09_68_00_CARPET.pdf

SECTION 09 68 00

CARPET

05/10

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

AMERICAN ASSOCIATION OF TEXTILE CHEMISTS AND COLORISTS (AATCC)

AATCC TM 107 (2009) Colorfastness to Water

AATCC TM 134 (2006; E 2008) Electrostatic Propensity of

Carpets

AATCC TM 16 (2004; E 2008) Colorfastness to Light

AATCC TM 165 (2008; E 2009) Colorfastness to Crocking:

Textile Floor Coverings - Crockmeter Method

AATCC TM 171 (2010) Cleaning – Hot Water Extraction Method

AATCC TM 174 (2007) Antimicrobial Activity Assessment of

Carpets

AATCC TM 175 (2008) Stain Resistance – Pile Floor Covering

ASTM INTERNATIONAL (ASTM)

ASTM D 1667 (2005) Flexible Cellular Materials - Poly

(Vinyl Chloride) Foam (Closed-Cell)

ASTM D 297 (1993; R 2006) Rubber Products - Chemical

Analysis

ASTM D 1335 Tuft Bind of Pile Yarn Floor Coverings

ASTM D 3278 (1996; R 2004e1) Flash Point of Liquids by

Small Scale Closed-Cup Apparatus

ASTM D 3574 (2008) Standard Test Methods for Flexible

Cellular Materials—Slab, Bonded, and Molded Urethane Foams

ASTM D 3676 (2007) Rubber Cellular Cushion Used for

Carpet or Rug Underlay

ASTM D 5252 Hexapod Tumble Drum Tester

ASTM D 5793 (2005) Binding Sites Per Unit Length or Width of Pile Yarn Floor Coverings

ASTM D 5848 (2010e1) Mass Per Unit Area of Pile Yarn

Floor Coverings ASTM D 6859 (2005) Standard Test Method for Pile

Thickness of Finished Level Pile Yarn Floor Coverings

ASTM E 2129 (2005) Standard Practice for Data Collection for Sustainability Assessment of Building Products

ASTM E 648 (2010e1) Standard Test Method for Critical

Radiant Flux of Floor-Covering Systems Using a Radiant Heat Energy Source

CARPET AND RUG INSTITUTE (CRI)

CRI 104 (2002) Standard for Installation

Specification of Commercial Carpet

INTERNATIONAL ORGANIZATION FOR STANDARDIZATION (ISO)

ISO 2551 (1981) Machine-made Textile Floor Coverings -

Determination of Dimensional Changes Due to the Effects of Varied Water and Heat Conditions

U.S. GREEN BUILDING COUNCIL (USGBC)

LEED (2002; R 2005) Leadership in Energy and

Environmental Design(tm) Green Building Rating System for New Construction (LEED-NC)

U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)

16 CFR 1630 Standard for the Surface Flammability of

Carpets and Rugs (FF 1-70)

40 CFR 247 Comprehensive Procurement Guideline for

Products Containing Recovered Materials

WOOLMARK BUSINESS INTELLIGENCE (WBI)

Woolmark (1964) Certification for Use of 100 Percent

Wool

1.2 SYSTEM DESCRIPTION

1.2.1 Environmental Data

Submit documentation indicating type of bio-based material in product and bio-based content. Indicate relative dollar value of bio-based content products to total dollar value of products included in project.

Submit third party certification in accordance with NSF 140 2007 e Sustainable Carpet Assessment Standard at “Gold” level minimum. Carpet manufacturer must supply the third party certification as part of the procurement documentation.

1.2.2 Scheduling

Install carpet systems after the installation and ventilation period of materials or finishes which have high short-term emissions of VOCs, formaldehyde, particulates, or other air-borne compounds which may be adsorbed by or settle on the carpet tiles.

1.3 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for Contractor Quality Control approval. Submit the following:

SD-01 Product Data

Carpet; G Moldings; G Installation; G

SD-02 Samples

Carpet; G Moldings; G

SD-03 Test Reports

Moisture and Alkalinity Tests; G

SD-04 Documentation indicating type of bio-based material.

SD-05 Third party certification in accordance with NSF 140 2007 e

Sustainable Carpet Assessment Standard at “Gold” level.

1.4 QUALITY ASSURANCE

Provide the Carpet and Rug Institute (CRI) Indoor Air Quality (IAQ) label for carpet, carpet cushion, and adhesives or demonstrate compliance with testing criteria and frequencies through independent laboratory test results. Carpet, carpet cushion, and adhesives bearing the label will indicate that the carpet has been tested and meets the Regulatory Requirements and criteria of the CRI IAQ Carpet Testing Program, and minimizes the impact on indoor air quality. Submit certificates, showing conformance with the referenced standards contained in this section, for the following: Carpet Cushion and Molding.

1.5 DELIVERY, STORAGE, AND HANDLING

Deliver materials to the site in the manufacturer's original wrappings and packages clearly labeled with the manufacturer's name, brand name, size, dye lot number, and related information. Remove materials from packaging and store them in a clean, dry, well ventilated area (100 percent outside air supply, minimum of 1.5 air changes per hour, and no recirculation), protected from damage, soiling, and moisture, and strong contaminant sources and residues, and maintain at a temperature above 16 degrees C( 60 degrees F) for 2 days prior to installation. Carpet or carpet tiles shall not be stored with materials which have high emissions of volatile organic compounds (VOCs) or other contaminants. Do not store carpet near materials that may offgas or emit harmful fumes, such as kerosene heaters, fresh paint, or adhesives.

1.6 AMBIENT CONDITIONS

Maintain areas in which carpeting is to be installed at a temperature above 16 degrees C( 60 degrees F) and below 32 degrees C( 90 degrees F) for 2 days before installation, during installation, and for 2 days after installation.

Provide temporary ventilation during work of this section. Maintain a minimum temperature of 13 degrees C( 55 degrees F) thereafter for the duration of the contract. Do not permit traffic or movement of furniture or equipment in carpeted area for 24 hours after installation. Complete other work which would damage the carpet prior to installation of carpet.

1.7 WARRANTY

Provide manufacturer's standard performance guarantees or warranties including minimum ten (10) year wear warranty, two (2) year material and workmanship and ten (15) year tuft bind and delamination.

Special Product Warranty: 15 years warranty against edge raveling, snags, picks, runs, and delaminating.

1.8 RECLAMATION

The contractor shall follow all necessary procedures during installation of carpet to insure that the installation will qualify for the “Re-Entry Program” at the end of the life of the carpet.

PART 2 PRODUCTS

2.1 CARPET

Furnish first quality carpet; free of visual blemishes, streaks, poorly dyed areas, fuzzing of pile yarn, spots or stains, and other physical and manufacturing defects. Provide carpet materials and treatments as reasonably non-allergenic and free of other recognized health hazards.

Provide a static control construction on all grade carpets which gives adequate durability and performance. Provide the Carpet and Rug Institute (CRI) Indoor Air Quality (IAQ) Label. Carpet type bearing the label will indicate that carpet has been tested and meets the criteria of the CRI Green Label Requirements for Indoor Air Quality Test Criteria. Provide carpet tiles with Carpet Component Identification Codes as established by the CRI for future recycling. The labels shall be permanently printed or attached to the carpet backing. The codes shall identify, at minimum, the carpet's face fiber, primary backing, and secondary backing. Submit certificates of compliance from a laboratory accredited by the National Laboratory Accreditation Program of the National Institute of Standards and Technology attesting that each type of carpet and carpet with cushion material conforms to the standards specified. Submit Manufacturer's catalog data and printed documentation stating physical characteristics, durability, resistance to fading, and flame resistance characteristics for each type of carpet material and installation accessory. Submit manufacturer's catalog data for the following items: 1) Carpet Cushion and 2) Carpet Moldings. Submit samples of the following:

a. Carpet: Two "Production Quality" samples 450 by 450 mm( 20 by 20 inches) of each carpet proposed for use, showing quality, pattern, and color specified.

b. Vinyl or Aluminum Moldings: Two pieces of each type at least 300 mm(

12 inches) long.

2.1.1 Physical Characteristics

Submit documentation indicating type of bio-based material in product and bio-based content. Indicate relative dollar value of bio-based content products to total dollar value of products included in project. Submit documentation indicating relative dollar value of rapidly renewable materials to total dollar value of products included in project.

2.1.2 Modular Tile

Carpet shall comply with the following:

a. Carpet Construction: Tufted, tip sheared.

b. Type: Modular tile 500 by 500 mm square, (20 by 20 inch square) with

0.15 percent growth/shrink rate in accordance with ISO 2551.

c. Yarn System: 100% recycled content type 6.6 nylon

d. Color System: 100% solution dyed

e. Tufted Yarn Weight: 20 oz/yd

f. Pile Thickness: 0.107 inch

g. CRI Green Label Plus: GLP0820

h. Radiant Panel: Class 1

i. Backing: GlasBac RE

2.2 ADHESIVES AND CONCRETE PRIMER

Adhesives and concrete primers shall comply with applicable regulations regarding toxic and hazardous materials. Use peel and stick dry adhesive with a maximum VOC content of 50 grams/liter. Provide water resistant, mildew resistant, nonflammable, and non-staining adhesives and concrete primers for carpet installation to meet local air-quality standards, and as required by the carpet manufacturer. Provide release adhesive for modular tile carpet as recommended by the carpet manufacturer. Provide adhesives flashpoint of minimum 60 degrees C( 140 degrees F) in accordance with ASTM D 3278.

2.3 MOLDINGS

Install carpet moldings, either vinyl or aluminum, where floor covering material changes or carpet edge does not abut a vertical surface. Provide a hammered surface aluminum molding, pin-less clamp-down type, designed for the type of carpet being installed. Provide prefinished color finish.

Provide a floor flange of a minimum 38 mm( 1-1/2 inch) wide and face a minimum 16 mm( 5/8 inch) wide. Heavy duty vinyl molding designed for the type of carpet being installed. Provide floor flange of a minimum 38 mm (1 1/2 inches) wide. Provide color to match resilient base.

2.4 TAPE

Provide tape for seams as recommended by the carpet manufacturer for the type of seam used in installation. Any seam sealant shall have a maximum VOC content of 50 grams/liter. Do not use sealants that contain 1,1,1-trichloroethane or toluene.

2.5 COLOR, TEXTURE, AND PATTERN

Provide color, texture, and pattern in accordance with the drawings.

PART 3 EXECUTION

3.1 SURFACE PREPARATION

Do not install carpet on surfaces that are unsuitable and will prevent a proper installation. Prepare subfloor in accordance with flooring manufacturer's recommended instructions. Repair holes, cracks, depressions, or rough areas using material recommended by the carpet or adhesive manufacturer. Free floor of any foreign materials and sweep clean. Before beginning work, test subfloor with glue and carpet to determine "open time" and bond. Submit three copies of the manufacturer's printed installation instructions for the carpet, including preparation of substrate, seaming techniques, and recommended adhesives and tapes.

3.2 MOISTURE AND ALKALINITY TESTS

Test concrete slab for moisture content and excessive alkalinity in accordance with CRI 104. Submit three copies of test reports of moisture and alkalinity content of concrete slab stating date of test, person conducting the test, and the area tested.

3.3 PREPARATION OF CONCRETE SUBFLOOR

Do not commence installation of the carpeting until concrete substrate is at least 90 days old. Prepare the concrete surfaces in accordance with instructions of the carpet manufacturer. Match carpet, when required, and adhesives to prevent off-gassing to a type of curing compounds, leveling agents, and concrete sealer.

3.4 INSTALLATION

Isolate area of installation from rest of building. Perform all work by installers who are CFI certified (International Certified Floorcovering Installer Association), or manufacturer's approved installers. Conduct installation in accordance with the manufacturer's printed instructions and CRI 104. Protect edges of carpet meeting hard surface flooring with molding and install in accordance with the molding manufacturer's printed instructions. Use auto foam mothproofing system for wool carpets. Follow ventilation, personal protection, and other safety precautions recommended by the adhesive manufacturer. Continue ventilation during installation and for at least 72 hours following installation. Submit three copies of drawings indicating areas receiving carpet, carpet types, textures and patterns, direction of pile, location of seams, and locations of edge molding. Submit installation drawings for: 1) Carpet Cushion and 2) Carpet Moldings diagramming the location of seams, edge moldings, and carpet direction for approval prior to installation.

3.4.1 Modular Tile Installation

Install modular tiles with manufacturer’s adhesive and snugly jointed together. Lay tiles in the same direction with accessibility to the subfloor where required.

3.5 CLEANING AND PROTECTION

Submit three copies of carpet manufacturer's maintenance instructions describing recommended type of cleaning equipment and material, spotting and cleaning methods, and cleaning cycles.

3.5.1 Cleaning

As specified in Section 01 78 00 CLOSEOUT SUBMITTALS. After installation of the carpet, remove debris, scraps, and other foreign matter. Remove soiled spots and adhesive from the face of the carpet with appropriate spot remover. Cut off and remove protruding face yarn. Vacuum carpet clean with a high-efficiency particulate air (HEPA) filtration vacuum.

3.5.2 Protection

Protect the installed carpet from soiling and damage with heavy, reinforced, non-staining kraft paper, plywood, or hardboard sheets. Lap and secure edges of kraft paper protection to provide a continuous cover. Restrict traffic for at least 48 hours. Remove protective covering when directed by the Contracting Officer.

3.6 REMNANTS

Manage waste as specified in the Waste Management Plan. Provide remnants remaining from the installation, consisting of scrap pieces more than 600 mm( 2 feet) in dimension with more than 0.6 square meters( 6 square feet) total to the Government.

3.7 MAINTENANCE

3.7.1 Extra Materials

Provide extra material from same dye lot consisting of MODULAR TILE CARPET for future maintenance. Provide a minimum of two percent of total square meters (square yards) of each carpet type, pattern, and color.

End of Section 09 68 00 file://HSTFS01.AREA52.AFNOAPPS.USAF.MIL/INFOBASE/MSG/BCE/CEC/AUTO%20CAD/Gis_Cad/Projects/KY%202011%20Projects/11-9024,%2025%20&%2026%20Repair%20Buildings%20246,%20248%20&%20253%20(TFI)/4.%20Design%20Phases/Final%20Design%20Submittal/01%2078%2000.doc