Attachment 6 NA-19-25-177--TechManual--2011-11-14.pdf

NAVAIR 19-25-177

01 AUGUST 2011

TECHNICAL MANUAL

OPERATION AND INTERMEDIATE MAINTENANCE

WITH ILLUSTRATED PARTS BREAKDOWN

MOBILE FACILITY

PART NUMBER 1339AS500-1

PART NUMBER 1339AS501-1

PART NUMBER 1339AS700-1

PART NUMBER 1339AS701-1

PART NUMBER 1339AS900-2

PART NUMBER 1339AS1000-1

PART NUMBER 1339AS1101-1

This manual supersedes NAVAIR 19-25-173, dated 1 January 1991, NAVAIR 19-25-177, dated 1 May 1990, NAVAIR 19-25-172, dated 15 August 1978.

IRAC #1 Through IRAC #8 Incorporated

DISTRIBUTION STATEMENT C - Distribution authorized to U.S. Government agencies and their contractors to protect publications required for official use or for administrative or operational purposes only, determined on 01 AUGUST 2011. Other requests for this document shall be referred to Commanding Officer, Naval Air Technical Data and Engineering Service Command, Naval Air Station North Island, P.O. Box 357031, Building 90 Distribution, San Diego, CA 92135-7031.

DESTRUCTION NOTICE - For unclassified, limited documents, destroy by any method that will prevent disclosure of contents or reconstruction of the document.

Published by Direction of the Commander, Naval Air Systems Command

01 AUGUST 2011 Page A

NUMERICAL INDEX OF EFFECTIVE WORK PACKAGES/PAGES

List of Current Revisions

Original...........0 ............ 01 AUGUST 2011 IRAC #1 Through IRAC #8 Incorporated

Only those work packages / pages assigned to the manual are listed in this index. Insert change Rapid Action Change, dated 30 April 2005. Dispose of superseded and deleted work packages. If changed pages are issued to a work package, insert the changed pages in the applicable work packages. The portion of text affected in a changed or revised work package is indicated by change bars or the change symbol “r” in the outer margin of each column of text. Changes to illustrations are indicated by miniature pointing hands or change bars, as applicable.

Total number of pages in this manual is 1096 consisting of the following:

WP Number Title Title Page Page A .......................... Numerical Index of Effective Work Packages/Pages TPDR ............................ List of Technical Publication Deficiency Reports Incorporated HMWS .......................... Warnings Applicable to Hazardous Materials 001 00........................... Alphabetical Index 001 01........................... Numerical Index of Part Numbers 002 00........................... Introduction 003 00........................... Description and Principles of Operation 004 00........................... Operating Procedures 005 00........................... Testing and Troubleshooting 006 00........................... Mobile Facility Type A Turnkey 007 00........................... Mobile Facility Type B Turnkey 008 00........................... Integration Unit Mobile Facility 009 00........................... Mobile Facility Type A Side Opening 010 00........................... Mobile Facility Type B Side Opening 011 00........................... Mobile Facility Type B Side Opening (Modified) 012 00........................... Mobile Facility Type C Side Opening 013 00........................... Personnel Door Assembly 014 00........................... Removable Panel Assemblies 015 00........................... Door Assembly 016 00........................... Butting Kit Assemblies 017 00........................... Mobile Facility Structural Repair 018 00........................... Environmental Control Unit (Part Number 1559AS100-1) 018 10........................... Environmental Control Unit (Part Number 1559AS400-1) 019 00........................... Environmental Control Unit Panel 020 00........................... Power Panels 021 00........................... Power Transfer Boxes

01 AUGUST 2011 Page B/(C Blank)

022 00 ...........................Power Distribution Panels 023 00 ...........................Monitor Panel 024 00 ...........................Power Cables 025 00 ...........................Decals/Stencils/Data Plates 026 00 ...........................Jack and Adapter Assembly 027 00 ...........................Side Panel Assembly 028 00 ...........................Complexing / Decomplexing Tool Kit

WP/Page No. Change No. WP/Page No. Change No. WP/Page No. Change No.

Title A B C Blank

TPDR-1

TPDR-2 Blank

HMWS 1-13

HMWS 14 Blank.. 0 001 00 1-21 22 Blank 001 01 1-22 002 00 1-12 003 00 1-40 004 00 1-34 005 00 1-53 54 Blank 006 00 1-80 007 00 1-102 008 00

1-82 009 00 1-33 34 Blank 010 00 1-30 011 00 1-58 012 00 1-20 013 00 1-27 28 Blank 014 00 1-24 015 00 1-30 016 00 1-9 10 Blank 017 00 1-78 018 00 1-37 38 Blank 018 10 1-22

019 00 1-38 020 00 1-20 021 00 1-25 26 Blank 022 00 1-11 12 Blank 023 00 1-16 024 00 1-44 025 00 1-41 42 Blank 026 00 1-15 16 Blank 027 00 1-22 028 00 1-20

THIS PAGE INTENTIONALLY LEFT BLANK.

NAVAIR 19-25-177 TPDR-1 / (TPDR-2 Blank)

LIST OF TECHNICAL DEFICIENCY REPORTS INCORPORATED

PART NUMBERS 1339AS500-1, 1339AS501-1, 1339AS700-1,

1339AS701-1, 1339AS900-2, 1339AS1000-1, AND 1339AS1101-1

The TPDRs listed below have been incorporated in this issue.

IDENTIFICATION NUMBER LOCATION

None

NAVAIR 19-25-177 HMWS-1

WARNINGS APPLICABLE TO HAZARDOUS MATERIALS

1 INTRODUCTION.

2. Warnings for hazardous materials listed in this manual are designed to warn personnel of hazards associated with such items when they come in contact with them by actual use. Additional information related to hazardous materials is provided in OPNAVINST 5100.23, Safety & Occupational Health (SOH) Program Manual, NAVSUPINST 5100.27, Navy Hazardous Material Control Program, and the DoD 6050.5, Hazardous Materials Information System (HMIS) series publications. For each hazardous material used within the Navy, a Material Safety Data Sheet (MSDS) must be provided and available for review by users.

Consult your local safety and health staff concerning any questions regarding hazardous materials, MSDSs, personal protective equipment requirements, and appropriate handling and emergency procedures and disposal guidance.

3. Under the heading HAZARDOUS MATERIALS WARNINGS, complete warnings, including related icon(s) and a numeric identifier, are provided for hazardous materials used in this manual. Each hazardous material is assigned only one numeric identifier. Since only those hazardous materials addressed in this manual will be listed, the numeric identifiers may not appear in sequential order.

4. In the text of the manual, the caption WARNING is not used for hazardous material warnings. Hazards are cited with appropriate icon(s), the nomenclature of the hazardous material, and the numeric identifier that relates to the complete warning. Users of hazardous materials shall refer to the complete warnings.

EXPLANATION OF HAZARDOUS MATERIALS ICONS

Biological The abstract symbol bug shows that a material may contain bacteria or viruses that present a danger to life or health.

Chemical The symbol of a liquid dripping onto a hand shows that the material will cause burns or irritation to human skin or tissue.

Explosion This rapidly expanding symbol shows that the material may explode if subjected to high temperature, sources of ignition, or high pressure.

Eye Hazard The symbol of a person wearing goggles shows that the material will injure eyes.

Fire The symbol of a fire shows that the material may ignite and cause burns.

NAVAIR 19-25-177 HMWS-2

Poison The symbol of a skull and crossbones shows that the material is poisonous or is a danger to life.

Radiation The symbol of three circular wedges shows that a material emits radioactive energy and can injure human tissue or organs.

Vapor The symbol of a human figure in a cloud shows that the material vapors present a danger to life or health.

Cryogenic The symbol of a hand in a block or ice shows that the material is extremely cold and can injure human skin or tissue.

HAZARDOUS MATERIALS WARNINGS

INDEX MATERIAL WARNING

1. P-D-680, TYPE II

Dry Cleaning Solvent

Manufacturers/hazards will vary.

Consult proper MSDS.

Dry cleaning solvent P-D-680 Type II is toxic, combustible, and may cause skin and eye irritation.

Protection: Chemical splash proof goggles, gloves, and good ventilation (or respirator).

Keep container closed. Keep sparks, flames, and heat away.

Keep solvent off skin, eyes, and clothes. Do not breathe vapors. Ensure good personal hygiene prior to eating, drinking, or smoking.

2. MIL-D-16791D

General Purpose Detergent

General-purpose detergent MIL-D-16591 is an eye and skin irritant.

Protection: Chemical splash proof goggles and latex gloves.

Ensure good personal hygiene prior to eating, drinking, or smoking.

3. TT-l-735 Isopropyl Alcohol

Isopropyl alcohol TT-l-735 is toxic and flammable. May irritate skin and eyes. Inhalation may cause dizziness, headaches, and irritation to respiratory track.

Protection: Chemical splash proof goggles, gloves and good ventilation (or respirator), keep container closed.

Do not use in confined areas. Keep sparks, flames, and heat away. Keep off skin, eyes, and clothes. Do not breathe vapors. Ensure good personal hygiene prior to eating, drinking, or smoking.

NAVAIR 19-25-177 HMWS-3

INDEX MATERIAL WARNING

4. MIL-S-8802D, Class B

Sealant

Sealant MIL-S-81733 is toxic and flammable. May cause skin and eye irritation/sensitization.

Protection: Chemical splash proof goggles, gloves, and good ventilation. Use of respiratory protection may be required.

Avoid contact with skin, eyes, and clothes. Avoid inhaling vapors. Contains chromium compounds, which may cause cancer. Keep containers closed and away from heat, sparks, flames, and oxidizing materials.

Ensure good personal hygiene prior to eating, drinking, or smoking.

5. MIL-G-10294

Grease, Automotive and Artillery

Signs/symptoms of overexposure: direct contact with eyes and skin may cause slight to mild irritation; if involved in combustion, may produce toxic gases, which may cause inhalation problems; accidental ingestion may cause diarrhea, vomiting, and stomach upset; preexisting skin conditions may be aggravated.

Protection: Use neoprene, polyet gloves. Use safety glasses and face shield. Use protective clothing and eyewash.

For inhalation: remove to fresh air.

For eyes: flush with water for 15 minutes while holding eyelids open; get medical attention.

For skin: wash with soap and water, remove contaminated clothing, if irritation persists, get medical attention.

For ingestion: do not induce vomiting, in general no treatment required, get medical advice.

Minimize skin contact. Wash with soap and water before eating, drinking, smoking, or using toilet facilities. Launder contaminated clothing before reuse. NIOSH/MSHA approved respirator for organic vapors/mist may be required.

Local/general ventilation required.

Observe good personal hygiene practices and recommended procedures. Do not wear contaminated clothing or footwear.

Do not get in eyes or on clothing.

6. Modified Epoxy Resin

RESIN R1003

Manufactured by EPIC Resins.

Modified epoxy resin, Resin R1003 is flammable. Prolonged or repeated contact may cause eye irritation and other allergic responses such as skin irritation or dermatitis.

Protection: Utilize rubber or neoprene protective gloves, and chemical splash goggles. Other protective equipment:

impervious apron, safety shower, and eye wash station.

In case of skin contact, wash immediately with soap and water.

For eyes flush with plenty of water for 15 minutes and consult physician immediately.

Remove and wash contaminated clothing before reuse.

Avoid fire, excessive heat. Forced air ventilation required. If ventilation inadequate, utilize organic vapor respirator.

NAVAIR 19-25-177 HMWS-4

INDEX MATERIAL WARNING

7. Polyamide resin

Hardener H5002

Manufactured by EPIC Resins.

Polyamide resin, hardener H5002 is flammable. Avoid contact with eyes, skin, or clothing. Liquid causes eye injury and skin burns. Absorption through skin may be harmful. May cause skin sensitization or other allergic responses.

Protection: Utilize organic vapor respirator, local exhaust, rubber or PVC gloves, chemical splash goggles and/or face shield. Other protective equipment: coveralls, apron, safety shower, and eye wash station.

Harmful if swallowed or vapor inhaled.

In case of contact, immediately flush skin or eyes with copious amounts of water for 15 minutes. Get medical attention for eyes.

If swallowed, call physician immediately.

If inhaled, remove to fresh air.

8. Adhesive, Gasket M6127

Manufactured by Uniroyal Adhesives and Sealants. Consult proper MSDS.

Gasket adhesive is a flammable liquid. Vapor irritating to eyes, lungs, and mucous membranes. Excess exposure can cause dizziness, headache, nausea, narcosis and liver and kidney damage. Contact with liquid can cause eye and skin irritation and skin defatting.

Protection: Use impervious gloves and goggles. Local exhaust ventilation recommended. In the absence of adequate ventilation, use NIOSH-certified respiratory protection for organic vapor as necessary.

For eyes: flush with water for 15 minutes; get medical attention.

For skin: clean with rubbing alcohol, if available, followed by soap and water.

For inhalation: remove to fresh air; administer oxygen or artificial respiration, if necessary; contact physician.

For ingestion: contact physician. Avoid all personal contact.

Observe good personal hygiene.

NAVAIR 19-25-177 HMWS-5

INDEX MATERIAL WARNING

9. MlL-L-7870

Oil, Lubricating, General Purpose

Signs/symptoms of overexposure are: eyes-redness, tearing, blurred vision, discomfort; skin - prolonged contact may cause defatting and dermatitis, redness, swelling, itching, discomfort;

inhalation - burning sensation in chest, dyspnea, rapid breathing, light-headedness, confusion, headache, disorientation, coma, death; ingestion - pain, nausea, vomiting, diarrhea, pulmonary injury.

Protection: NIOSH-approved respiratory protection may be required. Use local/mechanical exhaust. Use rubber or neoprene gloves. Use safety glasses, SUL-Face shield. Use rubber apron, local emergency showers, and eyewash stations.

For eyes: flood with water for at least 15 minutes.

For skin, wash with soap and water.

For inhalation: move to fresh air; if breathing is difficult, give oxygen; if breathing stopped, administer artificial respiration;

see doctor.

For ingestion: do not induce vomiting; give 4-8 ounces of water to dilute stomach contents if patient has good gag reflex and no drooling; see doctor. If irritation occurs or persists, see doctor.

Avoid prolonged and/or repeated eye/skin contact and breathing of vapors. Launder contaminated clothing before re-use.

10. MIL-S-8660

Silicone Compound

Silicone Compound MIL-S-8660 is a skin and eye irritant and may be combustible. Avoid skin and eye contact. Avoid contact with extreme heat or oxidizing materials.

Protection: Chemical splash proof goggles and rubber gloves.

Ensure good personal hygiene prior to eating, drinking, or smoking.

11. Resin, Araldite GY 6010 Part A

Manufactured by Harvey-Westbury Corporation (Part of Standard Repair Kit, PN S9K68-375(80064))

Araldite GY 601 0 Part A Resin, causes skin irritation, sensitization and dermatitis; may cause allergic skin reaction.

May aggravate allergies, eczema or skin conditions.

Protection: Use with good general mechanical ventilation and local exhaust. Wash after handling. Use impervious gloves, chemical workers goggles (FP N), and wear appropriate equipment to prevent eye or skin contact. Use of barrier cream recommended.

For eyes: immediately flush with water for at least 1 5 minutes;

call physician.

For skin: promptly wash with mild soap and water.

For ingestion: if conscious, give large quantities of water; get medical attention.

For inhalation: remove to fresh air; give oxygen if breathing difficult.

Promptly remove wet, contaminated, non-impervious clothing;

wash before reuse. Avoid contact with eyes, skin, or clothing.

Avoid breathing vapors, mist, or spray.

NAVAIR 19-25-177 HMWS-6

12. Hardener, Azamide RHC PART B

Manufactured by Harvey-Westbury Corporation (Part of Standard Repair Kit, PN S9K68- 375(80064)).

Azamide RHC Part B hardener causes severe skin irritation, burns, possible sensitization. Vapor, especially when heated, can cause eye irritation, redness, tearing, blurred vision; liquid can cause severe permanent eye damage. Ingestion results in severe damage to mucous membranes. Inhalation of vapor, especially upon heating, may cause irritation of respiratory tract.

Protection: Provide local exhaust and mechanical ventilation if used in confined spaces, especially if heated. Use neoprene or BUNA-N gloves. Use chemical workers goggles (FP N). Use emergency eyewash and deluge shower (FP N).

For inhalation: remove to fresh air.

For skin: immediately wash exposed area with soap and water for at least 15 minutes, then flush with water for at least 5 minutes; if reddening persists, or if open sores/blisters develop, see physician; remove contaminated clothing and launder before re-use.

For eyes: immediately flush with large amounts of water for at least 15 minutes, lifting upper and lower lids occasionally; get medical attention immediately; if physician is not immediately available, continue flushing with water; do not use chemical antidote.

For ingestion: immediately drink two large glasses of water; call physician.

Wash with soap and water before eating, drinking, smoking/using toilet facilities.

13. Styrofoam (TM) brand polystyrene insulation.

Manufactured by Dow Chemical Company. Consult proper MSDS.

Polystyrene insulation is combustible, protect from flame or other high heat source. Carbon monoxide, carbon dioxide, and carbon generated in smoldering or flaming conditions. During fabrication operations such as cutting and grinding, blowing agents (ethyl chloride and chlorodifluorothane) contained in foam and dust may be released. Accumulation of blowing agents or dust in air could present flammability and explosion concerns.

Protection: For certain operations, including but not limited to, saw, router, or hot wire cutting, utilize approved air-purifying respirator. Use chemical goggles.

Provide adequate ventilation. Dust may cause irritation to upper respiratory tract. Excessive exposure to blowing agents may cause central nervous system depression, anesthetic effects, and irregular heartbeats.

To prevent build-up of combustible vapors, do not ship, store or use in airtight spaces.

NAVAIR 19-25-177 HMWS-7

14. Adhesive, NO. 300

Manufactured Gibson-Homans Co.

Adhesive No. 300 is a flammable liquid. Vapors explosive.

Prolonged or repeated skin contact may be irritating. Inhalation of high vapor concentrations may have results ranging from dizziness and headache to unconsciousness, as well as irritation of the respiratory tract. Vapor may irritate eyes, nose, and throat.

Protection: Use general/local exhaust to prevent build up of vapors. Respiratory protection not required with adequate ventilation. Eye protection: use normal precautions.

For eyes: flush with water for at least 15 minutes; take to physician for definitive medical treatment.

For skin: wash with soap and water.

For inhalation: if overcome by vapors, remove from exposure, restore breathing; keep individual calm and call physician.

Do not store above 120 degrees Fahrenheit, vapors may ignite explosively. Prevent build up of vapors. Keep away from heat, sparks, and open flame. Avoid prolonged breathing of vapors and repeated contact with skin.

Practice good general cleanliness and hygiene.

15. Corrosion Removing Compound (Extend (R) Rust Treatment Ind.

Grade) 75548

Manufactured by Locktite Corporation. Consult proper

MSDS.

Corrosion removing compound may irritate eyes and skin.

For ingestion: do not induce vomiting; keep individual calm, obtain medical attention.

Protection: U se safety glasses or goggles. Use impermeable rubber or plastic gloves. Normal ventilation adequate for occasional use. For continuous or spray application, provide local exhaust ventilation.

For inhalations remove to fresh air.

For skin: flush with water at once to avoid staining skin; then wash with soap and water.

For eyes: flush at least 15 minutes with water; obtain medical attention.

16. MIL-G-21164

Molybdenum Disulfide Grease

Molybdenum disulfide grease MIL-G-21194 is a skin irritant.

Protection: Safety glasses, gloves, and good ventilation.

Keep grease off skin, eyes, and clothes.

Ensure good personal hygiene prior to eating, drinking, or

NAVAIR 19-25-177 HMWS-8

INDEX MATERIAL WARNING

17. Mercury

Contained in sensors for thermostatic switch (PN LHP-

AH22)

Manufactured by PSG Industries, Inc. Consult proper MSDS.

Mercury is toxic. Overexposure may cause mercury poisoning, usually chronic.

Protection: Protective gloves and eye protection required. Use self-contained breathing apparatus which should be NIOSH- MESA certified. Avoid contact with skin. Do not breathe vapors.

Clean up spills (broken sensors) with vacuum equipment equipped with charcoal filtered exhaust.

Mercury is not combustible but evaporates rapidly when heated, creating toxic fumes.

Do not incinerate. Turn recovered mercury and defective sensors in to nearest reclamation center. Always keep recovered mercury stored in sealed container away from heat.

Keep sensors away from heat. Handle sensors with extreme care to avoid breakage and resultant mercury spills.

Ensure good personal hygiene prior to eating, drinking, or smoking.

18. MIL-C-16173 Grade 4 Corrosion Preventive Compound

Corrosion preventive compound MIL-C-16173 Grade 4 is toxic and combustible. May cause skin and eye irritation. Over exposure may cause dizziness and narcosis.

Protection: Chemical splash proof goggles, gloves, and good ventilation.

Keep container closed. Keep compound off skin, eyes, and clothes. Do not breathe vapors.

Ensure good personal hygiene prior to eating, drinking, or

NAVAIR 19-25-177 HMWS-9

INDEX MATERIAL WARNING

19. MIL-L-19537C Am 3

Clear Lacquer

Clear lacquer is flammable and explosive. Vapors may form explosive mixture with air, and travel to source of ignition and flash back. Vapors heavy, may travel (ground, pit, sewer) to ignition source-flash. Open/closed containers may contain flammable/explosive vapors. Closed containers may explode when exposed to extreme heat (fire). Contact of liquid or vapor in eyes may cause irritation.

Prolonged and/or repeated contact with skin may cause defatting characterized by redness, cracking, blistering, irritation, and dermatitis.

Inhalation of high concentrations of vapors may cause respiratory track irritation and central nervous system depression characterized by headache, weakness, dizziness, loss of coordination and possible collapse. Ingestion may cause gastrointestinal disturbances such as nausea, vomiting, diarrhea, and effects similar to those described for inhalation.

Aspiration of this material into the lung may cause chemical pneumonitis, which can be fatal. In case of contact with eyes, immediately flush with large amounts of water for 15 minutes;

get medical attention.

In case of skin contact, wash thoroughly with soap and water.

If redness, itching, burning, or other symptoms develop or persist, get medical attention. Wash contaminated clothing before reuse.

If inhaled, remove to fresh air. If breathing has stopped or is difficult, give artificial respiration, or give oxygen as indicated;

get medical attention.

If ingested, do not induce vomiting. Give victim 1 glass of milk or 1 to 2 oz. (30 to 60g) of activated charcoal in water, as tolerated. Get medical attention. Do not attempt to give anything by mouth to an unconscious person.

Avoid prolonged or repeated contact with skin and eyes. Avoid prolonged or repeated breathing of vapors, mists, or fumes.

Handle and use in accordance with OSHA 29 CFR 1910.106/local codes. Spray paint in accordance with OSHA 29 CFR 1910.107. Keep away from heat and flame. Utilize chemical splash goggles and/or face shield.

Protection: As required, use industrial-resistant flexible-type gloves (heavy-duty neoprene or equal). Wear industrial-type work clothing and safety footwear. Depending on working conditions, (i.e., contact potential), wear resistant protective garments such as head/neck cover, aprons, jackets, coveralls, boots, etc.

Dispose of as an ignitable hazardous waste in accordance with local, state, and federal regulations. General ventilation required; local exhaust required for use in enclosed or confined spaces, see OSHA requirements/HIOSH publication 87-113 "Confined Spaces".

Wash with soap and water before eating, smoking, or using toilet facilities.

NAVAIR 19-25-177 HMWS-10

INDEX MATERIAL WARNING

20. Enamel, Black, Color Number 59-

Manufactured by NAZDAR Company (16863). Consult proper

MSDS.

Black enamel, color number 59-111 is flammable liquid. Eye contact may cause moderate to severe irritation including burning, tearing, swelling, and redness.

Repeated and prolonged skin contact may cause slight irritation or mild dermatitis characterized by dryness, chapping, and redness. Repeated or prolonged contact may cause burns to the skin.

Overexposure by inhalation may cause respiratory tract irritation or nervous system disorders such as headaches, dizziness, weakness, and fatigue.

Ingestion may cause abdominal pain, nausea, diarrhea, and vomiting.

Aspiration of material into lungs may cause chemical pneumonitis, which can be fatal.

In case of skin contact, wash with soap and water. Contact physician if irritation persists.

In case of eye contact, flush well with running water for a minimum of 15 minutes, contact physician if irritation persists.

For inhalation, remove to fresh air, restore breathing, contact physician.

For ingestion contact physician or Poison Control Center immediately.

Avoid heat, sparks and open flame.

Protection: Use with adequate ventilation or use NIOSH approved respirator with organic chemical cartridge. Use neoprene, nitrile, or other gloves resistant to solvents. Use splash-proof goggles or safety glasses.

Solvent resistant aprons and availability of eyewash are recommended.

Wash with soap and water before eating, smoking, or using toilet facilities. Remove contaminated clothing to prevent prolonged skin contact.

NAVAIR 19-25-177 HMWS-11

INDEX MATERIAL WARNING

21. Enamel, Gloss, Red Color Number

11136

Manufacturers will vary. Consult proper MSDS.

Gloss red enamel, color number 11136 is a combustible liquid.

Swallowing can cause gastrointestinal irritation, nausea, and vomiting. Aspiration of material into lungs may cause chemical pneumonitis that can be fatal.

Inhalation may cause nose or throat irritation; high concentrations may cause acute central nervous system depression characterized by headaches, dizziness, nausea, and confusion. May cause eye irritation. May cause defatting and irritation of the skin.

For swallowing: do not induce vomiting; call poison control center, hospital emergency room, or physician immediately.

For inhalation: remove to fresh air immediately; if breathing has stopped, give artificial respiration; keep warm and quiet; get medical attention immediately.

For eyes: flush with large amounts of water for 15 minutes, lifting upper and lower lids occasionally; get medical attention.

For skin: remove contaminated clothing; wash affected area with soap and water; obtain medical attention if irritation persists.

Provide general dilution and local exhaust ventilation. In restricted ventilation areas a NIOSH, approved chemical cartridge respirator may be required.

In confined areas, use a NIOSH-MSHA approved air-supplied respirator.

Solvent impermeable gloves required for repeated or prolonged contact.

Protection: Wear safety spectacles.

Do not store above 95 degrees Fahrenheit. Keep away from heat, sparks, and flame.

NAVAIR 19-25-177 HMWS-12

INDEX MATERIAL WARNING

22. Enamel, Red, Color Number 59-

Manufactured by NAZDAR Company (16863). Consult proper

MSDS.

Red enamel, color number 59-104 is a flammable liquid. Eye contact may cause moderate to severe irritation including burning, tearing, swelling, and redness. Repeated and prolonged skin contact may cause slight irritation or mild dermatitis characterized by dryness, chapping, and redness.

Repeated or prolonged contact may cause burns to the skin.

Overexposure by inhalation may cause respiratory tract irritation or nervous system disorders such as headaches, dizziness, weakness, and fatigue. Ingestion may cause abdominal pain, nausea, diarrhea, and vomiting. Aspiration of material into lungs may cause chemical pneumonitis, which can be fatal. In case of skin contact, wash with soap and water.

Contact physician if irritation persists. In case of eye contact, flush well with running water for a minimum of 15 minutes, contact physician if irritation persists.

For inhalation, remove to fresh air, restore breathing, contact physician.

For ingestion contact physician or Poison Control Center immediately.

Avoid heat, sparks and open flame.

Protection: Use with adequate ventilation or use NIOSH approved respirator with organic chemical cartridge. Use neoprene, nitrile, or other gloves resistant to solvents. Use splash-proof goggles or safety glasses.

Solvent resistant aprons and availability of eyewash are recommended.

Wash with soap and water before eating, smoking, or using toilet facilities. Remove contaminated clothing to prevent prolonged skin contact.

23. MIL-P-53022

Metal Primer

Metal primer, MIL-P-53022, is irritating to eyes, nose, and throat. Prolonged contact will cause drying and cracking of skin.

Avoid storing near high temperatures.

Protection: Safety glasses, chemical splash goggles, gloves, and good ventilation.

Wash hands before eating, smoking, or using washroom.

Prevent breathing vapors/mist.

24. A-A59295 Undercoating

Undercoating, A-A-59295, causes severe eye irritation, skin desensitization, vomiting if ingested.

If inhaled, possible side effects are headaches, dizziness, nausea, and loss of consciousness.

Eliminate all ignition sources, high heat and open flame, or may explode.

Protection: Wearing of approved respirator, gloves, goggles, and protective clothing required.

NAVAIR 19-25-177 HMWS-13

INDEX MATERIAL WARNING

25. MIL-C-85285

Paint, White

White paint, MIL-C-85285. Keep away from heat, sparks, and flame.

Do not inhale.

Avoid contact with skin and eyes.

Use in well-ventilated spaces.

Protection: Wear protective gloves.

Close container tightly when not in use.

26. MIL-C-81733

Sealant

Sealant, MIL-C-81733, can severely irritate the eyes and irritate the skin. Toxic by absorption.

Inhalation may cause dizziness, drowsiness, and fatigue.

Toxic if ingested.

Very flammable.

Do not store in areas above 120° Fahrenheit.

Protection: Wear approved respirator, gloves, and goggles.

NAVAIR 19-25-177 HMWS-14

NAVAIR 19-25-177 001 00

01 AUGUST 2011 Page 1 of 22

ALPHABETICAL INDEX

TITLE WP / PAGE NO.

Abbreviations, Introduction...................................................................................................... WP 002 00 / 3 Anchor Nut Replacement, Mobile Facility Structural Repair Blind Rivet Nut Blind Rivet Nut Installation Blind Rivet Nut Removal Blind Rivet Nut Repair

WP 017 00 / 36

WP 017 00 / 31

WP 017 00 / 35

WP 017 00 / 35

WP 017 00 / 31

Arrangement of Manual, Introduction...................................................................................... WP 002 00 / 2 Assembly of Casters on CDT, Complexing / Decomplexing Tool Kit ..................................... WP 028 00 / 11 Assembly of Lanyard/Bolt Assembly on CDT, Complexing / Decomplexing Tool Kit............. WP 028 00 / 11 Assembly, Environmental Control Unit Panel Angle Frames and Spacers Grille Transition Gaskets Door Pull Plenum Air Filters Environmental Control Unit Thermostat Assembly Power Cables (Heat) PN 1339AS882-1 and (Cool) 1339AS883-1 or

1339AS1231-1

ECU Cables (Heat) PN 1339AS866-1 and (Cool) 1339AS867-1 or

1339AS1232-1

Electrical Power Connection

WP 019 00 / 16

WP 019 00 / 16

WP 019 00 / 16

WP 019 00 / 17

WP 019 00 / 17

WP 019 00 / 17

WP 019 00 / 17

WP 019 00 / 17

WP 019 00 / 18

WP 019 00 / 20

WP 019 00 / 21

WP 019 00 / 22

WP 019 00 / 23

Assembly, Integration Unit Mobile Facility ..

Air Conditioner Ceiling Lighting System, Kenall Ceiling Lighting System, Lithonia (Legacy) Complexing Accessories

WP 008 00 / 21

WP 008 00 / 21

WP 008 00 / 29

WP 008 00 / 25

WP 008 00 / 21

01 AUGUST 2011 Page 2 of 22

Log/Inventory Record Holder Personnel Door Assembly Pipe Plug Power Distribution Panel Power Transfer Boxes Receptacles Removable Panel Assembly Skid Assemblies Striker Plates Surface Enclosures and Circuit Breakers T Latch Assembly Wireways

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Assembly, Jack and Adapter Assembly Jack Adapter Assembly Jack Assembly

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Assembly, Mobile Facility Type A Side Opening Blind Rivet Nuts Ceiling and Emergency Lighting Systems Circuit Breaker Enclosure Complexing Accessories Convenience Receptacle Environmental Control Unit Log/Inventory Record Holder Monitor Panel Personnel Door Assembly Pipe Plug Power Panel Removable Panel Assembly Side Panel Assembly Skid Assemblies Striker Plates T Latch Assembly Wireways

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Assembly, Mobile Facility Type A Turnkey Ceiling Lighting System, Kenall Ceiling Lighting System, Lithonia (Legacy) Circuit Breaker Enclosure Complexing Accessories Convenience Receptacle

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Environmental Control Unit Assembly Log/Inventory Record Holder Monitor Panel Outside Receptacle Personnel Door Assembly Pipe Plug Power Distribution Panel Power Transfer Box Removable Panel Assembly Skid Assemblies Striker Plates T Latch Assembly Wireways

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Assembly, Mobile Facility Type B Side Opening Blind Rivet Nuts Ceiling and Emergency Lighting Systems Circuit Breaker Enclosure Complexing Accessories Convenience Receptacle Door Assembly Environmental Control Unit Log/Inventory Record Holder Monitor Panel Pipe Plug Power Panel Removable Panel Assembly Side Panel Assembly Skid Assemblies Striker Plates Wireways

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Assembly, Mobile Facility Type B Side Opening (Modified) Blind Rivet Nuts Ceiling and Emergency Lighting Systems Circuit Breaker Enclosure Complexing Accessories Convenience Receptacle Door Assembly Double Door Installation Environmental Control Unit

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Log/Inventory Record Holder Monitor Panel Pipe Plug Power Panel Removable Panel Assembly Side Panel Assembly Skid Assemblies Striker Plates Wireways

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Assembly, Mobile Facility Type B Turnkey Air Duct and Combination Elbow Ceiling Lighting System, Kenall Ceiling Lighting System, Lithonia (Legacy) Circuit Breaker Enclosure Complexing Accessories Convenience Receptacle Environmental Control Unit Assembly Log/Inventory Record Holder Monitor Panel Outside Receptacle Personnel Door Assembly Pipe Plug Power Panel Power Transfer Box Removable Panel Assembly Skid Assemblies Striker Plates T Latch Assembly Telephone System Wireways 28 VDC Power Supply

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Assembly, Mobile Facility Type C Side Opening Blind Rivet Nuts Complexing Accessories Personnel Door Assembly Pipe Plug Side Panel Assembly Skid Assemblies T Latch Assembly

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Assembly, Monitor Panel ........................................................................................................ WP 023 00 / 9 Assembly, Power Cables Adapter Cable Assemblies PN MFBFNI15425E -3 Cable Assemblies PN MFBFNI15422E (Series), PN MFBFNI15424E (Series), and PN MFBFNI15425E-1

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Assembly, Power Distribution Panels .................................................................................... WP 022 00 / 5 Assembly, Power Panels Crimping Input Plugs Power Panel Cover and Components Wire and Terminal Lugs

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Assembly, Power Transfer Boxes Crimping Power Transfer Box Cover and Components Connectors, Input Plugs/Output Receptacles Wire and Terminal Lugs

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Assembly, Side Panel Assembly Blind Rivet Nuts D-Ring Assembly Filter Gaskets Handle Louver and Cover Assembly

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Blind Structural Rivet, Mobile Facility Structural Repair Installation Removal

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Butting Kit, PN 1339AS351-1, Butting Kit Assemblies Cleaning Corrosion Control Inspection Installation Removal Repair

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Butting Kit, PN 1339AS471-1, Butting Kit Assemblies Assembly Cleaning Corrosion Control Disassembly Inspection

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01 AUGUST 2011 Page 6 of 22

Installation Removal Repair

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Cable Assembly Continuity Test, Power Cables Adapter Cable Assemblies PN MFBFNI15425E (Series) Power Input Cable Assemblies PN MFBFNI15424E(Series) Power Transfer Cable Assemblies PN MFBFNI154224E (Series)

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Cleaning, Complexing / Decomplexing Tool Kit ..................................................................... WP 028 00 / 12 Cleaning, Decals/Stencils/Data Plates .................................................................................. WP 025 00 / 3 Cleaning, Environmental Control Unit Panel .......................................................................... WP 019 00 / 15 Cleaning, Integration Unit Mobile Facility ............................................................................... WP 008 00 / 20 Cleaning, Jack and Adapter Assembly................................................................................... WP 026 00 / 8 Cleaning, Mobile Facility Type A Side Opening ..................................................................... WP 009 00 / 11 Cleaning, Mobile Facility Type A Turnkey ............................................................................. WP 006 00 / 20 Cleaning, Mobile Facility Type B Side Opening ..................................................................... WP 010 00 / 11 Cleaning, Mobile Facility Type B Side Opening (Modified) .................................................... WP 011 00 / 15 Cleaning, Mobile Facility Type B Turnkey .............................................................................. WP 007 00 / 21 Cleaning, Mobile Facility Type C Side Opening ..................................................................... WP 012 00 / 7 Cleaning, Monitor Panel ........................................................................................................ WP 023 00 / 8 Cleaning, Power Cables ......................................................................................................... WP 024 00 / 17 Cleaning, Power Distribution Panels ..................................................................................... WP 022 00 / 4 Cleaning, Power Panels ......................................................................................................... WP 020 00 / 5 Cleaning, Power Transfer Boxes............................................................................................ WP 021 00 / 7 Cleaning, Side Panel Assembly ............................................................................................. WP 027 00 / 15 Complexing and Decomplexing, Mobile Facility Type A Side Opening ................................. WP 009 00 / 4 Complexing and Decomplexing, Mobile Facility Type B Side Opening ................................. WP 010 00 / 4 Complexing and Decomplexing, Mobile Facility Type B Side Opening (Modified) ................ WP 011 00 / 4 Complexing and Decomplexing, Mobile Facility Type C Side Opening ................................. WP 012 00 / 3 Complexing Mobile Facilities, Description and Principles of Operation Major Complexing Equipment

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Consolidated List of Material Required, Introduction.............................................................. WP 002 00 / 8 Consolidated List of Reference Material, Introduction............................................................ WP 002 00 / 4 Consolidated List of Support Equipment Required, Introduction ........................................... WP 002 00 / 6

01 AUGUST 2011 Page 7 of 22

Controls and Indicators, Operating Procedures Integration Unit Mobile Facility Mobile Facility Type A Side Opening Mobile Facility Type A Turnkey Mobile Facility Type B Side Opening Mobile Facility Type B Side Opening (Modified) Mobile Facility Type B Turnkey Mobile Facility Type C Side Opening

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Correction for Roof Deflection and MF Racking During Side Panel Installation, Side Panel Assembly ...................................................................................................................... WP 027 00 / 11 Corrosion Control, Complexing / Decomplexing Tool Kit........................................................ WP 028 00 / 13 Corrosion Control, Environmental Control Unit Panel ............................................................ WP 019 00 / 16 Corrosion Control, Integration Unit Mobile Facility.................................................................. WP 008 00 / 21 Corrosion Control, Jack and Adapter Assembly ..................................................................... WP 026 00 / 9 Corrosion Control, Mobile Facility Structural Repair Exterior Blind Structural Rivet Treatment Exterior End Assemblies and Corner Gusset Treatment

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Corrosion Control, Mobile Facility Type A Side Opening........................................................ WP 009 00 / 12 Corrosion Control, Mobile Facility Type A Turnkey................................................................. WP 006 00 / 21 Corrosion Control, Mobile Facility Type B Side Opening........................................................ WP 010 00 / 12 Corrosion Control, Mobile Facility Type B Side Opening (Modified)....................................... WP 011 00 / 17 Corrosion Control, Mobile Facility Type B Turnkey................................................................. WP 007 00 / 22 Corrosion Control, Mobile Facility Type C Side Opening ....................................................... WP 012 00 / 8 Corrosion Control, Monitor Panel ........................................................................................... WP 023 00 / 8 Corrosion Control, Power Cables ........................................................................................... WP 024 00 / 20 Corrosion Control, Power Distribution Panels ........................................................................ WP 022 00 / 5 Corrosion Control, Power Panels............................................................................................ WP 020 00 / 11 Corrosion Control, Power Transfer Boxes .............................................................................. WP 021 00 / 12 Corrosion Control, Side Panel Assembly................................................................................ WP 027 00 / 16 CSC Approved Repair for Mobile Facility, Mobile Facility Structural Repair .......................... WP 017 00 / 45 DecaIs/Stencils/Data Plates, Environmental Control Unit (Part Number 1559AS100-1) ...... WP 018 00 / 25 DecaIs/Stencils/Data Plates, Environmental Control Unit (Part Number 1559AS400-1) ....... WP 018 10 / 12 Decals/Stencil/Data Plates, Mobile Facility Type B Turnkey .................................................. WP 007 00 / 40 Decals/Stencils/Data Plates, Door Assembly ........................................................................ WP 015 00 / 18 Decals/Stencils/Data Plates, Environmental Control Unit Panel ........................................... WP 019 00 / 23 Decals/Stencils/Data Plates, Integration Unit Mobile Facility ................................................. WP 008 00 / 39 Decals/Stencils/Data Plates, Mobile Facility Structural Repair............................................... WP 017 00 / 45 Decals/Stencils/Data Plates, Mobile Facility Type A Side Opening........................................ WP 009 00 / 19 Decals/Stencils/Data Plates, Mobile Facility Type A Turnkey ................................................ WP 006 00 / 41

01 AUGUST 2011 Page 8 of 22

Decals/Stencils/Data Plates, Mobile Facility Type B Side Opening ....................................... WP 010 00 / 18 Decals/Stencils/Data Plates, Mobile Facility Type B Side Opening (Modified) ...................... WP 011 00 / 32 Decals/Stencils/Data Plates, Mobile Facility Type C Side Opening....................................... WP 012 00 / 12 Decals/Stencils/Data Plates, Personnel Door Assembly........................................................ WP 013 00 / 15 Decals/Stencils/Data Plates, Power Panels ........................................................................... WP 020 00 / 15 Decals/Stencils/Data Plates, Power Transfer Boxes.............................................................. WP 021 00 / 17 Decals/Stencils/Data Plates, Side Panel Assembly ............................................................... WP 027 00 / 17 Delamination Repair, Mobile Facility Structural Repair .......................................................... WP 017 00 / 15 Description, Complexing / Decomplexing Tool Kit ................................................................. WP 028 00 / 4 Description, Monitor Panel ..................................................................................................... WP 023 00 / 3 Description, Power Cables Adapter Cable Assemblies PN MFBFNI15425E (Series) Power Input Cable Assemblies PN MFBFNI15424E (Series) Power Transfer Cable Assemblies PN MFBFNI15422E (Series)

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Disassembly of Casters from CDT, Complexing / Decomplexing Tool Kit ............................. WP 028 00 / 12 Disassembly of Lanyard/Bolt Assembly from CDT, Complexing / Decomplexing Tool Kit .... WP 028 00 / 12 Disassembly, Environmental Control Unit Panel Electrical Power Disconnect Thermostat Assembly Power Cables (Heat) PN 1339AS882-1 and (Cool) 1339AS883-1 or

1339AS1231-1

ECU Cables (Heat) PN 1339AS866-1 and (Cool) 1339AS867-1 or

1339AS1232-1

Air Filters Plenum Door Pull Gaskets Transition Grille Environmental Control Unit Angle Frames and Spacers

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Disassembly, Integration Unit Mobile Facility Air Conditioner Ceiling Lighting System, Kenall Ceiling Lighting System, Lithonia (Legacy) Complexing Accessories Log/Inventory Record Holder Personnel Door Assembly Pipe Plug Power Distribution Panel

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Power Transfer Boxes Receptacles Removable Panel Assembly Skid Assemblies Striker Plates Surface Enclosures and Circuit Breakers T Latch Assembly Wireways

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Disassembly, Jack and Adapter Assembly Jack Adapter Assembly Jack Assembly

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Disassembly, Mobile Facility Type A Side Opening Blind Rivet Nuts Ceiling and Emergency Lighting Systems Circuit Breaker Enclosure Complexing Accessories Convenience Receptacle Environmental Control Unit Log/Inventory Record Holder Monitor Panel Personnel Door Assembly Pipe Plug Power Panel Removable Panel Assembly Side Panel Assembly Skid Assemblies Striker Plates T Latch Assembly Wireways

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Disassembly, Mobile Facility Type A Turnkey Ceiling Lighting System, Kenall Ceiling Lighting System, Lithonia (Legacy) Circuit Breaker Enclosure Complexing Accessories Convenience Receptacle Environmental Control Unit Assembly Log/Inventory Record Holder Monitor Panel Outside Receptacle

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Personnel Door Assembly Pipe Plug Power Panel Power Transfer Box Removable Panel Assembly Skid Assemblies Striker Plates T Latch Assembly Wireways

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Disassembly, Mobile…