Attachment_13_-_Cataloging_Schema_for_Logistics_and_Technical_Data.docx

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Amphibious Combat Vehicle (ACV) 1. 1 Federal contract opportunity
Solicitation number
M67854-15-R-0001
Issued by
United States Marine Corps

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Attachment 13 - Cataloging Schema for Logistics and Technical Data

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Cataloging Schema for Logistics and Technical Data

Attachment 13

Document Identification Number AAA-INS-01002 15 Sep 2014

Program Manager

- Advanced Amphibious Assault

Work Instruction

AAA-INS-01002

v.1.1

Date Approved:

PM AAA:

Revision Number
Date
Change & Rationale
Approved By
1.0
052413
Initial Release
K. M. Moore
1.1
000014
Yearly review and update
M67854-15-R-0001
Section J

Purpose:

The purpose of this Work Instruction is to provide standardized schema to catalog logistics and engineering technical data and data products in data bases and document libraries to provide for ready retrieval, use and re-use within and across PM AAA platform programs.

Overview:

A Master Cataloging Index (MCI) has been developed, using MIL-STD-881C as a starting point that provides the top four levels of a numerically based cataloging schema. This does not replace the Program Work Breakdown Structure (WBS) for overall program management of the project. This Instruction will be invoked by the Contract Statement of Work for use by Prime Contractors, and provided as an attachment to the contract. This Master Cataloging Index is to be used as a key field when setting up database or paper-based systems to store and manage logistics and engineering data and documents. It models a public library’s Dewey Decimal system. This master index will also be used as the first portion of Logistics Support Analysis (LSA) control numbers and Configuration Status Accounting (CSA) control numbers, as described below. This MCI is applicable and will be used across all amphibious platforms managed by PM AAA, and by all organizations, both government and prime contractors, associated with PM AAA platforms. For the legacy AAV platform, this MCI will be applied during development of future upgrades and design changes on a go-forward basis.

Roles and Responsibilities:

Instruction Document Owner: Although the Logistics Director is listed as the owner of this Instruction, in reality it is co-owned by both the Logistics and Systems Engineering Directors. Any proposed changes to this Instruction or attached MCI will be approved by them. Changes can be in the form of a revision to this Instruction, or via change notices if speed is required. The directors will also review the MCI annually to determine if any areas need to be added or the ‘Includes’ and ‘Excludes’ sections need clarification or incorporation of change notices.

Instruction Document Users: Users will implement this MCI when establishing data or document repositories that host logistics or engineering data or documents associated with PM AAA platforms. For electronic data systems, the MCI numbers will be used as a searchable and filterable key field. The MCI titles will also be used in conjunction with the numbers to provide clarity of what the number represents. The Program Office and Prime Contractors will also use this MCI when setting up databases to host logistics and engineering data and documents. By storing data to a common schema, bits and groupings of data can be shared or readily compared across projects. And the government users of the data in the logistics and engineering functional areas will be more readily able to search and consistently find data regardless of which project they are currently working.

Instructions:

1. When setting up electronic or paper-based data repositories to host logistics and engineering data, the MCI through level four will be used to catalog and index that data. For Logistics Support Analysis (LSA) and Configuration Status Accounting (CSA) databases, Control Numbers (CN) will be assigned down to the individual supply configuration worthy item level using the MCI numbers as the beginning of the control numbers (LCNs or CSA CN’s). Each application of the same part number, if they are supply configuration worthy, will have unique LCNs assigned, see example below. To aid in cataloging and assigning LCNs and CSA CNs, the MCI contains two columns: an ‘Includes’ column and an ‘Excludes’ column. These columns provide descriptive information to help the indexer determine which MCI number best applies for cataloging data or documents pertaining to a particular item on the vehicle platform. Below level four of the MCI, the owner of the data repository can breakout and assign LCNs based on their best judgment. Breakout is usually done only to the supply configuration worthy item level (e.g., a hydraulic actuator but not its piece parts; however, some ‘piece parts’, especially structurally related such as armor panels, would also get unique LCNs or CSA CNs assigned. However, this Instruction does not preclude the owner of a data repository from going below that level.

It is recommended that such break-downs be based on a hierarchy of the vehicles’ functional capabilities. For example, under System Survivability, Seats and Seating, the actual seats may be functionally grouped as follows: Crew Seats, Embarked Marine Seats and within the first grouping: Driver Seat, Troop Commander Seat, Vehicle Commander Seat, and Gunner’s Seat. Each Seat may be further broken down to its supply configuration worthy items: its foundation and attaching hardware; the actual seat; its safety harness (assuming the safety harness is procured separately and not inherently part of the seat assembly procured from the same vendor); and any other separately procured attachments.

The MCI is structured into two main groupings: items those are found on vehicles, and associated items that are found off vehicles but used to manufacture, test or support the vehicles. These two groups form the second level of the MCI. Levels three and four of the MCI only loosely follow Mil-STD 881C, Appendix G, for Ground Combat Vehicles. Rather than have separate and largely redundant sub-groupings by vehicle variants (e.g., Primary = Personnel , Secondary = Communications and Tertiary = Recovery) we have combined the unique aspects of C and R vehicles with the P variant items and integrated them as level three or four items.

2. Once the MCI is base lined, only additions will be permitted to MCI numbers and titles. Changes to the ‘Includes’ and ‘Excludes’ columns will be made as users seek clarification as to which MCI category any particular data set or document belongs to. Requested changes to the MCI should be submitted to either PM AAA Logistics or SE Director.

3. The PM AAA LSA Manager will develop an MCI Change Notice and staff the requested change through the Logistics and Engineering Directors for their approval. Once approved, the MCI change notices will be provided to all users.

Master Cataloging Index (MCI)

Level 2
Level 3
Level 4 (Notional)
Includes
Excludes
1.1
*XX* Vehicle

All On-Vehicle Items

1.1.1

Hull/Frame/Body/Cab

1.1.1.1

Hull
Hull structure, paint, internal and external bulkheads, Vision blocks (non-hatch related) panels, walls, shields, deck plates, towing, lifting, tie downs, fixed ducting, bow planes and diverters, supports and weldments

1.1.1.2

Armor
Integrated and Structural armor plates, skirts, bulkheads and panels
External Armor EAAK, Belly Armor, Spall Liner, Bar Armor (non-Integral)

1.1.1.3

Hatches/Ramp
Common Doors, hatches , structure, locks and latches, vision blocks, used for ingress egress
Hydraulic actuators, cylinders or Electrical sensors or controls

1.1.1.4

Attachments/Stowage
Appurtenances, brackets, boxes, stowage, mounts, steps, ladders, penetrations (i.e. ventilation) windshields & wipers, wire cutters, dashboards and operating panels
Excludes towing, tie down and lifting

1.1.2

System Survivability

1.1.2.1

Seats and Seating
All Crew and Embarked personnel seats, seat belts, blast mitigation, structure to include Turret and/or Copula

1.1.2.2

Non-Integral Armor
External Armor EAAK, Belly Armor, Spall Liner, Bar Armor (non-Integral)

1.1.2.3

Automatic Fire Extinguishing System
Controller, sensors, bottles, dispersion, manual pulls

1.1.2.4

Obscurant System
Obscurant Generation (non-integrated IE engine diesel), Grenade Launcher

1.1.2.5

Active Protection System
Jammers, spoofers, countermeasures

1.1.2.6

Situation Awareness
Stand-alone Cameras, sensors, displays

1.1.2.7

Signature Reduction
Camouflage nets, mobile camouflage

1.1.2.8

NBC Protection
NBC Collective Protective System

1.1.3

Turret/Copula Assembly

1.1.3.1

Structure
Turret structure, paint, internal and external bulkheads, panels, walls, shields, deck plates, lifting, tie downs, fixed ducting and supports, weldments
Seats and Seating

1.1.3.2

Armor
Integrated and Structural armor plates bulkheads and panels
External Armor EAAK, Spall Liner, Bar Armor (non-Integral)

1.1.3.3

Hatches
Non-common Doors, hatches, structure, seals, locks and latches, vision blocks, not used for ingress egress unique to the Turret/Copula
Electrical sensors or controls

1.1.3.4

Stabilization System
Processors, control handles and controllers

1.1.3.5

Fire Control Drive Systems
Weapon Mounts (primary and/or Secondary), rotors, drives, processors, control handles and controllers

1.1.3.6

Attachments/Stowage
Turret/copula specific lifting points, Appurtenances, brackets, boxes, stowage, mounts, steps, ladders, penetrations (i.e. ventilation) windshields & wipers, wire cutters, dashboards and operating panels

1.1.3.7

Slip Ring
Mounting and interface

1.1.4

Suspension/Steering

1.1.4.1

Track System
Track, Idler Assembly, Final Drive Road Wheels, Sprocket Support Arms, Torsion Bars, Shock Absorber

1.1.4.2

Suspension System (non-track)
Structure, shock absorbers, springs, pivots, joints

1.1.4.3

Wheels/Tires (non-track)
Tires, run flat, CTIS systems

1.1.4.4

Brakes (non-integrated)
Master cylinder, plumbing, actuators, air/fluid systems, shoes/pads, drums

1.1.4.5

Steering (non-integrated)
Steering boxes, linkages, joints and Marine Steering vanes

1.1.5

Vehicle Electrical/Electronics

1.1.5.1

Electronic Vehicle Control Systems
Vehicle Control Networks and Data Buses, Electronic Vehicle Control Systems, interconnecting harnesses

1.1.5.2

Controls and Displays (C&D)
Controls and Displays (C&D) Driver's, Vehicle commander Display Unit
Situational Awareness, Gunner station

1.1.5.3

Electrical Power
Batteries, Cabling, Power Management switches, NATO Slave, relays, negative disconnect.
Slip Ring

1.1.5.4

Diagnostics/Prognostics
BIT&BITE, health monitoring, non-integrated sensors and switches

1.1.6

Power Package/Drive Train

1.1.6.1

Primary Engine
Engine module including integrated components for mounting, starting, charging, fuel delivery control and system monitoring, sensors and Power Output interfaces

1.1.6.2

Air Induction
Air Cleaners and housings, ducting, sensors and switches
ECS System

1.1.6.3

Fuel System
Stowage, distribution, draining and filling, filtering, venting,

1.1.6.4

Exhaust System
Pipes, tubes, ducts, shrouds

1.1.6.5

Cooling
Radiators, plumbing, filling and venting, ducts

1.1.6.6

Transmission/Transfer Case
Transmission modules, transfer cases including integrated fluid lube, filtration, cooling, mounting, PTO, Hydrostatic Steering Unit Brake and Steer system control and monitoring (when Integral), power input and output interfaces

1.1.6.7

Driver's Controls
Wheels, levers, pedals, linkages and controls

1.1.6.8

Drive Shafts/Power Transfer
Drive Shafts, joints, mounts

1.1.6.9

Water Propulsion System
Water Jet, Marine Drive Shaft, bearing blocks and stuffing glands/sealing
Marine Steering

1.1.7

Auxiliary Automotive

1.1.7.1

Lighting
Internal and external lights and lighting including egress and emergency lighting

1.1.7.2

Bilge System
Tubes, discharge pipes, pumps, screens

1.1.7.3

Hydraulic System
Pumps, reservoirs, cylinders, actuators, motors, pipes, hoses, manifolds, distribution, valve and controls, filtration, sampling valves

1.1.7.4

Environmental Control System
External ventilation Heat Exchangers, condensers, evaporators, pumps, motors, plumbing, controls, sensors, ducts, filtration and distribution
NBC Systems, Turret smoke extraction

1.1.7.5

APU
Integrated power unit to include fuel, power generation, Local controls & displays

1.1.7.6

Winch
Motor, mounts cable spool, gears, controls
Recovery Variant Equipment

1.1.7.7

Stock List (SL-3), (On Vehicle Equipment/Basic Issue Items)
Hand tools, oil cans, slave cables, tow cables, shackles, gloves, goggles, shovel, sledge hammer, first aid kit, BDAR Kit and other sundry items required for system operation and PMCS

1.1.8

Fire Control System

1.1.8.1

Fire Control Processors, Displays and Controls
Gunner Station Fire Control Processors, Displays and Controls
Driver, Vehicle Commander, Troop Commander

1.1.8.2

Sight System
Compact Modular Sight System, Periscopes

1.1.8.3

Auxiliary Sight System
Auxiliary Sighting System

1.1.9

Armament

1.1.9.1

Primary Weapon
Weapon, structure and interface mounts and adaptors to the Turret Drive System

1.1.9.2

Secondary Weapon
Weapon, structure and interface mounts and adaptors to the Turret Drive System

1.1.10

Automatic/Manual Ammunition Handling

1.1.10.1

Primary Weapon Feed System
Magazine, chutes, covers, shrouds, forwarders, anti-feedback

1.1.10.2

Secondary Weapon Feed System
Magazine, chutes, covers, shrouds, forwarders, anti-feedback

1.1.10.3

Primary Weapon Ejection System
Chutes, covers, doors, smoke/gas removal

1.1.10.4

Secondary Weapon Ejection System
Chutes, covers, doors, smoke/gas removal

1.1.11

Navigation/Remote Piloting

1.1.11.1

Vision
Integrated Night Vision System (non-survivability)

1.1.11.2

Navigation
GPS, Navigation System (TACNAV Lite), sensors, antennas

1.1.12

Special Equipment

1.1.12.1

All items required to convert basic vehicle configurations to special-purpose configurations

1.1.12.2

Blades, booms, winches, robotic arms or manipulators, etc., to equip wreckers, recovery vehicles, supply vehicles and other field work units

1.1.12.3

Furnishings and equipment for command, shop, medical and other special-purpose vehicles

1.1.12.4

Specialized sensors not included elsewhere

1.1.12.5

Mine detection, neutralization and marking equipment

1.1.13

Communications

1.1.13.1

VHF Radio System
Radios, mounts, cables, antennas

1.1.13.2

UHF, SATCOM Radio
Radios, mounts, cables, antennas

1.1.13.3

Enhanced Position Location Reporting Sys (EPLRS)
Radios, mounts, cables, antennas

1.1.13.4

Internal Intercom
Intercom, mounts, cables, antennas

1.1.13.5

External Wireless Intercom
Intercom, mounts, cables, antennas

1.1.14

Primary Vehicle Application Software

1.1.14.1

Primary Vehicle System Software
System Software (Operating Systems), processors stowage and interfaces

1.1.14.2

Software Loader Verifier (SLV)

1.1.15

Other Vehicle Subsystems

1.1.15.1

Portable Maintenance Device
Computer, software, cabling, batteries, chargers, interface units carried onboard vehicles
PMDs not stowed on vehicles such as those used by I-Level.

1.1.15.2

Logistics Administration Systems applications
Checklists, manifests, PMCS, Electronic Logbooks, ETM/IETM software and data loaded on PMDs stowed on vehicles
May be same or similar to items covered by 1.2.4.1

1.1.15.3

Embedded Training Server (ETS) and loaded software applications
Hardware and loaded software designed into and permanently installed on vehicles
Carry-on devices and software
1.2
Support Products

Off Vehicle Items

1.2.1

Logistics Management

1.2.1.1

Logistics Planning and Control
Life Cycle Sustainment Plan (LCSP), Logistics Requirements Funding Summary (LRFS), Logistics Schedules and Management Briefs

1.2.1.2

Logistics Assessments, Reviews and Action Reports
Independent Logistics Assessment, Logistic Self Assessments, Logistics Assessment and Corrective Action Plans, Contractor ILS Reviews & Meeting Minutes

1.2.1.3

Logistics Milestone Documentation
Training System Plan (TSP), Manpower Estimate Report, Item Unique Identification (IUID) Plan, DMSMS Plan,
Documents covered by other categories

1.2.1.4

Logistics Contract Related
Logistics related SOWs, CDRL 1423s, DIDs, Technical Manual Contract Requirements (TMCRs) & Clauses

1.2.1.5

Logistics Business Case Analyses
Preliminary Core Logistics Capabilities Assessment (PCLA), Depot Source of Repair Analysis, Final Core Logistics Capabilities Analysis (FCLA), Depot Source of Repair Analysis, Product Support Business Case Analysis,

1.2.1.6

Fielding - Planning and Execution
Fielding Plan (FP), Fielding Schedules, System Disposal Plan

1.2.1.7

Logistics Agreements
PBL Agreements, Depot Maintenance Inter-service Agreements (DMISAs), MOAs, MOUs, etc.

1.2.2

Facilities

1.2.2.1

Garrison
Camp Lejeune, Camp Pendleton, Okinawa, and Reserves

1.2.2.2

Depots
Albany, Barstow, others

1.2.2.3

Training Commands
The Basic School, AA Training Battalion

1.2.2.4

Forward Deployed
Facilities needed to support forward deployed units

1.2.2.5

Supply Warehouses or Storage Locations
Only those managed by PMAAA

1.2.2.6

Other
PMAAA Organic or Contracted Sites (e.g., Ladysmith, Quantico South)

1.2.3

Training Products

1.2.3.1

Training for DT/OT Events

Facilities

Training areas

Ranges

Curricula/courseware

1.2.3.2

New Equipment Team Training

Facilities

Training areas

Ranges

Curricula/courseware

1.2.3.3

Sustainment Training

Schoolhouse Curricula/courseware

Training Devices, Simulators, Part Task Trainers, etc. including any associated software
Any on-vehicle embedded training capability, see 1.1.15.3

1.2.3.4

Carry-On Vehicle Training
Carry-on devices and software applications used to enhance permanently embedded training capabilities
Any on-vehicle embedded training capability, see 1.1.15.4

1.2.4

Tech Pubs/Data

1.2.4.1

Fielded Level (O&I) Tech Pubs and Data

Portable Maintenance Devices or Maintenance Workstations, software, cabling, batteries, chargers, interface units not permanently installed on vehicles
May be same or similar to items covered by 1.1.15.1
Logistics Administration Systems Applications such as PMCS and ETM/IETM software and data
May be same or similar to items covered by 1.1.15.2

1.2.4.2

Sustainment Level (Depot) Tech Pubs and Data
Vehicle level IROAN SOWS, Procedures and Standards

Secondary Reparables Overhaul Standards

1.2.5

Support & Test Equipment

1.2.5.1

Peculiar Support Equipment

S&TE Unique to vehicle platform used primarily by Intermediate Level maintainers

S&TE Unique to vehicle platform used only by depot level maintainers

1.2.5.2

Common Support Equipment

S&TE common with other vehicle platforms, used primarily by Intermediate Level maintainers

S&TE common with other vehicle platforms, used only by depot level maintainers

1.2.6

Packaging, Handling, Storage and Transportation (PHS&T

1.2.6.1

Special Packaging and Storage Containers
Unique containers used to store, handle or transport secondary reparable components

1.2.6.2

Vehicle Unique Transportation Fixtures
Unique fixtures used to transport vehicles
Items permanently installed on vehicles

1.2.7

Primary Vehicle Integration, Assembly, Test and Checkout

1.2.7.1

Manufacturing Assembly Data and Instructions

1.2.7.2

Manufacturing Test Plans, Quality Checks and Reports

1.2.7.3

Manufacturing Jigs, Fixtures and Tooling

AAA-INS-01002 v1.0 image1.jpeg image2.jpeg

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