Exhibit_2_-_Limited_Use__Smartcards_(EASY_Ticekts).pdf

Cubic Transportation Systems

Specification for the

Characteristics of the Limited Use

Proximity Integrated Circuit Card

Document Number: 0001-9013 Revision: K

Date: 01 Nov 2019

Exhibit 2 - Speceficiations for limited use Smartcards (EASY Tickets)

01 Nov 2019

0001-9013.K

Proprietary Notice The information disclosed herein contains proprietary rights of Cubic® Transportation Systems, Inc. (Cubic).

Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents. Nor shall the information be used or disclosed to others for manufacturing or any other purposes except as specifically authorized in writing by Cubic.

Copyright© 2019 Cubic Corporation. All rights reserved.

TRADEMARKS

Axiohm™ is a trademark of Axiohm Transaction Solutions, Inc.

Cubic® is a registered trademark of Cubic Corporation.

NextFare® is a registered trademark of Cubic Transportation Systems, Inc.

Scotch® is a registered trademark of the 3M Company.

Cubic Transportation Systems, Inc.

5650 Kearny Mesa Road San Diego, CA 92111

USA

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for manufacturing or any other purposes except as specifically authorized in writing by Cubic.

ii

0001-9013.K 01 Nov 2019

REVISION STATUS

Revision Date Description

A.00 25 Sep 02 Initial release

B.00 28 Apr 05

Title change: Replaced “Thin” with “Limited Use Contactless” for the Smart Card; deleted “CTS”.

Deleted drawing 0001-0190; added drawing reference 4100-01013.

Changed environmental conditions for storage.

Added specifications for roll stock and packing instructions for pre-cut stock.

C.00 07 Oct 05 Updated to incorporate ANSI requirements. Identify test requirements to verify quality of tickets.

D.00 23 July 07

Added section 4.3.4 Ticket Splicing Modified section 4.2.2 Adhesion; change temp from 144 deg F to 122 deg F and RH from 95% to 85% and to use the Cubic tool 4100-35014.

Modified section 4.1.9 Durability: removed requirement to use a new ticket for each test, the same one is to be used.

Modified section 10.1.2. Packaging to allow for improved and smaller cartons.

Changed perforation strength 4.3.1 from 18lbs +/- 5lbs to 21 +/- 8 lbs.

Changed 10.1.1.2 Labeling to be consistent with storage conditions in table 3-2.

Appendix A replaced section 4.2.2 with Cubic test tool to be consistent with text.

E.0 11/12/08

Removed all individual paragraph references to QA testing and AQL level sampling. All QA and AQL criteria is described in Appendix A

4.2.1 added information to clarify ticket and platen positioning Table 3-2 changed storage temperatures from 32 deg F to 50 deg F and from 140 deg F to 85 deg F and RH to 25% to 50%

4.1.2 added text describing thickness requirements for precut and roll stock and set new ranges of thickness for roll stock and precut tickets

4.1.4.1 Removed suggested card body surface materials and removed note window and incorporated comment into the text.

4.2.2 Added more description of ticket alignment in adhesion testing in paragraph 1.

4.1.4.2 removed reference to suggested antenna materials

4.1.11 opacity value added to the text Appendix A removed Added [6] [7] and [8] to referenced documents

4.2.3 COF replaced with Cubic requirement

4.3.2 removed note window and incorporated into text

9.0 added comment for OTP cards read and write requirements

10.1.1 added shrink wrap as an option

2.2.1 changed card qty to 50

4.3.4 splice cut to and angle of approximately 45 degrees

10.1.2.1 added section on nonfunctioning cards

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for iii

Revision Date Description

.00 27 Apr 11

Edited and updated sections:

1.1 Purpose and Scope; 1.2 Definitions, Acronyms, Abbreviations; 1.4 Reference Documents; 3.1 Usage; 4.1.1 Dimensions; 4.1.2 Thickness;

4.1.2.1 Precut; 4.1.2.2 Roll Stock Cards; 4.1.4.1 Card Material; 4.1.4.2 Antenna Material; 4.1.6 Toxicity; 4.1.7 Static Electricity; 4.2.1 Curl; 4.2.2 Adhesion; 4.2.3 Coefficient of Friction; 5 Printing; 9 Read/Write Performance;

10.1.1 Precut Cards.

G.00 04 Mar 2013 Added Appendix A, updated references

H.00 07 Aug 2014 Updated Section 4.3.4 - tape width specifications Added Figure 4.1 CTA Ticket Spec Drawing Updated Section 10.1.2.3 Labeling Roll Stock and Precut Cards Updated Figure 10-1 Label Format Updated signature authorities to include CTS-TN Engineering

H.01 11 Aug 2014 Updated header information Updated Section 4.3.4 – card measurement specifications

H.02 24 Nov 2014 Updated Section 1.1 - REFERENCED DOCUMENTS and 4.1.1 – Dimensions to include drawings 4100-01032 and 4100-01033.

J.00 31 Jul 2019 Incorporated comments per BU #2 PDR2. Updated per MIL Items 1, 2, 3, 7, 9, 15 Sections updated: 2.1, 2.2.1, 3.1, 3.2, 4.1, 4.1.4.2, 4.1.9, 10.1.1 Fig 4.1, Apx.

A, B, C information page

K 01 Nov 2019 Updated for BU #2 FDR2.

Document approved for release by:

Author Kevin Van Howe

Electrical Engineering Thomas Busch-Sorensen

Technical Editor Catherine Baldwin

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CONTENTS

1. Introduction

1.1 DOCUMENTS, DRAWINGS AND STANDARDS

1.2 REFERENCED DOCUMENTS

1.3 APPLICABLE DOCUMENTS

2. MANUFACTURING REQUIREMENTS

2.1 QUALITY STANDARDS CONTROL

2.2 SECURITY CONTROL

2.2.1 Designation, Control and Storage of Reference (Golden) Cards

2.3 DISPOSAL OF SURPLUS MATERIALS, SCRAP AND REJECTED CARDS

2.4 CERTIFICATION

3. ENVIRONMENT

3.1 USAGE

3.2 STORAGE

4. PHYSICAL AND ELECTRICAL CHARACTERISTICS

4.1 CARD REQUIREMENTS–PRECUT AND ROLL STOCK

4.1.1 Dimensions

4.1.2 Thickness

4.1.3 Finished Edges

4.1.4 Material

4.1.5 Stiffness

4.1.6 Toxicity

4.1.7 Static Electricity

4.1.8 Exposure to Radiation

4.1.9 Durability

4.1.10 Torsional Bending

4.1.11 Opacity

4.1.12 Delamination

4.1.13 Thermal Coating (If required by Cubic)

4.2 CARD REQUIREMENTS–PRECUT ONLY

4.2.1 Curl

4.2.2 Adhesion

4.2.3 Coefficient of Friction

4.3 CARD REQUIREMENTS—ROLL STOCK ONLY

4.3.1 Perforation Strength (Roll Stock Only)

4.3.2 Attachment of Last Card to Cardboard or Plastic Spool (Roll Stock Only)

4.3.3 Tightness of Wind Test (Roll Stock Only)

4.3.4 Card Splicing

5. PRINTING

6. SERIALIZATION ADMINISTRATION NUMBER

7. SIGNATURE PANEL (IF REQUIRED)

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8. LOCATION OF INTEGRATED CIRCUIT CHIP

9. READ/WRITE PERFORMANCE

10. PACKAGING AND DELIVERY

10.1 PACKAGING AND LABELING

10.1.1 Precut Cards

10.1.2 Roll Stock Cards

10.2 DELIVERY ADDRESS

11. QUALITY STANDARDS

Appendix

APPENDIX A Customer specific Characteristics of the LUPICC for Sydney Australia ............... A-1

APPENDIX B Customer specific Characteristics of the LUPICC for Vancouver canada ............. B-1

APPENDIX C Characteristics of the LUPICC for fanfold ................................................................. C-1

Figures Figure 4-1. Acceptable Splicing Dimensions (REF) Figure 10-1. Label Format

Tables Table 3-1. Usage Environment Table 3-2. Storage Environment Table 4-1. Card Curl Requirements

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Acronyms and Abbreviations µ micro °C degrees Celsius °F degrees Fahrenheit µm micrometer AFC automated fare collection ANSI American National Standards Institute AQL Acceptance Quality Level (MIL-STD-105[E]) ASIC Application-Specific Integrated Circuit ASTM American Society for Testing and Materials cm centimeter CSC contactless smart card Cubic Cubic Transportation Systems, Inc.

g/cm gram per centimeter g/cm2 gram per square centimeter gm gram HMIS Hazardous Materials Identification System IC integrated circuit ID-1 Identification PICC in the Format-1 per ISO 7810 IEC International Electro-technical Commission in inch in2 square inch ISO International Organization for Standardization kg kilogram lb/in pound per inch lb/in2 pound per square inch LUCSC limited use contactless smart card (See LU-PICC)

LU-

PICC

Limited Use Proximity Integrated Circuit Card mm millimeter MSDS Material Safety Data Sheet PICC Proximity Integrated Circuit Card R/W read/write RH relative humidity

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1. INTRODUCTION

This specification defines the characteristics for the Limited Use Proximity Integrated Circuit Card (LU-PICC).

The cards shall conform to this specification and the external standards required by this document. This document does not provide examples of graphics. Actual graphics artwork and final printed text, if applicable, will be specified and/or provided with the purchase order and/or other documents.

This specification is for LU-PICC cards for automated processing in automated fare collection (AFC) equipment, e.g., vending machines, bulk encoders, and validation devices.

This is a physical specification for the LU-PICC with similar electronic characteristics of an ID-1 PICC, such as those specified within ISO/IEC 14443 (reference [9]) Parts 2 and 3, but in thinner card body formats, as defined within the selected card thickness of ISO/IEC 15457-1 (reference [6]) and ANSI 410-2006 (reference [5]) for thin flexible cards. Construction attributes, pertaining to the materials, functionality and environmental requirements and targeted use are also specified. This type of PICC is to be classified as a Limited Use Proximity Integrated Circuit Card.

This specification is for LU-PICC cards that are designed to satisfy the need for a minimal cost contactless smart card (CSC), or the PICC as a form of electronic media. These LU-PICCs have limited features and lifecycle expectations while providing core electronic interface technology compatible to the established ISO/IEC 14443 standard PICCs designed to accommodate other application requirements. Further, this LU- PICC specification is not intended for applications where card life cycle requirements are significant (greater than 6 months, under normal circumstances or where extensive and high-security applications are required or intended). This class of PICC may be applied to private and public transit systems requiring electronic ticketing, building security access systems as well as many other applications such as retail that are not provided for through the international standards forum.

1.1 DOCUMENTS, DRAWINGS AND STANDARDS

NOTE

In the event of a conflict between the requirements of this document and the references cited herein, this document takes precedence.

However, this document does not supersede any applicable laws and regulations unless a specific exemption has been obtained.

1.2 REFERENCED DOCUMENTS

[1] Design Information for the NextFare® Smart Card Serialization and Printing, Cubic 8500-62003

[2] Identification cards—Test Methods, ISO/IEC 10373:1998

[3] Test Specification for the Cubic Contactless Smart Card, Cubic 8500-71012

[4] Design Information Bulletin for the NYCT AFC Fare Media Specification, Cubic 952-9000

[5] ANSI-410-2006—Information technology—Identification cards—Limited use (LU), Proximity Integrated Circuits (PICC)

[6] ISO/IEC 15457-1 Identification cards—Thin Flexible Cards Physical Characteristics

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for

[7] Limited Use CSC Die Cut, Cubic drawing 4100-01013

[8] Limited Use CSC Roll Stk, Cubic drawing 4100-01011

[9] Identification cards -- Contactless integrated circuit cards -- Proximity cards, ISO/IEC 14443

[10] Quality management systems—Requirements, ISO 9000:2008

[11] LUCSC Roll STK (Ultralight C), Cubic drawing 4100-01032

[12] LUCSC Die Cut (Ultralight C), Cubic drawing 4100-01033

1.3 APPLICABLE DOCUMENTS

• LUCSC Test Fixture, Cubic specification control drawing 4100-35012

• ISO 3274, Geometrical Product Specifications—Surface texture: Profile method—Nominal characteristics of contact (stylus) instruments

• ISO 4287, Geometrical Product Specifications —Surface texture: Profile method—Terms, definitions and surface texture parameters

• ISO 7810, Identification cards—Physical characteristics

• ISO 9773, Plastics—Determination of burning behavior of thin flexible vertical specimens in contact with a small-flame ignition source

• ASTM D1894-95, Standard Test Method for Static and Kinetic Coefficients of Friction of Plastic Film and Sheeting

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for

2. MANUFACTURING REQUIREMENTS

2.1 QUALITY STANDARDS CONTROL

All suppliers must be ISO 9000-compliant (reference [10]) compliant..

2.2 SECURITY CONTROL

The card supplier shall keep certificates of compliance for all materials used in the production of the cards.

The cards shall be manufactured in a secure area accessible only to personnel involved in the manufacture and handling of the cards. Administration numbers (see reference [1]) of all deliverable and scrap cards shall be kept at all times during production, packaging, and delivery in compliance with Section 2.1. The card supplier shall furnish a certified record of the total number of the cards produced in a specific manufacturing batch. The cards shall be packed and retained in a secure location before shipment. A batch number as defined on the specification control drawing will be traceable to manufacturing records for any batch.

2.2.1 Designation, Control and Storage of Reference (Golden) Cards Prior to the first production run, the card supplier shall submit reference cards to Cubic for evaluation. The reference cards shall consist of two sets of 50 cards each, from the same batch. Once these cards are qualified in accordance to all tests identified in this document, one set of 50 cards will be sent back to the supplier and one set retained by Cubic. The reference cards will be used as a standard for all future cards of the same part number and revision. When not in use, these cards shall be kept in a secure limited access locked location by respective quality departments per storage requirements indicated in section 3.2 Storage.

2.3 DISPOSAL OF SURPLUS MATERIALS, SCRAP AND REJECTED CARDS

All surplus cards, rejected cards, and scrap card materials shall be disposed of in a manner that renders the fare media unusable. All artwork, special tools, dies, and related material used in the manufacture of customer cards shall be surrendered to Cubic on demand. For pre-administration numbers, production yield shall be 80 percent or better and records of this production yield shall be provided to Cubic on each delivered shipment. Additionally, disposition of administration numbers of all deliverable and scrap cards shall be kept by the supplier for a duration of 3 years and provided to Cubic on each delivered shipment.

2.4 CERTIFICATION

Upon request, the card supplier shall provide Material Safety Data Sheets (MSDS) for the materials included in the cards. These data sheets will include a description of the material and all other printing materials applied to the card surface. The card supplier shall test the material used in the fabrication of the cards and certify that the material meets all requirements of this specification. The purchaser reserves the right to review the supplier’s test data and supporting documentation and to conduct independent tests on delivered cards prior to acceptance. The same rights shall apply to the security control requirements as described in Section 2.3.

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for

3. ENVIRONMENT

3.1 USAGE

The cards shall meet the read/write and normal use performance requirements of this specification while exposed to any combination of the conditions shown in Table 3-1.

Table 3-1. Usage Environment

Environment Condition

Temperature –4 °F to +140 °F (–20 °C to +60 °C)

Relative Humidity (RH) 15% to 95% (noncondensing)

NORMAL USE—means normal usage of the ticket in the environment of public transport with storage, distribution, validation, and reloading of tickets, excluding improper use.

IMPROPER USE—means any usage for which the ticket has not been designed for, including excessive handling or mechanical stresses—mishandling, and willful damage to the LU-PICC.

More precisely:

IMPROPER USE is:

1. Any following occurrence:

a. Excessive physical stress such as:

1) Bending the LU-PICC beyond conditions described in this document.

2) Folding the LU-PICC.

3) Tearing, punching holes, or cutting the LU-PICC through the antenna or ASIC chip.

4) Any other physical damage to the LU-PICC, for example, scraping, or delaminating attempt, etc.

b. Excessive electrical stresses:

1) Write/erase cycles beyond those described in the chip specification and this document.

2) Excessive current, voltage, static discharge or radio wave discharged exposure beyond those described in the chip specification.

3) Any storage or use in conditions beyond those described in this document.

4) Any use with the LU-PICC in any equipment, which is not approved by Cubic.

3.2 STORAGE

The cards shall be suitable for storage for up to 3 years under the conditions shown in Table 3-2.

Table 3-2. Storage Environment

Environment Condition

Temperature 50 °F to 85 °F (10 °C to 30°C) Relative Humidity (RH) 25% to 50% (noncondensing)

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for

4. PHYSICAL AND ELECTRICAL CHARACTERISTICS

4.1 CARD REQUIREMENTS–PRECUT AND ROLL STOCK

The cards shall meet all the requirements stated in this specification, when conditioned for 24 hours at 74 °F ±4 °F (23 °C ±2 °C) and 50 percent ±5 percent RH. Cards will be conditioned while outside of any shrink wrap, box or carton prior to testing. Cards are conditioned in part because paper thickness may change with varying humidity.

4.1.1 Dimensions

The physical dimensions of the cards shall be in accordance with that specification control drawing for the card. See drawings 4100-01013 (reference [6]), 4100-01011 (reference [7]), 4100-01032 (reference [11] and 4100-01033 (reference [12].

4.1.2 Thickness

4.1.2.1 Precut cards

The thickness of the precut card is a very important feature for automated dispensing. There are two thicknesses for a LU-PICC card; the thickness over the main body of the card and the thickness over the chip.

The chip is positioned so that its increased height does not affect the separation of the cards. For the precut ticket it is required that all of the layers extend completely to the short edges of the card. This is not necessary for the long edges of the ticket and may be of lesser thickness for a width of 6 mm from the long edge of the card.

The thickness over the body of the card including the short edges as described above, must be compliant with the dimensions and tolerances defined below:

The overall thickness of the body of the card (excluding the ASIC chip):

Must be: 400 µm +/- 40 µm

Over the ASIC chip: 500 µm max

4.1.2.2 Roll stock cards

The thickness on roll stock cards is not as critical as for the precut cards as there is no separation performed between cards. It may be preferable that some of the layers do not extend to the edges of the card and into the perforation area between the cards as they may cause problems in meeting the burst strength requirements.

The thickness over the body of the card (excluding the ASIC chip):

Must be: 400 µm +/- 60 µm

Over the ASIC chip: 500 µm max

4.1.3 Finished Edges

Per reference [5].

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4.1.4 Material

4.1.4.1 Card Material

The material for all cards shall perform to the standards as noted in this specification. The use of paper or paper and polyester paper laminate is preferable. The exact composition is to be defined by the card vendor to meet these requirements of this specification, or as specified by the specification control drawing.

4.1.4.2 Antenna Material

Materials used for the construction of the antenna must be consistent with the required electrical and physical stress specifications of this document; these materials in addition must meet the minimum matching electrical specification of the integrated circuit with an antenna within the allocated ID-1 width and length format area while preserving the restricted area. Class-1 or Class-2 antenna shall be used in accordance with the specification control drawing. In addition, the card manufacturer must control the thickness of the antenna applied material, so that both the minimum and maximum dimensions of a completed card body thickness are held within the specification. Printed antennas are not allowed, only etched or wire antennas.

The antenna should provide the LU-PICC read/write distance per the requirements in this document.

4.1.5 Stiffness

This section applies ONLY to

360µm—400µm or 0.014–0.016-inch thick material.

Using the Taber method, the stiffness shall conform to the following values:

1. The Taber test will be performed using the Taber V-5 model 150-B test machine measured with a 15° angle and standard non-weighted pendulum.

2. When measured parallel to the grain, a specimen cut from a credit card-sized ticket will be between 45 and 80 gm/cm Taber stiffness units.

4.1.6 Toxicity

The toxicity of the cards shall be in accordance with ISO/IEC 7810:2003(E). Individual LUCSCs shall not cause injury by contact, inhalation, or ingestion in normal use. Bulk media shall be handled and stored in accordance with the toxicological information contained in the product safety data sheets supplied by the LUCSC supplier upon request.

4.1.7 Static Electricity

The cards shall have no adverse effects when exposed to static electricity in accordance with reference [2].

Static magnetic fields per ANSI 410-2006 (reference [5]) Alternating electric and magnetic fields per ANSI 410-2006 (reference [5])

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for

4.1.8 Exposure to Radiation

4.1.8.1 X-Rays

Per reference [5].

4.1.8.2 Irradiation

Per reference [5].

4.1.9 Durability

Wrapping the card completely around a 1-inch diameter cylinder, and then removing it, will not cause any damage to the functionality of the card. This test must be performed on both front and back surfaces of the card, with the cylindrical axis parallel to the short edge.

4.1.10 Torsional Bending

Per reference [5].

4.1.11 Opacity

The card opacity shall be in accordance with the following: The attenuation of light in passing through the thickness of the card shall be 85 percent minimum over a wavelength range of 500 to 1020 nm (i.e., the half-power bandwidth of a silicon photocell). This requirement applies to the entire LU-PICC surface excluding the magnetic stripe area.

4.1.12 Delamination

The card stock shall not delaminate while used within ANSI 410-2006 (reference [5]) operating limit use life cycle, or after being subjected to test requirement in the durability and torsional bending test.

4.1.13 Thermal Coating (If required by Cubic)

When required by the specification control drawing for the card, a thermal coating must be such that it will produce clear printing by an Axiohm™ Type CMDG printer (or equivalent) with a printing speed of

1.6 inch/second (40 mm/second) at 77 °F (25 °C) and 203 dots/inch (8 dots/mm). The side to be thermal coated is defined in the applicable specification control drawings. Variations in thickness due to the internal electronic parts of the card must not affect the thermal printing in the areas outside the permissible chip locations.

4.2 CARD REQUIREMENTS–PRECUT ONLY

4.2.1 Curl

The curl of the card shall not exceed the values shown in Table 4-1.

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Table 4-1. Card Curl Requirements

Media Curl Value

Parallel to long dimension (overall flatness)

The maximum perpendicular distance, measured from any point on the concave surface to the plane defined by any two corners, shall be 0.079 inch (2.00 mm) on either edge of the card.

Parallel to short dimension (transverse curl)

The maximum perpendicular distance, measured from any point on either of the concave short edges to a line defined by the two adjacent corners, shall be 0.039 inch (1.0 mm) on either edge of the card.

4.2.2 Adhesion

Cubic test equipment tool 4100-35014 must be used to determine the adhesion. Using this tool, all tested cards must have a value of less than 55 angular degrees after being conditioned for 24 hours at 122 °F (50 °C) and 85 percent RH (noncondensing). The test procedure is as follows:

1. Two cards are required for the test. The cards are placed on the base platen and the top platen is then placed on top of the bottom platen with the cards between them and with the front edge of the top platen offset back by 1/8" so that the top platen with the card attached can slide forward during the test.

2. The assembly is then inserted into the environmental chamber at the settings noted above for 24 hours.

3. The assembly is then removed from the chamber and the handle on the tester is wound manually and slowly until the top platen slides down to touch the stop in the bottom platen.

4. When this happens, stop winding the handle and measure the angle on the scale by lining up the platen edge with the scale and note at what angle this occurred.

4.2.3 Coefficient of Friction

Tickets shall be measured for friction in accordance with ASTM D1894. Tickets shall be measured in the direction of the long axis and oriented the same way such that edges are coincident and the top surface of one ticket is in contact with the bottom surface of the other ticket. The measured value for the inter-ticket static coefficient of friction shall fall within the specified range of 0.15 to 0.30, at a speed of 6 in./min., including sampling error.

Test equipment: Friction Tester Certified to ASTM D1894. (not Cubic-owned)

4.3 CARD REQUIREMENTS—ROLL STOCK ONLY

4.3.1 Perforation Strength (Roll Stock Only)

The cards will be mechanically burst from the roll stock. The material composition must allow the cards to be burst from the roll stock by a tensile pull force applied along the longitudinal axis of the stock at right angles to the perforations. When a pull force of 21 lb ±8 lb is applied, the perforation will separate without damaging the adjacent card material.

4.3.2 Attachment of Last Card to Cardboard or Plastic Spool (Roll Stock Only) The last card on the roll that contacts the cardboard or plastic spool must be complete and not partial and must not have any rips, cuts or tears.

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for

The card material must freely separate from the spool. There must not be any glue, adhesive tape or staples remaining on the card stock or on any of the card material that was removed. The card material may be retained onto the spool by using double adhesive tape. Cubic recommends use of Scotch® ATG tape 928.

This tape will have two adhesive strengths: between the spool and the tape, the adhesion will be high;

between the tape and the card stock, the adhesion will be low. This difference in adhesion will allow the card stock to easily peel away from the spool, leaving both the tape and its adhesives remaining on the spool.

Any alternative method of attachment is permissible only with written authorization from Cubic.

4.3.3 Tightness of Wind Test (Roll Stock Only)

Per reference [5].

4.3.4 Card Splicing

In a continuous roll of card stock, it is permissible to have two cards that are spliced together anywhere in the roll. The spliced cards contribute to the amount of allowable nonworking cards on a roll. The spliced card must conform to Sections 2, 3, 4.1.1 through 4.1.4, 4.1.6, and 4.3 of this specification with the exception of the following:

• The card length tolerance is increased to: 1.25 mm (±0.05 inches) (85.7 mm (3.375 inch) nominal).

• Total thickness (over tape) must not exceed 0.700 mm (0.027 inch).

• Tape width must not exceed 26 mm (1.025 inches).

• Longitudinal card edges to align within 0.75 mm (0.030 inch).

• Spliced card edges must butt together and not overlap.

• The widest gap where light can pass through between butted ends of card portions must not exceed: 0.5 mm (0.02 inch).

• Adhesive tape material to be 1.0-inch wide red splicing tape PN: ST655-200, available from Lynn Flexo Supply Inc., 18140 State Highway 177, PO Box 364, Jackson, MO 63755, or a Cubic-approved equivalent.

• Neither of the card portions to be cut to less than 21.72 mm (0.855 inch) in length.

• The splice cut shall be diagonal at an angle of approximately 75 degrees.

• Adhesive tape must withstand the long term and short storage requirements without peeling off or the adhesive losing strength. In addition, the tape cannot become tacky and leave deposits on adjacent cards in the roll.

• The splice joint must withstand a tensile pull value that is the addition of the maximum specified perforation burst strength plus 2.5 kg (5.5 lbs.).

• Two sample spliced cards to confirm the above values are to be provided by the card supplier separate from the roll stock with each shipment of cards.

• The edges of the spliced section must not protrude beyond the maximum width of the ticket stock and any excess splicing material must be removed. This is most effectively accomplished by cutting away the edges of the spliced area using a tool and die.

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Figure 4-1. Acceptable Splicing Dimensions (REF)

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5. PRINTING

The following requirements for the printing of the cards apply:

• The cards shall be delivered with printed graphics as specified on the applicable Cubic specification control drawing.

• The colors and graphics of the cards shall conform to the artwork specified on the applicable Cubic specification control drawing.

• The ink shall not be conductive, abrasive, or magnetic.

• Printing shall not smear or transfer during normal handling or processing through an encoding transport.

• The encoding transport consists of pinch rollers and drive belts that are in contact with the cards.

• Post printing is only permitted outside of the “keep out” region designated on the specification control drawing for the card. If unspecified, the “keep out” region shall be 2.0 mm from any part of the integrated circuit (IC) chip and antenna.

• Color-matching use a color spectrometer calibrated to CIE-LAB specification, not to exceed:

∆Ε 5.0.

• Graphics compared to customer-approved artwork

• The batch ID number, administration number, and serial number shall be printed using a black color.

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for

6. SERIALIZATION ADMINISTRATION NUMBER

Cards are to be serialized with the administration number in accordance with the applicable Cubic specification control drawing and reference document [1].

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7. SIGNATURE PANEL (IF REQUIRED)

For program-specific cards, the signature panel may be required. When applicable, this information will be provided on applicable Cubic specification control drawings.

The signature panel, when required, shall be provided in the location shown on the applicable specification control drawings. The signature panel shall accept characters from an inkjet printer and signatures from commonly available pens. The signature panel material shall absorb sufficient ink to provide adequate protection against erasure during normal patron usage and processing by card handling equipment.

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for

8. LOCATION OF INTEGRATED CIRCUIT CHIP

The location of the IC chip and the zones where thickness variation is acceptable are defined on applicable Cubic specification control drawings (references [7] and [8]) in all other cases, the IC chip placement will be per ISO 15457-1 reference [6]. The intent of defining these zones is to position the card electronic components in such manner as to avoid the transport rollers and feeder separators in the Cubic AFC equipment.

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for

9. READ/WRITE PERFORMANCE

The following requirements for read/write (R/W) performance shall apply:

• Test specification for the Cubic CSC, (see reference [3])

• Not less than 10,000 R/W cycles

• For one time programmable cards (OTP); 10,000 reads and as many writes as there are rewritable memory locations

• Read/write distance of at a minimum between 0–5 cm as specified in the test specification for the Cubic CSC (see reference [3]), or as specified by the contract requirements, whichever is greater.

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for

10. PACKAGING AND DELIVERY

10.1 PACKAGING AND LABELING

The cards shall be packaged in such a manner as to inhibit pilferage, prevent damage during shipment, and facilitate storage in order to be acceptable to the purchaser. The cards shall be packaged in the quantities specified below.

10.1.1 Precut Cards

Precut cards shall be packed as follows:

• The cards shall be packed in boxes.

• Each box will be shrink-wrapped.

• There shall be 750 cards per box (unless otherwise specified by Cubic or the end customer).

• The boxes shall be packed in cartons.

• There shall be at least nine boxes of cards per carton (unless otherwise specified by Cubic or the end customer). The boxes should be stacked horizontally not vertically for storage and shipment.

Cartons shall be of sufficient strength to permit stacking four cartons high, without damage to the cards or the cartons, for a storage period of up to 3 years in conditions as described in Table 3-2.

The cards shall be packaged sufficiently tight to prevent card-to-card movement that may damage the printed surfaces. However, they will not be packaged so tightly as to create undue pressure on the card-to-card contact to damage the cards internal IC.

The box of cards can be of mixed orientation so as to assure that 750 cards can be stacked without leaning, tipping, or creating a diagonally twisted stack. Mixed orientation may reduce shipping damage to the cards by preventing the integrated circuits (the high point) from being compressed where the pressure point over the integrated circuit is increased. The top card in a stack of 750 cards shall not have a pitch or roll of more than 6 degrees from the horizontal plane.

10.1.2 Roll Stock Cards

10.1.2.1 Nonfunctioning cards

Each roll may have up to 5 percent nonfunctioning cards. No more than two nonfunctioning cards can be sequential. The quantity of nonfunctioning cards for each roll shall be indicated on the label.

10.1.2.2 Packing Roll Stock Cards

Roll stock cards shall be packed as follows:

• Rolls will be shrink-wrapped.

• Each roll is packed in a single box.

• The box should support the round profile of the roll, either utilizing an octagonal shape or filler pieces that fit into the corners to support the roll when the box is dropped or jarred during shipment.

• Boxes shall be packed in cartons, each carton containing four boxes unless otherwise specified by Cubic or the end customer.

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for

Manufacturer: XXXXX

Cubic Part Number: XXXXX Rev. X

Cubic Purchase Order: GXXXXX

Production batch number: XXXX

Storage Requirements: 50 oF to 85 oF

25% to 50% RH non-condensing

Functional Quantity: XXXXX

Voided Quantity (roll stock only): XXXXX

10.1.2.3 Labeling Roll Stock and Precut Cards

Cards shall be labeled as follows:

The outside of the cartons shall be labeled with the name of the manufacturer, the Cubic part number and revision letter, the purchase order number, the functional quantity, the voided quantity, and the production run number, and will be clearly marked to indicate storage requirements as defined in Table 3-2.

Voided quantity is only to be used with roll stock. Enter “N/A” for voided quantity when applied to precut cards.

• Each roll may have up to 5 percent nonfunctioning cards. The quantity of nonfunctioning cards for each roll shall be indicated on a label that will be attached to the roll box.

The label format shall be as shown in Figure 10-1:

Figure 10-1. Label Format

10.2 DELIVERY ADDRESS

All production cards shall be delivered as specified in the purchase order.

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for

11. QUALITY STANDARDS

The quality standard for meeting this specification will be in accordance with the following:

1. All suppliers require qualification by Cubic prior to card production.

2. All new suppliers and existing suppliers of new LU-PICC products will provide a set of 100 first article test sample cards that will be tested for compliance with this specification prior to production start.

3. For qualified suppliers; future LU-PICC card orders will have test cards randomly selected from the production shipment. The amount of cards tested will be dependent upon the supplier’s previous QA performance, but will be a minimum of 20 cards per 500,000 cards. The results of follow-on inspection and testing due to failures will dictate the course of action taken on any delivery.

4. Upon request, suppliers will provide test results and certification relevant to the manufacture, testing and materials used in the production of the cards.

5. If problems are experienced with a supplier’s product in the field an additional set of first article cards may be requested prior to further production orders.

6. Supplier’s test equipment may be different from the equipment used by Cubic. This will be accepted if the calibration of the equipment to be used can be traced back to the same set of standards.

7. Roll stock splice samples must be provided for first article testing.

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for

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APPENDIX A CUSTOMER SPECIFIC CHARACTERISTICS OF THE

LUPICC FOR SYDNEY AUSTRALIA

The LUPICC specific characteristics for Sydney Australia appear in a separate file, Cubic document number 0001-9013.ApxA.

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for

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This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for

A-2

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APPENDIX B CUSTOMER SPECIFIC CHARACTERISTICS OF THE

LUPICC FOR VANCOUVER CANADA

The LUPICC specific characteristics for Vancouver Canada appear in a separate file, Cubic document number 0001-9013.ApxB.

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for

B-1

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This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for

B-2

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APPENDIX C CHARACTERISTICS OF THE LUPICC FOR FANFOLD

The LUPICC specific characteristics for Boxed Fanfold Cards appear in a separate file, Cubic document number 0001-9013.ApxC.

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for

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10.2 DELIVERY ADDRESS