Final_B850_Design_Analysisr1.pdf

Design Analysis Final Submittal

March 02, 2015

CLEANROOM DESIGN and CONSTRUCTION

BLDG 850 BAY G

Hill Air Force Base

KRSM 142043

Table of Contents Design Discipline Tab

Regulatory Building Codes 1

Architecture 2

Structural 3

Mechanical / Plumbing 4

Electrical 5

Fire Protection 6

Proposed Cut Sheets – Architectural 7 See separate binder

Proposed Cut Sheets – Mechanical 8 See separate binder

Proposed Cut Sheets – Electrical 9 See separate binder

Proposed Cut Sheets – Fire Protection 10 See separate binder

Proposed Cut Sheets – Hydraulic Equipment 11 See separate binder

NOTE: ATTACHED WAS UTILIZED BY THE

DESIGN FIRM AS BASIS OF DESIGN

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Regulatory Building Codes

CLEANROOM DESIGN and CONSTRUCTION

BLDG 850 BAY G

Hill Air Force Base

KRSM 142043

Project Regulatory Building Codes Version October 25, 2011

Project ID Project Name Preparer Date

KRSM 142043 CLEANROOM DESIGN

and CONSTRUCTION

BLDG 850 BAY G

Hill Air Force Base

Andy Tongish, AIA March 2, 2014

Regulation Reference Code or

Regulation Version Date or

Number Notes

Applicable Federal regulations

UFC 1-200-01

General Building Requirements

UFC 1-300-08

Criteria for Transfer and Acceptance of DoD Real Property

UFC 1-300-09N

Design Procedures

UFC 3-101-01

Architecture

UFC 3-102-10

Interior Design

UFC 3-600-01

Fire Protection Engineering for Facilities

UFC 4-010-01

DoD Minimum Antiterrorism Standards for Buildings

7/2013

8/2011

7/2013

11/2011

7/2007

3/2013

10/2013

Applicable building codes Life Safety Code

(NPFA 101)

International Building Code

(IBC)

Architectural Barriers Act

(ABA)

Uniform Federal Accessibility Standard

(UFAS)

July 2004

Architecture

BLDG 850 BAY G

Hill Air Force Base

KRSM 142043

Prepared by:

Design West Architects

Architectural Design Criteria

Scope Design the southern portion of Bay G in Building 850 to support the Cable and Flight Controls workloads currently located in Buildings 1208 and 1266 respectively. The area is approximately 29,000 square feet.

• An attached drawing was presented to the design team with the basic layout being held throughout design.

• The design will incorporate the requirements for Operations and Maintenance of said spaces.

• The design will include secure and non-secure areas and it will incorporate cleanrooms, production areas, administrative areas, storage areas, and mechanical space.

• A brief description of each room requirement was listed and followed.

Work to include:

• Providing access to both building as laid out in the floor plan.

• The existing building is a concrete paneled system and roof. Structural analysis will be completed to determine the ability of the new equipment to be on the roof.

• Provide new lighting into open bay area.

• New door entrance cover.

• New mechanical, electrical and fire protection systems.

Site

• Very little site improvements. New entrances, new concrete pads and canopy for the nitrogen equipement.

Type of Construction See Code Criteria, Sheet G-002

Life Safety Code Analysis See Code Criteria, Sheet G-002

Gross Floor Area Calculation Shop area (Industrial): 24,095 SF Administration area (Business): 3,352 SF Total: approx. 27,447 SF

Accessibility Design shall be in accordance with the requirements of the DEPSECDEF Memorandum “access for People with Disabilities dated Oct 31, 2008 and the new DoD, ABA (Architectural Barriers Act) Accessibility Standard”.

Architectural Compatibility Exterior finishes shall be compatible with HAFB standards.

Roof System Selection Existing roofing will be patched and repaired.

Security Requirements To be determined.

Anti-Terrorism Force Protection (ATFP) The requirements contained in this RFP at Building 209 do not meet the applicability requirements stated in UFC 4-010-01, and therefore do not apply to this project.

Architectural Acoustics Offices will have additional sound insulation around perimeter.

Sustainable Design Sustainable design was be based on best practices. No additional requirements.

Doors and Windows Will be standard design for the area.

Interior Design Interiors will be based on user input and base standards.

Demolition or Deconstruction Minor demolition will be required as the new area is a shell building.

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Structural

BLDG 850 BAY G

Hill Air Force Base

KRSM 142043

N/A

Mechanical

BLDG 850 BAY G

Hill Air Force Base

KRSM 142043

VBFA

Bldg. 850 Bay-G Cleanroom Basis of Design

MECHANICAL

Codes and Standards The HVAC System shall comply with the following codes and design standards:

International Building Code 2012 International Mechanical Code 2012 International Plumbing Code 2012 International Fire Code 2012

ASHRAE 90.1 2007

NFPA 99 2005

ASHREAE Standard 62.1-2010

Design Criteria Summer Winter

Design Temperatures, Dry bulb 97°F 3°F Design Temperatures, Wet bulb 62°F -

Indoor Design Conditions:

Area #1 / Office & Conference:

Summer: 72°F Winter: 72°F Occupancy: Direct input based upon architectural backgrounds and room layout plans.

Area #2 / Cable Shop & General & Storage Areas:

Summer: 72°F Winter: 72°F Occupancy: Based upon 100 square foot per person.

Area #3 / 300K Cleanroom:

Summer: 72°F / 40%RH (80°F Maximum & 50%RH maximum) Winter: 72°F / 40%RH (80°F Maximum & 50%RH maximum) Occupancy: Direct input based upon architectural backgrounds and room layout plans.

(300K – 10 people; Motor – 3 people; Vibration – 3 people; Change – 2 people) Particle Count: 300,000 (0.5 Micron) Pressurization: Positive ACH: 10 air changes per hour (minimum)

Area #4 / 100K Cleanroom:

Summer: 70°F / 40%RH (Humidity: 30% minimum, 50% maximum) Winter: 70°F / 40%RH (Humidity: 30% minimum, 50% maximum) Occupancy: Direct input based upon architectural backgrounds and room layout plans.

(100K – 10 people) Particle Count: 100,000 (0.5 Micron) Pressurization: Positive (minimum 0.05” WC between clean room and outside atmosphere) ACH: 15-20 air changes per hour (minimum) Area #5 / Mechanical Room:

Summer: 85°F / 40%RH Winter: 70°F / 40%RH

Occupancy: (Non-occupied space.)

Internal Equipment Heat Gains In addition to people and lighting loads, heat gains in all rooms are based on anticipated equipment to be used in each room. The following equipment heat gain rates for certain areas were used for the load calculations:

Area #1 / Office & Conference:

Equipment Heat Gain: 2.0 Watts / SF Lighting Heat Gain: 2.0 Watts / SF

Area #2 / Cable Shop & General & Storage Areas:

Cable Shop:

Equipment Heat Gain: 4.0 Watts / SF Lighting Heat Gain: 2.0 Watts / SF

Braiding:

Equipment Heat Gain: 12,000 Watts (Based upon 10 machines at 1,200 Watts ea.)

Lighting Heat Gain: 2.0 Watts / SF

Demil:

Equipment Heat Gain: 2.0 Watts / SF Lighting Heat Gain: 2.0 Watts / SF

Area #3 / 300K Cleanroom:

300K:

Equipment Heat Gain: 8.0 Watts / SF Lighting Heat Gain: 2.0 Watts / SF

Motor:

Equipment Heat Gain: 8.0 Watts / SF Lighting Heat Gain: 2.0 Watts / SF

Virbration:

Equipment Heat Gain: 8.0 Watts / SF Lighting Heat Gain: 2.0 Watts / SF

Change:

Equipment Heat Gain: 2.0 Watts / SF Lighting Heat Gain: 2.0 Watts / SF

Area #4 / 100K Cleanroom:

Equipment Heat Gain: 8.0 Watts / SF Lighting Heat Gain: 2.0 Watts / SF

Area #5 / Mechanical Room:

Lighting Heat Gain: 2.0 Watts / SF Equipment Heat Gain:

Hydraulic Cooling Unit: 62,000 BTUH Air Compressor Unit: 15,000 BTUH Mechanical / Steam Equipment: 71,600 BTUH

Ventilation/Indoor Air Quality The mechanical system design will comply with ASHRAE Standard 62.1-2010, Ventilation for Acceptable Indoor Air Quality, for minimum ventilation requirements. The outdoor air intake flow and/or space or zone airflow will be reset as operating conditions change.

Air Handling Systems

Area #1 / Office & Conference / VRV System: (FC-1 thru FC-9, HP-1) Variable Refrigerant Volume units (VRV) paired with a DOAS (dedicated outside air system with heat recovery) will serve all the general office spaces within the building.

The VRF system will heat and cool the building via ducted fan coil units connected to central heat pump units located outside of the building. Multiple fan coils are connected to common refrigerant piping loops which allow the building to ‘transfer’ heat between zones and reduce the central heat pump run time.

Air distribution will be via horizontal, ducted fan coil units located above ceiling space throughout the facility. The units will be located to minimize duct runs and to prevent exceeding allowable refrigerant piping lengths for the units. Smaller office spaces will be provided with ceiling cassette units located within the room.

Outside air for ventilating facility spaces will be pre-tempered using a common heat recovery air handling unit. The heat recovery unit will collect heat from building exhaust and relief air streams. The units will be controlled to reduce the amount of outside air based on building occupancy to reduce energy costs associated with treating outside air. General building spaces will be maintained at a positive pressure with respect to the outside. This will be controlled by varying the amount of outside air brought into the building and exhaust/relief air being moved out of the building.

Area #2 / Cable Shop & General & Storage Areas: (RTU-1 thru RTU-8) The facility shop areas will be provided with multiple roof top packaged heat pumps. The multiple units will be used to provide space zoning and conditioning opportunities. Each unit will be set to provide the minimum outside / ventilation air volumes associated with the zone it is serving.

The roof top heat pumps will be provided with 1-inch, 30% filters; a 7-day programmable thermostat; a factory roof curb; 100% airside economizer with barometric relief.

The roof top heat pumps will provide some winter space heating. The existing facility steam unit heaters currently serving the building will remain in use to satisfy the main heating loads associated with the space.

Area #3 / 300K Cleanroom: (Air Handler AH-2) The 300K cleanroom space will be served by a 10,220 cfm cleanroom air handler located in the mechanical room. The unit will be a custom air handler as provided by Temptrol. The unit will include a “fan array” system for both the supply fans and the return / relief fans. Each fan will be a direct drive fan.

Components associated with the air handler will include return / relief fans; relief air dampers;

mixed air plenum with 100% economizer; Merv-8 pre-filters; pre-heat coil; supply fans; cooling coil; Merv-13 final filters. Both the return / relief fans and the supply fans will be provided with variable frequency drives. The air handler will be a constant volume unit.

Area #4 / 100K Cleanroom: (Air Handler AH-1) The 100K cleanroom space will be served by an 8,640 cfm cleanroom air handler located in the mechanical room. The unit will be a custom air handler as provided by Temptrol. The unit will include a “fan array” system for both the supply fans and the return / relief fans. Each fan will be a direct drive fan.

Components associated with the air handler will include return / relief fans; relief air dampers;

mixed air plenum with 100% economizer; Merv-9 pre-filters; pre-heat coil; supply fans; cooling coil; steam humidifier; Merv-13 final filters. Both the return / relief fans and the supply fans will be provided with variable frequency drives. The air handler will be a constant volume unit.

Area #5 / Mechanical Room: (Air Handler AH-3) The mechanical room will be served by a 9,000 cfm air handler hung from the roof structure in the mechanical room. The unit will be a dedicated unit to condition the mechanical room space.

Components associated with the air handler will include Merv-8 pre-filters; heating coil; cooling coil; and a supply fan. The air handler will be a constant volume unit.

Cleanroom Final Filtration / 100K & 300K Each clean room area will be provided with multiple 2’ x 4’ ceiling HEPA filters. The supply air will be ducted to each ceiling filter. Each ceiling filter will be provided with a dedicated balancing damper. The filters will be equal to Camfil Slimline DCM low profile ducted HEPA filter modules.

Each filter will be rated at 99.99% efficiency.

Cleanroom Reheat boxes / Zone Control The 300K and 100K clean room areas will each be provided with reheat terminal boxes for zone control. Each reheat box will be controlled by a room thermostat located within the thermal zone. The reheat boxes will be provided with internal liners rated for clean room application.

Each reheat box will be provided with a 2-row reheat coil. Hot water (180 deg F) will be piped from the mechanical room and connected to each reheat coil.

Air intakes and relief (AH-1 & AH-2) Outside air intakes for air handlers AH-1 & AH-2 will be dedicated rooftop tiered intake hoods.

The hoods will be positioned to avoid short circuiting of exhaust air back into the building. The air handler relief for both air handlers will be via a sidewall relief air louver located on the side of the mechanical room wall.

Steam Generator (Humidification)

The 100K clean room has a relative humidity requirement of 30-50%RH. A “steam injection” humidification bank (HUM-1) will be installed in air handler AH-1. The humidifier will be equal to the Dristeem Ultra-sorb dispersion bank with an absorption distance of 18” (max). Steam at atmospheric pressure will be provided for the system via a gas fired steam generator. The steam generator will be equal to the Dristeem G-T-S unit. The steam generator will be provided with the seal combustion option and outside air will be ducted directly to the unit. Facility natural gas will also be piped to the generator. The humidification steam will be piped from the steam generator to the dispersion bank located in the air handler. The steam generator will be provided with the controls and associated control valve necessary to maintain the space relative humidity.

Building Hot Water Heating System The facility will be heated via a hydronic hot water heating system. Included with the system will be (2) gas fired hot water boilers (50% ea.); (2) heating hot water, base mounted centrifugal pumps (50% ea.); air separator; expansion tank; heating hot water piping connected to each pre-heat and re-heat coil. The system will have a 20 deg F delta-T (180 – 160 deg F).

Building Chilled Water System The facility will be provided with (2) 45-ton Screw Chillers equal to the Daikin AGZ units. Each unit will be sized at 50% of the building cooling load. Included with the system will be (2) base mounted centrifugal pumps (50% ea.); air separator; expansion tank; storage / buffer tank;

chilled water piping connected to each cooling coil. The unit will incorporate a 30% P-glycol solution. The system will have a 12 deg F delta-T (44-56 deg F). The chillers will be located on the roof of the facility. The chilled water piping will drop down directly into the mechanical room.

Building Process Chilled Water System The facility will be provided with a dedicated 30-ton process chilled water system. This system will be a module / packaged system which will include a chiller, (2) chilled water pumps, air separator, expansion tank, and buffer / storage tank. The unit will incorporate a 30% P-glycol solution. The packaged system will be located on the roof of the facility. Process chilled water will be piped to each of the pieces of equipment as identified by the building owner. Currently there are (5) pieces of equipment which have been identified by the owner as needing the process chilled water. The system will have a 10-deg F delta-T (44-54 deg F).

Building Process Nitrogen System The facility will be provided with a dedicated liquid to gas nitrogen system to serve the solvent and process modules. The nitrogen process is a bulk liquid storage vessel that converts liquid to gas. The gas is stored in high pressure cylinder banks at 3,000- 4,000 psig. The banks are tri-plexed with manual operation. One bank is active at any given time. Step-down pressure regulators are provided for the low pressure solvent process modules. The pressure in these modules is 100 to 150 psig. A duplex back-up cylinder manifold is also connected to the high pressure nitrogen process piping network.

Hydraulic Power Pack System The facility will be provided with a Hydraulic System Power Pack with appropriate flow and pressures for the existing test/assembly system. The system is designed to provide 5000 psi at a temperature not to exceed 98°F. System is designed with an appropriate oil cooling system. Oil containment basin will be provided to prevent spillage.

ATC Controls The control system will be a direct digital control (DDC) system with electric driven actuators.

The direct digital control system shall monitor, control and adjust the building controls from a location inside the building. The new system will tie into the existing building automation system.

Seismic Restraint All mechanical and plumbing systems shall be provided with seismic restraints to meet current code requirements.

Plumbing Systems The existing building domestic cold water system will continue to serve the revised facility. The existing cold water system will be piped to each new plumbing fixture. A new electric, 30-gallon hot water heater will be installed to provide hot water to a new janitors sink and also to provide the hot water for tempering purposes at the emergency eye wash stations. The existing domestic cold water system will also be used to create a new industrial cold water system. A reduced pressure backflow preventer (RPBP) will be provided at the connection point between the potable and non-potable cold water systems.

The existing building sanitary sewer system will continue to serve the revised facility.

Fire Protection The existing building functions wet fire sprinkler system will be modified and revised as needed to accommodate the floor plan changes associated with the revised facility. The fire sprinkling system shall be designed to comply with NFPA and State Fire Marshal design standards.

Electrical

BLDG 850 BAY G

Hill Air Force Base

KRSM 142043

Spectrum

3.6 BASIS OF DESIGN - ELECTRICAL

3.6.1 Electrical Codes and Standards

The currently adopted editions of the following codes and standards are directly applicable to design of the electrical systems. In case of conflicts between these standards, or between standards and other information contained in program criteria, obtain written clarification from the Owner’s representative prior to submitting proposal. Where discrepancies or differing interpretation occur, the most stringent (usually recognized as the most costly) interpretation shall be enforced.

• Americans with Disabilities Act (ADA) Accessibility Guidelines for Buildings and Facilities

• International Energy Conservation Code ASHRAE 90.1 (UFC requires 20% better than code)

• EIA/TIA, Electronics Industries Association/Telecommunications Industry Association

• Illuminating Engineering Society of North America (IESNA) Lighting Handbook

• IESNA, RP-1, Recommended Practices for Office Lighting

• IESNA, RP-5, Recommended Practice of Daylighting

• NFPA, National Fire Protection Association (applicable sections including but not limited to): NFPA 70, National Electrical Code, NFPA 72 and National Fire Alarm Code

• IBC, International Building Code

• IMC, International Mechanical Code

• UL, Underwriters Laboratories

• HILL AIR FORCE BACE, Rules and Regulations

3.6.2 Demolition

Remove the 800 amp main feeder to the building 850 bay G and relocate the 1200 amp main distribution panel MDP-G. The new electrical service will have to re-feed transformer G-4 (panel GN), Panel GD, the air compressor, the lift station, and transformer G-5 (panels A, B & C). All branch panels in the remodel area will be removed including existing transformers T2 & T3 along with branch panels GA, GM & PP-28. All existing electrical devices to remain will be recruited to new branch panels. Remove all light fixtures, receptacles, and fire alarm annunciating devices.

3.6.3 New Electrical Distribution

Run new #350 MCM 15 KV cable from power pole to a new 1500 KVA 12,470-480/277 volt oiled filled transformer.

Loop feed through this new transformer to the existing 1500 KVA transformer feeding the bay to the east. The new transformer will be dedicated to the new 2,000 amp 480/277 volt electrical services serving building 850 Bay G. A splice box adjacent to the new 2000 amp MDP will be used to re-feed transformer G-4, panel GD, the air compressor, the lift, and transformer G-5. The existing 1,200 amp MDP-G will be relocated and re-fed from the new MDP, and the panel name will be changed to HDP1. Panel HDP1 will service the equipment in the clean rooms.

Coordination: Contractor to provide a Coordination study and an arch flash study for all electrical gear. Provide Arch flash label on Gear.

Power and Raceway: Provide power and raceway for all equipment requiring electrical connections. All power conductors shall be installed in raceways (minimum size ¾”). MC Cable is not permitted.

Feeders: All other feeder conductors shall be copper. The total voltage drop on both feeders and branch circuits shall not exceed 5%. When calculating the voltage drop, the load shall be assumed to be 80% of the ampacity of the branch circuit and feeder conductors.

Branch Circuits: Branch circuit conductors shall be copper with THHN/THWN insulation. All conductors shall be sized per NEC with but shall not be smaller than #12 AWG. Conductors that are #8 and larger shall be stranded.

Conductors for branch circuits shall be sized to prevent voltage drop exceeding 3% at the farthest load. The total voltage drop on both feeders and branch circuits shall not exceed 5%. When calculating the voltage drop, the load shall be assumed to be 80% of the ampacity of the branch circuit and feeder conductors.

3.6.4 Lighting

The lighting design will comply with IESNA recommendations and practices for lighting as listed in the Illuminating Engineering Society of North America Lighting Handbook, 9th Edition, RP-1-04 “Office Lighting”, and RP-5 “IESNA Recommended Practice of Daylighting”.

• Energy Efficiency: The design will comply with the International Energy Conservation Code. Wherever possible, opportunities for reducing the ambient level of lighting while designing appropriate task lighting will be used. Consideration will be given to multi-level switching systems, load shedding, occupancy sensors, daylight controls and other energy reducing techniques.

• Lamps: lamp selection will be standardized as much as possible. LED lamps will be used where economically feasible. Fluorescent lamps will be 4', T8 tri-phosphor lamps with a color rendering index of greater than 80.

Lamps will be environmentally safe for disposal, complying with EPA TCLP rules. The preferred color temperature is 4100K.

• Ballasts: Ballasts for T8 lamps will be program start electronic, Class P, A-rated with a total harmonic distortion of less than 20%, ballast factor of 0.71, and power factor above 95%. Ballasts for T5 and compact fluorescent lamps will also be electronic.

• Visual tasks to be performed by the users will be identified. A quantitative and qualitative analysis of each visual task will be completed and consideration will be given to using indirect lighting in spaces to improve the quality of lighting, especially where electronic displays are used or intense visual activities are performed.

Fixture types will be selected for spaces requiring flexibility and will be capable of simplified relocation.

• Unless otherwise specified, illumination levels will meet the IESNA requirements for the spaces and tasks in each specific area of the facility, utilizing a midrange weighting factor. Minimum maintained average horizontal footcandle (fc) levels are listed below. Deviation from these may be required to accommodate individual space needs.

• Open work areas with high bays where intense visual activity takes place: 50-70

• Private Offices: 30 plus task light

• Open Offices: 30 plus task light

• Lobbies and Corridors: 20

• Toilet Rooms: 30

• Work Shop Area: 20

• Stock Rooms: 30

• Storage Rooms: 15 Industrial strip lights will be installed in the fire riser, electrical and mechanical rooms. LED 2X4 lights will be used in the office areas, and LED 2X4 lights will be installed in the clean rooms. High Bay 2X4 fixtures with six T-8 lamps will be used in the cable shop and storage areas with ceiling open to structure.

Exterior lighting is existing, and will be re-fed from new service.

Emergency Egress lighting: Back-up generator power is not available. Therefore battery pack will be utilized for the egress lighting in the facility.

3.6.5 Structural cabling

Twelve strand single mode fiber is coiled in the north east ceiling of the construction area, and has sufficient length to extend to the new communication room. 25 pair copper will be brought to the new communications room from the existing communication room located in the office area at the northeast boundary of Bay G. The main Communication room for bay G will be located in the new office area and all structural cabling for the remodel space will run to this room. CAT 6 cabling will be used for the horizontal distribution per HAFB requirements.

New System configuration shall consist of:

• The horizontal distribution to the individual workstations shall be Cat 6 twisted pair, plenum rated cable.

Horizontal cable will be terminated at workstations on modular RJ-45 telecommunications receptacles. The standard workstation receptacle will have 2 data connectors

• Within the termination rooms all horizontal cable will be terminated on rack mounted Cat 6 compliant patch panels.

• 12” basket tray will be installed above accessible ceilings in hallways. Fire rated sleeves will be used for cable penetrations through all fire rated walls. This basket tray will be utilized to manage cables for all low-voltage electrical systems including voice/data, card access, CCTV, and CATV systems. Inside the termination rooms, a separate ladder type runway management system will be used to conduct the cables to the floor mounted racks and other building systems located on the walls. The ladder runway will be mounted directly above the racks, spaced a minimum of 6 inches above.

• Cables for owner furnished Wireless Access Points will be installed above the accessible ceiling at 100 feet on center.

3.6.6 Com-Check showing compliance to Ashrea 90.1 is attached (exceeding baseline requirements by 20%).

Project Title: Bldg 850 Bay G Clean Room Report date: 01/08/15 Data filename: P:\2014\20140257\0Quality_Control\Design_and_Calculations\26Electrical\com check 90.1.cck Page 1 of 1

COMcheck Software Version 3.9.4

Interior Lighting and Power Compliance Certificate

90.1 (2010) Standard

Section 1: Project Information

Project Type: New Construction Project Title : Bldg 850 Bay G Clean Room

Construction Site: Owner/Agent: Designer/Contractor:

Hill Airforce Base

Section 2: Interior Lighting and Power Calculation

A B Floor Area

C Allowed

Watts / ft2

D Allowed Watts

Manufacturing Facility 27987 1.11 31066

Total Allowed Watts = 31066

Section 3: Interior Lighting Fixture Schedule

A Fixture ID : Description / Lamp / Wattage Per Lamp / Ballast

B Lamps/ Fixture

C # of

Fixtures

D Fixture Watt.

E (C X D)

Manufacturing Facility (27987 sq.ft.)

LED 4: DX-2: LED DOWNLIGHT: Other: 1 3 54 162

LED 1: G-2: 2X4 LED: LED Linear 20W: 2 61 41 2501

LED 2: GS-4: 2X4 CLEAN ROOM GRID: LED Linear 20W: 3 49 70 3430

LED 2 copy 1: GF-4: 2X4 CLEAN ROOM FLANGE: LED Linear 20W: 3 29 70 2030

Linear Fluorescent 3: HA-4: HIGH BAY 4 LAMP: 48" T8 32W (Super T8): Electronic: 4 13 128 1664

Linear Fluorescent 4: HA-6: HIGH BAY 6 LAMP: 48" T8 32W (Super T8): Electronic: 6 42 192 8064

Linear Fluorescent 1: SA-1: 4' INDUSTRIAL STRIP: 46" T5 28W: Electronic: 2 11 60 660

Linear Fluorescent 2: SA-2: 8' INDUSTRIAL STRIP: 46" T5 28W: Electronic: 4 8 120 960

Total Proposed Watts = 19471

Interior Lighting PASSES: Design 37% better than code.

Section 4: Compliance Statement

Compliance Statement: The proposed lighting design represented in this document is consistent with the building plans, specifications and other calculations submitted with this permit application. The proposed lighting system has been designed to meet the 90.1 (2010) Standard requirements in COMcheck Version 3.9.4 and to comply with the mandatory requirements in the Requirements Checklist.

Name - Title Signature Date

Section 5: Post Construction Compliance Statement

Record Drawings and Operating and Maintenance Manuals:

❑ 1. Construction documents with record drawings and operating and maintenance manuals provided to the owner.

Lighting Designer or Contractor Name Signature Date

01/08/2015Peter Johansen, Electrical Engineer

Inspection Checklist Requirements: 0.0% were addressed directly in the COMcheck software

COMcheck Software Version 3.9.4

Text in the "Comments/Assumptions" column is provided by the user in the COMcheck Requirements screen. For each requirement, the user certifies that a code requirement will be met and how that is documented, or that an exception is being claimed. Where compliance is itemized in a separate table, a reference to that table is provided.

Energy Code: 90.1 (2010) Standard

1 High Impact (Tier 1) 2 Medium Impact (Tier 2) 3 Low Impact (Tier 3)

Project Data

Bldg 850 Bay G Clean Room P:\2014\20140257\0Quality_Control\Design_and_Calculations\26Electrical\com check 90.1.cck

Page 1 of 01/08/1Report date:

90.1 (2010)

Standard Plan Review Complies? Comments/Assumptions

4.2.2,9.4.

4,9.7

[PR4]1

Plans, specifications, and/or calculations provide all information with which compliance can be determined for the interior lighting and electrical systems and equipment and document where exceptions to the standard are claimed. Information provided should include interior lighting power calculations, wattage of bulbs and ballasts, transformers and control devices.

Complies Does Not Not Observable Not Applicable

Additional Comments/Assumptions:

1 High Impact (Tier 1) 2 Medium Impact (Tier 2) 3 Low Impact (Tier 3)

Project Data

Bldg 850 Bay G Clean Room P:\2014\20140257\0Quality_Control\Design_and_Calculations\26Electrical\com check 90.1.cck

Page 2 of

Standard Rough-In Electrical Inspection Complies? Comments/Assumptions

9.4.1.1

[EL1]2

Automatic controls to shut off all building lighting installed in buildings.

Complies Does Not Not Observable Not Applicable

9.4.1.2

[EL2]2

Independent lighting controls installed per approved lighting plans and all manual controls readily accessible and visible to occupants.

Complies Does Not Not Observable Not Applicable

9.4.1.3

[EL11]2

Parking garage lighting is equipped with required lighting controls and daylight transition zone lighting.

Complies Does Not Not Observable Not Applicable

9.4.1.4

[EL12]1

Primary sidelighted areas >=250 ft2 are equipped with required lighting controls.

Complies Does Not Not Observable Not Applicable

9.4.1.5

[EL13]1

Enclosed spaces with daylight area under skylights and rooftop monitors >900 ft2 are equipped with required lighting controls.

Complies Does Not Not Observable Not Applicable

9.4.1.6

[EL4]1

Separate lighting control devices for specific uses installed per approved lighting plans.

Complies Does Not Not Observable Not Applicable

9.4.2

[EL6]1

Exit signs do not exceed 5 watts per face.

Complies Does Not Not Observable Not Applicable

9.6.2

[EL8]1

Additional interior lighting power allowed for special functions per the approved lighting plans and is automatically controlled and separated from general lighting.

Complies Does Not Not Observable Not Applicable

Additional Comments/Assumptions:

1 High Impact (Tier 1) 2 Medium Impact (Tier 2) 3 Low Impact (Tier 3)

Project Data

Bldg 850 Bay G Clean Room P:\2014\20140257\0Quality_Control\Design_and_Calculations\26Electrical\com check 90.1.cck

Page 3 of

Standard Final Inspection Complies? Comments/Assumptions

8.7.1

[FI16]3

Furnished as-built drawings for electric power systems within 30 days of system acceptance.

Complies Does Not Not Observable Not Applicable

8.7.2

[FI17]3

Furnished O&M instructions for systems and equipment to the building owner or designated representative.

Complies Does Not Not Observable Not Applicable

9.2.2.3

[FI18]1

Interior installed lamp and fixture lighting power is consistent with what is shown on the approved lighting plans, demonstrating proposed watts are less than or equal to allowed watts.

Complies Does Not Not Observable Not Applicable

See the Interior Lighting fixture schedule for values.

Additional Comments/Assumptions:

1 High Impact (Tier 1) 2 Medium Impact (Tier 2) 3 Low Impact (Tier 3)

Project Data

Bldg 850 Bay G Clean Room P:\2014\20140257\0Quality_Control\Design_and_Calculations\26Electrical\com check 90.1.cck

01/08/15Report

Fire Protection

BLDG 850 BAY G

Hill Air Force Base

KRSM 142043

Spectrum

FIRE PROTECTION/LIFE SAFETY

1. Summary Purpose: The purpose of the design and construction in the southern portion of Bay G in Building 850 is to support the Cable and Flight Controls workloads currently located in Buildings 1208 and 1266 respectively. The area in question measures approximately 29,000 square feet and includes secure and non-secure areas incorporating cleanrooms, production areas, office and administrative areas, storage areas, and a mechanical room. The project will include modification and updating of the existing wet-pipe fire suppression system to meet remodel conditions.

Additional information is provided in the Architectural Design Analysis, Civil Design Analysis, Electrical Design Analysis, and Mechanical Design Analysis.

References International Building Code (IBC), 2012 International Fire Code (IFC), 2012 International Mechanical Code (IMC), 2012 United Facilities Criteria (UFC) 3-600-01, Fire Protection Engineering for Facilities, 26 September 2006; Change 3, 1 March 2013 National Fire Protection Association (NFPA) 10 Standard for Portable Fire Extinguishers, 2010 National Fire Protection Association 13 Standard for the Installation of Sprinkler Systems, 2010 National Fire Protection Association 70 National Electrical Code, 2011 National Fire Protection Association 72 National Fire Alarm Code, 2010 National Fire Protection Association 101 Life Safety Code, 2009 National Fire Protection Association 291 Recommended Practice for Fire Flow Testing and Marking of Hydrants, 2013 FM Global Data Sheet 3-26 July 2011 with Engineering Bulletin 04-12 Hill Air Force Base Facility Design Guide dated 16 September 2013

2. Building Code Analysis Refer to the architectural section of the design analysis for the 2012 IBC building code analysis.

3. Classification of Occupancy Refer to the architectural design analysis for the classification of occupancy. The occupancies will dictate the fire and life safety requirements for this project through the 2012 IBC and NFPA 101 guidelines.

4. Compliance with UFC 3-600-01 and National Fire Codes The design will comply with the UFC 3-600-01, IBC 2012, and NFPA 101.

5. Compliance with UFC 4-021-01 Mass notification is not required for this project.

6. Requirements for Fire Rated Walls, Fire Rated Doors, Fire Dampers, Smoke Compartmentation, and Smoke Barriers Administrative (B)

No special fire rating is required within the administrative area per NFPA 101, Section 38.3.6.1(3).

Separation of incidental use areas shall be provided per NFPA 101 Sections 8.7.1.2 and 38.3.2.1 (1-hour) such as high-pressure boiler rooms, large transformer rooms, and combustible supply storage rooms. Vertical openings shall be protected with a 1-hour fire rating.

20-minute smoke partitions shall be provided around janitor closets, mechanical rooms, storage rooms, etc. Penetrations into or through fire or smoke rated walls shall be fire or smoke rated to meet the requirements of the construction.

Structural framing, exterior and interior bearing walls, floor construction, and roof construction is not required to the fire rated per IBC Table 601.

The new walls and doors are not required to have fire and/or smoke ratings. See architectural design analysis for additional information.

Cleanroom (to be determined)

These requirements are to be determined.

7. NFPA 101 Life Safety Code The design will comply with NFPA 101.

8. Analysis of Automatic Sprinkler Systems and Fire Suppression Systems Fire Risers

The existing portion of the building in which we are working, Bay G, is covered by 2 wet-pipe fire sprinkler risers located along the south wall. The easternmost riser has recently been modified to include a new double check backflow preventer as part of modifications from another project.

The westernmost riser only has an alarm valve; this riser will be updated with anew double check backflow preventer similar to the other riser. The existing 6” fire line will remain for both risers.

Fire Sprinkler Occupancies

It is anticipated that there will be two (2) different hazard classifications for this building as outlined in FM Global Data Sheet 3-26. The cleanrooms, production areas, storage areas, janitor’s closets, electrical rooms, and mechanical rooms will be a Hazard Category 2; all other areas will be a Hazard Category 1.

Hazard Category 1 (HC-1)

0.10 gpm/sq.ft. over 1500 sq.ft. using FM Approved standard sprinklers with 250 gpm hose stream. Optional design using FM Approved extended coverage sprinklers is available. See FM Global Data Sheet 3-26 for additional information.

Hazard Category 2 (HC-2)

0.20 gpm/sq.ft. over 2500 sq.ft. using FM Approved standard sprinklers with 250 gpm hose stream. Optional design using FM Approved extended coverage sprinklers is available. See FM Global Data Sheet 3-26 for additional information.

9. Water Supply and Distribution, Fire Hydrants The existing water distribution system will remain in place including the exterior hydrants and incoming fire lines. The existing post indicator valves will also remain.

A water flow test was performed and the water supply information is as follows:

Static pressure: 80 psi Residual Pressure: 70 psi Flow: 1650 gpm Dated: 7/22/14

This information shall be considered available at the existing 6” fire line connection to the water main in 5th Street.

10. Smoke Control Methods and Systems Smoke control for this project is provided by passive means. The passive means include rated construction and/or smoke barriers between exit corridors, office spaces, and occupancies.

11. Fire Alarm System, Notification A new fire alarm system with horn/strobe occupant notification was recently installed in the warehouse. This system will be modified to provide horn/strobe notification in the areas for our project. See the electrical portion of the design analysis for additional information.

12. Fire Detection System A fire detection system is not required for this project beyond what has been installed by the previous project.

13. Standpipes and Fire Extinguishers Standpipes are not required in this building by the IBC or UFC 3-600-01.

Fire extinguishers shall be located as outlined in UFC 3-600-01 4-9, NFPA 101 and NFPA 10.

Recessed or semi-recessed cabinets will be provided with locations outlined in NFPA 10 Table

6.2.1.1 to meet the hazard classification and travel distance.

14. Interior Finish Ratings Interior wall and ceiling finishes in exits shall be minimum Class A or Class B, and floor finishes in exits shall be lass I or II as outlined in NFPA 101 Section 10.2. No reduction in finish class is allowed for fully sprinklered buildings.

In all other areas Class A, B, or C ratings on walls and ceilings are acceptable.

15. Base Fire Alarm Reporting System and Connection The existing base reporting system will remain and modified as necessary for this project.

16. Occupancies and Hazardous Areas Any hazardous areas shall be identified on the architectural and fire protection drawings. An appropriate level of fire protection shall be provided in those areas.

17. Coordination with Security and Anti-terrorism Requirements Security and anti-terrorism/force protection guidelines are not applicable to this project.

18. Fire Department Access Fire department access is existing and is intended to remain.

PROPOSED CUT SHEETS

ARCHITECTURAL

CLEANROOM DESIGN and CONSTRUCTION

BLDG 850 BAY G

Hill Air Force Base

KRSM 142043

NOTE: All references to brand names are for dimensions and specifications purposes only, and used as basis of design. All materials will be processed and approved through material submittals (or approved equal).

PROPOSED CUT SHEETS

MECHANICAL

BLDG 850 BAY G

Hill Air Force Base

KRSM 142043

Domestic Hot Water Heaters and Boilers

DOM-6

Easy to Install and Service

• Slide-Out Heat Exchanger

• Side Intake, All Sizes

• Rear Intake, Sizes 750-2100

• Stackable Frame (Seismic Approval up to Zone 4)

• Field Reversible Headers

• Low Voltage Controls

• Direct Vent (up to 35' Equivalent)

Optional Features

• Cupro-Nickel Finned Tubes

• Outdoor Installation

• Stainless Steel Jacket

• Freeze Protection Package

• Thru-Wall Venting

• CSD-1Compiant Gas Train and Controls

Load Matching Staged Firing Unlike most non-condensing units that are limited to only two-stage fi ring, the Dominator provides up to four-stages of fi ring, allowing the boiler/water heater to more closely match the heating load. The Dominator utilizes the most advanced Proportional

Integral Derivative (P.I.D.) sequencing control on the market to accurately control the staging of the units. The control has six modes of operation that can be fi eld set, with built-in standard features that are options on most competitive units. These standard features include outdoor reset and pump delay on temperature differential between the supply and return temperatures of the unit.

High Performance Boilers and Water Heaters The Dominator® Series from RBI offers superior performance and serviceability in a near condensing high effi ciency, multi-stage boiler. At the heart of the unit is a sealed combustion chamber that provides the fl exibility of using outside air or mechanical room air for combustion. The chamber design, with fan-assist, multi-speed blowers and state-of-the-art staging control, offers high effi ciency staged fi ring in a compact package and virtually eliminates heat loss. The Dominator incorporates all the latest technological advances that engineers, contractors, and building owners look for wh en specifying boilers and water heaters.

Standard Equipment

• Finned Copper Tube Heat Exchanger – Two-Pass

• Mounted & Wired Flow Switch

• FM Compliant Gas Train

• Sealed Combustion Chamber

• Mounted ASME Relief Valve

• Pump Delay Control

• Factory Fired Tested

• Barometric Damper – Category 1

Dependable, Effi cient Performance

• 85+% Effi cient

• Uginox Alloy Stainless Steel Burners

• Bronze Headers – Water Heaters

• Cast Iron Headers – Boilers

• 2 or 4-Stage Firing Modes

• Category I & III Venting

Dominator Series boilers and water heaters are also available with appealing, corrosion-resistant, brushed stainless steel jacket. Ideal for outdoor and indoor installation in corrosive or harsh environments such as coastal areas and processing applications requiring wash down.

nce and tage mber nical sist, Dominator Series boilers and water heaters are also available with appealing, corrosion-resistant, brushed stainless steel jacket. Ideal for outdoor and indoor installation in corrosive or harsh environments such as coastal areas and processing applications requiring wash down.

*Pool heater applications available in non-U.S. markets only.

Proven Pilot Ignition System The unique pilot ignition is safer and more reliable than traditional hot surface systems (HSI) commonly used on other manufacturers’ equipment. The system employs a burner tube as a pilot. Gas is injected into a single burner and ignited by spark. A fl ame rod then monitors the pilot tube fl ame. Once the pilot is proven the main gas valves are powered and the remaining burner tubes are safely lit. This proven system offers greater dependability and is superior to fragile HSI systems that can require frequent replacement.

“Smart Service” Design Ease of installation and service are trademarks of all RBI water heaters and boilers. Critical components are fully accessible to make short work of service and maintenance calls. The Dominator is the only sealed combustion chamber boiler/water heater with time-saving service features including a slide-out control cabinet for easy access to wiring and a slide-out heat exchanger for less time-consuming service and repair. And the Dominator is only

29.5" wide to fi t easily through standard doorways.

Quality Construction for Dependable Performance The Dominator features a robust, compact design using the best materials for more dependable performance. Quality components include stainless steel burner tubes and solid bronze headers on water heaters. The Dominator’s design requires fewer blowers and gas valves to achieve staged fi ring. Fewer components mean reduced complexity, easier maintenance and service, and reduced likelihood of breakdown.

onal ers’

Provisions for Combustion Air Adjustment Without Jacket Panel Removal

Field Reversible Headers

Slide-Out Heat Exchanger for Ease of Service

Gas Inlet

Easy Access 24 Point Wiring Center Multi-Function Sequencing

Control. LCD Display of Supply/Return Temperature

Easy-to-Remove Heat Exchanger Panel

Convertible Horizontal/ Vertical Flue Connection

Air Inlet Side or Rear Connection

Removable Air Inlet Filter

Two Stage Firing Rate Control Valve

Primary Safety Shut Off Valve

Two Stage Pilot Valve

Two Speed Blower to Precisely Maintain Fuel Air Ratio And Maximize Low Fire Effi ciencies

Intermittent Spark Ignition Proven Pilot System

Conventional

Outside Air - Vertical

Outside Air - Horizontal/Vertical

Side Wall

Outside Air - Horizontal

Outdoor

Wide Variety of Venting Options The Dominator provides added fl exibility and ease of installation with multiple venting options and confi gurations. The sealed combustion chamber minimizes heat loss and requires less clearance from combustible walls.

LO GAS PRESPOWER

LEFT RIGHT

PILOT

PRE-

PURGE

POWER VENT

MAIN

BURNERS

LOW

AIR

MAIN

BURNERS

LOW

AIR

IGNITION RESET

FLAME

FAIL

LOW

WTR FLOW

HI GAS PRES

LIMIT

STAGING

CONTROLLER

15 3/8 in [39.1 cm]

26 9/16 in [67.5 cm]

29 5/16 in [74.4 cm]

"A/2"

"A"

INOUT37 7/8 in [96.2 cm]

260 North Elm Street, Westfi eld, MA 01085 Tel. (413) 568-9571 Fax (413) 568-9613 7555 Tranmere Drive, Mississauga, Ontario L5S 1L4 Tel. (905) 670-5888 Fax (905) 670-5782 www.rbiwaterheaters.com

* Flow exceeds recommended maximum use a greater temperature rise or consult manufacturer. Cupro-nickel heat exchanger should be considered.

In the interest of product improvement, RBI reserves the right to make changes without notice.

Note: Dimensions are approximate and should not be used to

“rough-in” equipment.

Rack and Stack The Dominator offers greater fl exibility and ease of installation in a space-saving design that leaves more elbowroom in the mechanical room. A rugged frame and stackable design allow you to install two units in the space of one small footprint.

Dominator Series — Dimensions and Ratings

Model Input Output

Overall Length Dim. A Flue Vent Dia. Ducted Air Size

Shipping Weight

MBH kW MBH kW In. mm In. mm In. mm lbs. kgs.

DB/DW 300 300 88 255 75 22-1/8 562 6 152 6 152 325 148

DB/DW 400 400 117 340 99 28-5/8 727 6 152 6 152 430 195

DB/DW 600 600 176 511 150 35-1/8 892 7 178 8 203 580 263

DB/DW 750 750 220 638 187 41-5/8 1,057 8 203 8 203 725 329

DB/DW 900 900 264 766 225 48-1/8 1,222 10 254 10 254 805 365

DB/DW 1050 1,050 308 894 262 58-3/8 1,483 10 254 10 254 875 397

DB/DW 1350 1,350 396 1,149 337 71-3/8 1,813 12 305 12 305 1,110 504

DB/DW 1500 1,500 440 1,277 374 77-7/8 1,978 14* 356 12 305 1,130 513

DB/DW 1950 1,950 572 1,659 487 97-3/8 2,473 14* 356 12 305 1,375 624

DB/DW 2100 2,100 616 1,789 524 103-7/8 2,638 14* 356 12 305 1,435 651

Dominator Series — Temperature Rise/Pressure Drop

Model

15°F 8.3°C 20°F 11.1°C 25°F 13.9°C 30°F 16.7°C 35°F 19.4°C Flow Rate Pres Drop Flow Rate Pres Drop Flow Rate Pres Drop Flow Rate Pres Drop Flow Rate Pres Drop Flow Rate Pres Drop Flow Rate Pres Drop Flow Rate Pres Drop Flow Rate Pres Drop Flow Rate Pres Drop

GPM Ft ∆L/s kPa GPM Ft ∆L/s kPa GPM Ft ∆L/s kPa GPM Ft ∆L/s kPa GPM Ft ∆L/s kPa

DB/DW 300 34.0 0.22 2.1 0.6 25.5 0.13 1.6 0.4 20.4 0.09 1.3 0.3 - - - - - - - -

DB/DW 400 45.4 0.49 2.9 1.5 34.0 0.29 2.1 0.9 27.2 0.19 1.7 0.6 - - - - - - - -

DB/DW 600 68.1 1.30 4.3 3.8 51.1 0.76 3.2 2.3 40.8 0.51 2.6 1.5 34.0 0.36 2.1 1.1 - - - - DB/DW 750 85.1 2.35 5.4 6.9 63.8 1.38 4.0 4.1 51.0 0.91 3.2 2.7 42.6 0.65 2.7 1.9 36.5 0.49 2.3 1.4 DB/DW 900 102.1 3.84 6.4 11.3 76.6 2.25 4.8 6.6 61.3 1.49 3.9 4.4 51.1 1.06 3.2 3.1 43.8 0.80 2.8 2.4 DB/DW 1050 119.1* 6.23 7.5 18.4 89.4 3.66 5.6 10.8 71.5 2.42 4.5 7.1 59.6 1.73 3.8 5.1 51.1 1.30 3.2 3.8 DB/DW 1350 - - - - 114.9* 7.17 7.2 21.1 91.9 4.74 5.8 14.0 76.6 3.38 4.8 10.0 65.6 2.54 4.1 7.5 DB/DW 1500 - - - - - - - - 102.1 6.31 6.4 18.6 85.1 4.50 5.4 13.3 72.9 3.38 4.6 10.0

DB/DW 1950 - - - - - - - - - - - - 110.6* 9.20 7.0 27.1 94.8 6.91 6.0 20.4

DB/DW 2100 - - - - - - - - - - - - 119.1* 11.27 7.5 33.2 102.1 8.47 6.4 25.0

Dominator Series — Hourly Recovery Capacity ∆T (GPH & LPH) Model 40°F 22°C 60°F 33°C 80°F 44°C 100°F 56°C 120°F 67°C 140°F 78°C

DB/DW 300 766 2,900 511 1,934 383 1,450 306 1,160 255 967 219 829

DB/DW 400 1,019 3,858 679 2,572 510 1,929 408 1,543 340 1,286 291 1,102

DB/DW 600 1,532 5,801 1,022 3,867 766 2,900 613 2,320 511 1,934 438 1,657

DB/DW 750 1,916 7,251 1,277 4,834 958 3,626 766 2,900 639 2,417 547 2,072

DB/DW 900 2,299 8,701 1,532 5,801 1,149 4,351 919 3,480 766 2,900 657 2,486

DB/DW 1050 2,682 10,151 1,788 6,768 1,341 5,076 1,073 4,061 894 3,384 766 2,900

DB/DW 1350 3,448 13,052 2,299 8,701 1,724 6,526 1,379 5,221 1,149 4,351 985 3,729 DB/DW 1500 3,831 14,502 2,554 9,668 1,916 7,251 1,532 5,801 1,277 4,834 1,095 4,143 DB/DW 1950 4,980 18,853 3,320 12,568 2,490 9,426 1,992 7,541 1,660 6,284 1,423 5,386 DB/DW 2100 5,363 20,303 3,576 13,535 2,682 10,151 2,145 8,121 1,788 6,768 1,532 5,801

* 14" oval to round transition piece.

patty Rectangle patty Rectangle patty Rectangle patty Rectangle

DOMINATOR SERIES

HEATING BOILERS - DB AND WATER HEATING - DW

1 2 3 4 5 6 7 8 9 10 11 12 13

Model Number / Order Code

1 - PRODUCT FAMILY

D - Dominator

2 - TYPE

B - Boiler W - Hot Water Heater

3, 4, 5, 6 - SIZE

0300 - 300 MBH Input 2100 -…