ATTACHMENT B - STATEMENT OF WORK.pdf

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HVAC Replacement Project at the USAGM Transmitting Station in Kuwait
Solicitation number
951700-21-R-0013
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This statement of work document outlines requirements for a design-build construction project to replace the high voltage air conditioning system at the U.S. Agency for Global Media's transmitting station in Kuwait. The project involves demolishing existing chillers and associated piping and ductwork, and installing new direct expansion air handling units, condensing units, refrigerant piping, and electrical panels. Acceptable manufacturers for the new equipment include Carrier, Daikin, Trane, and York. The contractor must complete all work within 365 calendar days of notice to proceed, and coordinate any necessary outages to minimize downtime of station operations. The statement of work provides conceptual design drawings and specifies deliverables including 65%, 95%, and 100% design submissions; operation and maintenance manuals; and as-built drawings.

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UNITED STATES AGENCY FOR GLOBAL MEDIA

KUWAIT TRANSMITTING STATION

HIGH VOLTAGE AIR CONDITIONING (HVAC)

REPLACEMENT SYSTEM

SOLICITATION NO. 951700-21-R-0013

ATTACHMENT B

STATEMENT OF WORK

Kuwait Transmitting Station Shortwave Building HVAC Systems Replacement

STATEMENT OF WORK - Page 1

Statement of Work

Table of Contents

1. SCOPE OF WORK

2. REQUIREMENTS

3. ACCEPTABLE CHILLER MANUFACTURERS

4. GENERAL REQUIREMENTS

5. CONCEPTUAL DRAWINGS

1.0 SCOPE OF WORK

PROJECT INFORMATION

A. Project Identification: U.S. Agency for Global Media (USAGM), Kuwait

Transmitting Station, Transmitter Hall 5-6, HVAC Replacement.

B. Project Location: The Kuwait Transmitting Station occupies a 2200-acre site located 50 km north west of Kuwait City in Umm Al-Rimam, Kuwait.

C. Owner: U.S. Agency for Global Media (USAGM)

D. Owner's Representative: USAGM will designate a Contracting Officer’s

Representative (COR).

E. Project will be constructed under a single prime contract.

The Shortwave HVAC systems was installed in 2010 (TX 5-6 Building), and their cooling performance has deteriorated.

For the TX 5-6 building, there are two (2) 40-ton air-cooled chiller, one primary and the other as standby. The chilled water systems serve two (2) transmitter bays, Mechanical room, and the corridor.

The contractor shall supply all labor, equipment and materials. The HVAC system must be complete, functional, and operational in all respects. Installing Contractor shall provide and install all auxiliary devices and accessories for fully operational HVAC system. Contractor shall provide all rigging and hoisting needed to remove old chillers. The Contractor is responsible for disposing of old chiller and all old material from job, and follow all local policies and regulations regarding disposal. All work shall be performed during normal working hours from 7:00 AM to 5:00 PM. Warranty shall be for parts and labor for five (5) years on compressors, fans, and condenser coils. After completion, the contractor shall provide training and phone support for the warranty period.

The building and site drawings included with this Statement of Work illustrate the conceptual design of the project. Conceptual drawings shall be a guide to the Design Build Contractor to

STATEMENT OF WORK - Page 2 meet Tenants basic functional requirements.

2.0 REQUIREMENTS

The design and installation shall include, but may not be limited to:

MECHANICAL.

Demolition:

The demolition scope is for the removal of the existing chilled water systems which include chillers, pumps, piping, piping specialties, insulation, controls, structural supports, and selective ductwork demolition. The chilled water demolition scope is presented on drawing DM-101.3.

The extent of selective ductwork demolition scope is not known at this time.

1. Appendix Drawing No. DM-101.3 – Demolition - shows chiller and piping demo only.

Extent of ductwork selective demo is not ascertained yet. A site survey is required.

New Work:

New equipment should meet applicable energy efficiency requirements in accordance with the Kuwait Ministry of Electricity and Water (MEW). LEED certification is not required; however, designs shall incorporate applicable sustainable and energy concepts from LEED, where possible.

Cooling loads will be based on what has been designed and reflected on existing drawings.

No load calculation is necessary.

American Society of Heating Refrigerating and Air Conditioning Engineers ASHRAE Design Conditions for Kuwait:

Normal Design condition: 47.9C (118.2 F)

Each of the existing AHUs will be replaced by a new AHU DX (Direct Expansion Refrigerant AHU). Each of these AHU DX will be coupled with an outdoor Condensing Unit (CU). Insulated refrigerant piping connects between the indoor AHU DX and its respective outdoor CU.

New equipment layouts are presented on drawings M-101.3, M-101.3A, and M-501.3.

1. Appendix Drawing No. M-101.3 – Equipment Layout – shows “Carrier” AHU DX equipment overlay on existing AHUs and outdoor Condensing Units. Ductwork modification is not ascertained yet. A site survey is required to accomplish this task.

2. Appendix Drawing No. M-101.3A* - Alternate Equipment Layout – shows “Daikin” AHU DX equipment overlay on existing AHUs.

3. Appendix Drawing No. M-501.3 – Schedule of Refrigerant Piping Quantity and Sizes.

* Note: The new AHU DX equipment is larger in physical sizes than the existing units. An alternate layout using “Daikin” AHU DX was done to see if there will be less impact on ductwork modifications.

ELECTRICAL.

The contractor must perform a site survey to confirm existing conditions before starting design phase.

STATEMENT OF WORK - Page 3

Individual split condensing units system to serve the facility: Based on the load analysis conducted, the existing electrical distribution will be able to support the load. A new panel is required to serve the selected CUs and AHUs. All of the outdoor equipment will require bonding and grounding to existing ground counterpoise.

1. Appendix Drawing No. E-101.1 – Electrical Floor plan – Shows added transformer, new MV switch and panels.

2. Appendix Drawing No. E-601.2 – Single line. Shows new panel.

3. Appendix Electrical Load Calculation.

STRUCTURAL.

Piping support bridges are being used to support the refrigerant piping. These piping routes and piping supports are subjected to further site investigations. Raised concrete plinths of 31.5 inches (800 mm) high will be provided for supporting the condensing units.

3.0 ACCEPTABLE CHILLER MANUFACTURERS

Manufacturers:

1. Carrier

2. Daikin

3. Trane

4. York

Carrier’s selections are used as the basis for this Statement of Work because other Carrier brand equipment already installed on site that is well represented in Kuwait, seems workable on the layouts.

4.0 GENERAL REQUIREMENTS

PERIOD OF PERFORMANCE.

The period of performance for the Kuwait Transmitting Station – HVAC Replacement Project is 365 days. All work must be scheduled to complete within this timeframe.

PHASING REQUIREMENTS.

The Contractor shall coordinate with the COR to develop a sequencing plan to minimize down time and coordinate weekend work if required. This requirement is due to work at a facility with 24/7 operations where the broadcasting mission cannot be impacted. A sequence of events including partial demolition, such as individual chiller demolition, and partial construction, may be required to complete work with minimum down time. Contractor shall prepare and submit for approval a schedule for all phases.

DESIGN BUILD CONTRACTOR REQUIREMENTS.

Required Site Survey:

STATEMENT OF WORK - Page 4

Attend a Pre-Bid site visit to verify measurements, quantities and investigation of existing site conditions for all disciplines. Coordinate in advance opening of any electrical equipment with the

COR.

Schedule of Deliverables and Milestones:

Period of Performance Begins Note on Schedule

Contract Design NTP Note on Schedule

Submit Visitors Clearance Request Provided to Contracting Officer 10 calendar days after

NTP

Preliminary Project Schedule 14 days after Design NTP

Quality Control Plan 14 days after Design NTP

Project Design Phase (65% Design Submission)

30 – days after Design NTP

Design Team Review of 65% Phase

14 – days after 65% Submission

Project Design Phase (95% Design Submission)

30 – days after 65% Phase Approval

Design Team Review of 95% Phase

14 – days after 95% Submission

Project Design Phase (100% Design Submission)

14 – days after 95% Phase Approval

Design Team Review of 100% Phase

14 – days after 100% Submission

Construction Begins On receipt of Construction NTP

Construction Phase Complete 120 - Days after Construction NTP

Acceptance Period 14 – days after Construction Phase Complete

Training for Shop Personnel Complete

Prior to end of Acceptance Period

Project Close-Out 30 Days After Acceptance

The Design Build Contractor shall submit a preliminary schedule showing the design and the construction phases of the project as per this Statement of Work and the deliverable schedule.

The days listed above are calendar days, including Saturdays, Sundays, and Federal holidays.

The Government must receive the deliverable by the start of the next business day. If the due date falls on a Saturday, Sunday, or Federal holiday. The Design Build Contractor should assume 14-days for receipt of Government comments for review of major submittals. On-site review conferences or conference calls can be scheduled no sooner than 14-days following receipt of the submittal.

The Government may accept submittals prior to the due date provided they are complete and the Design Build Contractor has completed a quality control check on all documents. The Government will not accept partially complete submittals early or otherwise.

Coordination of Work:

The Contractor shall coordinate all work and outage times with the COR. All work shall be performed during normal work days and hours, Monday thru Friday 0700 – 1700, excluding Federal and Kuwait holidays.

Federal Holidays: New Year's Day, Martin Luther King Jr. Day, President's Day, Memorial Day, STATEMENT OF WORK - Page 5

Independence Day; Labor Day, Columbus Day, Veterans Day, Thanksgiving Day, and Christmas Day.

Quality Control Plan:

Contractor Quality Control Plan shall be submitted within 14 calendar days of Design NTP.

Design Requirements:

Equipment submittals shall be submitted and distributed as indicated below. Design submittals are identified based on major milestones and is not exclusive of all other submittals as necessary per Contract. The schedule of delivery of design documents to the COR and as approved by the Contracting Officer, is in calendar days. Calendar days for each requirement extends from the date of the Notice to Proceed (NTP) or approval of the previous milestone, except as otherwise noted. All submittals must be submitted to the Contracting Officer for approval.

The Government reserves the right to disapprove design document submittals if the submittals do not meet normal standards for the stage of design being submitted or if review comments are too numerous or of great a significance. In this event, the A/E will be required to resubmit the design documents in the following number of copies at no additional charge to the Government:

A. Provide design documents that include basis of design, design drawings and design specifications, reports and submittal register.

B. Design is the work necessary to ensure functionality, quality, and safety for critical facets of the project.

C. Provide professional registration and design signing and stamping.

D. Provide a Contractor-originated design specification that in conjunction with the drawings, demonstrates compliance with requirements of the RFP. The specified products, materials, systems, and equipment that are approved by the Designer of Record; submitted to the Government by the Contractor; and reviewed by the Contracting Officer must be used to construct the project.

E. Identification of Manufacturer's Product Data Used as Specifications: Provide complete and legible catalog cut sheets, product data, installation instructions, operation and maintenance instructions, warranty, and certifications for products and equipment for which final material and equipment choices have been made. Indicate, by prominent notation, each product that is being submitted, including optional manufacturer's features, and indicate where the product data shows compliance with the RFP. Attach this product data to the end of the applicable specification section that specifies the material.

F. Submit design drawings or sketches, calculations and manufacturer's data to demonstrate compliance with contract requirements. The Contractor is encouraged to prepare design drawings more like shop drawings to minimize construction submittals.

G. Provide two electronic (CD) copies and three hard copies to the COR, with electronic copy to the Contracting Officer for review.

Deliverable

65% Design Submission

Basis of Design Narrative

Half-size Drawings

Outline Specifications and Manufacturer's Cut Sheets Calculations

95% Pre-Final Design Submission

STATEMENT OF WORK - Page 6

Basis of Design Narrative

Half-size Drawings

Outline Specifications and Manufacturer's Cut Sheets Calculations

100% Final Design Submission

Basis of Design Narrative

Half-size Drawings

Outline Specifications and Manufacturer's Cut Sheets

Quality Control Review - Drawings and Specifications

Calculations

Acceptance Phase:

After construction completion and prior to final payment, the Design Build Contractor shall provide, at a minimum, the following.

A. Operation and Maintenance Manuals.

B. Training.

C. List of Standard Equipment and Service Organization of products installed.

D. System Equipment Testing/Balancing Report: Submit test results within 14 days of testing. At minimum, test results shall be submitted 5 days before final inspection.

E. As Built CAD documents: Submit four (4) copies of as-built drawings in BOTH digital

(minimum AutoCAD 2010) and Adobe (pdf) format. Four (4) sets of hard copies shall be submitted on 36” x 48” for review. Submit NLT 14 days after final inspection.

5.0 CONCEPTUAL DRAWINGS

See Attachment C, Concept Drawings – Shortwave Building HVAC Replacement System

File details come from the government source that posted it. Updated .