balls and stems of valves 2 inches and smaller are manufacturer's standard with hard chrome plating finish. Balls and stems of valves 2-1/2 inches and larger are manufacturer's standard Class C corrosion-resistant steel alloy with hard chrome plating. Balls of valves 6 inches and larger may be Class D with 900 Brinell hard chrome plating. Ensure valves are suitable for flow from either direction and seal equally tight in either direction. Valves with ball seals held in place by spring washers are not acceptable. Ensure all valves have adjustable packing glands. Seats and seals are fabricated from tetrafluoroethylene.
Ensure butterfly valves conform to MSS SP-67 and are the wafer type for mounting between specified flanges. Ensure valves are rated for 150-psig shutoff and nonshock working pressure. Select bodies of cast ferrous metal conforming to ASTM A126, Class B, and to ASME B16.1 for body wall thickness. Seats and seals are fabricated from resilient elastomer designed for field removal and replacement.
2.3.2 Drain, Vent, and Gage Cocks
Provide lever handle drain, vent, and gage cocks, ground key type, with washer and screw, constructed of polished ASTM B62 bronze, and rated 125-psi wsp. Ensure end connections are rated for specified service pressure.
Ensure pump vent cocks, and where spray control is required, are UL umbrella-hood type, constructed of manufacturer's standard polished brass.
Ensure cocks are 1/2-inch ips male, end threaded, and rated at not less than 125 psi at 225 degrees F .
2.3.3 Gate Valves (GAV)
Ensure gate valves 2 inches and smaller conform to MSS SP-80 . For valves located in tunnels, equipment rooms, factory-assembled equipment, and where indicated use union-ring bonnet, screwed-end type. Make packing of non-asbestos type materials. Use rising stem type valves.
Ensure gate valves 2-1/2 inches and larger, are Type I, (solid wedge disc, tapered seats, steam rated); Class 125 ( 125-psig steam-working pressure at 353 degrees F saturation); and 200-psig , wog (nonshock), conforming to MSS SP-70 and to requirements specified herein. Select flanged valves, with bronze trim and outside screw and yoke (OS&Y) construction. Make packing of non-asbestos type materials.
2.3.4 Globe and Angle Valves (GLV-ANV)
Ensure globe and angle valves 2 inches and smaller, are 125-pound, 125-psi conforming to MSS SP-80 and to requirements specified herein. For valves located in tunnels, equipment rooms, factory-assembled equipment, and where indicated, use union-ring bonnet, screwed-end type. Ensure disc is free to swivel on the stem in all valve sizes. Composition seating-surface disc construction may be substituted for all metal-disc construction. Make packing of non-asbestos type materials. Ensure disk and packing are suitable for pipe service installed.
Ensure globe and angle valves, 2-1/2 inches and larger, are cast iron with
SECTION 23 05 15 Page 15 bronze trim. Ensure valve bodies are cast iron conforming to ASTM A126, Class A, as specified for Class 1 valves under MSS SP-80 . Select flanged valves in conformance with ASME B16.1 . Valve construction is outside screw and yoke (OS&Y) type. Make packing of non-asbestos type materials.
2.3.5 Standard Check Valves (SCV)
Ensure standard check valves in sizes 2 inches and smaller are 125-psi swing check valves except as otherwise specified. Provide lift checks where indicated. Ensure swing-check pins are nonferrous and suitably hard for the service. Select composition type discs. Ensure the swing-check angle of closure is manufacturer's standard unless a specific angle is needed.
Use cast iron, bronze trim, swing type check valves in sizes 2-1/2 inches and larger. Ensure valve bodies are cast iron, conforming to ASTM A126, Class A and valve ends are flanged in conformance with ASME B16.1 .
Swing-check pin is AISI Type or approved equal corrosion-resistant steel.
Angle of closure is manufacturer's standard unless a specific angle is needed. Ensure valves have bolted and gasketed covers.
Provide check valves with lever-weighted, positive-closure devices and valve ends are mechanical joint.
2.3.6 Nonslam Check Valves (NSV)
Provide check valves at pump discharges in sizes 2 inches and larger with nonslam or silent-check operation conforming to MSS SP-125 . Select a valve disc or plate that closes before line flow can reverse to eliminate slam and water-hammer due to check-valve closure. Ensure valve is Class 125 rated for 200-psi maximum, nonshock pressure at 150 degrees F in sizes to 12 inches . Use valves that are wafer type to fit between flanges conforming to ASME B16.1 . Valve body may be cast iron, or equivalent strength ductile iron. Select disks using manufacturer's standard bronze, aluminum bronze, or corrosion-resistant steel. Ensure pins, springs, and miscellaneous trim are manufacturer's standard corrosion-resistant steel.
Disk and shaft seals are Buna-N elastomer tetrafluoroethylene.
2.4 MISCELLANEOUS MATERIALS
Submit equipment and performance data for miscellaneous materials consisting of corrosion resistance, life expectancy, gage tolerances, and grade line analysis.
2.4.1 Bituminous Coating
Ensure the bituminous coating is a solvent cutback, heavy-bodied material to produce not less than a 12-mil dry-film thickness in one coat, and is recommended by the manufacturer to be compatible with factory-applied coating and rubber joints.
For previously coal-tar coated and uncoated ferrous surfaces underground, use bituminous coating solvent cutback coal-tar type, conforming to
MIL-C-18480 .
2.4.2 Bolting
Ensure flange and general purpose bolting is hex-head and conforms to ASTM A307, Grade B (bolts, for flanged joints in piping systems where one
SECTION 23 05 15 Page 16 or both flanges are cast iron). Heavy hex-nuts conform to ASTM A563.
Square-head bolts and nuts are not acceptable. Ensure threads are coarse-thread series.
2.4.3 Elastomer Caulk
Use two-component polysulfide- or polyurethane-base elastomer caulking material, conforming to ASTM C920.
2.4.4 Escutcheons
Manufacture escutcheons from nonferrous metals and chrome-plated except when AISI 300 series corrosion-resistant steel is provided. Ensure metals and finish conforms to ASME A112.19.2/CSA B45.1 .
Use one-piece escutcheons where mounted on chrome-plated pipe or tubing, and one-piece of split-pattern type elsewhere. Ensure all escutcheons have provisions consisting of internal spring-tension devices or setscrews for maintaining a fixed position against a surface.
2.4.5 Flashing
Ensure sheetlead conforms to ASTM B749, UNS Alloy Number L50049 (intended for use in laboratories and shops in general application).
Ensure sheet copper conforms to ASTM B370 and be not less than 16 ounces per square foot weight.
2.4.6 Flange Gaskets
Provid…
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