Attachment 9 2301-3962_Small SBDC.pdf

D

C

B

A

Decimals:

X.X = ±0.125

X.XX= ±0.06

X.XXX = ±0.031

X.XXXX = ±0.0156

Fractions = ±1/8 Angles = ±1°

Sheet 1 of 6

Small SBDC-Modified

NTS Orig

O ri g S m al l S B

D C

-M od ifi ed

-3

Unless otherwise specified, dimensions are in inches.

Drawing dimensional and geometric tolerances per ASME Y14.5M-1994

FILE PATH

NO DEVIATIONS SHALL BE MADE

WITHOUT CODE 2370 APPROVAL

PUGET SOUND NAVAL SHIPYARD

CODE 2370

ENGINEERING DIVISION

DRAWING NO.

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CHECKED

DRAWN

DRAWN

DESIGNED

BRANCH

SUPV.

SIGNATURE DATE

CONCURRENCE

SIGNATURE DATE

APPROVAL

CODE

RF #

D

C

B

A

2301-3962

/S/ SIGNATURE ON FILE

C/2370.21

C/2380.4R

RF-2203

C/2380.1

A.D.C REVIEW

SIGNATURE DATE

DISTRIBUTION STATEMENT "D": DISTRIBUTION AUTHORIZED TO THE DEPARTMENT OF

DEFENSE AND U.S. DOD CONTRACTORS ONLY FOR ADMINISTRATIVE AND OPERATIONAL USE.

OTHER REQUESTS FOR THIS DOCUMENT SHALL BE REFERRED TO PUGET SOUND NAVAL

SHIPYARD AND INTERMEDIATE MAINTENANCE FACILITY, BREMERTON, WA 98314.

References

A. AWS D1.1/D1.1M; Structural Welding Code.

B. AWS A2.4; Standard Symbols For Welding, Brazing and Nondestructive Examination.

C. NAVSEA Technical Publication T9074-AS-GIB-010/271 (TP-271), Revision 1; Requirements For Nondestructive Testing Methods.

D. MIL-STD-2035A; Nondestructive Testing Acceptance Criteria.

E. PSNS Drawing 2301-3411 (REV. F); Torque-based Proof Test for Safety Hoist Ring Lift Holes.

F. PSNS Drawing 2370-2203 (REV. D); Small SBDC.

GENERAL NOTES

1. THIS DRAWING PROVIDES THE NECESSARY INFORMATION TO MODIFY ONE (1) SMALL SBDC THAT WAS

PREVIOUSLY MANUFACTURED USING PSNS DWG 2370-2203 (REVISION C) AND UPGRADE THE

CONTAINER TO THE CONFIGURATION SPECIFIED IN PSNS DWG 2370-2203 (REVISION D). SEE SHEET 6 FOR ALL OF THE NECESSARY MODIFICATIONS REQUIRED. A TOTAL OF 12 SMALL SDBC’S WILL BE

MODIFIED PER THIS DRAWING.

2. WHERE MIL-SPECS, STANDARDS, TECHNICAL PUBLICATIONS, REFERENCE DRAWINGS, ARE NOTED ON THE DRAWING, THE LATEST REVISIONS SHALL BE IN EFFECT UNLESS A SPECIFIC REVISION IS

SPECIFIED.

3. MANUFACTURING REQUIREMENTS .

A. UNLESS SPECIFIED OTHERWISE ON THE DRAWING, ALL DIMENSIONS ARE IN INCHES AND ALL

TOLERANCES SHALL BE SPECIFIED IN THE DRAWING BLOCK IN THE LOWER RIGHT CORNER OF

THE DRAWING. GEOMETRIC DIMENSIONING AND TOLERANCE (GD&T) ARE PER ANSI/ASME Y14.5M

– 1994.

B. BREAK ALL SHARP EDGES TO A 1/32" CHAMFER (MINIMUM) AND REMOVE ALL WELD SPLATTER

FROM EXPOSED SURFACES.

C. MATERIAL SUBSTITUTIONS ARE AUTHORIZED PROVIDED THE SUBSTITUTION MATERIAL MEETS OR

EXCEEDS THE MECHANICAL/PHYSICAL PROPERTIES AND SATISFIES THE DIMENSIONAL

REQUIREMENTS OF THE MATERIAL BEING SUBSTITUTED. ENSURE THAT ANY SUBSTITUTIONS

MADE DO NOT INTRODUCE ANY HAZARDOUS OR REGULATED MATERIALS.

D. WHEN MATERIAL SIZE, LENGTH OR SHAPE IS NOT AVAILABLE PER THIS DRAWING, MATERIAL

SHALL BE PIECED AS REQUIRED TO OBTAIN REQUIRED AMOUNTS. JOINT DETAILS SHALL

PROVIDE FULL PENETRATION. SEAL ALL SEAMS BETWEEN WELDED PIECES WITH 1/8" SEAL

WELDS UNLESS NOTED OTHERWISE. GRIND ALL SPLICE WELDS FLUSH.

E. WHEN GRINDING THE BEVEL WELD BETWEEN PC-3 AND PC-5, ENSURE THAT THERE IS A SMOOTH

TRANSITION BETWEEN THE TWO PARENT MATERIALS.

F. UPON COMPLETION OF FABRICATION, MEASURE AND RECORD THE WEIGHT OF THE LID

ASSEMBLY. ESTIMATED WEIGHT OF LID ASSEMBLY IS 260 LBS.

G. UPON COMPLETION OF FABRICATION, MEASURE AND RECORD THE (UNLOADED) WEIGHT OF THE

ENTIRE SBDC ASSEMBLY (INCLUDING THE LID). ESTIMATED WEIGHT OF ENTIRE ASSEMBLY IS

2600 LBS.

H. LIFT HOLE OF PC-13 SHALL NOT BE MANUFACTURED BY FLAME-CUTTING OR OTHER THERMAL PROCESS WHICH WOULD RESULT IN EXCESSIVELY ROUGH SURFACE ON THE INSIDE OF THE LIFT HOLE. FLAME-GOUGES OR LASER PIERCE MARKS ON THE INSIDE SURFACE OF LIFT HOLE WILL BE

REQUIRED TO BE REWORKED/MACHINED TO PASS SUBSEQUENT NDT INSPECTIONS, IN ORDER TO

CERTIFY THIS LIFT LUG. THE CONTRACTOR IS RESPONSIBLE FOR ENSURING PROPER NDT

INSPECTION, WHICH INCLUDE THE INSIDE LIFT HOLE SURFACE, PER NAVSEA TECHNICAL

PUBLICATION T9074-AS-GIB-010/271 (REV 1) AND MIL-STD-235A.

I. SERIALIZE EACH LID AND CONTAINER WITH THE NUMBERS PROVIDED BELOW:

1) 109 THRU 112 (4 CONTAINERS)

2) 125 THRU 128 (4 CONTAINERS)

3) 141 THRU 144 (4 CONTAINERS)

J. LOAD INDICATING DEVICES AND SCALES USED TO PERFORM WEIGHT RECORDS AND VERIFY TEST

LOADS SHALL BE CALIBRATED TO +/- 1% ACCURRACY.

4. WELDING REQUIREMENTS.

A. WELDING SHALL BE PERFORMED TO ANSI/AWS D1.1 (REFERENCE A) AND BY ANSI/AWS D1.1

QUALIFIED WELDERS.

B. WELD SYMBOLS SHOWN ARE IN ACCORDANCE WITH ANSI/AWS A2.4 (REFERENCE B).

C. VISUAL INSPECT ALL WELDS IN ACCORDANCE WITH ANSI/AWS D1.1.

D. WELDED SURFACES SHALL BE FREE OF CRACKS, CRATERS, BURRS, SHARP EDGES, WELD

SPATTER AND DEFECTS. THE WELD SURFACE WILL BE GENERALLY SMOOTH TO THE TOUCH.

E. WELD SIZES IN THIS DRAWING ARE THE MINIMUM ACCEPTABLE. MINIMUM BEVEL ANGLE ON ALL

BEVEL WELDS ARE 45-DEGREES PER SINGLE BEVEL.

F. WELDS SHALL BE SEQUENCED TO MINIMIZE DISTORTION. WHERE DISTORTION DOES OCCUR,

STRAIGHTENING PER ANSI/AWS D1.1 SHALL BE PERFORMED TO ACHIEVE TOLERANCES OF THE

DRAWING.

5. LOAD TEST REQUIREMENTS OF CONTAINER LIFT LUGS:

A. PRIOR TO AND AFTER THE LOAD TEST, PERFORM A VT (VISUAL) TEST INSPECTION OF THE ATTACHMENT WELDS OF EACH LIFT LUG (PC-13) AS WELL AS THE ACCESSIBLE BASE METAL OF

EACH LIFT LUG (PC-13). ENSURE NO APPARENT DEFORMATION, CRACKS OR OTHER APPARENT

DAMAGE OF THESE LOAD BEARING PARTS.

B. PRIOR TO AND AFTER THE LOAD TEST, PERFORM A MT (MAGNETIC PARTICLE) TEST INSPECTION

OF THE ATTACHMENT WELDS OF EACH LIFT LUG (PC-13) AS WELL AS THE ACCESSIBLE BASE

METAL OF EACH LIFT LUG (PC-13) PER NAVSEA PUBLICATION T9074-AS-GIB-010/271 (REV1) (REFERENCE C). USE THE ACCEPTANCE CRITERIA OF MIL-STD-235A (REFERENCE D), CLASS 3

FOR WELDS AND FORGINGS/WROUGHT MATERIAL FOR BASE MATERIAL.

C. PROOF LOAD TEST THE LIFT LUGS AS FOLLOWS: RESTRAIN THE SBDC (DO NOT USE PC-16 AS A

RESTRAINING SURFACE ) OR USE TEST WEIGHTS, AS NECESSARY, TO TEST BOTH PADEYES

SIMULTANEOUSLY TO 6,000 LBS (150% LOAD TEST) TO 6,200 LBS (155% LOAD TEST). THE LOAD TEST PLAN IS SHOWN IN VIEW A-22. HOLD THE TEST LOAD FOR A MINIMUM OF TEN MINUTES.

D. FOLLOWING SATISFACTORY COMPLETION OF LOAD TEST, DOCUMENT AND PROVIDE

CERTIFICATION OF LOAD TESTING AND NDT (INCLUDE THE TEST DATES). ENSURE

DOCUMENTATION CLEARLY SPECIFIES PERFORMANCE OF “PRE ” AND “POST” LOAD NDT’S,

METHOD USED (NAVSEA PUBLICATION T9074-AS-GIB-010/27 1 (REV 1) REQUIRED), ACCEPTANCE

CRITERIA USED (MIL-STD-235A REQUIRED), AND ITEMS (P IECES AND WELDS) THAT WERE

INSPECTED.

E. CONTRACTOR(S) PERFORMING NDT PROCEDURES IN ACCORDANCE WITH REFERENCE C ARE

REQUIRED TO DEVELOP AND MAINTAIN THEIR OWN WRITTEN PROCEDURE. SEE NOTE 13 FOR

REQUIREMENTS.

6. LOAD TEST REQUIREMENTS OF LID LIFT HOLE:

A. THE 1/2" DIAMETER LIFT HOLE ON TOP OF THE LID (IN PC-1) IS SIZED FOR A 1/2-13 UNC SAFETY HOIST RING (WITH A 0.78” THREAD ENGAGEMENT LENGTH). FOR THE LIFT HOLE, PERFORM THE

TORQUE-BASED PROOF LOAD TEST AND NDT PER PSNS DWG 2301-3411 (REFERENCE E).

B. FOLLOWING SATISFACTORY COMPLETION, DOCUMENT, PROVIDE CERTIFICATION OF LOAD

TESTING (PER NOTE 5.D) AND THAT THIS LIFT HOLE MEETS THE ACCEPTANCE CRITERIA OF

REFERENCE E, STEPS F AND G.

7. CLEANLINESS REQUIREMENTS:

A. BEFORE AND AFTER PAINTING, ENSURE ALL ACCESSIBLE SURFACES ARE VISIBLY FREE OF

CUTTING FLUID, TAPE RESIDUE, MACHINE CHIPS, GREASE, OIL, FLUX, DIRT, GRIT, SCALE, RUST, SMEARED METAL, WELD SPLATTER, PREVIOUSLY APPLIED PAINT, OR ANY OTHER FOREIGN

MATERIAL. PAY SPECIAL ATTENTION TO THE INSIDE OF THE CONTAINER, ENSURE THERE IS NO

SHARP EDGES OR SHARP PROTRUSIONS THAT COULD POTENTIALLY PIERCE OR RIP PLASTIC

WRAPPINGS/PACKAGING-MATERIAL, AT A LATER TIME DURING THE LOADING OF ITEM(S) INTO THE

SBDC.

8. PAINTING REQUIREMENTS.

A. GENERAL: PAINT ALL EXPOSED METAL SURFACES, INCLUDING THE INSIDE SURFACES OF THE

SBDC, EXCEPT AS FOLLOWS: DO NOT PAINT THREADED PORTIONS OF FASTENERS OR HOLES.

B. PREPARATION, APPLICATION, & INSPECTION OF THE PAINT: PREPARE THE CARBON STEEL

SURFACES BY DRY ABRASIVE BLASTING TO NEAR WHITE METAL PRIOR TO PAINTING. PROTECT

ALL THREADED HOLES FROM BLAST GRIT.

C. PAINT / COATING SYSTEM: PAINT STEEL SURFACES WITH TWO COATS OF PAINT CONFORMING TO MIL-PRF-23236. THE FIRST COAT SHALL BE RED, OR ALTERNATE COLOR, APPLIED TO A DRY FILM THICKNESS (DFT) OF 4 - 8 MILS. THE TOP COAT SHALL BE BLACK, APPLIED TO A DFT OF 4 - 8MILS.

D. PAINT THE FOLLOWING INFORMATION ON PC-1 (IN THE LOCATION SHOWN IN VIEW D-24) USING 1/2”

TALL LETTERS, WITH A CONTRASTING COLOR TO THAT OF THE TOP-COAT:

LID LIFT HOLE

- FOR LIFTING OF LID ONLY -

SPS CAPACITY = 750 LBS.

NDT TEST DUE DATE: N/A, SF > 10:1

PSNS DWG 2301-3962

LID NUMBER = XXX [AS RECORDED IN NOTE 3.I]

E. PAINT THE FOLLOWING INFORMATION ON BOTH SIDES OF THE SBDC ON PC-4 NEAR PC-13 (IN THE

LOCATION SHOWN IN VIEW A-24) USING 1/2” TALL LETTERS, WITH A CONTRASTING COLOR TO THAT

OF THE TOP-COAT:

SPS CAPACITY = 2,412 LBS.

NDT TEST DUE DATE: N/A, SF > 10:1

UNLOADED WEIGHT = X,XXX LBS. [AS RECORDED IN NOTE 3.G]

MAX LOADED WEIGHT = 4,000 LBS.

MIN. SLING LENGTH = 2 FT.

PSNS DWG 2301-3962

RF-2203

CONTAINER NUMBER = XXX [AS RECORDED IN NOTE 3.I]

F. PAINT A 2” DIAMETER CIRCLE ON THE UPPER RIGHT-HAND SIDE OF PC-4 ON ONE SIDE OF THE SBDC. (IN THE LOCATION SHOWN IN VIEW A-24) USING 1/2” TALL LETTERS, WITH A CONTRASTING

COLOR TO THAT OF THE TOP-COAT.

9. GASKET MATERIAL REQUIREMENTS: GASKET MATERIAL IS TO BE SILICONE RUBBER, COLOR RED, MEETING SPECIFICATION A-A-59588 (SUPERCEEDS ZZ-R-765), WITH A 60 OR 70 OR 80 DUROMETER.

10. DESIGN OPTION: IF IT IS MORE ECONOMICAL TO USE ONE 2-3/4" THICK PLATE INSTEAD OF TWO THINNER PLATES (ONE 1-1/4" THICK AND ONE 1-1/2” THICK), THEN THE CONTRACTOR MAY MAKE THIS SUBSTITUTION. THIS DESIGN OPTION WILL BE ALLOWED FOR PIECES: 1 & 2, 4 & 5, 8 & 9. ATTACHMENT

WILL BE 1/2" BEVEL WELDS, SAME WELD SYMBOL AS THAT SHOWN IN PANEL A-13. PRIOR TO

EXERCISING THIS OPTION, NOTIFY CODE 2370 ENGINEERING.

11. FINAL ASSEMBLY & CHECK-FIT: TO MAINTAIN THE SURFACE REQUIREMENTS OF THE FLANGE SURFACES, THE SBDC SHALL BE FULLY ASSEMBLED PRIOR TO SHIPMENT. AFTER THE PAINT HAS COMPLETELY DRIED, INSTALL GASKET AND LID, WITH ALL THE BOLTS (WITH PC-11’s) INSTALLED HAND- TIGHT. ENSURE THAT THE LID SITS FLAT ON THE GASKET AND THE FLANGE SURFACE OF PC-3, WITH

NO VISIBLE GAPS BETWEEN PC-1, PC-10, AND PC-3.

12. PSNS HAS DESIGNED THIS CONTAINER TO MEET THE DESIGN CRITERIA OF 49CFR173.24, 173.24A, AND 173.410.

13. THE QUALIFIED NDT PLAN REQUIRED BY THE CONTRACTOR, SHALL:

A. BE A WRITTEN PROCEDURE DEVELOPED, MAINTAINED, AND QUALIFIED TO MEET THE

REQUIREMENTS OF REVISION 1 TO NAVSEA T9074-AS-GIB-010/271 (TP 271) (REFERENCE C) FOR

EACH METHOD PERFORMED.

B. CERTIFY THAT EACH APPLICABLE NON-DESTRUCTIVE TEST (NDT) PROCEDURE SPECIFIED FOR THE RF-2203 SMALL SBDC IS IN ACCORRDANCE WITH THE REQUIREMENTS OF REFERENCE C. THE

CERTIFICATION STATEMENT FOR COMPLIANCE WITH REFERENCE C NEEDS TO BE INCLUDED AS

PART OF THE WRITTEN PROCEDURE USED FOR PERFORMING THE NDT AND MUST BE SIGNED BY

THE COGNIZANT EXAMINER OF THE ACTIVITY (CONTRACTOR). THE COGNIZANT EXAMINER MUST

BE EQUIVALENT TO A LEVEL III EXAMINER PER AMERICAN SOCIETY OF NON-DESTRUCTIVE

TESTING (ASNT) SNT-TC-1A.

C. BE BASED ON USE OF ACCEPTANCE CRITERIA OF MIL-STD-2035A; NONDESTRUCTIVE TESTING

ACCEPTANCE CRITERIA FOR NDT'S PERFORMED IN ACCORDANCE WITH QUALIFIED PLAN.

/S/ Mark Shamion 3-11-19

/S/ Mark Schroder 3-11-19 /S/ R.G. Smith 3-11-19

Concurred in Reference F. See General Note 1.

Concurred in Reference F. See General Note 1.

Concurred in Reference F. See General Note 1.

/S/ Mark Shamion 3-11-19

/S/ Mark Shamion 3-11-19

B

A

Decimals:

X.X = ±0.125

X.XX= ±0.06

X.XXX = ±0.031

X.XXXX = ±0.0156

Fractions = ±1/8 Angles = ±1°

Sheet 2 of 6

Small SBDC-Modified

NTS Orig

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-3 are in inches.

Drawing dimensional and geometric tolerances per ASME Y14.5M-1994

NO DEVIATIONS SHALL BE MADE

WITHOUT CODE 2370 APPROVAL

PUGET SOUND NAVAL SHIPYARD

CODE 2370

ENGINEERING DIVISION

DRAWING NO.

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2301-3962 RF-2203

List of Materials

PC # QTY NAME DESCRIPTION AND SIZE MATERIAL

MATERIAL SPECIFICATION GRADE,

TYPE, CLASS, ETC. MATL LVL. REMARKS

1 1 UPPER LID PLATE 61.2# (1 1/2" THK) x 20 3/4" x 20 3/4" STEEL ASTM A36 OR BETTER N/A 2 1 LOWER LID PLATE 61.2# (1 1/2" THK), 15" x 15" STEEL ASTM A36 OR BETTER 3 1 LID FLANGE PLATE 102# (2 1/2" THK) x 20 3/4" x 20 3/4" STEEL ASTM A36 OR BETTER 4 4 OUTER PLATE PLATE 51# (1 1/4" THK) x 19 1/2" x 31 1/2" STEEL ASTM A36 OR BETTER 5 4 INNER PLATE PLATE 61.2# (1 1/2" THK) x 16 3/4" x 30" STEEL ASTM A36 OR BETTER 8 1 INNER BOTTOM PLATE PLATE 61.2# (1 1/2" THK) x 18 1/4" x 18 1/4" STEEL ASTM A36 OR BETTER 9 1 OUTER BOTTOM PLATE PLATE 51# (1 1/4" THK) x 20 3/4" x 20 3/4" STEEL ASTM A36 OR BETTER 10 1 GASKET 3/8" THK x 20 3/4" x 20 3/4" RUBBER, SILICONE, RED A-A-59588 (SUPERCEEDS ZZ-R-765) 60 TO 80 DUROMETER

11 12 CLOSURE WASHER 3/4" PLAIN WASHER STEEL ASTM F436 TYPE 1 OR BETTER

12 12 CLOSURE BOLT HEX CAP SCREW 3/4-10 UNC x 2 3/4" L STEEL SAE GRADE 5 OR BETTER 13 2 LIFT LUG PLATE 40.8# (1" THK) x 4 1/4" x 11 1/4" STEEL ASTM A36 OR BETTER 14 1 PLUG BOLT HEX BOLT 1/2-13 UNC x 1/2" L STEEL SAE GRADE 5 OR BETTER 15 4 SECURITY TAB PLATE 10.2# (1/4" THK) x 1" x 1 1/4" STEEL ASTM A36 OR BETTER 16 2 FORK LIFT POCKETS RECTANGULAR HSS (14" x 4" x 3/16") STEEL ASTM A500 GRADE B OR BETTER

8 9

12 1

15.000 +0.000 -0.125

2.88

2.88

C

B

A l O 0.030 M A B C20.75

20.75

1.38

1.38

6.00 12.00

18.00

6.00

12.00 18.00

15.50

15.50 2.62

2.62

O 1.062

1.00012 X THRU

VIEW C-10

GASKET

EXPLODED ASSEMBLY VIEW A-8

VIEW B-6

LID ASSEMBLY

MINIMUM

STOCK

FOR FULL

CLEAN UP

CENTER PC-2

ONTO PC-1

FLANGE

SURFACE

1/2 - 13 UNC 2B

` MIN 1.00 FULL THD

TYP

PC-15 TO PC-1(1/8)

[PIECE NUMBERS 6 AND 7 ARE NOT USED IN THIS DRAWING]

(WITHIN +/- 1/16"

FROM EACH EDGE)

6.000

12.000

18.000 1.375

1.375

6.000

12.000

18.000

20.75

10.38

10.38

20.75

O .812 +0.063

-0.00012X THRU

r 0.015

15.000 +0.000 -0.125

A-7

DETAIL A-7

5/8 .125 .000

(1/4)

1***

- INDICATES MATERIAL THAT NEEDS TO BE PROCURED FOR THIS MODIFICATION.*

B

A

Decimals:

X.X = ±0.125

X.XX= ±0.06

X.XXX = ±0.031

X.XXXX = ±0.0156

Fractions = ±1/8 Angles = ±1°

Sheet 3 of 6

Small SBDC-Modified

NTS Orig

O ri g S m al l S B

D C

-M od ifi ed

-3 are in inches.

Drawing dimensional and geometric tolerances per ASME Y14.5M-1994

NO DEVIATIONS SHALL BE MADE

WITHOUT CODE 2370 APPROVAL

PUGET SOUND NAVAL SHIPYARD

CODE 2370

ENGINEERING DIVISION

DRAWING NO.

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2301-3962 RF-2203

TYP

PC-3 TO PC-5

SEE NOTE 3E (1/4)

G

TYP

PC-3 TO PC-4(1/2)

TYP

PC-9 TO PC-4(1/2)

TYP

PC-8 TO PC-5(1/4)

G

1 - 5

TYP

PC-13 TO PC-4 (3/8)

(3/8)

1/4

1/4

TYP

PC-13 TO PC-4 1/4

TYP

PC-13 TO PC-3/4(3/8)

VIEW D-13

TOP VIEW OF CONTAINER

TYP

PC-4 TO PC-5 (1/8)

G

B-11 B-11

B-15

B-15

SECTION B-15

A-14

DETAIL A-14

D-14

DETAIL D-14

SECTION B-11

23 3/4 23 5/8

MT

MT

MT

.50 (TYP BOTH SIDES)

TYP

PC-9 TO PC-16 (3/16)

31 3/4 31 1/4

(CONTAINER

DEPTH)

CL

TYP

PC-16 TO PC-16

(3/16) (3/16)

21.75

28.00

LOCATE SEAMS OF

HSS ON BOTTOM

BREAK ALL SHARP EDGES

AT HSS OPENINGS, BOTH SIDES

B

A

Decimals:

X.X = ±0.125

X.XX= ±0.06

X.XXX = ±0.031

X.XXXX = ±0.0156

Fractions = ±1/8 Angles = ±1°

Sheet 4 of 6

Small SBDC-Modified

NTS Orig

O ri g S m al l S B

D C

-M od ifi ed

-3 are in inches.

Drawing dimensional and geometric tolerances per ASME Y14.5M-1994

NO DEVIATIONS SHALL BE MADE

WITHOUT CODE 2370 APPROVAL

PUGET SOUND NAVAL SHIPYARD

CODE 2370

ENGINEERING DIVISION

DRAWING NO.

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2301-3962 RF-2203

TYP

PC-4 TO PC-4(1/2)

5 5

6.000

15.250 +0.250 -0.000

20.75

6.000

15.250 +0.250 -0.000

20.75

12.000

18.000

12.000

18.000

1.375

12X 3/4-10 UNC-2B

` MIN 1.00 FULL THD1.375

E F l O 0.030 M D E F

VIEW D-20

TOP VIEW OF LID FLANGE

VIEW A-20

FRONT VIEW OF CONTAINER

WITH LID REMOVED

VIEW D-18

LID FLANGE (PC-3) SHOWN WITHOUT THE

REST OF THE CONTAINER FOR CLARITY

VIEW B-16

LIFT LUG

VIEW D-16

SECURITY TAB

FLANGE

SURFACE

TYP

PC-15

TO PC-3(1/8)

TYP

PC-5 TO PC-5 (1/4)

G

1 - 10

2.75

2.75

B

2.25

9.00

O 1.00

THRU

4.50

10.00

R 2.25

R 1.50

2.25

3.00

43°

.75

R .50

O .50

THRU

LC

LC

LC

LC

D

C-18

DETAIL C-18

.125

.000

5/8

A-18 A-18

SECTION A-18

15.25 +0.250 -0.000

15.25 +0.250 -0.000 r 0.015

O 1.75

THRU

MINIMUM

STOCK

FOR FULL

CLEAN UP

SEE NOTE 3.H

2X 45v X 0.25

B

A

Decimals:

X.X = ±0.125

X.XX= ±0.06

X.XXX = ±0.031

X.XXXX = ±0.0156

Fractions = ±1/8 Angles = ±1°

Sheet 5 of 6

Small SBDC-Modified

NTS Orig

O ri g S m al l S B

D C

-M od ifi ed

-3 are in inches.

Drawing dimensional and geometric tolerances per ASME Y14.5M-1994

NO DEVIATIONS SHALL BE MADE

WITHOUT CODE 2370 APPROVAL

PUGET SOUND NAVAL SHIPYARD

CODE 2370

ENGINEERING DIVISION

DRAWING NO.

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2301-3962 RF-2203

VIEW D-24

INFORMATION LAYOUT FOR LID LIFT HOLE

VIEW A-24

INFORMATION LAYOUT FOR LIFT LUGS

(DUPLICATE ON BACKSIDE)

VIEW A-22

PROOF LOAD TEST PLAN

OF LIFT LUGS

TE

ST S

LIN

G

LE

N

G

TH

= 2 FT

F = 6,000 LBF (150%)

6,200 LBF (155%)

REF

SPS CAPACITY = 2,412 LBS.

NDT TEST DUE DATE: N/A, SF > 10:1

UNLOADED WEIGHT = X,XXX LBS.

MAX LOADED WEIGHT = 4,000 LBS

MIN. SLING LENGTH = 2 FT.

PSNS DWG 2301-3962

RF-2203

CONTAINER NUMBER = XXX

LID LIFT HOLE

- FOR LIFTING OF LID ONLY -

SPS CAPACITY = 750 LBS.

NDT TEST DUE DATE: N/A, SF > 10:1

PSNS DWG 2301-3962

LID NUMBER = XXX

3/4" SHACKLE

SEE NOTE 5.C

LAYOUT NEAR

UPPER RIGHT

HAND CORNER

NOTE 8.F

SEE NOTE 3.I.

SEE NOTE 3.I.

SEE NOTE 3.G.

B

A

Decimals:

X.X = ±0.125

X.XX= ±0.06

X.XXX = ±0.031

X.XXXX = ±0.0156

Fractions = ±1/8 Angles = ±1°

Sheet 6 of 6

Small SBDC-Modified

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O ri g S m al l S B

D C

-M od ifi ed

-3 are in inches.

Drawing dimensional and geometric tolerances per ASME Y14.5M-1994

NO DEVIATIONS SHALL BE MADE

WITHOUT CODE 2370 APPROVAL

PUGET SOUND NAVAL SHIPYARD

CODE 2370

ENGINEERING DIVISION

DRAWING NO.

TITLE

SCALE

FSR

REV.

D W

G . N

O

T

IT

LE

R

E V

S

H E

E T

RF #

D

C

B

A

2301-3962 RF-2203

REMOVE AND SCRAP EXISTING LID ASSEMBLY (PC 1 & 2).

MANUFACTURE NEW LID ASSEMBLY (PC 1 & 2) PER VIEW B- 6

REMOVE AND SCRAP EXISTING PADEYE (PC 13).

MANUFACTURE AND INSTALL NEW PADEYE (PC 13)

PER VIEW B-11 & B-16.

LOAD TEST PER GENERAL NOTE 5.

REMOVE AND SCRAP EXISTING PADEYE (PC 13).

MANUFACTURE AND INSTALL NEW PADEYE (PC 13)

PER VIEW B-11 & B-16.

LOAD TEST PER GENERAL NOTE 5.

REMOVE EXISTING LID FLANGE (PC 3).

MANUFACTURE AND INSTALL

NEW LID FLANGE (PC 3) PER

VIEW D-18 AND DETAIL VIEW D-14.

REMOVE AND SCRAP EXISTING FASTENERS (PCs 11, 12, & 4) INSTALL NEW FASTENERS ( PCs 11, 12, & 4)

SEE LIST OF MATERIALS ON SHEET 2.

APPLY NEW LABEL INFORMATION

PER VIEW D-24

APPLY NEW LABEL INFORMATION

PER VIEW A-24. TYP 2 PLCS

SCRAP EXISTING GASKET (PC 10).

MANUFACTURE NEW GASKET (PC 10)

PER VIEW C-10.

ABRASIVE BLAST AND REPAINT

ENTIRE CONTAINER (INSIDE & OUT)

PER GENERAL NOTE 8.

VIEW A-28

REQUIRED MODIFICATIONS

FOR EXISTING SMALL SBDC's

LOAD TEST LID LIFT HOLE

PER GENERAL NOTE 6

REMOVE AND SCRAP SECURITY TABS (PC 15)

MANUFACTURE AND INSTALL NEW SECURITY

TABS (PC 15) PER DETAIL A-7 AND DETAIL C-18.

REMOVE AND SCRAP SECURITY TABS (PC 15)

MANUFACTURE AND INSTALL NEW SECURITY

TABS (PC 15) PER DETAIL A-7 AND DETAIL C-18.

NEW PC's REQUIRED: 1-3 & 10-15 EXISTING PC's NOT NEEDING REPLACEMENT: 4-9 &16