5200_System_Finishes_CM07_GDH482_0815.pdf

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Bldg. 503 Repair/Minor Const/Equipment Federal contract opportunity
Solicitation number
FA8201-16-B-0009
Issued by
Department of the Air Force Materiel Command Lifecycle Management Center Hill Air Force Base

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5200 system finishes

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ACRYLIC TECHNICAL DATA CM-07

5200 SYSTEM

DTM ACRYLIC

Form: GDH-482 Rev.: 081015

.DESCRIPTION AND USES .

Rust-Oleum 5200 System is a low VOC, water-based acrylic copolymer enamel finish. These finishes are intended for indoor or outdoor use on properly prepared surfaces in mild to moderate industrial environments. They are an excellent alternative to traditional solvent-based alkyd enamels when solvent fumes cannot be tolerated.

This product complies with USDA FSIS regulatory sanitation performance standards for food establishment facilities. This coating is impervious to moisture and easily cleaned and sanitized.

MPI #15, #153, #161, #164 Certified.*

.PRODUCTS .

GLOSS FINISH

1-Gallon 5-Gallon Description

5222402 -- Marlin Blue 5225402 -- Safety Blue 5227402 -- National Blue 5233402 -- Safety Green 5234402 -- Green (John Deere) 5235402 -- Vista Green 5237402 -- Forest Green 5256402 -- International Orange 5271402 5271300 Dunes Tan 5275402 -- Bronzetone 5277402 -- Chestnut Brown 5279402 -- Gloss Black 5282402 5282300 Silver Gray 5286402 5286300

Navy Gray

5288402 -- Machine Tool Gray 5292402 5292300 Gloss White 5215402* -- Alumi-Non 5244402 286905 Safety Yellow 5255402 5255300

Safety Orange

5264402 286904 Safety Red 5265402 -- Fire Hydrant Red

GLOSS TINT BASES

1-Gallon 5-Gallon Description

5207411 5207391 Masstone Gloss 5208418 5208394 Deep Gloss 5209417 5209397 Light Gloss

SATIN FINISH

1-Gallon 5-Gallon Description

285057 285058 Safety Yellow 285059 285060 Safety Red 285062 285063 Safety Blue 285066 285068 Safety Orange 285069 285071 Safety Green

* Refer to the MPI website for the most current listing of MPI certified products.

.PRODUCTS (cont.) .

SEMI GLOSS FINISH

1-Gallon 5-Gallon Description

5293402 5293300 Semi-Gloss White 5274402 286903 Semi-Gloss Black

SEMI GLOSS TINT BASES

1-Gallon 5-Gallon Description

5217411 286910 Masstone Semi-Gloss 5218418 286913 Deep Semi-Gloss 5219417 286914 Light Semi-Gloss

EGGSHELL FINISH

1-Gallon 5-Gallon Description

5278402 286901 Eggshell Black 5290402 286902 Eggshell White

EGGSHELL TINT BASES

1-Gallon 5-Gallon Description

5211411 286919 Masstone Eggshell 5212418 286925 Deep Eggshell 5213417 286930 Light Eggshell

FLAT FINISH

1-Gallon 5-Gallon Description

5258402 5258300 Tower Orange 5291402 5291300 Tower White

NOTE: The 5258402 Tower Orange and 5291402 Tower White match the color standards established by the FAA for towers, tanks, stacks, and other elevated structures which may pose as an obstruction to aircraft.

The tint bases use the Rust-Oleum Water-Based Colorants.

Made to Order only. Contact Rust-Oleum Customer Service for details.

* For spray application only. For optimum hiding, use two or more coats.

.COMPANION PRODUCTS .pp

PRIMERS

1-Gallon 5-Gallon Description

5269402 -- Red Primer 5281402 5281300 Gray Primer

TECHNICAL DATA

5200 SYSTEM DTM ACRYLIC

Form: GDH-482 Rev.: 081015

.PRODUCT APPLICATION .

SURFACE PREPARATION

ALL SURFACES: Remove all dirt, grease, oil, salt and chemical contaminants by washing the surface with Pure Strength Cleaner/Degreaser item #3599402, commercial detergent or other suitable cleaner. Mold and mildew must be cleaned with a chlorinated cleaner or bleach solution.

Rinse thoroughly with fresh water and allow to fully dry. All surfaces must be dry at time of application.

STEEL: Hand tool (SSPC-SP-2) or power tool (SSPC-SP-

3) clean to remove loose rust, mill scale, and deteriorated previous coatings. Abrasive blasting to a minimum Commercial Grade (SSPC-SP-6, NACE 3) with a 1-2 mil (25-50 μ) surface profile is recommended for optimal performance. Abrasive blast cleaned steel requires two coats.

CONCRETE AND MASONRY: Hand or power tool clean to remove all loose or unsound concrete, masonry, or previous coating. Very dense, non-porous concrete should be acid etched or abrasive blasted to remove the laitance layer and create a surface profile. Allow new concrete to cure for 30 days before coating.

PREVIOUSLY COATED: Previously coated surfaces must be sound and in good condition. Smooth, hard, or glossy finishes should be scarified by sanding to create a surface profile. The 5200 System DTM Acrylic Finish is compatible with most coatings, but a test patch is suggested.

APPLICATION

Apply only when the air and surface temperatures are between 50-100°F (10-38°C) and the surface temperature is at least 5°F (3°C) above the dew point. The relative humidity should not be greater than 85%. Extremely high or low relative humidity can effect dry times and the final gloss of the coating. Iron oxide staining may occur with some colors if surface and air temperature are below 60°F (16°C) or the relative humidity is above 70% during the time of application. For optimum performance use a primer.

For optimum hiding, additional coats of 5215 Alumni-Non may be required over dark colors.

.PRODUCT APPLICATION (cont.) .

EQUIPMENT RECOMMENDATIONS

BRUSH: Use good quality synthetic brush or short nap roller cover (¼-⅜")

AIR-ATOMIZED SPRAY:

Method Fluid Tip Fluid Delivery Atomization

Pressure 0.055-0.070 10-16 oz./min. 25-60 psi Siphon 0.055-0.070 — 25-60 psi HVLP (var.) 0.043-0.070 8-10 oz./min. 10 psi at tip

AIRLESS SPRAY:

Fluid Pressure Fluid Tip Filter Mesh

1800-3000 psi 0.013-0.017 100

THINNING

BRUSH/ROLLER: Thinning is not recommended.

AIR-ATOMIZED SPRAY: Water—up to 1 pint per gallon.

CLEAN UP

Use soap and water.

PERFORMANCE CHARACTERISTICS .

PENCIL HARDNESS

METHOD: ASTM D3363

RESULT: 2B

CONICAL FLEXIBILITY

METHOD: ASTM D-522

RESULT: >33%

CYCLIC PROHESION

Rating 1-10, 10=best

METHOD: ASTM D5894, 2 Cycles, 672 hours

RESULT: Rating 10 per ASTM D714 for blistering

IMPACT RESISTANCE (direct/reverse)

METHOD: ASTM D-2794

RESULT: >160

TABER ABRASION

METHOD: ASTM D-4060 CS 17 wheels 500 gram load/1000 cycles

RESULT: 67 mg loss

For chemical and corrosion resistance see page 8-9 of the Rust-Oleum Industrial Brands Catalog Form #275585.

TECHNICAL DATA

5200 SYSTEM DTM ACRYLIC

Rust-Oleum Corporation Form: GDH-482 11 Hawthorn Parkway Phone: 877•385•8155 Rev.: 081015 Vernon Hills, Illinois 60061 www.rustoleum.com/industrial An RPM Company

PHYSICAL PROPERTIES .

PREMIX COLORS PREMIX SATIN GLOSS/SEMI-

GLOSS TINT BASES

EGGSHELL TINT

BASES

Resin Type Acrylic Copolymer

Pigment Type Varies with color

Solvents Water and Methyl Carbitol

Weight Per Gallon 8.7-10.0 lbs. 9.7-10.4 lbs. 8.5-9.9 lbs. 9.6-11.1 lbs.

Per Liter 1.04-1.20 kg 1.16-1.24 kg 1.02-1.18 kg 1.15-1.33 kg

Solids By Weight 36-49% 46.4-50.3% 35-45% 45-53%

By Volume 34-38% 36.3-38.3% 33-35% 36-38%

Volatile Organic Compounds <250 g/l

(2.08 lbs./gal.)

<220 g/l

(1.83 lbs/gal.)

<250 g/l

(2.08 lbs./gal.)

<250 g/l

(2.08 lbs./gal.)

Recommended Dry Film Thickness (DFT) Per Coat

2.0-3.0 mils (50-75µ)

2.0-3.0 mils (50-75µ)

2.0-3.0 mils (50-75µ)

2.0-3.0 mils (50-75µ)

Wet Film to Achieve DFT 5.0-9.0 mils (125-225µ)

5.0-8.0 mils (125-200µ)

5.0-9.0 mils (125-225µ)

5.0-9.0 mils (125-225µ)

Theoretical Coverage at 1 mil DFT (25µ)

545-610 sq.ft./gal.

(13.4-15.0 m2/l)

582-625 sq.ft./gal.

(14.3-15.4 m2/l)

530-560 sq.ft./gal.

(13.0-13.8 m2/l)

580-610 sq.ft./gal.

(14.3-15.0 m2/l)

Practical Coverage at Recommended DFT (assumes 15% material loss)

150-260 sq.ft./gal.

(3.7-6.4 m2/l)

165-260 sq.ft./gal.

(4.0-6.4 m2/l)

150-240 sq.ft./gal.

(3.7-5.9 m2/l)

160-260 sq.ft./gal.

(3.9-6.4 m2/l)

Dry Times at 70-80°F (21-27°C) and 50% Relative Humidity

Tack-free 1-2 hours 1-2 hours 1-2 hours 1-2 hours

Handle 2-4 hours 2-4 hours 2-4 hours 2-4 hours

Recoat 1-3 hours 1-3 hours 1-3 hours 1-3 hours

Dry Heat Resistance 200°F (93°C)

Shelf Life 5 years, protect from freezing

Safety Information For additional information, see MSDS

Calculated values are shown and may vary slightly from the actual manufactured material.

The technical data and suggestions for use contained herein are correct to the best of our knowledge, and offered in good faith. The statements of this literature do not constitute a warranty, express, or implied, as to the performance of these products. As conditions and use of our materials are beyond our control, we can guarantee these products only to conform to our standards of quality, and our liability, if any, will be limited to replacement of defective materials. All technical information is subject to change without notice.

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