Attachment_8_142010-26-0153.pdf
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- Attached to
- NWS HVAC PREVENTIVE MAINTENANCE (PM) ML in Ohio
- Solicitation number
- 1305M326Q0387
About this file
This is a product specification and operational manual for the MC4002 Series Advanced Solid State Dual Unit Lead/Lag Controller with optional Ethernet remote communication capability, manufactured by Bard Manufacturing Company.
The MC4002 is an electronic, non-mercury, programmable controller designed for dual air conditioning systems with 2 stages of cooling control per unit (4 total stages). It operates with or without economizers and supports 2-stage or dual compressor configurations. The controller can be configured for heat pump applications and includes optional dehumidification control capabilities. Five controller models are available: MC4002 (basic, no alarms), MC4002-A (with base alarm board), MC4002-B (with enhanced alarm board), MC4002-AC (base alarm with Ethernet), and MC4002-BC (enhanced alarm with Ethernet and SNMP/IPV6 support). Optional add-on boards include the AB3000-A base alarm board and AB3000-B enhanced alarm board for field installation, plus the CB5000 Ethernet communication board. Key specifications include 24VAC power supply, 4-character LCD digital display, Form A and Form C dry contact relays, programmable cooling/heating setpoints (65-90°F), adjustable inter-stage differentials, lead/lag changeover capability (1-30 days), and support for up to 2 optional remote temperature sensors. The controller features 20-gauge metal enclosure (9.25"W x 13.50"H x 3"D) with thirteen knockouts, operates in temperature ranges from 0-120°F, maintains accuracy of ±1°F (60-85°F), and includes memory preservation on power loss. The CB5000 Ethernet board provides remote access via web interface with configurable user authority levels (Admin, Write, Read) supporting both Static IP and DHCP network configurations with IPV6 compatibility.
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| File | Type | Posted |
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| Sol_1305M326Q0387_Amd_0001.pdf | ||
| Attachment_3_142010-26-0153.pdf | ||
| Sol_1305M326Q0387.pdf | ||
| Attachment_4_142010-26-0153.pdf | ||
| Attachment_9_142010-26-0153.pdf | ||
| Attachment_5_142010-26-0153.docx | DOCX document | |
| Attachment_6_142010-26-0153.pdf | ||
| Attachment_1_142010-26-0153.pdf | ||
| Attachment_2_142010-26-0153.pdf | ||
| Attachment_7_142010-26-0153.pdf | ||
| Wage_Determination_No__2015_4769.txt | TXT text file |
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Text version
The MC4002 has 2 stages of cooling control available for each connected air conditioner. It is designed for systems with or without economizers and for systems with 2-stage or dual compressors. The 2nd stage available for each air conditioner permits complete and proper control when economizers are installed or when 2-stage or dual compressors are utilized. With the addition of a simple 2 wire humidity controller as an input signal, it can provide electric reheat dehumidification circuit. The controller can also be configured for use with heat pumps. (NOTE: The electric reheat dehumidification feature is not available when configured for heat pumps).
The MC4002, either in basic form or when equipped with optional alarm relay boards, is a fully functional controller with unique configurable capability. The MC4002 can be ordered as a basic controller only or factory equipped with one of two variations of alarm boards with varying amounts of alarm capabilities to fit the user’s requirements. Ethernet communication option is also available.
If only the base controller is initially installed, it can be easily upgraded by simple snap-in of the alarm relay board and plug-in of the communication cable to the main controller board. Form C dry contact alarm relays are used, offering both NO and NC switching to meet the user’s specific alarm protocol, providing complete flexibility to meet any user’s requirements. All alarm actuations are individually indicated on the controller front panel, along with indication for active stages of cooling or heating, and which unit is currently “lead”. A digital display indicates building temperature and is also used for all of the programming functions.
Controller:
| • | Electronic (non-mercury) design |
| • | Programmable |
| • | Works with or without economizers |
| • | Dehumidification control option |
| • | Can be used with heat pumps |
Alarm Boards:
| • | Can be specified with or without alarm boards |
| • | Alarms boards can be added at any time |
| • | Alarm circuits can be NO or NC logic |
Communication Board:
| • | Ethernet remote access for all controller functions |
| • | Can be factory or field installed |
| • | IPV6 with SNMP traps |
Ease of Installation:
| • | Powered by 24V from A/C units |
| • | Phasing of 24V from units is not required |
| • | Durable metal enclosure adequately sized for ease |
of conduit and wire installation Certifications & Approvals:
| • | Complies with FCC Rule 15, Subpart B, Class A |
| • | This ISM device also complies w/Canadian ICES-001 |
| • | Complies with CE Standards EN55011/EN50081 |
and EN55024 for ISM Equipment, Class A
• ETL Conforms to UL916 Standard for Energy
Management Equipment, Certified to CSA STD C22.2 No. 205
| AB3000-A | Base Alarm Board |
| AB3000-B | Enhanced Alarm Board |
| MC4002 | Controller no alarms |
| MC4002-A | Controller with Base Alarm Board |
| MC4002-B | Controller with Enhanced Alarm Board |
| MC4002-AC | Controller w/Base Alarm & Ethernet Board |
| MC4002-BC | Controller w/Enhanced Alarm & Ethernet Board |
| with SNMP Traps & IPV6 |
Key Design Features
Controller Models Available
Alarm Board Add-Ons (Field-Installed)
MC4002 Series Advanced Solid State Dual Unit Lead/Lag Controller with Ethernet Remote Communication Option
| CB5000 | Ethernet Communication Board with |
| SNMP Traps and IPV6 |
Communication Board Add-Ons (Field-Installed)
| • | 20-Gauge Gray Pre-Painted Metal |
| • | 9.25" W x 13.50" H x 3" D |
| • | Hinged Cover |
| • | Thirteen (13) .875" Diameter Knockouts |
Controller Enclosure
8612-023B Remote Temperature Sensor w/35' Cable
Optional Equipment
| Form No. | S3548-821 |
| Supersedes | S3548-618 |
| Page | 1 of 12 |
CONFORMS TO UL STD 916
CERTIFIED TO
CSA STD C22.2 NO. 205
7961-731
Comfort Mode Press “Comfort” button once to reset to 72F/22C Cooling and 68F/20C Heating for 1-hour. Display will flash during override period. Press 2nd-time to cancel during override if desired, or controller will automatically revert to selected SP after 1-hour.
1. To swap lead and lag units press “ADVANCE”.
2. To enter the Program mode press the
“Program” button and release it when “Pro9” appears. Use “DOWN” or “UP” arrows to scroll through menu.
3. A “Flashing” display means that the function or choice is “Set”, and the display will alternate between the step function and setting.
4. To change the setting of any step press the “Change” button and the display will stop flashing, allowing change to the setting by using the “Down” or “Up” arrows.
When desired setting is reached press the “Save” button, and proceed as desired.
5. When done programming press the “Program” button until display stops flashing and room temperature is shown. If no buttons are pushed within 30-seconds the controller will automatically revert back to “Run” mode.
Operating Instructions1st Stage
2nd Stage
Unit #1
Unit #2
3rd Stage
4th Stage Cooling
Heating
Digital Display
Dehumid.
Operation
Lead Unit
1st Stage
2nd Stage
3rd Stage
4th Stage
Power Loss Sys. 1
Fire/Smoke Alarm
Low Temp. Alarm
High Temp. Alarm 1
High Temp. Alarm 2
Lead/Lag Controller Failure Alarm
Power Loss Sys. 2
Refrig. Alarm Sys. 1
Refrig. Alarm Sys. 2
AB
-B
A lar m B oa rd
F un cti on s
AB
-A
A lar m B oa rd
F un cti on s
On Off
Program
Advance Change
Save Comfort
Alarms Alarm boards are optional and can be factory or field installed. See inside of controller for any alarm functions.
Solid State Dual Unit Lead Lag Controller MC Series
Program Menu NOTE: Push and hold Up or Down arrows for 1-second until display blanks to move between steps.
1 Temperature at local (main) Sensor 2 Temperature at Remote 1 sensor location* 3 Temperature at Remote 2 sensor location* 4 Cooling setpoint temperature
(65 to 90F or 18.3 to 32.2C - Default is 77F/25C) 5 Deadband between cooling and heating setpoint
(2 to 40F or 1.1 to 22.2C - Default is 17F/9.4C) 6 Continuous blower operation
(None, Lead, Both - Default is None) 7 Degree display (F or C - Default is F) 8 Alternating Lead-Lag-Lead-Lag Sequence or
Non-Alternating Lead-Lead-Lag-Lag Sequence (Yes or No - Default is Yes for Alternating)
9 Lead-Lag changeover time (Days) (1 to 30 days, or 0 for disabled - Default is 7)
10 Heat pump logic enabled - only for 1-stage heat pumps and forces Lead-Lag sequence and overrides a Non-Alt setting (Yes or No - Default is No)
11 Unit 1 and 2 blowers automatically both run if delta T>5F between any 2 connected sensors (Yes or No - Default is Yes)
12 3-minute lead unit & 4-minute lag unit off-delay enabled (Yes or No - Default is No) 13 Minimum of 3-minute compressor runtime enabled (Yes or No - Default is No) 14 Low temperature alarm setpoint (28 to 65F or 21.1 to 48.8C - Default is 45F/7.2C) 15 High temperature alarm Level 1 setpoint
(70F to 120F or 21.1 to 48.8C - Default is 90F/32.2C) 16 High temperature alarm Level 2 setpoint (70F to 120F or 21.1 to 49C - Default is 95F/35C) 17 Inter-stage differential from Stage 1 to 2 (2, 3, 4, 5 or 6F - Default is 4) 18 Inter-stage differential from Stage 2 to 3 (2 or 3F - Default is 2) 19 Inter-stage differential from Stage 3 to Stage 4 (2 or 3F - Default is 2) 20 Turn “On” above SP for Stage 1 Cooling (+1 or +2 - Default is +2) 21 Turn “Off” below SP for Stage 1 Cooling (-1, -2, -3, or -4F - Default is -2)
Note: For CSon and CSoF Stage 2, 3 and 4 Cooling are automatically same as Stage 1
22 All Heating stages are equal -/+ On & Off differential (-1/+1 or -2/+2 - Default is -2/+2) 23 1 or 2-stage compressor, if set to 1 the 2nd-Stage Cooling Alarm activates on Cooling Call 2
If set to 2 the 2nd-Stage Cooling Alarm activates on Cooling Call 3. (1 or 2 - Default is 1) 24 Controller is Locked. Consult building authority for further instructions.
* r1 and r2 will display temperature only if optional remote sensors are installed.
If sensors are not installed these are omitted in the display sequence. If r1 and/or r2 sensor installed the MC controller will control to the “average” of the connected sensors.
Consult installation instructions for additional details.
| Note 1: | Optional remote 35-foot space temperature sensors available, Bard PN 8612-023B. Controller automatically detects any connected sensors. | ||
| Note 2: | Multiple Sensor Control Strategy: | ||
| A. | If only the standard local sensor is used, it will govern space temperature control along with low and high temperature alarm monitoring. | ||
| B. | If 1 remote sensor is installed and connected, the temperature readout display and the building temperature are controlled to an average of connected sensors. | ||
| If there is more than 10F difference between the two sensors, the actual control will be governed by the hottest sensor for cooling and the coldest sensor for heating. | |||
| Note 3: | Requires optional field installed humidity controller that closes on-rise, Bard PN 8403-038 recommended. Both HVAC unit must be equipped with electric | ||
| heat for this sequence to work properly. |
| Form No. | S3548- 821 |
| Supersedes | S3548- 618 |
| Page | 2 of 12 |
Feature Selection Guide MC4002 MC4002-A MC4002-AC MC4002-B MC4002-BC
2-unit lead/lag Yes Yes Yes Yes Yes
Cooling stages 4 4 4 4 4
Heating stages (configured for A/C with electric heat) 2 2 2 2 2
Heating stages (configured for Heat Pump) 4 4 4 4 4
Selectable Inter-Stage & On/Off Differentials Yes Yes Yes Yes Yes
Temperature control type Electronic Electronic Electronic Electronic Electronic
Display (4 character .375" high LCD) Digital Digital Digital Digital Digital
Stage “On” LED 4 cool/4 heat 4 cool/4 heat 4 cool/4 heat 4 cool/4 heat 4 cool/4 heat
Lead unit LED Yes Yes Yes Yes Yes
Advance (switch) lead unit feature Yes Yes Yes Yes Yes
One button comfort (72F Cooling, 68F Heating for 1-hour) feature Yes Yes Yes Yes Yes
Local sensor (standard with controller) Yes Yes Yes Yes Yes
Remote sensors option (See Notes 1 and 2) 2 2 2 2 2
Controller locking feature (prevents unauthorized changes) Yes Yes Yes Yes Yes
Smoke/fire lockout circuit (immediate shutdown of controller & A/C) Yes Yes Yes Yes Yes
Generator run feature (inhibits lag A/C unit operation) Yes Yes Yes Yes Yes
Humidity control feature (See Note 3) Yes Yes Yes Yes Yes
Heat pump control feature Yes Yes Yes Yes Yes
Selectable continuous fan control, lead-both-none Yes Yes Yes Yes Yes
Both fans On @ 5F delta T between 2 sensors (selectable) Yes Yes Yes Yes Yes
Control strategy to limit excessive compressor cycling Yes Yes Yes Yes Yes
-24/48Vdc backup power connection for emergency alarms Yes Yes Yes Yes Yes
20-gauge metal controller enclosure Yes Yes Yes Yes Yes
Power loss alarm relay for both units No Yes Yes Yes Yes
HP/LP refrigerant lockout alarm relay for both units No Yes Yes Yes Yes
Smoke/fire alarm relay No Yes Yes Yes Yes
Low temperature alarm thermostat and relay No Yes Yes Yes Yes
High temperature #1 alarm thermostat and relay No Yes Yes Yes Yes
Power loss alarm LED for both units No Yes Yes Yes Yes
HP/LP refrigerant lockout LED for both units No Yes Yes Yes Yes
Smoke/fire LED No Yes Yes Yes Yes
Low temperature alarm LED No Yes Yes Yes Yes
High temperature #1 alarm LED No Yes Yes Yes Yes
Ethernet Communication Board for Remote Connectivity No No Yes No Yes
SNMP (Simple Network Management Protocol) traps and IPV6 No No Yes No Yes
High temperature #2 alarm relay No No No Yes Yes
2nd stage cooling alarm relay No No No Yes Yes
Controller failure alarm relay No No No Yes Yes
Economizer relay (emergency vent strategy) No No No Yes Yes
High temperature #2 alarm LED No No No Yes Yes
Controller failure alarm LED No No No Yes Yes
Specifications/Features for Basic Controller MC4002 Basic Controller
| • | Input power: 18 to 32VAC, 60/50Hz, power is supplied from A/C #1 and/or A/C #2. |
| • | Isolation circuitry: no line or low voltage phasing required. |
| • | Backup power: connection for -24VDC or -48VDC (-20 to -56V) maintains microprocessor operation, front panel |
indication, and alarm relay operation during commercial power outages.
| • | Digital display: 4-character LCD |
| • | Temperature display: F or C |
| • | HVAC outputs: Form A (NO) relays (1A @ 24VAC). |
| • | Cooling control stages: 2 for each A/C unit (4 total). |
| • | Heating control stages: 1 for each A/C unit, 2 for each heat pump if so configured. |
| • | Dehumidification circuit: requires optional humidity controller that closes on-rise as input signal, Bard Part #8403-038 |
recommended. Both HVAC units must be equipped with electric heat for this sequence to work properly.
| • | Locking feature, allows controller to be “locked” so no unauthorized changes to programming can be made. | |
| • | Operating temperature range: 0 to 120F (-18 to 49C) | |
| • | Storage temperature range: -20 to 140F (-29 to 60C) | |
| • | Temperature accuracy: | +/- 1F from 60-85F (16-30C) |
| +/- 1% outside 60-85F | ||
| • | Lead/lag changeover time: 0 to 30 days | |
| • | Timing accuracy: +/- 1% | |
| • | Inter-stage time delay: 10 seconds between stages | |
| • | Inter-stage differential: Adjustable – See Controller Programmable Features (Page 6). | |
| • | On-Off differential: – See Controller Programmable Features (Page 6). | |
| • | Cooling set point range: 65 to 90F (18 to 32C) | |
| • | Comfort setting-Cooling 72F, Heating 68F, for 1 hour | |
| • | Dead band (difference between cooling and heating set points): 2F to 40F (1C to 24C) | |
| • | Fire/smoke interface: standard NC circuit jumper, remove for connection to building system control, shuts down both |
A/C units immediately. Field supplied fire/smoke device must have normally closed (NC) dry contact rated at 2A 24VAC minimum. Shielded cable (22-gauge minimum) must be used and shield grounded to controller enclosure.
| • | Generator run feature, inhibits lag A/C unit from operating if generator is operating (to limit amperage). |
| • | Memory: EEPROM for set point and changeable parameters (maintains settings on power loss). |
| • | Space temperature sensors: 1 local is standard, will accept up to 2 optional 35-foot remote sensors. When multiple |
sensors are used temperatures are averaged.
| • | LEDs for basic controller: Lead unit, Cooling stages 1 through 4, Heating stages 1 through 4, Dehumidification operation. |
| • | Six (6) Push-button controls: On/Off switch-Change lead unit-Increase and Decrease set points-Program/Save-Comfort. |
| • | Controller Enclosure: 20-gauge pre-painted steel, 9.25"W x 13.50"H x 3.00"D, hinged cover, thirteen (13) .875" |
diameter electrical knockouts.
Specifications/Features for Alarm Boards MC4002-A w/Optional Base Alarm Board (Inputs/Outputs)
| • | Refrigerant alarm from A/C #1, input |
| • | Refrigerant alarm from A/C #2, input |
| • | Power loss alarm A/C #1, Form C (SPDT) output |
| • | Power loss alarm A/C #2, Form C (SPDT) output |
| • | Smoke/fire alarm, Form C (SPDT) output |
| • | Low temperature alarm, Form C (SPDT) output |
| • | 1st stage (H1) high temperature alarm, Form C (SPDT) output |
| • | Refrigerant system lockout A/C #1, Form C (SPDT) output |
| • | Refrigerant system lockout A/C #2, Form C (SPDT) output |
MC4002-B w/Enhanced Version Alarm Board (Additional Outputs)
| • | All alarm inputs/outputs same as base version above, plus: |
| • | 2nd stage (H2) high temperature alarm, Form C (SPDT) output |
| • | 2nd stage cooling alarm, Form C (SPDT) output |
| • | Controller system failure alarm, Form C (SPDT) output |
| • | Emergency ventilation economizer outputs, Form A (SPNO) for both A/C #1 and A/C #2 |
o Emergency ventilation option for either air conditioner with refrigerant alarm @ H1 high temp alarm set point o Emergency ventilation option for both air conditioners @ H2 high temp alarm set point
| Note: | All alarm/output relays are dry contacts rated |
| 1A @ 24VAC, 1A @ 30VDC, 0.5A @ 150VDC |
Alarm relays can be wired for NO (close on alarm) or NC (open on alarm) strategy.
Alarm relays can be used individually if there are enough available building alarm points, or can be arranged into smaller groups or even a single group so that all alarm capabilities can be utilized.
When multiple alarms are grouped together and issued as a single alarm, there will be no off-site indication of which specific problem may have occurred, only that one of the alarms in the group has been triggered. The individual alarm problem will be displayed on the LED display on face of the controller.
| Form No. | S3548-821 |
| Supersedes | S3548-618 |
| Page | 3 of 12 |
| Form No. | S3548- 821 |
| Supersedes | S3548- 618 |
| Page | 4 of 12 |
SPECIFICATIONS FOR OPTIONAL
REMOTE COMMUNICATION BOARD
CB5000 COMMUNICATION BOARD
Note: If this communication board was not originally factory installed it can be field-installed at anytime.
Bard part number is CB5000. Either the –A or –B alarm board is required for CB5000 to operate properly. It allows remote access via Ethernet, depending upon level of authority assigned, to all functions of the controller system the same as it one was in the building where the controller system is physically installed.
Required Input Connections to the CB5000 (these are all internal connections from either the alarm board or main controller board):
| 1. | Fire/smoke connection from MC4002 main |
| controller board. | |
| 2. | Refrigerant lockout inputs. |
| 3. | If economizers are used an additional 24V |
| signal wire is required from each air conditioner | |
| to the controller system. | |
| 4. | Communication cable from CB5000 plugs into |
| phone jack connection on main MC4002 | |
| controller board. |
OPERATING SYSTEM
No special software is required to access the system.
The CB5000 has a default address, simply follow these instructions:
TO ACCESS THE SYSTEM
| 1. | Connect CAT 5 or CAT 6 Ethernet cable from |
| computer to Ethernet port on the CB5000. | |
| 2. | Change your computer’s IP address as shown |
| below to gain initial access to the CB5000. |
For XP or Windows 2000:
| 1. | Open Control Panel, double click Network | ||
| Connections. | |||
| 2. | Double click Local Area Connection on the | ||
| General tab and select Properties. | |||
| 3. | Using the General tab, scroll to Internet | ||
| Protocol (TCP/IP). | |||
| 4. | Highlight Internet Protocol (TCP/IP) and select | ||
| Properties. | |||
| 5. | Change the addresses as follows: | ||
| IP address: | 192.168.1.50 | ||
| Subnet mask: | 255.255.255.0 | ||
| Default gateway: | 192.168.1.1 | ||
| Preferred DNS server: | 192.168.1.10 | ||
| Alternate DNS server: | 192.168.1.11 | ||
| 6. | Click OK and close all windows. | ||
| 7. | Start your browser, enter the CB5000’s default | ||
| IP address 192.168.1.67 and hit Enter. | |||
| 8. | The MC4000 log-in page should appear. |
For Vista or Windows 7:
| 1. | Open Control Panel, click Network & Internet. | ||
| 2. | Click Network & Sharing Center. | ||
| 3. | Click Local Area Network link. | ||
| 4. | Click Properties. | ||
| 5. | Highlight Internet Protocol Version 4 (TCP/ | ||
| IPV6) and select Properties. | |||
| 6. | Change the addresses as follows: | ||
| IP address: | 192.168.1.50 | ||
| Subnet mask: | 255.255.255.0 | ||
| Default gateway: | 192.168.1.1 | ||
| Preferred DNS server: | 192.168.1.10 | ||
| Alternate DNS server: | 192.168.1.11 | ||
| 7. | Click OK and close all windows. | ||
| 8. | Start your browser, enter the CB5000’s default | ||
| IP address 192.168.1.67 and hit Enter. | |||
| 9. | The MC4000 log-in page should appear. |
LOG IN PAGE
| 1. | Type in “Admin” for the user name and “Bard” |
| for the password. These are case sensitive. | |
| Hit “Log In”. | |
| 2. | Click the “System Setup” button. |
SYSTEM SETUP PAGE
Note: If the remote user is on a different subnet than the CB5000 it is recommended that Static IP Addressing be used rather than DHCP.
IF YOUR NETWORK USES STATIC IP ADDRESSING
| 1. | Enter the correct address information |
| provided by your IT department and click the | |
| “Save Config” button. | |
| 2. | The assumption is that the new IP address |
| has already been configured into the network | |
| to get through any firewall(s). | |
| 3. | Disconnect the Ethernet cable from the |
| computer and plug into your router. | |
| 4. | Change your computer system’s IP address |
| back to their previous settings from Note 1. | |
| 5. | Type the new IP address into the browser and |
| make any changes to the MC4000 system | |
| before logging out. |
IF YOUR NETWORK USES DHCP
| 1. | Check the “Enable DHCP” box. |
| 2. | Click “Save Config” box (it will take several |
| seconds before you receive a message that | |
| you are now offline. At this point the unit is | |
| now running in DHCP mode). | |
| 3. | Change your computer system’s IP address |
| back to their previous settings from Note 1. | |
| 4. | Type CB5000 in the browser’s URL address |
| bar to access the CB5000. |
NOTE 1: Record your computer’s current IP settings BEFORE making any changes. You will need to reset back to these original settings once you’ve assigned an IP address to the CB5000.
NOTE 2: If you need to get back to the CB5000 default IP setting simply hold the reset button next to the phone jack for 5+ seconds, then release.
| Form No. | S3548-821 |
| Supersedes | S3548-618 |
| Page | 5 of 12 |
USER PAGE
| 1. | The designated Admin person can assign up |
| to 9 additional users and set-up as Admin, | |
| Write or Read authority. | |
| 2. | User Name and password must be assigned, |
| each must be at least 3 characters long, and | |
| are case sensitive. | |
| 3. | Only “Admin” can add, change or delete |
| users and has access to all controller pages. | |
| 4. | “Write” can make changes to the controller |
| settings and operating characteristics, and | |
| has access to only Log In, System Status, | |
| Setpoints, and Log Out pages. | |
| 5. | “Read” can only view Status and Setpoints |
| pages and cannot make any changes. |
SYSTEM STATUS PAGE
| 1. | This page shows the overall HVAC status of: |
| a. | Active cooling or heating stages or |
| dehumidification mode (requires humidity | |
| sensor) | |
| b. | Active controller outputs (blower, cooling |
| Stage 1 or 2, heating) to each air conditioner | |
| c. | Which unit is the Lead unit |
| d. | Power loss or refrigerant lock-out for each |
| air conditioner | |
| e. | If economizers are used if on or off |
| (Note: older style EIFM economizers require | |
| a simple relay kit for this feature to work, | |
| Bard Part Number 8620-221) | |
| 2. | General status of: |
| a. | Dehumidification Active or not |
| b. | Backup Generator Active or not (if tied to |
| generator run controls to inhibit lag unit | |
| operation during generator run) | |
| c. | Alarm board connected or not |
| d. | Controller system Locked or Unlocked |
| e. | Comfort mode Active or not |
| 3. | Temperatures: |
| a. | Average temperature (if more than one |
| sensor used, if not will read same as Local | |
| sensor) | |
| b. | Local sensor at controller |
| c. | Remote 1 or Remote 2 if connected |
| 4. | General Alarm Status: |
| a. | Fire/Smoke, Clear or Alarm |
| b. | Low Temp, Clear or Alarm |
| c. | High Temp #1, Clear or Alarm |
| d. | High Temp #2, Clear or Alarm |
| e. | Controller Failure, Clear or Alarm |
SETPOINTS PAGE (Note: “Read” level authority can view this screen but cannot make any changes.
“Admin” and “Write” authority can make changes)
| 1. | General Setpoints |
| a. | On initial installation and start-up all |
| selectable characteristics are set to factory | |
| default settings. | |
| b. | Each of these points has a drop-down |
| menu for ease of use. | |
| 2. | Alarm Board Setpoints |
| a. | Low temperature alarm setpoint |
| b. | High temperature alarm #1 setpoint |
| c. | High temperature alarm #2 setpoint |
| 3. | System Overrides |
| a. | System 1 Cooling Override |
| b. | System 1 Heating Override |
| c. | System 2 Cooling Override |
| d. | System 2 Heating Override |
| e. | Turn Power On to the System |
| (Note: Cannot remotely turn the controller | |
| system Off) | |
| f. | Lock/Unlock Controller |
| g. | Advance Lead to Lag Unit |
| h. | Comfort Mode |
| i. | Restore System Defaults |
| j. | Reset Controller. There are built-in |
| routines to prevent the controller system | |
| from getting “locked up”, but this also | |
| allows a manual remote reset as a backup | |
| before having a service call to the site. |
LOG OUT BUTTON
| 1. | Clicking this button will automatically log you |
| off the controller remote access. | |
| 2. | To log back in will require entering assigned |
| IP address into your browser and entering | |
| valid User Name and Password. |
CONNECT TO NETWORK
| 1. | After initial set-up using laptop computer, |
| disconnect computer cable from the Ethernet | |
| port and connect the CAT 5 or CAT 6 network | |
| cable. | |
| 2. | Remote access is now available using the |
| assigned IP address and valid User Name | |
| and Password (case sensitive). |
CB5000 COMMUNICATION BOARD
RESET BUTTON TO RETURN TO DEFAULT CONTROLLER SETTINGS
ETHERNET PORT
IP DEFAULT
ADDRESS
RESET
PHONE JACK
CONNECTION
TO MAIN
CONTROLLER
BOARD
| Form No. | S3548- 821 |
| Supersedes | S3548- 618 |
| Page | 6 of 12 |
21 1
10"
9"
1 1 2 6"
MIS-3760
MC4002 Interior View MC4002-A Interior View (Also represents MC4002-B)
MC4002-AC Interior View (Also represents MC4002-BC) AB3000-A Base Version Alarm
AB3000-B Enhanced Alarm Board CB5000 Communication Board
Mounting Hole Layout
General Programming Overview MC4002 Controller Buttons and Function
On/Off Button
| 1. | Press and release the On/Off button to turn On controller, 4-character display will illuminate and Lead unit LED will light. |
| 2. | Press and release the On/Off button to turn Off controller. Controller will go dark and A/C units will stop. |
Comfort Button
| 1. | Press and release the Comfort button to change the Cooling Set Point to 72F and the Heating Set Point to 68F for a period of 1 hour. |
| 2. | Set Points will return to the programmed settings automatically after 1 hour. |
| 3. | Pressing the Comfort button during the 1 hour period will deactivate the Set Point change. |
| 4. | The temperature display will flash the current temperature while in override mode. |
Program Button
| 1. | Press the Program button and release it when the message “Prog” appears on the display. |
| 2. | Refer to Programming Instructions and follow these commands to change from Default settings. |
Advance/Change/Save Button
| 1. | Press and release the Advance button to swap lead and lag unit positions. |
| 2. | When in Program mode the Down and Up buttons are used to scroll through the programming steps. |
| 3. | A flashing display means that the particular function of that programming step is “set”, and the display will alternate between the step |
function and the setting.
| 4. | To change the setting press the Change button and the display will stop flashing, allowing change to the setting. |
| 5. | Use Down or Up arrows to change setting as desired, and press the Save button and proceed as desired. |
| 6. | When done with programming changes press the Program button until display stops flashing and room temperature is shown. |
Up and Down Buttons These buttons are used to change the settings in conjunction with the Advance/Change/Save button when in programming mode.
Controller Programmable Features and Default Settings
| Form No. | S3548-821 |
| Supersedes | S3548-618 |
| Page | 7 of 12 |
Order / Display Description Range / Choice Default
LSEn Temperature at local (main) sensor — —
SP Cooling set point temperature 65 to 90F (18 to 32C) 77F (25C) db Deadband between cooling SP and heating set point 2 to 40F (1 to 24C) 17F (9.4C) r1 Temperature at remote sensor 1 location, if connected — — r2 Temperature at remote sensor 2 location, if connected — — cFAn Continuous blower operation None, Lead, Both None deg Controller system operates in F or C F or C F
Alt Alternating Lead-Lag-Lead-Lag sequence or Non-Alternating Lead-Lead-Lag-Lag sequence — Yes = Alternating
Yes or No Yes
LLCO Lead-Lag changeover time (Days) 1 to 30 days, or 0 for disabled 7
HP
Heat pump logic enabled — only for 1-stage heat pumps and forces Lead-Lag sequence (overrides a Non-Alt setting)
Yes or No No
Cbd5 Unit 1 and 2 blowers automatically both run if delta T >5F between any 2 connected sensors Yes or No Yes
OFde 3-minute lead unit & 4-minute lag unit off-delay enabled Yes or No No crun Minimum 3-minute compressor runtime enabled Yes or No No
LoAL Low temperature alarm setpoint 28 to 65F (-2 to 18C) 45F (7.2C)
HAL1 High temperature alarm level #1 setpoint 70F to 120F (21 to 49C) 90F (32C)
HAL2 High temperature alarm level #2 setpoint 70F to 120F (21 to 49C) 95F (35C)
Locd Controller is locked and no changes can be made. Consult building authority.
If locked, the display will show
Locd if changes attempted Unlocked
Inter-Stage Differential
ISd2 From Stage 1 to Stage 2 2, 3, 4, 5 or 6F 4
ISd3 From Stage 2 to Stage 3 2 or 3F 2
ISd4 From Stage 3 to Stage 4 2 or 3F 2
On/Off Differential (Hysterisis)
CSon Turn "On" above SP for Stage 1 Cooling +1 or 2F 2
CSoF Turn "Off" below SP for Stage 1 Cooling -1, 2, 3 or 4F -2
Stage 2, 3 and 4 Cooling automatically set same as Stage 1 decisions
HSoo All Heating Stages are equal -/+ on & off differential -1/+1 or -2/+2 -2/+2
CoPr 1 or 2-stage compressor, if set to 1 the 2nd stage Cooling Alarm activates on Cooling Call 2, if set to 2 the 2nd stage Cooling Alarm activates on Cooling Call 3
1 or 2 1 ob5d Differential between Local and On-Board Sensor 12 to 20, OFF 12
| Form No. | S3548- 821 |
| Supersedes | S3548- 618 |
| Page | 8 of 12 |
7961-731
Comfort Mode Press “Comfort” button once to reset to 72F/22C Cooling and 68F/20C Heating for 1-hour. Display will flash during override period. Press 2nd-time to cancel during override if desired, or controller will automatically revert to selected SP after 1-hour.
1. To swap lead and lag units press “ADVANCE”.
2. To enter the Program mode press the
“Program” button and release it when “Pro9” appears. Use “DOWN” or “UP” arrows to scroll through menu.
3. A “Flashing” display means that the function or choice is “Set”, and the display will alternate between the step function and setting.
4. To change the setting of any step press the “Change” button and the display will stop flashing, allowing change to the setting by using the “Down” or “Up” arrows.
When desired setting is reached press the “Save” button, and proceed as desired.
5. When done programming press the “Program” button until display stops flashing and room temperature is shown. If no buttons are pushed within 30-seconds the controller will automatically revert back to “Run” mode.
Operating Instructions1st Stage
2nd Stage
Unit #1
Unit #2
3rd Stage
4th Stage Cooling
Heating
Digital Display
Dehumid.
Operation
Lead Unit
1st Stage
2nd Stage
3rd Stage
4th Stage
Power Loss Sys. 1
Fire/Smoke Alarm
Low Temp. Alarm
High Temp. Alarm 1
High Temp. Alarm 2
Lead/Lag Controller Failure Alarm
Power Loss Sys. 2
Refrig. Alarm Sys. 1
Refrig. Alarm Sys. 2
AB
-B
A lar m B oa rd
F un cti on s
AB
-A
A lar m B oa rd
F un cti on s
On Off
Program
Advance Change
Save Comfort
Alarms Alarm boards are optional and can be factory or field installed. See inside of controller for any alarm functions.
Solid State Dual Unit Lead Lag Controller MC Series
Program Menu NOTE: Push and hold Up or Down arrows for 1-second until display blanks to move between steps.
1 Temperature at local (main) Sensor 2 Temperature at Remote 1 sensor location* 3 Temperature at Remote 2 sensor location* 4 Cooling setpoint temperature
(65 to 90F or 18.3 to 32.2C - Default is 77F/25C) 5 Deadband between cooling and heating setpoint
(2 to 40F or 1.1 to 22.2C - Default is 17F/9.4C) 6 Continuous blower operation
(None, Lead, Both - Default is None) 7 Degree display (F or C - Default is F) 8 Alternating Lead-Lag-Lead-Lag Sequence or
Non-Alternating Lead-Lead-Lag-Lag Sequence (Yes or No - Default is Yes for Alternating)
9 Lead-Lag changeover time (Days) (1 to 30 days, or 0 for disabled - Default is 7)
10 Heat pump logic enabled - only for 1-stage heat pumps and forces Lead-Lag sequence and overrides a Non-Alt setting (Yes or No - Default is No)
11 Unit 1 and 2 blowers automatically both run if delta T>5F between any 2 connected sensors (Yes or No - Default is Yes)
12 3-minute lead unit & 4-minute lag unit off-delay enabled (Yes or No - Default is No) 13 Minimum of 3-minute compressor runtime enabled (Yes or No - Default is No) 14 Low temperature alarm setpoint (28 to 65F or 21.1 to 48.8C - Default is 45F/7.2C) 15 High temperature alarm Level 1 setpoint
(70F to 120F or 21.1 to 48.8C - Default is 90F/32.2C) 16 High temperature alarm Level 2 setpoint (70F to 120F or 21.1 to 49C - Default is 95F/35C) 17 Inter-stage differential from Stage 1 to 2 (2, 3, 4, 5 or 6F - Default is 4) 18 Inter-stage differential from Stage 2 to 3 (2 or 3F - Default is 2) 19 Inter-stage differential from Stage 3 to Stage 4 (2 or 3F - Default is 2) 20 Turn “On” above SP for Stage 1 Cooling (+1 or +2 - Default is +2) 21 Turn “Off” below SP for Stage 1 Cooling (-1, -2, -3, or -4F - Default is -2)
Note: For CSon and CSoF Stage 2, 3 and 4 Cooling are automatically same as Stage 1
22 All Heating stages are equal -/+ On & Off differential (-1/+1 or -2/+2 - Default is -2/+2) 23 1 or 2-stage compressor, if set to 1 the 2nd-Stage Cooling Alarm activates on Cooling Call 2
If set to 2 the 2nd-Stage Cooling Alarm activates on Cooling Call 3. (1 or 2 - Default is 1) 24 Controller is Locked. Consult building authority for further instructions.
* r1 and r2 will display temperature only if optional remote sensors are installed.
If sensors are not installed these are omitted in the display sequence. If r1 and/or r2 sensor installed the MC controller will control to the “average” of the connected sensors.
Consult installation instructions for additional details.
| Form No. | S3548-821 |
| Supersedes | S3548-618 |
| Page | 9 of 12 |
CB5000 ETHERNET WEBPAGES
| Form No. | S3548- 821 |
| Supersedes | S3548- 618 |
| Page | 10 of 12 |
| Form No. | S3548-821 |
| Supersedes | S3548-618 |
| Page | 11 of 12 |
CB5000 ETHERNET WEBPAGES
| Form No. | S3548- 821 |
| Supersedes | S3548- 618 |
| Page | 12 of 12 |
Form No.
S3548
August 2021
Supersedes: 618
Bard Manufacturing Company, Inc.
Bryan, Ohio 43506 www.bardhvac.com
Due to our continuous product improvement policy, all specifications subject to change without notice.
Before purchasing this appliance, read important energy cost and efficiency information available from your retailer.
File details come from the government source that posted it. Updated .