Attach07_Engineering_Subfactor_Scenarios.pdf

PDF 821 KB Posted

Attached to
TH-1H Heliocopter DLM Federal contract opportunity
Solicitation number
FA8552-18-R-0004
Issued by
Department of the Air Force Materiel Command Lifecycle Management Center Robins Air Force Base

About this file

This document contains four scenarios related to repair and maintenance of TH-1H helicopters. The scenarios outline issues such as damaged parts, misaligned holes, and restricted technical drawings. They request descriptions of repair approaches without provision of all necessary engineering specifications.

The related federal contract opportunity is a notice of proposed award for TH-1H helicopter depot level maintenance. Services will include tear down, inspection, maintenance, repair, engineering support, and reporting. The estimated period of performance is 30 May 2019 to 29 May 2024. The applicable NAICS code is 336411. Performance is restricted to within 600 miles of Fort Rucker, Alabama. The Air Force Materiel Command Lifecycle Management Center at Robins Air Force Base is the contracting agency.

Engineering Subfactor Scenarios

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Text version

TH-1H PDM Contract Scenarios

State how you would respond to the following scenarios. Be specific.

1) The following drawings contain restricted rights which prevent the Government from sharing with a contractor without written authorization from OEM (Bell Helicopter). If you had to repair/replace an item on that drawing, describe your approach to verify that blueprints requirements were met?

Drawing Description Rights 205-030-172 LH/RH Fuel Cell Panel Instl, STA 166 to

Restricted – Proprietary

205-030-186 Upper Main Beam Cap, WL 54.89, BL

Restricted – Proprietary (Distro B*)

205-030-209 Fuel Cell Intercostal Instl, STA 102 to 155.06

Restricted – Proprietary (Distro B*)

205-030-277 RH Door Post Panel Assy, STA 63.38 to 74.25

Restricted – Proprietary (Distro B*)

205-030-280 LH Engine Service Deck Instl, STA

178.06 to 239.95

Restricted – Proprietary (Distro B*)

205-030-321 Floor – Fwd Fuselage, STA 23 to STA 166, LH, Instl of

Restricted – Proprietary (Distro B*)

*DISTRIBUTION STATEMENT B: Distribution authorized to U.S. Government agencies, Proprietary Information: (date of determination). Other requests for this document shall be referred to (controlling DoD office).

2) Aft center fuel cell cavity bottom panel (P/N 205-030-396-089) has damage underneath an existing field repair doubler on interior of aft fuel cell mating hole. Government cannot provide drawings or stress reports. How would you disposition a repair and what engineering verification would you provide to ensure the repair meets strength requirements?

DRAFT

3) New cargo door tracks (e.g. 205-030-194-009 L/H aft upper track) sometimes come with misaligned pilot holes. Describe your repair approach for proper fit into aircraft. Government may not be able to provide stress reports or all drawings for mating parts.

New Door Track (uninstalled)

Aircraft mating holes

New misaligned holes

Door Track

(FS 211)

4) The Tee cap (205-031-778-043) at L/H STA 63 bulkhead requires replacement, but the new part came with misaligned holes. Describe your repair approach for proper fit into aircraft. Assume that the blueprint radius block (205-031-778-037) material (Bell Std 40-037-2 extrusion) is unavailable.

-43 Cap

-37 Radius Block

New Cap

Misaligned hole

Old Cap

File details come from the government source that posted it. Updated .