Exhibit_1_-_Extended_Use_Smartcards_(Easy_Cards).pdf

Specification for the

Cubic Transportation Systems

Characteristics of the Standard

Proximity Integrated Circuit Card

Document Number: 4200-67003

Revision: E

Date: 01 Nov 2019

Exhibit 1 - Specifications for extended use Smartcards (EASY Cards)

01 Nov 2019

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for manufacturing or any other purposes except as specifically authorized in writing by Cubic.

4200-67003.E ii

Proprietary Notice

The information disclosed herein contains proprietary rights of Cubic® Transportation Systems, Inc. (Cubic).

Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents. Nor shall the information be used or disclosed to others for manufacturing or any other purposes except as specifically authorized in writing by Cubic.

Copyright© 2019 Cubic Corporation. All rights reserved.

TRADEMARKS

Cubic® is a registered trademark of Cubic Corporation.

Nextfare® is a registered trademark of Cubic Transportation Systems, Inc.

Cubic Transportation Systems, Inc.

5650 Kearny Mesa Road

San Diego, CA 92111 USA

4200-67003.E

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for manufacturing or any other purposes except as specifically authorized in writing by Cubic.

01 Nov 2019 iii

REVISION STATUS

Revision Date Description

A.00 12 Feb 07 Initial release

B.00 18 Jan 10 Changed the adhesion requirements, Section 4.1.17

C.00 12 Apr 11 Corrected storage parameters in Section 3.2 to match Section 11.

Swapped the alternate and standard Adhesion test method in Section 4.1.17.

Revised Coefficient of Friction upper limit and removed the friction tester device callout in Section 4.1.18.

Provided the color matching variation in Section 5.

Changed the packaging instructions in Section 11.1.1.

Revised the required labeling information in Section 11.1.2.

Corrected section references in Appendix A and incorporated other changes as appropriate to match revisions listed above.

C.01 08 May 2012 Added Appendix B to table of contents

D 21 Mar 2019 Added placeholders for Appendix B and Appendix C to direct the reader to the standalone appendix files.

E 01 Nov 2019 Updated references and updated ISO Compliance.

Document approved for release by:

Author

Billy Greer III

Hardware Engineering Director

Kevin Van Howe

Engineering Fellow

Thomas Busch-Sorensen

Technical Editor

Rene Wischhusen

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for manufacturing or any other purposes except as specifically authorized in writing by Cubic.

4200-67003.E iv

THIS PAGE INTENTIONALLY BLANK

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01 Nov 2019 v

CONTENTS

1. Introduction

1.1 DOCUMENTS, DRAWINGS AND STANDARDS

1.2 REFERENCED DOCUMENTS

1.3 APPLICABLE DOCUMENTS

2. Manufacturing Requirements

2.1 QUALITY STANDARDS CONTROL

2.2 SECURITY CONTROL

2.2.1 Designation, Control And Storage Of Reference (Golden) Cards

2.3 DISPOSAL OF SURPLUS MATERIALS, SCRAP AND REJECTED CARDS

2.4 CERTIFICATION

3. Environment

3.1 USAGE

3.2 STORAGE

3.3 POST-PRINTING

4. Physical and Electrical Characteristics

4.1 CARD REQUIREMENTS

4.1.1 Dimensions

4.1.2 Thickness

4.1.3 Quality

4.1.4 Material

4.1.5 Bending Stiffness

4.1.6 Flammability

4.1.7 Toxicity

4.1.8 Static Electricity

4.1.9 Exposure to X-Ray Radiation

4.1.10 Exposure to Irradiation

4.1.11 Durability

4.1.12 Opacity

4.1.13 Delamination

4.1.14 Card Dimensional Stability and Warpage with Temperature and Humidity

4.1.15 Ultraviolet light

4.1.16 Curl

4.1.17 Adhesion

4.1.18 Coefficient of Friction

5. Printing

6. Serialization

7. Signature Panel (If Required)

8. Location of Integrated Circuit Chip

9. Card Pre-encoding

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for manufacturing or any other purposes except as specifically authorized in writing by Cubic.

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10. Read/Write Performance

11. Packaging and Delivery

11.1 PACKAGING AND LABELING

11.1.1 Packaging

11.1.2 Labeling

11.2 DELIVERY ADDRESS

Appendixes

APPENDIX A Test Methods—Quick Reference Guide ..................................................................... A-1

APPENDIX B Sydney-specific Characteristics ................................................................................. B-1

APPENDIX C TransLink-specific Characteristics ............................................................................ C-1

Figures

Figure 11-1. Label Format

Tables

Table 3-1. Usage Environment Table 3-2. Storage Environment Table 3-3. Post-Printing Environment Table 4-1. Toxicity Table 4-2. Irradiation Table 4-3. Card Curl Requirements

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for manufacturing or any other purposes except as specifically authorized in writing by Cubic.

01 Nov 2019 vii

Acronyms and Abbreviations

°C degrees Celsius

°F degrees Fahrenheit

AFC automated fare collection

AQL Acceptance Quality Level (MIL-STD-105[E])

ASTM American Society for Testing and Materials

CIE-LAB CIE stands for Comission Internationale de l’Eclairage (International Commission on

Illumination). CIELAB is a system adopted by CIE as model that better showed uniform color spacing in their values. This is used for color management as the device independent model of the ICC (International Color Consortium).

cm centimeter

CSC contactless smart card

Cubic Cubic Transportation Systems, Inc.

g/cm2 gram per square centimeter

Gy The gray symbol is the SI unit of absorbed radiation dose by matter due to ionizing radiation

HMIS Hazardous Materials Identification System hw maximum deflection

IC integrated circuit

IEC International Electrotechnical Commission in2 square inch

ISO International Organization for Standardization keV kiloelectronvolt lb/in2 pound per square inch mm millimeter

MSDS Material Data Safety Sheets

PET polyethylene terephthalate

PICC Proximity Integrated Circuit Card

PVC polyvinyl chloride

R/W read/write

RH relative humidity

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for manufacturing or any other purposes except as specifically authorized in writing by Cubic.

4200-67003.E viii

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for manufacturing or any other purposes except as specifically authorized in writing by Cubic.

01 Nov 2019

1. INTRODUCTION

This specification defines the characteristics for the standard use Proximity Integrated Circuit Cards (PICC).

The cards shall conform to this specification and the external standards required by this document. This document does not provide examples of graphics. Actual graphics artwork and final printed text, if applicable, will be specified and/or provided with the purchase order and/or other documents.

This specification is for PICC cards for automated processing in automated fare collection (AFC) equipment, e.g., vending machines, bulk encoders and validation devices.

1.1 DOCUMENTS, DRAWINGS AND STANDARDS

NOTE

In the event of a conflict between the requirements of this document and the references cited herein, this document takes precedence.

However, this document does not supersede any applicable laws and regulations unless a specific exemption has been obtained.

1.2 REFERENCED DOCUMENTS

[1] Design Information Bulletin for the Nextfare® Smart Card Serialization and Printing, Cubic

8500-62003

[2] Identification cards—Test Methods, ISO/IEC 10373-1

[3] Test Specification for the Cubic Transportation Systems, Inc. Contactless Smart Card, Cubic

8500-71012

[4] Not Used

[5] Identification cards—Physical Characteristics, ISO/IEC 7810:2003(E)

[6] Standard Test Method for Static and Kinetic Coefficients of Friction of Plastic Film and Sheeting, ASTM D1894

[7] Identification cards—Test Methods, ISO/IEC 10373-6—Proximity Cards (2nd Edition)

1.3 APPLICABLE DOCUMENTS

• ISO 3274, Geometrical Product Specifications—Surface texture: Profile method—Nominal characteristics of contact (stylus) instruments

• ISO 4287, Geometrical Product Specifications —Surface texture: Profile method—Terms, definitions and surface texture parameters

• ISO 9773, Plastics—Determination of burning behavior of thin flexible vertical specimens in contact with a small-flame ignition source

• ASTM D1894-95, Standard Test Method for Static and Kinetic Coefficients of Friction of Plastic

Film and Sheeting

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for manufacturing or any other purposes except as specifically authorized in writing by Cubic.

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2. MANUFACTURING REQUIREMENTS

2.1 QUALITY STANDARDS CONTROL

All suppliers must be ISO 9000:2005 compliant unless otherwise approved by Cubic procurement and quality.

2.2 SECURITY CONTROL

The card supplier shall keep certificates of compliance for all materials used in the production of the cards.

The cards shall be manufactured in a secure area accessible only to personnel who are involved in the manufacture and handling of the cards. Administration numbers (see reference [1]) of all deliverable and scrap cards shall be kept at all times during production, packaging, and delivery in compliance with

Section 2.1. The card supplier shall furnish a certified record of the total number of the cards produced in a specific manufacturing batch. The cards shall be packed and retained in a secure location before shipment. A batch number as defined on the specification control drawing will be traceable to manufacturing records for any particular batch.

2.2.1 Designation, Control And Storage Of Reference (Golden) Cards

Prior to the first production run, the card supplier shall submit reference cards to Cubic for evaluation. The reference cards shall consist of two sets of 10 cards each, of the same batch. Once these cards are qualified in accordance to all tests identified in this document, one set of 10 cards will be sent back to the supplier and one retained by Cubic. The reference cards will be used as a standard for all future cards of the same part number and revision. These cards shall be kept in a secure limited access locked location by respective quality departments when not in use.

2.3 Disposal Of Surplus Materials, Scrap And Rejected Cards

All surplus cards, rejected cards, and scrap card materials shall be disposed of in a manner that renders the fare media unusable. All artwork, special tools, dies, and related material used in the manufacture of customer cards shall be surrendered to Cubic on demand. For pre-administration numbers, production yield shall be 80 percent or better and records of this production yield shall be provided to Cubic on each delivered shipment. Additionally, disposition of administration numbers of all deliverable and scrap cards shall be kept by the supplier for a duration of 3 years and provided to Cubic on each delivered shipment.

2.4 CERTIFICATION

Upon request, the card supplier shall provide material safety data sheets for the materials included in the cards. These data sheets will include a description of the material and all other printing materials applied to the card surface. The card supplier shall test the material used in the fabrication of the cards and certify that the material meets all requirements of this specification. The purchaser reserves the right to review the supplier’s test data and supporting documentation and to conduct independent tests on delivered cards prior to acceptance. The same rights shall apply to the security control requirements as described in Section 2.3 of this specification.

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for manufacturing or any other purposes except as specifically authorized in writing by Cubic.

01 Nov 2019

3. ENVIRONMENT

3.1 USAGE

The cards shall meet the read/write and normal use performance requirements of this specification while exposed to any combination of the conditions shown in Table 3-1 for a minimum duration of 1 hour. Post printing lamination excluded. The following is the inspection schedule and equipment to be used:

• Reference card level test

• First Article Test—Acceptance Quality Level (AQL) Level II Sample Size 0.01

• Batch Test—AQL Level II Sample Size 0.01

• Any temperature and humidity control environmental chamber

Table 3-1. Usage Environment

Environment Condition

Temperature –31 °F to +140 °F (–35 °C to +60 °C)

Relative humidity (RH) 15% to 95%

NORMAL USE—means normal usage of the card in the environment of public transport with storage, distribution, validation, and reloading of cards, excluding IMPROPER USE.

IMPROPER USE—means any usage for which the card has not been designed for, including excessive handling or mechanical stresses—mishandling, and wilful damage to the PICC.

IMPROPER USE is:

1. Any following occurrence:

a. Excessive physical stress such as:

1) Bending the PICC beyond conditions described in this document.

2) Folding the PICC.

3) Punching holes or cutting the PICC.

4) Any other physical damage to the PICC, for example, scraping, or delaminating attempt, etc.

b. Excessive electrical stresses:

1) Write/erase cycles beyond those described in the chip specification and this document.

2) Excessive current, voltage or radio wave discharged exposure beyond those described in the chip specification.

3) Any storage or use in conditions beyond those described in this document.

4) Any use with the PICC in any equipment, which is not approved by Cubic.

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for manufacturing or any other purposes except as specifically authorized in writing by Cubic.

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3.2 STORAGE

The cards shall be suitable for storage for up to 3 years under the conditions shown in Table 3-2. The following is the inspection schedule and equipment to be used:

• Reference card level test

• Any temperature and humidity controlled environment

Table 3-2. Storage Environment

Environment Condition

Temperature 50 °F to 85 °F (10 °C to 30 °C)

Relative humidity 25% to 50% (noncondensing)

3.3 POST-PRINTING

Where specified by the specification control drawing, the card shall be suitable for post-printing processes that subject the card the conditions shown in Table 3-3.

Table 3-3. Post-Printing Environment

Environment Condition Duration

Temperature 338 °F (170 °C) 3 seconds

The following is the inspection schedule:

• Reference card level test

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for manufacturing or any other purposes except as specifically authorized in writing by Cubic.

01 Nov 2019

4. PHYSICAL AND ELECTRICAL CHARACTERISTICS

4.1 CARD REQUIREMENTS

The cards shall meet all the requirements stated in this specification, when conditioned for 24 hours at

74 °F ±4 °F (23 °C ±2 °C) and 50 percent ±5 percent RH.

4.1.1 Dimensions

The physical dimensions of the cards shall be in accordance with reference [5] for ID-1 cards. The following is the inspection schedule and equipment to be used:

• Reference card level test

• First Article Test—AQL Level II Sample Size 0.01

• Batch Test—AQL Level II Sample Size 0.01

• Shadow graph unit—manual or programmable

4.1.2 Thickness

The thickness of the cards shall be in accordance with reference [5] for ID-1 cards. The following is the inspection schedule and equipment to be used:

• Reference card level test

• First Article Test—AQL Level II Sample Size 0.01

• Batch Test—AQL Level II Sample Size 0.01

• Standard micrometer

4.1.3 Quality

The card corners and edges shall be in accordance with reference [5] for ID-1 cards. In addition, the cards shall be free of all defects that impair the in-service use, printing performance or general appearance of the cards.

The card manufacturer shall provide samples of all types of cards for approval prior to commencing the production run. The following is the inspection schedule and equipment to be used:

• Reference card level test

• First Article Test—AQL Level II Sample Size 0.01

• Batch Test—AQL Level II Sample Size 0.01

• Shadow graph unit—manual or programmable

4.1.4 Material

4.1.4.1 Card Material

The material for all cards shall perform to the standards as noted in this specification. Card laminate material shall be 60 percent polyvinyl chloride (PVC) and 40 percent polyethylene terephthalate (PET), unless otherwise specified by the Engineering Release Authorization or purchase order.

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4.1.4.2 Antenna Material

Materials used for the construction of the antenna must be consistent with the required electrical and physical stress specifications of this document; these materials in addition must meet the minimum matching electrical specification of the integrated circuit to which it is connected.

Suggested antenna materials:

• Silver

• Aluminum

• Aluminum-alloy

• Conductive composites

• Copper-alloy

NOTE

The antenna should provide the PICC read/write distance per the requirements set forth in this specification.

4.1.5 Bending Stiffness

The bending stiffness of the cards shall be in accordance with reference [5]. The following is the inspection schedule:

• Reference card level test

• First Article Test—AQL Level II Sample Size 0.01

• Batch Test—AQL Level II Sample Size 0.01

4.1.6 Flammability

The cards shall be of a flame class rating of UL94 V-0 or better. The following is the inspection schedule and equipment to be used:

• Reference card level test

• Material Safety Data Sheets (MSDS)

4.1.7 Toxicity

The toxicity of the cards shall be in accordance with reference [5]. In addition, the outer surfaces of the card shall contain no material with a Hazardous Material Identification System (HMIS) value greater than shown in

Table 4-1.

. The following is the inspection schedule and equipment to be used:

Material Safety Data Sheets comparison to Table 4-1.

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01 Nov 2019

Table 4-1. Toxicity

HMIS Symbol Level of Hazard

Health 0

Flammability 1

Physical Hazards 0

Personal Protection N/A

4.1.8 Static Electricity

The cards shall have no adverse effects when exposed to static electricity in accordance with references [2] and [7]. Upon completion of this test, the cards shall meet all requirements of this specification. The following is the inspection schedule and equipment to be used:

• Reference card level test

• Independent lab test

4.1.9 Exposure to X-Ray Radiation

The cards shall continue to operate as intended after exposure of either face to medium X-radiation, with energy in the range of 70 keV to 140 keV, of a cumulative dose of 0.1 Gy per year. The following is the inspection schedule:

• Reference card level test

4.1.10 Exposure to Irradiation

The cards shall continue to operate as intended after testing in accordance with the application test methods described in reference [2], when first exposed to an irradiation beam with one of the dosage exposures selected from Table 4-2.

Table 4-2. Irradiation

Exposure Class Irradiated

Dosage Exposure(s) Card Packaging Visual Impact

Class 1 56kGy 1.0 No visual packaging distortion or printing discoloration shall occur.

Class 2 56kGy 2.0 No visual packaging distortion or printing discoloration shall occur.

4.1.11 Durability

The cards shall have no more than five cracks total when viewed at 5X magnification and no more than three cracks greater than .002 inches wide by .010 inches long after having been exposed to the usage environment specified in Section 3.1 for a minimum duration of 1 hour and having undergone the following bending and torsion tests. The following is the inspection schedule:

• First Article Test—AQL Level II Sample Size 0.01

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• Batch Test—AQL Level II Sample Size 0.01

4.1.11.1 Bending

The bending durability of the cards shall be in accordance with reference [2]. The total number of bending cycles shall be 5000. Curvature of the width of the card along axis B is defined by the hw value of 1.00 inch

(25.4 millimeter). Curvature of the height of the card along axis A is defined by the hw value of .375 inches

(9.5 millimeter).

4.1.11.2 Torsion

The torsion durability of the cards shall be in accordance with reference [2]. The total number of torsion cycles shall be 5000.

4.1.12 Opacity

The card opacity shall be in accordance with reference [5] for ID-1 cards. The attenuation of light in passing through the thickness of the ticket shall be 85 percent minimum over a wavelength range of 500 to 1020 nm

(i.e., the half-power bandwidth of a silicon photocell). This requirement applies to the entire fare media surface excluding any magnetic stripe area.

The following is the inspection schedule and equipment to be used.

• Reference card level test

• IL 1400A Radiometer with SEL 033 probe or independent lab

4.1.13 Delamination

The delamination characteristics of the cards shall be in accordance with reference [5] and tested in accordance with reference [2]. In addition, the card shall not delaminate while exposed to specified usage and storage environments or during any specified testing.

4.1.14 Card Dimensional Stability and Warpage with Temperature and Humidity

The card dimensional stability and warpage with temperature and humidity shall be in accordance with reference [5]. The following is the inspection schedule:

• Reference card level test

• First Article Test—AQL Level II Sample Size 0.01

• Batch Test—AQL Level II Sample Size 0.01

4.1.15 Ultraviolet light

The cards and their preprinted graphics shall have no adverse effects when exposed to ultraviolet light in accordance with reference [2]. Upon completion of this test, the cards shall meet all requirements of this specification. Some yellowing is permissible. The following is the inspection schedule:

• Reference card level test

• First Article Test—AQL Level II Sample Size 0.01

• Batch Test—AQL Level II Sample Size 0.01

4.1.16 Curl

The curl of the card shall not exceed the values shown in Table 4-3. The following is the inspection schedule and equipment to be used:

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for manufacturing or any other purposes except as specifically authorized in writing by Cubic.

01 Nov 2019

• Reference card level test

• First Article Test—AQL Level II Sample Size 0.01

• Batch Test—AQL Level II Sample Size 0.01

• Shadow Graph Unit—manual or programmable

Table 4-3. Card Curl Requirements

Media Curl Value

Parallel to long dimension (overall flatness)

The maximum perpendicular distance, measured from any point on the concave surface to the plane defined by any three corners, shall be 0.039 inch (1.00 mm).

Parallel to short dimension (transverse curl)

The maximum perpendicular distance, measured from any point on either of the concave short edges to a line defined by the two adjacent corners, shall be 0.020 inch (0.5 mm).

4.1.17 Adhesion

The adhesion characteristics of the cards shall be in accordance with reference [5]. Cubic test equipment tool

4100-35014 must be used to determine the adhesion. Using this tool, all tested cards must have a value of less than 55 angular degrees after being conditioned for 24 hours at 122 °F (50 C) and 85 percent RH

(noncondensing). The test procedure is as follows:

1. Two cards are required for the test. The cards are placed on the base platen and the top platen is then placed on top of the bottom platen with the cards between them and with the front edge of the top platen offset back by 1/8 inch so that the top platen with the card attached can slide forward during the test.

2. The assembly is then inserted into the environmental chamber at the settings noted above for 24 hours.

3. The assembly is then removed from the chamber and the handle on the tester is wound manually and slowly until the top platen slides down to touch the stop in the bottom platen.

4. When this happens, stop winding the handle and measure the angle on the scale by lining up the platen edge with the scale and note at what angle this occurred.

Alternatively 10 cards, complete with graphics and serial number, shall not adhere to each other when stacked on a flat surface for 24 hours at 122 °F (50 C) and 85 percent RH (noncondensing) with an applied normal pressure on the cards of 1 lb/in2 (70.5 g/cm2).

4.1.18 Coefficient of Friction

The cards shall be measured for friction in accordance with ASTM D1894, reference [6]. The cards shall be measured in the direction of the long axis and oriented in the same way, such that edges are coincident. The measured value for the inter-card static coefficient of friction shall fall within the specified range of 0.12 to

0.56. The following is the inspection schedule and equipment to be used:

• Reference card level test

• First Article Test—One set per first articles submitted

• Friction Tester Certified to ASTM D1894

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for manufacturing or any other purposes except as specifically authorized in writing by Cubic.

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5. PRINTING

The following requirements for the printing of the cards apply:

• The cards shall be delivered with printed graphics as specified on the applicable Cubic specification control drawing.

• The colors and graphics of the cards shall conform to the artwork specified on the applicable Cubic specification control drawing.

• The ink shall not be conductive, abrasive, or magnetic.

• Printing shall not smear or transfer during normal handling or processing through an encoding transport.

• The encoding transport consists of pinch rollers and drive belts that are in contact with the cards.

The following is the inspection schedule and equipment to be used:

• Reference card level test.

• First Article Test—AQL Level II Sample Size 0.01.

• Batch Test—AQL Level II Sample Size 0.01.

• Color-matching color spectrometer calibrated to CIE-LAB specification. Not to exceed:

• Graphics compared to customer-approved artwork.

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for manufacturing or any other purposes except as specifically authorized in writing by Cubic.

01 Nov 2019

6. SERIALIZATION

Cards are to be serialized in accordance with the specification control drawing and reference [1]. The following is the inspection schedule:

7. SIGNATURE PANEL (IF REQUIRED)

For program-specific cards, the signature panel may be required. When applicable, this information will be provided on applicable Cubic specification control drawings.

The signature panel, when required, shall be provided in the location shown on the applicable specification control drawings. The signature panel shall accept characters from an inkjet printer and signatures from commonly available pens. The signature panel material shall absorb sufficient ink to provide adequate protection against erasure during normal patron usage and processing by card handling equipment.

8. LOCATION OF INTEGRATED CIRCUIT CHIP

The location of the integrated circuit (IC) chip and the zones where thickness variation is acceptable are defined on applicable Cubic specification control drawings. The intent of defining these zones is to position the card electronic components in such manner as to avoid the transport rollers and feeder separators in the

Cubic-automated AFC equipment. The following is the inspection schedule and equipment to be used:

• Caliper

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9. CARD PRE-ENCODING

Where applicable (e.g. memory logic cards), the cards shall be encoded with transport keys prior to delivery unless otherwise specified. Any encoding used to check the integrity of the card during the manufacturing process should be erased prior to delivery.

10. READ/WRITE PERFORMANCE

The following requirements for read/write (R/W) performance shall apply:

• Read/write distance of at a minimum between 0–5 cm as specified in the test specification for the

Cubic contactless smart card (CSC) (see reference [3]), or as specified by the contract requirements, whichever is greater.

• Not less than 100,000 R/W cycles.

The following is the inspection schedule and equipment to be used:

• Reference card level test.

• First Article Test—AQL Level II Sample Size 0.01.

• Batch Test—AQL Level II Sample Size 0.01.

• Cubic-designed functional test equipment or ISO-specified functional test equipment.

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01 Nov 2019

Manufacturer: XXXXX

Cubic Part Number: XXXXX Rev. X

Cubic Purchase Order: GXXXXX

XXX Production number: XXXX

Storage Requirements: 50 oF to 85 oF

25% to 50% RH noncondensing

11. PACKAGING AND DELIVERY

11.1 PACKAGING AND LABELING

The cards shall be packaged in such a manner as to inhibit pilferage, prevent damage during shipment, and facilitate storage in order to be acceptable to the purchaser. The cards shall be packaged in the quantities specified on the specification control drawing.

11.1.1 Packaging

In general, precut cards shall be packed as follows:

• The cards shall be packed in boxes.

• Each box shall be shrink wrapped.

• There shall be a total of 500 cards per box.

• The boxes shall be packed in cartons.

• There shall be nine boxes of cards per carton.

• Cartons shall be of sufficient strength to permit stacking six cartons high, without damage to the cards or the cartons, for a storage period of 3 years.

The cards shall be oriented in such manner as to assure that 500 cards can be stacked without leaning or tipping; the top card in a stack of 500 cards shall not have a pitch or roll of more than 6 degrees from the horizontal plane. (The cards are packaged sufficiently tight to prevent card-to-card movement that may damage the printed surfaces.) The following is the inspection schedule and equipment to be used:

• Reference card level test

• Batch Test—AQL Level II Sample Size 0.01

• Inspect for shrink wrap packaging

11.1.2 Labeling

The outside of the cartons shall be labeled with the name of the manufacturer, the part number and revision, the purchase order number and the production run number, and will be clearly marked to indicate storage requirements are 50 °F to 85 °F, 25 to 50 percent RH noncondensing.

The label format shall be as shown in Figure 11-1.

Figure 11-1. Label Format

11.2 DELIVERY ADDRESS

All production cards shall be delivered as specified in the purchase order.

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for manufacturing or any other purposes except as specifically authorized in writing by Cubic.

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This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for manufacturing or any other purposes except as specifically authorized in writing by Cubic.

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APPENDIX A TEST METHODS—QUICK REFERENCE GUIDE

This section lists test methods.

1. Section 2.2.1 Security Control of Reference Cards

2. Section 3.1 Usage

• First Article Test—AQL Level II Sample Size 0.01

• Batch Test—AQL Level II Sample Size 0.01

• Any temperature and humidity controlled environmental chamber

3. Section 3.2 Storage

• Any temperature and humidity controlled environmental chamber

4. Section 4.1.1 Dimensions

• First Article Test—AQL Level II Sample Size 0.01

• Shadow Graph Unit—manual or programmable

5. Section 4.1.2 Thickness

• First Article Test—AQL Level II Sample Size 0.01

• Standard Micrometer

6. Section 4.1.3 Finished Edges

• First Article Test—AQL Level II Sample Size 0.01

• Shadow graph unit—manual or programmable

7. Section 4.1.5 Stiffness

• Reference card level test.

• First Article Test—AQL Level II Sample Size 0.01.

• Batch Test—AQL Level II Sample Size 0.01

• Taber V-5 Model 150-B (not Cubic-owned)

• The clamping technique will be to make the top of the card flush to the clamping device

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for manufacturing or any other purposes except as specifically authorized in writing by Cubic.

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8. Section 4.1.7 Toxicity

MSDS comparison to Table 4-1.

9. Section 4.1.8 Static Electricity

• Independent lab test

10. Section 4.1.9 X-Rays

11. Section 4.1.11 Durability

• First Article Test—AQL Level II Sample Size 0.01

• Cubic-designed functional test equipment

12. Section 4.1.11.2 Torsional Bending

• First Article Test—AQL Level II Sample Size 0.01

13. Section 4.1.12 Opacity

• Cubic specification method (see reference [4])

• IL 1400A Radiometer with SEL 033 probe or independent lab

14. Section 4.1.16 Curl

• First Article Test—AQL Level II Sample Size 0.01

• Shadow Graph Unit—manual or programmable

15. Section 4.1.17 Adhesion

• First Article Test—One set per first articles submitted

• Batch Test—One set per batch

• The card shall not adhere in any way. If there is any adhesion it shows that these cards are on the boundary of the failed condition and are not useable.

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This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for manufacturing or any other purposes except as specifically authorized in writing by Cubic.

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16. Section 4.1.18 Coefficient of Friction

• Reference card level test

• First Article Test—One set per first articles submitted

• Friction Tester Certified to ASTM D1894.

17. Section 5 Printing

• The cards shall be delivered with printed graphics as specified on the applicable Cubic specification control drawing.

• The colors and graphics of the cards shall conform to the artwork specified on the applicable Cubic specification control drawing.

• The ink shall not be conductive, abrasive, or magnetic.

• Printing shall not smear or transfer during normal handling or processing through an encoding transport.

• The encoding transport consists of pinch rollers and drive belts that are in contact with the cards.

• Post printing is only permitted outside of the “keep out” region designated on the specification control drawing for the card. If unspecified, the “keep out” region shall be 2 mm from any part of the IC chip and antenna.

• Reference card level test

• First Article Test—AQL Level II Sample Size 0.01

• Batch Test—AQL Level II Sample Size 0.01

• Color-matching color spectrometer calibrated to CIE-LAB specification

• Graphics compared to customer-approved artwork

18. Section 6 Serialization Administration Number

• Cubic-designed functional test equipment

19. Section 8 Location of IC chip

• Caliper

20. Section 10 Read/Write Performance

• Test specification for the CSC, (see reference [3])

• Not less than 10,000 R/W cycles.

• Reference card level test

• First Article Test—AQL Level II Sample Size 0.01

• Cubic-designed functional test equipment or ISO-specified functional test equipment

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for manufacturing or any other purposes except as specifically authorized in writing by Cubic.

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General Notes:

1. AQL Level II Sample Size 0.01 is the sample size used for a new supplier with a new part. After multiple receipts of a particular part from a supplier the quality control database will automatically increase or decrease the sample size based on the previous lots accepted or rejected.

2. Supplier’s equipment modules may be different from the designated equipment listed. This will be accepted if the calibration of the equipment to be used can be traced back to the same set of standards.

3. Qualification, first articles, and batch-level testing may change due to performance by a supplier.

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This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for manufacturing or any other purposes except as specifically authorized in writing by Cubic.

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APPENDIX B SYDNEY-SPECIFIC CHARACTERISTICS

The Sydney-specific characteristics of the standard proximity integrated circuit card is a separate Word file, Cubic document number 4200-67003.Apx.B.

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for manufacturing or any other purposes except as specifically authorized in writing by Cubic.

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This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for manufacturing or any other purposes except as specifically authorized in writing by Cubic.

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APPENDIX C TRANSLINK-SPECIFIC CHARACTERISTICS

The TransLink-specific characteristics of the standard proximity integrated circuit card is a separate Word file, Cubic document number 4200-67003.Apx.C.

This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for manufacturing or any other purposes except as specifically authorized in writing by Cubic.

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