Pages from OMM Plan 2007_PDF-AppC-3.pdf

Table of Contents

SUBJECT PAGE

Safety Instructions ................... 2 & 3 Installation Checklist

1.0 Typical Installations

2.0 Piping

3.0 Wire Sizing, Splicing and

Power Supply

4.0 Wiring the Controls and

Switch

5.0 Starting the Pump

6.0 Paperwork and IOM

Single Phase – 60 Hz Motor Specifications Three Phase – 60 Hz Motor Specifications Furnas Starters and Heaters Technical Data Wiring Diagrams ................. 16 & 17 Motor Max. Cable Length .. 18 & 19 Troubleshooting Limited Warranty

Owner’s Information

Pump Model #:

Pump Serial #:

Motor Model #:

Motor Serial #:

Dealer:

Dealer Telephone:

Purchase Date:

Installation Date:

Volts:

Amps:

IM096R03 www.goulds.com

Owner’s Information

Table of Contents

4" Submersible Pumps 4" Submersible Pumps Installation and Operation Instructions

WARNING

WARNING

WARNING

All electrical work must be performed by a qualified technician. Always follow the National Electrical Code

(NEC), or the Canadian Electrical Code, as well as all local, state and provincial codes. Code questions should be directed to your local electrical inspector. Failure to follow electrical codes and OSHA safety standards may result in personal injury or equipment damage. Failure to follow manufacturer’s installation instructions may result in electrical shock, fire hazard, personal injury or death, damaged equipment, provide unsatisfactory performance, and may void manufacturer’s warranty.

Standard units are not designed for use in swimming pools, open bodies of water, hazardous liquids, or where flammable gases exist. Well must be vented per local codes.

Only pumps specifically Listed for Class 1, Division 1 are allowable in hazardous liquids and where flammable gases may exist. See specific pump catalog bulletins or pump nameplate for all agency Listings.

Disconnect and lockout electrical power before installing or servicing any electrical equipment. Many pumps are equipped with automatic thermal overload protection which may allow an overheated pump to restart unexpectedly.

Important notice: Read safety instructions before proceeding with any wiring

SAFETY INSTRUCTIONS

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR

PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY INSTRUCTIONS

IN MANUAL AND ON PUMP.

THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION AND

OPERATION OF THIS UNIT AND MUST BE KEPT WITH THE PUMP.

This is a SAFETY ALERT SYMBOL. When you see this symbol on the pump or in the manual, look for one of the following signal words and be alert to the potential for personal injury or property damage.

Warns of hazards that WILL cause serious personal injury, death or major property damage.

Warns of hazards that CAN cause serious personal injury, death or major property damage.

Warns of hazards that CAN cause personal injury or property damage.

NOTICE: INDICATES SPECIAL INSTRUCTIONS WHICH ARE VERY

IMPORTANT AND MUST BE FOLLOWED.

THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS

PRIOR TO PERFORMING ANY WORK ON THIS PUMP.

MAINTAIN ALL SAFETY DECALS.

DANGER

CAUTION

WARNING

WARNING

WARNING

All three phase (3Ø) controls for submersible pumps must provide Class 10, quick-trip, overload protection.

Do not lift, carry or hang pump by the electrical cables.

Damage to the Electrical Cables can cause shock, burns or death.

Use only stranded copper wire to pump/motor and ground.

The ground wire must be at least as large as the power supply wires. Wires should be color coded for ease of maintenance and troubleshooting.

Install wire and ground according to the National Electrical Code (NEC), or the Canadian Electrical Code, as well as all local, state and provincial codes.

Install an all leg disconnect switch where required by code.

The electrical supply voltage and phase must match all equip-ment requirements. Incorrect voltage or phase can cause fire, motor and control damage, and voids the warranty.

All splices must be waterproof. If using splice kits follow manufacturer’s instructions.

Select the correct type and NEMA grade junction box for the application and location. The junction box must insure dry, safe wiring connections.

Failure to permanently ground the pump, motor and controls before connecting to power can cause shock, burns or death.

4" motors ≥ 2 HP require a minimum flow rate of .25 ft/sec. or

7.62 cm/sec. past the motor for proper motor cooling.

The following are the minimum flows in GPM per well diam-eter required for cooling: 1.2 GPM/4", 7 GPM/5", 13 GPM/6", 20 GPM/7", 30 GPM/8" or 50 GPM in a 10" well.

Pumps ≥ 2 HP installed in large tanks should be installed in a flow inducer sleeve to create the needed cooling flow or velocity past the motor.

This pump has been evaluated for use with Water Only.

WARNING

WARNING

WARNING

WARNING

DANGER

INSTALLATION CHECK LIST

• Enter the pump and motor information and other requested data on the front of this manual.

• Inspect all components for shipping damage, report damage to the distributor immediately.

• Verify that motor HP and pump HP match.

• Match power supply voltage and phase to motor and control specifications.

• Select a dry, shaded location in which to mount the controls.

• Make all underwater and underground splices with waterproof splice connections.

• Hold the pump at the discharge head when installing threaded pipe or an adapter fitting as most pumps have left hand threads which will be loosened if you hold the pump anyplace except the discharge head.

• Check all plumbing connections to insure they are tight and sealed with Teflon tape.

• Verify that the pipe pressure rating is higher than pump shut-off pressure.

• Install a pressure relief valve on any system capable of creating over 75 PSI.

• Locate the pressure switch within 4' of the pressure tank to prevent switch chatter.

• Adjust tank pre-charge to 2 PSI below the system cut-in pressure setting, ex.

28 on a 30/50 system.

• Set the pump 10' above the well bottom to keep above sediment and debris.

• Insure that main power is disconnected, turned OFF, before wiring any com-ponents.

• Wiring should be performed only by qualified technicians.

• Wiring and Grounding must be in compliance with national and local codes.

• Restrict the flow with a ball or globe valve, 1/3 open, before starting pump for first time.

• Open a faucet or discharge valve on start-up to keep dirty water from enter-ing the tank.

• Turn main breaker or disconnect ON.

• Run through several on/off cycles to verify proper switch operation.

• Check amps and enter the data on the front of this manual.

• Leave the manual with the owner or at the job site.

Figure 1

Figure 2

Protected Power SupplyDisconnect Switch

Control Box Pressure Gauge To House

Piping

Shut-off Valve

Union Drain Tap

Pressure Relief Valve

Air Escape Control Pressure Switch

Line Check Valve with Snifter

Union

Pitless Adapter

Drain and Y Fitting Approximate Drain Fitting Setting

Distance Drain and “Y” Tank Capacity Fitting Below the Line Check 42 gallon (159 L) 7 feet (2.1m) 82 gallon (310 L) 10 feet (3m) 120 gallon (454 L) 15 feet (4.6m) 220 gallon (833 L) 15 feet (4.6m) 315 gallon (1192 L) 20 feet (6.1m) 525 gallon (1981 L) 20 feet (6.1m)

Protected Power Supply To House Piping Disconnect Switch

Shut-off Valve

Union

Pressure Relief Valve

Drain Tap

Tank Tee

Check Valve ②Frost Level

GALVANIZED TANK INSTALLATION

1.0 TYPICAL INSTALLATIONS 1.0 TYPICAL INSTALLATIONS

Check Valve ①

Pitless Adapter ①

Pressure Switch

① On installations with a pitless adapter the top check valve should be below the pitless, not at the tank, as the discharge line should be pressurized back to the pitless.

② On installations with well seals or well pits it is allowable to locate the top check valve near the tank.

CAPTIVE AIR TANK INSTALLATION

NOTICE: TANK PRE-CHARGE PRESSURE CHANGES MUST BE

MADE USING THE AIR VALVE ON TOP OF THE TANK.

2.0 PIPING

Notice: Most 4" submersibles have left-hand discharge head threads, hold the pump only at the “discharge head” when installing fittings or threaded pipe.

2.1 General

The pump discharge piping should be sized for efficient pump operation.

Use the Friction Loss Tables to calculate total dynamic head using different pipe sizes. As a rule of thumb, use 1" for up to 10 gpm, 1¼" for up to 30 gpm, 1½" for up to 45 gpm, and 2" for up to 80 gpm. In the case of long pipe runs it is best to increase pipe size.

Some pumps are capable of very high discharge pressures, please select pipe accordingly. Consult with your pipe supplier to determine the best type of pipe for each installation.

2.2 Pressure Tank, Pressure Switch and Pressure Relief Valve Select an area in which the ambient temperature is always above 34º F (1º C) in which to install the tank, pressure switch, and pressure relief valve. The tank should be located in an area where a leak will not damage property.

The pressure switch should be located at the tank cross tee and never more than 4' from the tank.

Locating the switch more than 4' from the tank will cause switch chatter.

There should be no valves, filters, or high loss fittings between the switch and the tank(s) as switch chatter may result. As an example, a 1¼" spring check valve has friction loss equal to 12' of pipe, placing the valve between the pressure switch and the pressure tank is the same as moving the pres-sure switch 12' away from the tank. It will create switch chatter.

On multiple tank installations the switch should be as close to the cen-ter of the tanks as possible. Multiple tank installations should have a mani-fold pipe at least 1½ times the size of the supply pipe from the pump. This will reduce the Friction Head in the manifold and reduce the possibility of switch chatter.

The cut-in setting on a 30 - 50 pressure switch is 30 psi. Cut-in is the lower of the pressure settings.

Pressure relief valves are required on any system that is capable of producing 100 psi or 230' TDH. If in an area where a water leak or blow-off may damage property connect a drain line to the pressure relief valve. Run it to a suitable drain or an area where the water will not damage property.

2.3 Adjusting Tank

Pre-Charge Insure that the tank is empty of water. Use a high quality pressure gauge to check the tank pre-charge pressure. The pressure should be 2 psi below the pump cut-in pressure. As an example, a 30-50 psi system would use a tank pre-charge of 28 psi.

2.4 Discharge Pipe

Note: Most discharge heads are threaded into the casing with left-hand threads. Hold the pump only at the discharge head when installing fittings. Failure to hold the discharge head will loosen it and pump damage will result on start-up.

If your pipe requires an adapter we strongly recommend using stain-less steel. Galvanized fittings or pipe should never be connected directly to

Hazardous pressure can cause personal injury or property damage.

CAUTION

Hazardous pressure can cause personal injury or property damage.

2.0 PIPING

a stainless steel discharge head as galvanic corrosion may occur. Plastic or brass pumps can use any material for this connection. Barb type connectors should always be double clamped.

The pump discharge head has a loop for attaching a safety cable. The use of a safety cable is at the discretion of the installer.

2.5 Installing Pump in Well

If you are using a torque arrestor, install it per the manufacturer’s installation instructions. Consult the seller for information on torque arrestors and for installation instructions.

Connect the discharge pipe to the discharge head or adapter you previously installed. Barb style connectors should always be double clamped. Install the pump into the well using a pitless adapter or similar device at the wellhead. Consult the fitting manufacturer or pitless supplier for specific installation instructions.

Using waterproof electrical tape, fasten the wires to the drop pipe at 10' intervals. Make sure that the tape does not loosen as it will block the pump suction if it falls down the well. Pump suppliers also sell clip-on style wire connectors that attach to the drop pipe.

2.6 Special Piping For

Galvanized Tank Systems When using a galvanized tank you should install an AV11 Drain & Y fitting in the well and a check valve with snifter valve at the tank. This will add air to the tank on each pump start and prevent water logging the tank. Use an AA4 Air Escape on the tank to allow excess air to escape.

The distance between the AV11 and check valve with snifter valve determines the amount of air intro-duced on each cycle. See the table for recommended settings. See Figure 2 in Sec 1.0.

Gaseous wells should use galvanized tanks with AA4 air escapes to vent off excess air and prevent “spurting” at the faucets.

Methane and other explosive or dangerous gases require special water treatment for safe removal. Consult a water treatment specialist to address these issues.

Installations with top feeding wells should use flow sleeves on the pump.

2.7 Check Valves

Our pumps use four different style check valves. We recommend check valves as they prevent back-spinning the pump and motor which will cause premature bearing wear. Check valves also prevent water hammer and upthrust damage. Check valves should be installed every 200' – 250' in the vertical discharge pipe.

The following information is for cus-tomers who wish to disable a check valve for a drain back system, these systems should use other means to prevent water hammer and upthrust damage:

• Built-in stainless steel valves have a flat which is easily drilled through using an electric drill and a ¼" or 3⁄8" drill bit to disable the valve.

• Poppet style check valves which are threaded in from the top of the discharge head can be easily removed using a ½" nut driver or deep socket. The hex hub is visible and accessible from the top.

• Internal Flomatic™ design plastic poppet style valves must be removed from inside which requires pump disassembly.

• Built-in plastic poppet style valves with a stem through the top may be removed from discharge head by pulling on the stem with pliers.

3.0 WIRE

SIZING,

SPLICING and

POWER SUPPLY

Always follow the National Electric Code (N.E.C.), Canadian Electrical Code, and any state, provincial, or local codes.

We suggest using only copper wire.

Size wire from the charts found in the Technical Data section of this manual, in the Franklin Electric AIM manual, or an N.E.C. (National Electric Code) code book. If discrep-ancies exist the N.E.C. book takes precedence over a manufacturer’s recommendations.

3.1 Splicing Wire to

Motor Leads When the drop cable must be spliced or connected to the motor lead it is necessary that the splice be water-tight. The splice can be done with heat shrink kits or waterproof tape.

A. Heat Shrink Splice Instructions To use a typical heat shrink kit: strip ½" from the motor wires and drop cable wires, it is best to stagger the splices. Place the heat shrink tubes on the wires. Place the crimps on the wires and crimp the ends. Slide the heat shrink tubes over the crimps and heat from the center outward. The sealant and adhesive will ooze out the ends when the tube shrinks. The tube, crimps, sealant, and adhesive create a very strong, watertight seal.

B. Taped Splice Instructions A) Strip individual conductor of insulation only as far as necessary to provide room for a stake type connector. Tubular connectors of the staked type are preferred. If connector O.D. is not as large as cable insulation, build-up with rubber electrical tape.

B) Tape individual joints with rubber electrical tape, using two layers; the first extending two inches beyond each end of the conductor insulation end, the second layer two inches beyond the ends of the first layer. Wrap tightly, eliminating air spaces as much as possible.

C) Tape over the rubber electrical tape with #33 Scotch electrical tape, or equivalent, using two layers as in step "B" and making each layer overlap the end of the preceding layer by at least two inches.

In the case of a cable with three conductors encased in a single outer sheath, tape individual conductors as described, staggering joints.

Total thickness of tape should be no less than the thickness of the conduc-tor insulation.

4.0 WIRING

THE

CONTROLS and

SWITCH

4.1 Mounting the Motor

Control Box Single phase 3-wire control boxes meet U.L. requirements for Type 3R enclosures. They are suitable for vertical mounting in indoor and out-door locations. They will operate at temperatures between 14ºF (-10ºC) and 122ºF (50ºC). Select a shaded, DANGER

Hazardous voltage can shock, burn or cause death.

4.0 WIRING

THE

CONTROLS and

SWITCH

DANGER

Hazardous voltage can shock, burn or cause death.

3.0 WIRE

SIZING,

SPLICING and

POWER SUPPLY

dry place to mount the box. Insure that there is enough clearance for the cover to be removed.

4.2 Verify Voltage and Turn

Supply Power Off Insure that your motor voltage and power supply voltage are the same.

Place the circuit breaker or discon-nect switch in the OFF position to prevent accidentally starting the pump before you are ready.

Three-phase starter coils are very voltage sensitive; always verify actual supply voltage with a voltmeter.

High or low voltage, greater than ±10%, will damage motors and controls and is not covered under warranty.

4.3 Connecting Motor Leads

to Motor Control Box, Pressure Switch or Starter

Caution Do not power the unit or run the pump until all electrical and plumbing connections are completed.

Verify that the disconnect or breaker is OFF before connecting the pressure switch line leads to the power supply. Follow all local and national codes. Use a disconnect where required by code.

A. Three-Wire Single Phase Motor Connect the color coded motor leads to the motor control box terminals

- Y (yellow), R (red), and B (black);

and the Green or bare wire to the green ground screw.

Connect wires between the Load terminals on the pressure switch and control box terminals L1 and L2. Run a ground wire between the switch ground and the control box ground. See Figure 4 or 5.

B. Two-Wire Single Phase Motor Connect the black motor leads to the Load terminals on the pressure switch and the green or bare ground wire to the green ground screw. See Figure 3.

C. Three phase motors Connect the motor leads to T1, T2, and T3 on the 3 phase starter. Con-nect the ground wire to the ground screw in the starter box. Follow starter manufacturers instructions for connecting pressure switch or see Figure 6.

4.4 Connect To

Power Supply Complete the wiring by making the connection from the single phase pres-sure switch Line terminals to the circuit breaker panel or discon-nect where used.

Three phase - make the connections between L1, L2, L3, and ground on the starter to the disconnect switch and then to the circuit breaker panel.

Three phase installations must be checked for motor rotation and phase unbalance. To reverse motor rotation, switch (reverse) any two leads. See the instructions for check-ing three phase unbalance in section

4.6. Failure to check phase unbalance

can cause premature motor failure and nuisance overload tripping. If using a generator, see Technical Data for generators.

4.5 Three Phase Overload

Protection Use only Class 10, quick-trip over-load protection on three-phase submersible motors. Furnas Class 14 NEMA starters with ESP100 over-loads and Class 16 starters equipped with “K” overload heaters or ESP100 overloads will provide adequate protection.

DANGER

Hazardous voltage can shock, burn or cause death.

DANGER

Hazardous voltage can shock, burn or cause death.

The Franklin Electric Application Manual lists several acceptable starter/overload combinations. Call the FE hotline at 800-348-2420 or the pump manufacturer’s Customer Service group for selection assistance.

Note - If replacing an above ground motor with a submersible, verify that the overloads provide Class 10 pro-tection, most above ground motors have Class 20 overloads. Use of Class 20 overloads on submersible motors will not protect the motors and voids the warranty.

4.6 Three Phase Power Unbalance

A full three phase supply consist-ing of three individual transformers or one three phase transformer is recommended. “Open” delta or wye connections using only two trans-formers can be used, but are more likely to cause poor performance, overload tripping or early motor failure due to current unbalance.

Check the current in each of the three motor leads and calculate the current unbalance as explained below.

If the current unbalance is 2% or less, leave the leads as connected.

If the current unbalance is more than 2%, current readings should be checked on each leg using each of the three possible hook-ups. Roll the motor leads across the starter in the same direction to prevent motor reversal.

To calculate percent of current unbalance:

A. Add the three line amp values together.

B. Divide the sum by three, yield-ing average current.

C. Pick the amp value which is furthest from the average current (either high or low).

D. Determine the difference between this amp value (furthest from average) and the average.

E. Divide the difference by the average.

Multiply the result by 100 to determine percent of unbalance.

Hookup 1 Hookup 2 Hookup 3 Starter Terminals L1 L2 L3 L1 L2 L3 L1 L2 L3

Motor Leads R B Y Y R B B Y R T3 T1 T2 T2 T3 T1 T1 T2 T3 Example:

T3-R = 51 amps T2-Y = 50 amps T1-B = 50 amps T1-B = 46 amps T3-R = 48 amps T2-Y = 49 amps T2-Y = 53 amps T1-B = 52 amps T3-R = 51 amps Total = 150 amps Total = 150 amps Total = 150 amps ÷ 3 = 50 amps ÷ 3 = 50 amps ÷ 3 = 50 amps

— 46 = 4 amps — 48 = 2 amps — 49 = 1 amps 4 ÷ 50 = .08 or 8% 2 ÷ 50 = .04 or 4% 1 ÷ 50 = .02 or 2%

Current unbalance should not exceed 5% at service factor load or 10% at rated input load. If the unbalance cannot be corrected by rolling leads, the source of the unbalance must be located and corrected. If, on the three possible hookups, the leg farthest from the average stays on the same power lead, most of the unbalance is coming from the power source.

Contact your local power company to resolve the imbalance.

5.0 STARTING

THE PUMP

5.1 Throttle the

Discharge Before Starting Pump Install a ball valve in the discharge line and set it 1⁄3 open before operating the pump in an open discharge man-ner. This will protect the pump from upthrust damage and also prevent over pumping the well and reduce turbidity. Keep the valve partially closed until the water runs clear.

5.2 Throttling A

High Static Level Well To Prevent Upthrust Any well with a high static water level may allow the pump to operate off the curve to the right or outside the “Recommended Range” shown on the pump curve.

We recommend using a “Dole” flow restrictor or throttling with a ball valve to prevent upthrust damage to the pump and motor. The maximum flow must be restricted to be within the pumps recommended operating range. If you use a ball valve, set it, remove the handle, tape the handle to the pipe, and tag the valve with a note saying, “Do not open this valve or pump may be damaged”. The easiest way to “set” the flow is to fill a 5 gallon bucket and time how long it takes to produce 5 gallons. Calcu-late the flow in gpm based on this value. As the water level drops in the well the flow will be reduced due to increased head and the valve will not interfere with performance.

5.3 Start the Pump

Partially open a valve (faucet) in the system and turn the breaker to the ON position.

Check all fittings for leaks.

Close the valve when the water clears and allow the pressure to build. If properly adjusted the switch should turn the pump off at the preset pressure. Open a few faucets and allow the pump to run through a few cycles. Check switch operation and verify that pressure settings are correct.

Recheck all fittings for leaks.

6.0 PAPERWORK

and IOM Please give this filled-in IOM and your business card to the owner.

A sticker with your name and phone number on the tank or control box is a great sales tool for future business!

Hazardous pressure can cause personal injury or property damage.

CAUTION

Hazardous pressure can cause personal injury or property damage.

CAUTION

6.0 PAPERWORK

and IOM

5.0 STARTING

THE PUMP

SINGLE PHASE – 60 HZ MOTOR SPECIFICATIONS

Goulds Franklin S.F. Inverse Dual Ele.

Type Motor #/ Motor Model HP Volts Hz S.F. Amps Amps

Ohms Time Time

Control Box Prefix M=Main S=Start

Breaker Del. Fuse S04932/

NR

2445040 ½ 115 60 1.60 10.0 12.0 1.0 – 1.3 30 20

S04942/

NR

2445050 ½ 230 60 1.60 5.0 6.0 4.2 – 5.2 15 10

S05942/

NR

2445070 ¾ 230 60 1.50 6.8 8.0 3.0 – 3.6 20 15

S06942/

NR

2445081 1 230 60 1.40 8.2 9.8 2.2 – 2.7 25 20

S07942/

NR

2445091 1½ 230 60 1.30 10.6 13.1 1.5 – 1.9 30 20

S04930/ Y=10.0 Y=12.0 M = 1.0 – 1.3 00043 2145044 ½ 115 60 1.60 B=10.0 B=12.0 S = 4.1 – 5.1 30 20 R=0.0 R=0.0 S04940/ Y=5.0 Y=6.0 M = 4.2 – 5.2 00044 2145054 ½ 230 60 1.60 B=5.0 B=6.0 S = 16.7 – 20.5 15 10 R=0.0 R=0.0 S05940/ Y=6.8 Y=8.0 M = 3.0 – 3.6 00054 2145074 ¾ 230 60 1.50 B=6.8 B=8.0 S = 10.7 – 13.1 20 15 R=0.0 R=0.0 S06940/ Y=8.2 Y=9.8 M = 2.2 – 2.7 00064 2145081 1 230 60 1.40 B=8.2 B=9.8 S = 9.9 – 12.1 25 20 R=0.0 R=0.0 S07940/ Y=10.0 Y=11.5 M = 1.5 – 2.3 00074 2243001 1½ 230 60 1.30 B=9.9 B=11.0 S = 8.0 – 9.7 30 20 R=1.3 R=1.3 S08940/ Y=10.0 Y=13.2 M = 1.6 – 2.3 00084 2243011 2 230 60 1.25 B=9.3 B=11.9 S = 5.8 – 7.2 25 20 R=2.6 R=2.6 S09940/ Y=14.0 Y=17.0 M = 1.0 – 1.5 00094 2243027 3 230 60 1.15 B=11.2 B=12.6 S = 4.0 – 4.9 40 30 ① R=6.1 R=6.0 S10940/ Y=23.0 Y=27.5 M = 0.68 – 1.0 00104 2243037 5 230 60 1.15 B=15.9 B=19.1 S = 1.8 – 2.2 60 45 ② R=11.0 R=10.8

4"

W 4"

W

4"

W w it h

R u n C ap

M = Main Winding – Black to Yellow, S = Start Winding – Red to Yellow Y = Yellow lead – line amps, B = Black lead – main winding amps, R = Red lead, start or auxiliary winding amps

① Control Boxes date coded 02C and older have 35MFD capacitors and the current values will be Y14.0 @ FL and Y17.0 @ SF Load.

B12.2 B14.5 R4.7 R4.5 ② Control boxes date coded 01M and older have 60MFD run capacitors and the current values on a 4" motor will be Y23.0 @ FL and Y27.5 @ SF Load.

B19.1 B23.2 R8.0 R7.8

SINGLE PHASE – 60 HZ MOTOR SPECIFICATIONS

4"

R

PM

THREE PHASE – 60 HZ MOTOR SPECIFICATIONS

Franklin Motor Model Prefix

THREE PHASE – 60 HZ MOTOR SPECIFICATIONS

Goulds

Rated Input Maximum

Line to Line Locked

KVA

Inverse Dual Ele.

Type Model (S.F. Load) Rotor Time Time # HP Volts Hz S.F. Amps Watts Amps Watts Res. Amps Code Breaker Del. Fuse

S04978 234501 ½ 200 60 1.6 2.8 585 3.4 860 6.6-8.4 17.5 N 15 5 S04970 234511 ½ 230 60 1.6 2.4 585 2.9 860 9.5-10.9 15.2 N 15 5 S04975 234521 ½ 460 60 1.6 1.2 585 1.5 860 38.4-44.1 7.6 N 15 3 S05978 234502 ¾ 200 60 1.5 3.6 810 4.4 1150 4.6-5.9 23.1 M 15 8 S05970 234512 ¾ 230 60 1.5 3.1 810 3.8 1150 6.8-7.8 20.1 M 15 6 S05975 234522 ¾ 460 60 1.5 1.6 810 1.9 1150 27.2-30.9 10.7 M 15 3 S06978 234503 1 200 60 1.4 4.5 1070 5.4 1440 3.8-4.5 30.9 M 15 10 S06970 234513 1 230 60 1.4 3.9 1070 4.7 1440 4.9-5.6 26.9 M 15 8 S06975 234523 1 460 60 1.4 2.0 1070 2.4 1440 19.9-23.0 13.5 M 15 4 S07978 234504 1½ 200 60 1.3 5.8 1460 6.8 1890 2.5-3.0 38.2 K 15 10 S07970 234514 1½ 230 60 1.3 4.5 1460 5.9 1890 3.2-4.0 33.2 K 15 10 S07975 234524 1½ 460 60 1.3 2.5 1460 3.1 1890 13.0-16.0 16.6 K 15 5 S07979 234534 1½ 575 60 1.3 2.0 1460 2.4 1890 20.3-25.0 13.3 K 15 4 S08978 234305 2 200 60 1.25 7.7 2150 9.3 2700 1.8-2.4 53.6 L 20 15 S08970 234315 2 230 60 1.25 6.7 2150 8.1 2700 2.3-3.0 46.6 L 20 15 S08975 234325 2 460 60 1.25 3.4 2150 4.1 2700 9.2-12.0 23.3 L 15 8 S08979 234335 2 575 60 1.25 2.7 2150 3.2 2700 14.6-18.7 18.6 L 15 5 S09978 234306 3 200 60 1.15 10.9 2980 12.5 3420 1.3-1.7 71.2 K 30 20 S09970 234316 3 230 60 1.15 9.5 2980 10.9 3420 1.8-2.2 61.9 K 25 20 S09975 234326 3 460 60 1.15 4.8 2980 5.5 3420 7.2-8.8 31 K 15 10 S09979 234336 3 575 60 1.15 3.8 2980 4.4 3420 11.4-13.9 25 K 15 8 S10978 234307 5 200 60 1.15 18.3 5050 20.5 5810 .74-.91 122 K 50 35 S10970 234317 5 230 60 1.15 15.9 5050 17.8 5810 1.0-1.2 106 K 40 30 S10975 234327 5 460 60 1.15 8.0 5050 8.9 5810 4.0-4.7 53.2 K 20 15 S10979 234337 5 575 60 1.15 6.4 5050 7.1 5810 6.4-7.8 42.6 K 20 15 S119784 234308 7½ 200 60 1.15 26.5 7360 30.5 8450 .46-.57 188 K 70 50 S119704 234318 7½ 230 60 1.15 23.0 7360 26.4 8450 .61-.75 164 K 60 45 S119754 234328 7½ 460 60 1.15 11.5 7360 13.2 8450 2.5-3.1 81.9 K 30 25 S119794 234338 7½ 575 60 1.15 9.2 7360 10.6 8450 4.0-5.0 65.5 K 25 20 S129724 234329 10 460 60 1.15 17.0 10,000 18.5 11400 1.8-2.3 116 L 45 30 S119794 234339 10 575 60 1.15 13.6 10,000 14.8 11400 2.8-3.5 92.8 L 35 25

FURNAS STARTERS AND HEATERS

Motor

FURNAS Class 16 Class 14 Inverse Dual Ele.

Size HP Volts Order

Heaters Order Time Time

Number Number Breaker Del. Fuse

200 16AD K29 CSBD 15 5

½ 230 16AG K28 CSBA 15 5

460 16AH K21 CSBC 15 5

200 16AD K33 CSBD 15 8

¾ 230 16AG K31 CSBA 15 6

460 16AH K22 CSBC 15 3

4" 200 16AD K37 CSDD 15 10

3Ø 1 230 16AG K34 CSDA 15 8

460 16AH K26 CSBC 15 4

200 16AD K41 CSDD 15 10

1½ 230 16AG K37 CSDA 15 10

460 16AH K28 CSDC 15 5

575 16AE K26 CSBE 15 4

200 16AD K49 CSDD 20 15

2 230 16AG K43 CSDA 20 15

Motor

FURNAS Class 16 Class 14 Inverse Dual Ele.

Size HP Volts Order

Heaters Order Time Time

Number Number Breaker Del. Fuse

2 460 16AH K32 CSDC 15 8

575 16AE K29 CSDE 15 5

200 16AD K54 CSED 30 20

3 230 16AG K52 CSEA 25 20

460 16AH K37 CSDC 15 10

575 16AE K33 CSDE 15 8

200 16AD K61 DSFD 50 35

4" 5 230 16AG K60 DSFA 40 30

3Ø 460 16AH K49 CSDC 20 15

575 16AE K41 CSDE 20 15

200 16CD K69 DSFD 70 50

7½ 230 16BG K64 DSFA 60 45

460 16AH K54 DSEC 30 25

575 16AE K52 DSEE 25 20

10 460 16AH K60 DSEC 45 30

575 16AE K57 DSEE 35 25NOTE: The Class 16 starter chart shows the order number for matched coil and load voltage, i.e. a 230 volt power supply with a 230 volt coil. To use a different coil voltage select the same size starter with a different coil.

Nomenclature: Ex. 16 B H;

16 = Class 16 DP Starter B = Starter size, sizes are A, B, C, D, E, F, G, H. Size determined by Full Load Amps and Locked Rotor Amps.

H = coil voltage. Voltages are: D = 200 V, E = 575 V, F = 115 V, G = 230 V, H = 460 V.

The Class 14 starter nomenclature can be found in your Jet & Submersible Price Book.

FURNAS STARTERS AND HEATERS

Technical Data

MOTOR INSULATION RESISTANCE READINGS

Normal Ohm/Megohm readings, ALL motors, between all leads and ground

Condition of Motor and Leads OHM Value Megohm Value New motor, without power cable 20,000,000 (or more) 20.0 Used motor, which can be reinstalled in well 10,000,000 (or more) 10.0

Motor in well – Readings are power cable plus motor New motor 2,000,000 (or more) 2.0 Motor in reasonably good condition 500,000 to 2,000,000 0.5 – 2.0 Motor which may be damaged or have damaged power cable 20,000 to 500,000 0.02 – 0.5 Do not pull motor for these reasons Motor definitely damaged or with damaged power cable 10,000 to 20,000 0.01 – 0.02 Pull motor and repair Failed motor or power cable Pull motor and repair

Less than 10,000 0 – 0.01

To perform insulation resistance test, open breaker and disconnect all leads from QD control box or pressure switch.

Connect one ohmmeter lead to any motor lead and one to metal drop pipe or a good ground. R x 100K Scale

Courtesy of Franklin Electric Company

DANGER

Hazardous voltage can shock, burn or cause death.

Generator Operation

• For externally regulated generator kilovolt amperes (KVA) ratings see

Table 1. Electrical voltage, frequency, phase and ampacity, MUST match that shown on the motor nameplate, or pump control box.

FAILURE TO USE A MANUAL OR AUTOMATIC

TRANSFER SWITCH WHEN GENERATOR IS USED AS

STANDBY OR BACKUP CAN CAUSE SHOCK, BURNS

OR DEATH.

① NOTE: For two-wire motors, minimum generator ratings 50% higher than shown are necessary.

NOTICE: FOLLOW THE GENERATOR MANUFACTURER’S

INSTRUCTIONS CAREFULLY.

Generator Operation

Technical Data

CAUTION

Pump Motor Horsepower ① 1⁄3 ½ ¾ 1 1½ 2 3 5

KVA 1.9 2.5 3.8 5.0 6.3 9.4 12.5 18.8

KW 1.5 2.0 3.0 4.0 5.0 7.5 10.0 15.0

Min.

Generator

Rating

L1 L2

Disconnect Switch

Pressure Switch

Li ne

Lo ad

Lo ad

Li ne

NOTE: Pumptec or Motor Minder

Pressure Switch (5)

(1) Incoming Supply from Fuse Box or Circuit Breaker

Disconnect Switch

Three Wire Control Box (7)

L1 L2

Li ne

Lo ad

Lo ad

Li ne

1.Suministro de entrada de la caja de fusibles o del cortacircuitos

2.Interruptor de desconexión

3.Línea

4. Carga

5. Interruptor por caída de presión

6. NOTA: Pumptec o Motor Minder

7. Caja de control trifilar

8. Rojo

9. Amarillo

10. Negro

1.Courant d’entrée provenant de la boîte à fusibles ou du disjoncteur

2.Sectionneur

3. Ligne

4. Charge

5. Pressostat

6. Protection Pumptec ou Motor Minder

7. Boîte de commande à trois fils

8. Rouge

9. Jaune

10. Noir

(2)

(3)

(5)

(6)

Two Wire – Direct Connected to Pressure Switch

Bifilar – conectado directamente al interruptor por caída de presión

Moteur à deux fils – connecté directement au pressostat

Figure (Figura) 3

Three Wire – Direct Connected to Pres-sure Switch

Trifilar – conectado directamente al inter-ruptor por caída de presión

Moteur à trois fils – connecté directe-ment au prossostat

Figure (Figura) 4

(2)

(1) Incoming Supply from Fuse Box or Circuit Breaker

NOTE: Pumptec or Motor Minder (6)

(4)

(3)

(4)

L1 L2

R Y Blk

Re d

Yel low Bla ck

(8)

9) (10)

(1) Incoming Supply from Fuse Box or Circuit BreakerL1 L2

Disconnect Switch

Pressure Switch

Li ne

Lo ad

Lo ad

Li ne

Magnetic Contactor

Three Wire Control Box

L1 L2

L1 L2

T1 T2

R Y Blk

Re d

Yel low Bla ck

(1) Incoming Supply from Fuse Box or Circuit Breaker

Disconnect Switch

L1 L2 L3

T1 T2 T3 Heaters

Ambient Compensated Magnetic Starter with Quick-Trip Heaters (12)

Pressure Switch (5)

Li ne

Lo ad

Lo ad

Li ne

Three Phase Connections

Tres conexiones de fase

Circuit triphasé

Figure (Figura) 6

(2)

(5)

(6)

(7)

1. Suministro de entrada de la caja de fusibles o del cortacircuitos

2. Interruptor de desconexión

3. Línea

4. Carga

5. Interruptor por caída de presión

6. Contactador magnético

7. Caja de control trifilar

8. Rojo

9. Amarillo

10. Negro

11. Calentadores

12. Arrancador magnético con compensación ambiental con calentadores de disparo rápido

1. Courant d’entrée provenant de la boîte à fusibles ou du disjoncteur

2. Sectionneur

3. Ligne

4. Charge

5. Pressostat

6. Contacteur magnétique

7. Boîte de commande à trois fils

8. Rouge

9. Jaune

10. Noir

11. Dispositifs de protection contre la surcharge (DPS)

12. Démarreur magnétique compensé (température ambiante) avec DPS à déclenchement rapide

Three Wire – Connected through Magnetic Contactor

Trifilar – conectado a través del contactador magnético

Moteur à trois fils – relié au pressostat par un contacteur magnétique

Figure (Figura) 5

(8)

(9) (10)

(2)

(11)

(3)

(4)

(3) (4)

MOTOR MINDER

WIRING

MOTOR MINDER

WIRING

PUMPTEC

WIRING

PUMPTEC

WIRING

230 Volt Installation

115 Volt Installation

G N

D G N

D

G N

D

G N

D

230 115 L2 SIGNAL

(1 A MAX)

MOTOR

230 115 L2 SIGNAL

(1 A MAX)

MOTOR

PRESSURE

SWITCH

GND

L1

L2

TO

2 WIRE

MOTOR

OR 3 WIRE

CONTROL

BOX

TO

2 WIRE

MOTOR

OR 3 WIRE

CONTROL

BOX

PRESSURE

SWITCH

GND

L1

L2

DISCONNECT

SWITCH

L 1 L 2

GROUND 230VAC

GREEN

MOTOR

CONTROL

(IF USED)

MOTOR

M1 M2

PRESSURE SWITCH

OR FLOAT SWITCH

(IF USED)

M O T O R M I N D E R

1 2 3 4 5 6

SINGLE PHASE MOTOR MAXIMUM CABLE LENGTH (motor to service entrance) (2)

Motor Rating Copper Wire Size (1) Volts HP 14 12 10 8 6 4 2 0 00 115 1⁄3 130 210 340 540 840 1300 1960 2910 3540 1⁄2 100 160 250 390 620 960 1460 2160 2630 1⁄3 550 880 1390 2190 3400 5250 7960 11770 1⁄2 400 650 1020 1610 2510 3880 5880 8720 3⁄4 300 480 760 1200 1870 2890 4370 6470 7870 1 250 400 630 990 1540 2380 3610 5360 6520

1.5 190 310 480 770 1200 1870 2850 4280 5240 230 2 150 250 390 620 970 1530 2360 3620 4480 3 120* 190 300 470 750 1190 1850 2890 3610 5 0 0 180* 280 450 710 1110 1740 2170

7.5 0 0 0 200* 310 490 750 1140 1410 10 0 0 0 0 250* 390 600 930 1160 15 0 0 0 0 170* 270* 430 660 820

(1) This table is based on copper wire. If aluminum wire is used it must be two sizes larger.

Example: When the table calls for #12 copper wire you would use #10 aluminum wire.

(2) Single phase control boxes may be connected at any point of the total cable length.

THREE PHASE MOTOR MAXIMUM CABLE LENGTH (motor to service entrance) (3)

Motor Rating Copper Wire Size (1) Volts HP 14 12 10 8 6 4 2 0 00 000 0000 .5 710 1140 1800 2840 4420 .75 510 810 1280 2030 3160 1 430 690 1080 1710 2670 4140

1.5 310 500 790 1260 1960 3050 2 240 390 610 970 1520 2360 3610 5420 3 180 290 470 740 1160 1810 2760 4130 5 110* 170 280 440 690 1080 1660 2490 3050 3670 4440

7.5 0 0 200 310 490 770 1180 1770 2170 2600 3150 10 0 0 0 230* 370 570 880 1330 1640 1970 2390 .5 930 1490 2350 3700 5760 8910 .75 670 1080 1700 2580 4190 6490 9860 1 560 910 1430 2260 3520 5460 8290

1.5 420 670 1060 1670 2610 4050 6160 9170 2 320 510 810 1280 2010 3130 4770 7170 8780 3 240 390 620 990 1540 2400 3660 5470 6690 8020 9680 5 140* 230 370 590 920 1430 2190 3290 4030 4850 5870

7.5 0 160* 260 420 650 1020 1560 2340 2870 3440 4160 10 0 0 190* 310 490 760 1170 1760 2160 2610 3160 .5 3770 6020 9460 .75 2730 4350 6850 1 2300 3670 5770 9070

1.5 1700 2710 4270 6730 2 1300 2070 3270 5150 8050 3 1000 1600 2520 3970 6200 5 590 950 1500 2360 3700 5750

7.5 420 680 1070 1690 2640 4100 6260 10 310 500 790 1250 1960 3050 4680 7050 .5 5900 9410 .75 4270 6810 1 3630 5800 9120

1.5 2620 4180 6580 2 2030 3250 5110 8060 3 1580 2530 3980 6270 5 920 1480 2330 3680 5750

7.5 660 1060 1680 2650 4150 10 490 780 1240 1950 3060 4770

(3) The portion of the total cable which is between the service entrance and a three phase motor starter should not exceed 25% of the total maximum length to assure reliable starter operation.

Lengths marked * meet the U.S. National Electrical Code ampacity only for individual conductor 75°C cable. Only the lengths without * meet the code for jacketed 75°C cable. Local code requirements may vary.

200 V 60 Hz

230 V 60 Hz

460 V 60 Hz

575 V 60 Hz

DANGER

Hazardous voltage can shock, burn or cause death.

Troubleshooting

DISCONNECT AND LOCKOUT ELECTRICAL POWER BE-

FORE ATTEMPTING ANY SERVICE. FAILURE TO DO SO CAN

CAUSE SHOCK, BURNS OR DEATH.

Symptom Probable Cause Recommended Action

PUMP MOTOR

NOT RUNNING

LITTLE OR

NO LIQUID

DELIVERED

BY PUMP

1. Motor thermal protector tripped

a. Incorrect control box

b. Incorrect or faulty electrical connections

c. Faulty thermal protector

d. Low voltage

e. Ambient temperature of control box/starter too high

f. Pump bound by foreign matter

g. Inadequate submergence

2. Open circuit breaker or blown fuse

3. Power source inadequate for load

4. Power cable insulation damage

5. Faulty power cable splice

1. Allow motor to cool, thermal protector will automatically reset a – e. Have a qualified electrician inspect and repair, as required

f. Pull pump, clean, adjust set depth as required

g. Confirm adequate unit submergence in pumpage

2. Have a qualified electrician inspect and repair, as required

3. Check supply or generator capacity 4 – 5. Have a qualified electrician inspect and repair, as required

1. Faulty or incorrectly installed check valve

2. Pump air bound

3. Lift too high for pump

4. Pump bound by foreign matter

5. Pump not fully submerged

6. Well contains excessive amounts of air or gases

7. Excessive pump wear

8. Incorrect motor rotation

– three phase only.

1. Inspect check valve, repair as required

2. Successively start and stop pump until flow is delivered

3. Review unit performance, check with dealer

4. Pull pump, clean, adjust set depth as required

5. Check well recovery, lower pump if possible

6. If successive starts and stops does not remedy, well contains excessive air or gases

7. Pull pump and repair as required

8. Reverse any two motor electrical leads

Troubleshooting

MEMORANDUM

TO: File

FROM: Liz Fagen

DATE: January 12, 2006

RE: Alarm System Instructions

Phase II Pump & Treat System, Bitterroot Valley Sanitary Landfill

Operation of the Phase II System will begin during the week of July 6, 1998. These instructions will guide use of the alarm system described in the Phase II Groundwater Remediation System Operation, Maintenance and Monitoring Plan. Telephone wires in the building are split between the data logging computer and the alarm system. After 4 rings the modem connected to the data logger will pickup the line. Alarm system instructions are presented below.

ACCESSING ALARM SYSTEM

To access the alarm system, perform the following:

1) Use a touch-tone phone to dial 642-6048. After one ring, hang-up then wait 10 seconds.

2) Dial 642-6048 again. The alarm system will answer “HELLO” after the second ring.

3) Within 10 seconds dial “***”. You must press each key for about 1 second.

4) The alarm system will answer “ENTER YOUR ACCESS CODE”. Within 20 seconds dial

“1234”.

The alarm system will now indicate it’s status (i.e. ARMED or DISARMED). The pump and treat system will not operate if the alarm system is not ARMED or if an ALARM has occurred. If an alarm condition has occurred the system will say, “PUMP SHED SUPERVISION IS ON, ALARMS IN MEMORY”. Use the options menu to determine the cause of the alarm condition.

RESTARTING THE SYSTEM AFTER AN ALARM

The alarm system will contact the Tetra Tech, Inc. Missoula, Montana Office and 2 Tetra Tech personnel (Don May and Bill Craig) in the event of an alarm condition. Use the following procedure to restart the system after an alarm condition.

1) Access the alarm system. Determine the cause of the alarm condition. If possible, reset the alarm system (some alarm conditions, such as water in the building sump, must be remedied before alarm reset is possible).

2) Restart the system using methods described in the Phase II Groundwater Remediation System

Operation, Maintenance and Monitoring Plan.

ENTERING/EXITING THE TREATMENT BUILDING

The building is equipped with building security sensors (door alarms and motions detectors) that will trigger an alarm condition during unauthorized entrance. To enter or exit the building, perform the following:

1) Immediately after entering the building, enter the access code “1234” on the alarm panel key pad located at the south wall. This will bypass the building security sensors.

2) Before exiting the building enter the access code “1234” to rearm the building security sensors.

You must exit the building and close both doors within 10 seconds after arming building security.

pcAnywhere Manager A remote has been created to connect to the Bitterroot System HMI The settings are shown on this page. The Building and host PC phone number is 642-6048.

pcAnywhere Host Login After double clicking the Victor remote, pcAnywhere automatically dials to the Bitterroot System HMI. After the username and password have been entered, pcAnywhere connected to the HMI.

Bitterroot System HMI – Main Screen This screen should be open when the session starts and when the session ends. When the HMI is not open, it is not logging data. From this screen, you can access the Output Control, Alarms, and Datalogs.

HMI – Control Buttons

The control buttons on the top of the screen from left to right:

• Change to full screen (Alt-enter to return)

• Screen Scaling

• View/Modify online options

• File Transfer (Transfers datalogs from host to remote PC)

• Transfer clipboard to or from Host

• Chat with Host operator

• Start/Stop recording session

• Save Current Screen

• Switch to voice

• Send Ctrl-Alt-Del to Host

• Restart Host Computer

• End remote control session (must be in HMI when ending session

HMI – Output Control

HMI – Alarm Status Gives status of Air Stripper, Floor Sump, Door Switch and Motion Detector Alarms.

Alarm must be reset after site visits to shed.

HMI- Datalog View Save/Reset Datalog button, converts logged data to a excel spreadsheet that can be transferred to the remote PC.

HMI- Datalog View, Datalog Setup

HMI – File Transfer When the File Transfer button is selected, this screen will appear. The left half is the remote computer’s file structure, select the location you want the excel files to be transferred. The right half is the host computer’s file structure. Only transfer the LOG[DATE].xls files, do not transfer the database files or the tempxls files. Seleted the transfer button in the middle, and select OK when the host computer is finished transferring the files. Delete the transferred LOG files, do not delete any database files or tempxls files, the HMI cannot log data with out those files.

SCADA/Host Computer Desktop This is a view of the Host computer desktop and can be used like any other computer remotely.

HMI – End Remote Session When ending a SCADA system session, always keep the HMI open when disconnecting. If it is not open, it is not recording data.