A-10 Pylon Storage Cart Drawing v2.1.PDF

5.2

.2

8 7

PYLON STORAGE CART V2.1

GENERAL NOTES:

1. MATERIAL: STEEL 2" SQUARE TUBE AND ANGLE.

2. FABRICATION: WELDMENT

3. DEBUR: TO BE FREE OF ALL SHARP CORNERS AND EDGES

4. FINISH: ALL STEEL TO BE PAINTED USING ENAMEL SEMI

GLOSS GRAY PAINT CHIP #26173 PER FED-STD-595.

5. INSTALATION OF SWIVEL CASTERS; BOLT ON WITH EXISTING

BOLT PATTERN TO MOUNTING PLATES ON FRAME

6. TO BE DELIVERED IN THE ASSEMBLED CONDITION WITH

CASTERS AND LOCKING BARS ATTACHED.

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 Pylon Storage Cart STEEL WELDMENT 1

4 Plywood shelves AC EXTERIOR PLYWOOD 30" X 15" 6

5 Simple Locking Assem Locking Bar Assembly 12

7 Colson-4.06109.839

BRK2

COLSON 6" 1100lb SWIVEL

CASTER WITH TECH LOCK BRK2

www.colsoncaster.com

8 Colson-4.06109.839

MTG81

COLSON 6" 1100lb SWIVEL

CASTER WITH FOOT SWIVEL LOCK

MTG81 www.colsoncaster.com

10 Plastic top for shelves

1/4" Plastic Sheeing; durable, weather resistant, abrasion resistant, and chemical resistant.

30" X 15"

7 68

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FILE NAME:

RevA2

DWG

Engineer

Signature

INTERPRETATION

THIRD ANGLE

PROJECTION

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SURFACE TEXTURE

4 3 2

Drawing Number

DO NOT SCALE THIS DRAWING

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN

ANSI Y14.5M-1994REFER TO

Date/Init

PART OR

PARTS LIST

DESCRIPTIONNOMENCLATURE ORIDENTIFYING NO.QTYITEM

Drafter

Designer

Names

Title

MATERIAL

HEAT TREAT / FINISHINCHES

MATERIAL SIZE / SPECIFICATION / FINISH

Date

TOLERANCES

ANGLES: XX .5 °

DECIMALS: XX .010

XXX .005

BREAK ALL SHARP EDGES Revision

309th AMXG/EN

HILL AFB, UTAH

THIS INFORMATION IS CONSIDERED PROPRIETARY TO THE

UNITED STATES AIR FORCE. ALL DESIGN, MANUFACTURE, USE,

REPRODUCTION, AND SALES RIGHTS ARE RESERVED BY OO-

ALC/MANPP, HILL AFB, UTAH.

A-10 PYLON STORAGE

CART

1 10

D

F

E

C

B

A

H

G

A

B

C

D

E

F

G

H

9101112

12 11 10 9 5 2348 67 1 Drawing Number Weapon System T.O. FIGURE & INDEX PROCESS ORDER

V2.1

P. COX

MATERIAL BREAKDOWN

Drawer Deck Plate, .060" thick 23"X18.5"

Caster Mounting plate, .25" Thick 7" X 7"

2 x 2 End Cap

ITEM NO. QTY. DESCRIPTION LENGTH

1 2 TUBE, SQUARE 2.00 X 2.00 X .13 42

2 6 TUBE, SQUARE 2.00 X 2.00 X .13 30

3 2 TUBE, SQUARE 2.00 X 2.00 X .13 98

4 2 TUBE, SQUARE 2.00 X 2.00 X .13 15.12

5 2 TUBE, SQUARE 2.00 X 2.00 X .13 15.12

6 8 TUBE, SQUARE 2.00 X 2.00 X .13 11.06

7 2 TUBE, SQUARE 2.00 X 2.00 X .13 32

8 1 TUBE, SQUARE 2.00 X 2.00 X .13 26

9 4 TUBE, SQUARE 2.00 X 2.00 X .13 16.67

10 4 TUBE, SQUARE 2.00 X 2.00 X .13 6

11 2 TUBE, SQUARE 2.00 X 2.00 X .13 38

12 2 TUBE, SQUARE 2.00 X 2.00 X .13 43.69

13 8 TUBE, SQUARE 2.00 X 2.00 X .13 40.55

14 2 TUBE, SQUARE 2.00 X 2.00 X .13 13.44

15 4 16 2 TR8x3x0.1875 42 17 2 L 1.50 X 1.50 X .125 19.46 18 2 L 1.50 X 1.50 X .125 38 19 2 L 1.50 X 1.50 X .125 19.46 20 2 21 4 22 2 L 1.50 X 1.50 X .125 9.5 23 2 L 1.50 X 1.50 X .125 6 24 2 L 1.50 X 1.50 X .125 9.5 25 2 L 1.50 X 1.50 X .125 6

7 68

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FILE NAME:

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DWG

Engineer

Signature

INTERPRETATION

THIRD ANGLE

PROJECTION

MAXIMUM

SURFACE TEXTURE

4 3 2

Drawing Number

DO NOT SCALE THIS DRAWING

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN

ANSI Y14.5M-1994REFER TO

Date/Init

PART OR

PARTS LIST

DESCRIPTIONNOMENCLATURE ORIDENTIFYING NO.QTYITEM

Drafter

Designer

Names

Title

MATERIAL

HEAT TREAT / FINISHINCHES

MATERIAL SIZE / SPECIFICATION / FINISH

Date

TOLERANCES

ANGLES: XX .5 °

DECIMALS: XX .010

XXX .005

BREAK ALL SHARP EDGES Revision

309th AMXG/EN

HILL AFB, UTAH

THIS INFORMATION IS CONSIDERED PROPRIETARY TO THE

UNITED STATES AIR FORCE. ALL DESIGN, MANUFACTURE, USE,

REPRODUCTION, AND SALES RIGHTS ARE RESERVED BY OO-

ALC/MANPP, HILL AFB, UTAH.

A-10 PYLON STORAGE

CART

2 10

D

F

E

C

B

A

H

G

A

B

C

D

E

F

G

H

9101112

12 11 10 9 5 2348 67 1 Drawing Number Weapon System T.O. FIGURE & INDEX PROCESS ORDER

52°

45°

14°

.0

.0

54.0

83°

19.74

11.13

6.0

9.

18.5

.0

45°

42.0

11.8

16.672

32.0

34.0 30.0

.0

65.0

98.0

7 68

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FOR DRAWING

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FILE NAME:

RevA2

DWG

Engineer

Signature

INTERPRETATION

THIRD ANGLE

PROJECTION

MAXIMUM

SURFACE TEXTURE

4 3 2

Drawing Number

DO NOT SCALE THIS DRAWING

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN

ANSI Y14.5M-1994REFER TO

Date/Init

PART OR

PARTS LIST

DESCRIPTIONNOMENCLATURE ORIDENTIFYING NO.QTYITEM

Drafter

Designer

Names

Title

MATERIAL

HEAT TREAT / FINISHINCHES

MATERIAL SIZE / SPECIFICATION / FINISH

Date

TOLERANCES

ANGLES: XX .5 °

DECIMALS:

BREAK ALL SHARP EDGES Revision

309th AMXG/EN

HILL AFB, UTAH

THIS INFORMATION IS CONSIDERED PROPRIETARY TO THE

UNITED STATES AIR FORCE. ALL DESIGN, MANUFACTURE, USE,

REPRODUCTION, AND SALES RIGHTS ARE RESERVED BY OO-

ALC/MANPP, HILL AFB, UTAH.

A-10 PYLON STORAGE

CART

3 10

D

F

E

C

B

A

H

G

A

B

C

D

E

F

G

H

9101112

12 11 10 9 5 2348 67 1 Drawing Number Weapon System T.O. FIGURE & INDEX PROCESS ORDER

P. COX

.XXXX .0025

.XX .010

.XXX .005

.X .1

A A

B

4X 0.688 THRU PER SHELF

0.

.5

3.50

7.00

DETAIL B

SCALE 1 : 10

I

2.813 2.38

16 x 0.397 0.250

3.

7.0

7.

0 2.

DETAIL I

SCALE 1 : 5

0.

.5

7.00

3.50

SECTION A-A

SCALE 1 : 10

7 68

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FOR DRAWING

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FILE NAME:

RevA2

DWG

Engineer

Signature

INTERPRETATION

THIRD ANGLE

PROJECTION

MAXIMUM

SURFACE TEXTURE

4 3 2

Drawing Number

DO NOT SCALE THIS DRAWING

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN

ANSI Y14.5M-1994REFER TO

Date/Init

PART OR

PARTS LIST

DESCRIPTIONNOMENCLATURE ORIDENTIFYING NO.QTYITEM

Drafter

Designer

Names

Title

MATERIAL

HEAT TREAT / FINISHINCHES

MATERIAL SIZE / SPECIFICATION / FINISH

Date

TOLERANCES

BREAK ALL SHARP EDGES Revision

309th AMXG/EN

HILL AFB, UTAH

THIS INFORMATION IS CONSIDERED PROPRIETARY TO THE

UNITED STATES AIR FORCE. ALL DESIGN, MANUFACTURE, USE,

REPRODUCTION, AND SALES RIGHTS ARE RESERVED BY OO-

ALC/MANPP, HILL AFB, UTAH.

A-10 PYLON STORAGE

CART

4 10

D

F

E

C

B

A

H

G

A

B

C

D

E

F

G

H

9101112

12 11 10 9 5 2348 67 1 Drawing Number Weapon System T.O. FIGURE & INDEX PROCESS ORDER

P. COX

.X .1

.XXX .005

.XX .010

.XXXX .0025

ANGLES: XX .5 °

DECIMALS:

D

K

E E

Install Colson 4.06109.839 swivel casters on caster mounting plates using 3/8" bolts, 0.

DETAIL D

SCALE 1 : 2.75

(24X) 1/2-13 Bolt spot welded to frame centered on through hole 4 per shelf

Attach plywood to cart useing flush head self tapping screws. ensure head of screw is flush below the surface.

Plastic shelf cover can be screwed to the plywood shelf useing 1/2" long screws.

Screws need to be flush below the surface.

SPOT Weld 7.00

.5

0.688 THRU

8X 0.188 Mounting holes for plastic sheeting

0.

.5

0.50 7.00

14.00

.0

DETAIL K

SCALE 1 : 10

SECTION E-E

SCALE 1 : 2.75

(24X) TO BE DRILLED

INLINE WITH LOCATING

HOLES IN FRAME

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INTERPRETATION

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PROJECTION

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SURFACE TEXTURE

4 3 2

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DO NOT SCALE THIS DRAWING

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN

ANSI Y14.5M-1994REFER TO

Date/Init

PART OR

PARTS LIST

DESCRIPTIONNOMENCLATURE ORIDENTIFYING NO.QTYITEM

Drafter

Designer

Names

Title

MATERIAL

HEAT TREAT / FINISHINCHES

MATERIAL SIZE / SPECIFICATION / FINISH

Date

TOLERANCES

ANGLES: XX .5 °

DECIMALS: XX .010

XXX .005

BREAK ALL SHARP EDGES Revision

309th AMXG/EN

HILL AFB, UTAH

THIS INFORMATION IS CONSIDERED PROPRIETARY TO THE

UNITED STATES AIR FORCE. ALL DESIGN, MANUFACTURE, USE,

REPRODUCTION, AND SALES RIGHTS ARE RESERVED BY OO-

ALC/MANPP, HILL AFB, UTAH.

A-10 PYLON STORAGE

CART

5 10

D

F

E

C

B

A

H

G

A

B

C

D

E

F

G

H

9101112

12 11 10 9 5 2348 67 1 Drawing Number Weapon System T.O. FIGURE & INDEX PROCESS ORDER

LOCKING BAR ASSEMBLY

DETAILGENERAL NOTES:

BUILD PER DWG AND SOLID MODEL1.

REMOVE/BREAK ALL SHARP EDGES AND 2.

CORNERS (MIN RADI .005", MAX .020)

LOCKING BAR TO BE DELIVERED 3.

ASSEMBLED AND READY TO INSTALL.

P/N LISTED ARE RECOMENDED, BUT 4.

ALERTNATE HARDWARE IS ACCEPTABLE

IF IT IS EQUIVALENT TO THE SPECIFIED.

Pylon Storage Cart Locking Bar Assembly

V0.3

SHEET 6 OF 10

Aug 2010COX, P.

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

SCALE: 1:10

REVDWG. NO.A

TITLE:

DATE

CONTRACT NO.

ENG. APPR.

ENG.

CHECKER

DRAWN BY

MATERIAL

INTERPRET GEOMETRIC TOLERANCING

PER: ASME Y14.5.1M-2004

APPLICATION

USED ONNEXT ASSEMBLY

CAGE CODE

98747

U.S. AIR FORCE

OO-ALC/309AMXG HILL A.F.B., UT

A.F. AUTHENTICATION

A.F. RELEASE

FRACTIONS

ANGLES

FINISH

DECIMALS .XX

.XXX

.XXXX

ENGINEERING DRAWING LAYOUT A EXCEPTION TO AF FORM 1651 FOR CAD GENERATION APPROVED BY HQ AFMC/ENP (SOLIDWORKS 2009)

3 2 15 4

309AMXG/

EN

N 1

DETAIL N

SCALE 1 : 1

* McMaster-Carr Part Numbers Listed

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 Locking Bar 1" Machined Aluminum Plate 1

2 Plastic Shield Plastic .75" half Bar with machined features 1

3 1/2-13 Threaded Rod (machined detail)

1/2-13 Thread Rod Cut to length and with machined detail 2

5 1/2-13 THUMB KNOB 1.5" OD KNURLED KNOB 2

6 90101A252* 1/2-13 Nylock Jam Nut 2 7 98017A210* .51" ID .88" OD Heavy Washer 2 8 91251A240* 10-24 Socket head Cap screw 3/8" Long 6

Pylon Storage Cart Locking Bar

BILL OF MATERIALS

SHEET 7 OF 10

Aug 2010COX, P.

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

SCALE: 1:10

REVDWG. NO.A

TITLE:

DATE

CONTRACT NO.

ENG. APPR.

ENG.

CHECKER

DRAWN BY

MATERIAL

INTERPRET GEOMETRIC TOLERANCING

PER: ASME Y14.5.1M-2004

APPLICATION

USED ONNEXT ASSEMBLY

CAGE CODE

98747

U.S. AIR FORCE

OO-ALC/309AMXG HILL A.F.B., UT

A.F. AUTHENTICATION

A.F. RELEASE

FRACTIONS

ANGLES

FINISH

DECIMALS .XX

.XXX

.XXXX

ENGINEERING DRAWING LAYOUT A EXCEPTION TO AF FORM 1651 FOR CAD GENERATION APPROVED BY HQ AFMC/ENP (SOLIDWORKS 2009)

3 2 15 4

309AMXG/EN

1.50 27.00

1.

4X R0.500

10-24 UNC 0.380

6 x 0.150 0.589 30.00

3.25 4.700 4.700 4.700 4.700 4.700

P

R0 .1

C or ne r R ad ii

R0.281 0.100 2 x 0.422 THRU 1/2-13 UNC

0.750 28.500

3.

1.00

C

C

0.160

R0.281

R0.2

0.080

DETAIL P

SCALE 1 : 1

2.

SECTION C-C

SCALE 1 : 5

Pylon Storage Cart Locking Bar

LOCKING BAR

MACHINING DETAIL

SHEET 8 OF 10

Aug 2010COX, P.

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DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

SCALE: 1:10

REVDWG. NO.A

TITLE:

DATE

CONTRACT NO.

ENG. APPR.

ENG.

CHECKER

DRAWN BY

6061-T6 (SS)

MATERIAL

INTERPRET GEOMETRIC TOLERANCING

PER: ASME Y14.5.1M-2004

APPLICATION

USED ONNEXT ASSEMBLY

CAGE CODE

98747

U.S. AIR FORCE

OO-ALC/309AMXG HILL A.F.B., UT

A.F. AUTHENTICATION

A.F. RELEASE

FRACTIONS

ANGLES

FINISH

DECIMALS

.XXX .005

.XXXX .0025

ENGINEERING DRAWING LAYOUT A EXCEPTION TO AF FORM 1651 FOR CAD GENERATION APPROVED BY HQ AFMC/ENP (SOLIDWORKS 2009)

3 2 15 4

309AMXG/EN

.XX .02

R0.38

0.75

26.00

1.25 4.700 4.700 4.700 4.700 4.700

0.313 0.250

0.203 THRU

GG

SECTION G-G

SCALE 1 : 1

Pylon Storage Cart Locking Bar

PLASTIC CLAMP SURFACE

SHEET 9 OF 10

Aug 2010COX, P.

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DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

SCALE: 1:10

REVDWG. NO.A

TITLE:

DATE

CONTRACT NO.

ENG. APPR.

ENG.

CHECKER

DRAWN BY

PE High Density / NYLON /

DELRIN / UHMWPE

MATERIAL

INTERPRET GEOMETRIC TOLERANCING

PER: ASME Y14.5.1M-2004

APPLICATION

USED ONNEXT ASSEMBLY

CAGE CODE

98747

U.S. AIR FORCE

OO-ALC/309AMXG HILL A.F.B., UT

A.F. AUTHENTICATION

A.F. RELEASE

FRACTIONS

ANGLES

FINISH

DECIMALS

ENGINEERING DRAWING LAYOUT A EXCEPTION TO AF FORM 1651 FOR CAD GENERATION APPROVED BY HQ AFMC/ENP (SOLIDWORKS 2009)

3 2 15 4

309AMXG/EN

.XXXX .0025

.XX .02

7.50

1.000 2.500

0.

1/2-13 THREAD ROD

MACHINE OUT CENTER

SECTION

R0.75

H

H

1.00

1.

13 COULD BE MADE FROM

McMASTER-CARR P/N 60205K72

BY REDUCING MAX OD FROM

2" TO 1.5" AND RE-KNURLING EDGE

0.625

0.38

0.060

0.

SECTION H-H

SCALE 1 : 1

Pylon Storage Cart Locking Bar

THREAD ROD MACHINING &

KNURLED KNOB DESCRIPTION

SHEET 10 OF 10

Aug 2010COX, P.

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

SCALE: 1:10

REVDWG. NO.A

TITLE:

DATE

CONTRACT NO.

ENG. APPR.

ENG.

CHECKER

DRAWN BY

MATERIAL

INTERPRET GEOMETRIC TOLERANCING

PER: ASME Y14.5.1M-2004

APPLICATION

USED ONNEXT ASSEMBLY

CAGE CODE

98747

U.S. AIR FORCE

OO-ALC/309AMXG HILL A.F.B., UT

A.F. AUTHENTICATION

A.F. RELEASE

FRACTIONS

ANGLES

FINISH

DECIMALS

ENGINEERING DRAWING LAYOUT A EXCEPTION TO AF FORM 1651 FOR CAD GENERATION APPROVED BY HQ AFMC/ENP (SOLIDWORKS 2009)

3 2 15 4

309AMXG/EN

.XXXX .0025

.XX .02