Attachment_2_142010-26-0153.pdf

Performance Climate Changer™ Air Handlers Model CSAA Indoor and Outdoor Units Sizes 3 to 120

Installation, Operation, and Maintenance

October 2023 CLCH-SVX07R-EN

SAFETY WARNING

Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training.

Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury.

When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipment.

Introduction

Read this manual thoroughly before operating or servicing this unit.

Warnings, Cautions, and Notices Safety advisories appear throughout this manual as required.

Your personal safety and the proper operation of this machine depend upon the strict observance of these precautions.

Important Environmental Concerns

Scientific research has shown that certain man-made chemicals can affect the earth’s naturally occurring stratospheric ozone layer when released to the atmosphere. In particular, several of the identified chemicals that may affect the ozone layer are refrigerants that contain Chlorine, Fluorine and Carbon (CFCs) and those containing Hydrogen, Chlorine, Fluorine and Carbon (HCFCs). Not all refrigerants containing these compounds have the same potential impact to the environment. Trane advocates the responsible handling of all refrigerants.

Important Responsible Refrigerant Practices

Trane believes that responsible refrigerant practices are important to the environment, our customers, and the air conditioning industry. All technicians who handle refrigerants must be certified according to local rules. For the USA, the Federal Clean Air Act (Section 608) sets forth the requirements for handling, reclaiming, recovering and recycling of certain refrigerants and the equipment that is used in these service procedures. In addition, some states or municipalities may have additional requirements that must also be adhered to for responsible management of refrigerants. Know the applicable laws and follow them.

The three types of advisories are defined as follows:

WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTIONs Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. It could also be used to alert against unsafe practices.

NOTICE Indicates a situation that could result in equipment or property-damage only accidents.

WARNING

Proper Field Wiring and Grounding Required!

Failure to follow code could result in death or serious injury. All field wiring MUST be performed by qualified personnel. Improperly installed and grounded field wiring poses FIRE and ELECTROCUTION hazards. To avoid these hazards, you MUST follow requirements for field wiring installation and grounding as described in NEC and your local/state/national electrical codes.

WARNING

Personal Protective Equipment (PPE) Required!

Failure to wear proper PPE for the job being undertaken could result in death or serious injury. Technicians, in order to protect themselves from potential electrical, mechanical, and chemical hazards, MUST follow precautions in this manual and on the tags, stickers, and labels, as well as the instructions below:

• Before installing/servicing this unit, technicians MUST put on all PPE required for the work being undertaken (Examples; cut resistant gloves/sleeves, butyl gloves, safety glasses, hard hat/bump cap, fall protection, electrical PPE and arc flash clothing).

ALWAYS refer to appropriate Safety Data Sheets (SDS) and OSHA guidelines for proper PPE.

• When working with or around hazardous chemicals, ALWAYS refer to the appropriate SDS and OSHA/GHS (Global Harmonized System of Classification and Labeling of Chemicals) guidelines for information on allowable personal exposure levels, proper respiratory protection and handling instructions.

• If there is a risk of energized electrical contact, arc, or flash, technicians MUST put on all PPE in accordance with OSHA, NFPA 70E, or other country-specific requirements for arc flash protection, PRIOR to servicing the unit. NEVER PERFORM ANY

SWITCHING, DISCONNECTING, OR VOLTAGE

TESTING WITHOUT PROPER ELECTRICAL PPE AND

ARC FLASH CLOTHING. ENSURE ELECTRICAL

METERS AND EQUIPMENT ARE PROPERLY RATED

FOR INTENDED VOLTAGE.

©2023 Trane CLCH-SVX07R-EN

Additional Environmental Information Air handler foamed panels rely on a foam system that utilizes water and R-1233zd as blowing agents.

Copyright This document and the information in it are the property of Trane, and may not be used or reproduced in whole or in part without written permission. Trane reserves the right to revise this publication at any time, and to make changes to its content without obligation to notify any person of such revision or change.

Trademarks All trademarks referenced in this document are the trademarks of their respective owners.

Factory Training Factory training is available through Trane University™ to help you learn more about the operation and maintenance of your equipment. To learn about available training opportunities contact Trane University™.

Online: www.trane.com/traneuniversity

Phone: 855-803-3563

Email: traneuniversity@trane.com

Revision History

• Electrical Shock Hazard warning added in General

Information and Installation - Electrical chapter.

• Updated Installation - Mechanical chapter.

• Added Split to Split Orientation Instructions in Installation - Mechanical chapter.

WARNING

Follow EHS Policies!

Failure to follow instructions below could result in death or serious injury.

• All Trane personnel must follow the company’s Environmental, Health and Safety (EHS) policies when performing work such as hot work, electrical, fall protection, lockout/tagout, refrigerant handling, etc. Where local regulations are more stringent than these policies, those regulations supersede these policies.

• Non-Trane personnel should always follow local regulations.

CLCH-SVX07R-EN 3

4 CLCH-SVX07R-EN

Table of Contents

Introduction

Nameplate

General Information

Operating Environment

Unit Description

Pre-Installation

Receiving and Handling

Jobsite Storage

Site Preparation

Dimensions and Weights

Service Clearance Recommendations

Section Dimensions and Weights

Fans/Motors

Installation - Mechanical

Lifting and Rigging

Split to Split Orientation Instructions

Unit Placement and Assembly

Seismic Application Requirements

Hurricane Application Requirements

Component Installation

Dampers

Diffusers

Fans

Filters

Duct Connections

Piping and Connections

General Recommendations

Drain Pan Trapping

Steam Coil Piping

Water Coil Piping

Refrigerant Coil Piping

Liquid Lines

Suction Lines

Expansion Valves

Hot Gas Bypass

Humidifier Piping and Connections

Remodel, Retrofit, or Replacement

Field-Installed Evaporator Piping

Installation - Electrical

Quick Connects

CDQ™ Desiccant Wheel Cassette/Motor . .110

Typical Wiring Schematics

Controls Interface

Connecting the Operator Display

Calibrating the Operator Display

External Communications Port

Start-Up

Pre-Start-up Checklist

Unit Operation

Airflow Measuring Systems

Constant Factor K

CDQ Wheel Start Up

Energy Wheel Start-up

External Insulating Requirements

Routine Maintenance

Maintenance Checklist

Air-to-Air Plate Heat Exchangers

Cleaning the Unit

Coils

Drain Pans

CDQ Desiccant Dehumidification Wheel . . .136

Energy Wheels

Fans

Filters

Moisture Eliminator

Ultraviolet (UV) Light Maintenance

Troubleshooting

Overview of Manual Use this manual to install, start-up, operate, and maintain the Performance Climate Changer™ air handler model CSAA.

Carefully review the procedures discussed in this manual to minimize installation and start-up difficulties.

Nameplate Each Performance air handler section includes one or more nameplate/label, which identifies the type of section and functional components, customer tagging information, the unit serial number, the unit order number, the build-section position for installation, and the unit model number.

Note: The unit serial number and order number is required when ordering parts or requesting service for a Trane air handler.

Figure 1. Performance CSAA air handler section nameplate

Agency listings and/or agency certifications

Trane order number

Unit level serial number

Service model number

Unit tagging

Section location

Functional section type

Notes and additional section information

CLCH-SVX07R-EN 5

General Information

Operating Environment The Performance Climate Changer™ air handler is a central station air handler for indoor and outdoor applications. When considering the placement of the air handler, it is important to consider the operating environment. The acceptable ambient temperature range for unit operation is -40ºF to 140ºF (-40ºC to 60ºC).

For heating applications, a special motor may be required to withstand the higher temperatures. Motors with Class B insulation are acceptable for ambient temperatures up to 104º F, while motors with Class F insulation can withstand ambient temperatures to +140º F (60º C).

Note: Units with UL approval have a maximum ambient temperature requirement of 104ºF. The customer should provide adequate freeze protection for the coils.

See “Routine Maintenance,” p. 132 for more information.

Unit Description The Performance Climate Changer air handler is designed for a variety of controlled-air applications. The basic unit consists of a fan, heating and/or cooling coils, filters, and dampers.

Components

Trane air handlers ship as complete assemblies or in sub-assemblies if shipping splits are required. Some assembly is required when the unit ships in subassemblies.

A wide variety of components is available for Trane air handlers, including numerous fan, coil, and filter options, access sections, diffusers, discharge plenums, face-and-bypass sections, UL-approved electric heat sections, humidity management options, energy recovery options, mixing boxes, moisture eliminator sections, exhaust dampers, controls, blenders and airflow monitoring stations.

For more information, refer to the following documents, available from your local Trane sales engineer:

• CLCH-PRC022*-EN, Performance Climate Changer™ Air Handler catalog

• CLCH-PRC023*-EN, Performance Climate Changer™ Air Handler dimensions

• CLCH-PRC016-EN, Performance Climate Changer™ Air Handler quick select

• CLCH-SVN05*-EN, Roof Curbs for Performance Climate Changer™ Air Handlers installation instructions

• CLCH-SVX08*-EN, Gas Heat in Performance Climate Changer™ Air Handlers installation, operation, and maintenance guide

• CLCH-SVX14*-EN, Performance Climate Changer™ Air Handlers, Inshot Gas Heat installation, operation, and maintenance

• COIL-SVX01*-EN, Coils installation, operation, and maintenance guide

Factory-Mounted Controls

Trane air handlers are available with a wide selection of factory-mounted controls, including controllers, motor starters, and variable frequency drives (VFD).

Most control components are mounted inside the unit.

Depending on the system configuration, this may include damper actuators, dirty filter switches, averaging temperature sensors, and low limit switches. VFDs, starters, controllers, control transformers, static pressure transducers, DC power supplies, and customer interface relays will be in enclosures mounted on the inside of the unit.

Small items that cannot be factory-mounted, such as space temperature sensors, outside air temperature sensors, and humidity sensors, will ship inside the control enclosures, or packaged and shipped inside the fan or mixing box section.

Larger items are shipped inside the fan section.

Note: All control valves ship directly to the “ship-to address” from the vendor unless another address is given on the Trane sales order.

All factory-mounted control systems (controls that are factory-wired to a unit controller ordered without motor interface option such as VFD/MICP are provided with 120 to 24 Vac control transformers mounted and wired in the auxiliary control panel.

The customer must provide 120 Vac control power, 50/60 Hz, typically 3 amps for unit sizes 3 to 57 and 5 amps for unit sizes 66 to 100. A dedicated 15-amp circuit is recommended.

Factory-mounted control systems ordered with factory-mounted starters or VFDs are supplied with line to 24 Vac control transformers. No additional power wiring is required.

Pre-Packaged Configurations for Controls

If the air handler has been selected using one of Trane’s pre-packaged solutions options for controls, there are a number of resources available to aid in commissioning and start-up of the unit. These resources include commissioning sheets, graphics and technical application notes. The technical application notes include the control sequencing, Trane Graphic Programming (TGP) and Rover set-up files for the specific unit selected. These resources are available through your local Trane sales office.

For more information on controls, refer to the following manuals:

• Programmable Symbio™ 500 controllers

– BAS-SVX090*-EN, Symbio™ 500 Programmable Controller Installation, Operation, and Maintenance

– X39641191-01A, Installing the Tracer TD7 Display

6 CLCH-SVX07R-EN

General Information

• TR150 Drives

– BAS-SVX59*-EN TR150 Design Guide

– BAS-SVP16*-EN TR150 Programming Guide

Wiring

Entrances are generally provided for field-installation of high and low voltage wiring through a pipe/nipple connection in the unit depending on unit configuration with or without factory-mounted controls. Before installation, consider overall unit serviceability and accessibility before mounting, running wires (power), making penetrations, or mounting any components to the cabinet.

Wiring to the air handler must be provided by the installer and must comply with all national and local codes. The fan motor nameplate includes a wiring diagram. If there are any questions concerning the wiring of the motor, write down the information on the motor nameplate and contact your local Trane sales office.

WARNING

Proper Field Wiring and Grounding Required!

Failure to follow code could result in death or serious injury. All field wiring MUST be performed by qualified personnel. Improperly installed and grounded field wiring poses FIRE and ELECTROCUTION hazards. To avoid these hazards, you MUST follow requirements for field wiring installation and grounding as described in NEC and your local/state electrical codes.

WARNING

Electrical Shock Hazard!

Failure to follow instructions below could result in death or serious injury.

Properly connect the system’s oversized protective earthing (grounding) terminal.

CLCH-SVX07R-EN 7

Pre-Installation

Receiving and Handling

Inspection

Upon delivery, thoroughly inspect all components for any shipping damage that may have occurred, and confirm that the shipment is complete. See “Receiving Checklist” section for detailed instructions.

Note: Delivery cannot be refused for any reason. All units are shipped F.O.B. factory. Trane is not responsible for freight damage when shipped F.O.B. factory.

Packaging/Shipping

Performance air handlers ship as a complete unit or in individual sections to be field assembled. Indoor air handler sections are stretch-wrapped or shrink-wrapped before shipping. All factory shipping protection should be removed upon delivery. This wrapping is for transit protection only.

Indoor Performance air handlers ship in subassemblies if the total length of the units exceeds 98 inches or if the total weight exceeds the limits shown in Table 1.

Note: These limits are based on a four-point lift.

Outdoor Performance air handler sections are not wrapped, but openings are covered to comply with LEED EQ Credit 5.

Table 2 outlines weight and length shipping limits for outdoor air handler sections.

Smaller components and hardware may be shipped separately, or shipped inside the unit. This hardware is typically packaged in a clear plastic envelope or cardboard box, and can be found inside the fan, mixing box, or access section.

Identification

Each air handler section includes a nameplate identifying the section type and functional components, customer tagging information, unit serial number, unit order number, the build-section position for installation, and the unit model number.

See Figure 1, p. 5.

Handling

Air handlers have an integral base frame designed with the necessary number of lift points for safe installation. See “Lifting and Rigging,” p. 20.

Indoor air handlers sizes 3-30 are shipped with a shipping skid designed for forklift transport.

Receiving Checklist

Complete the following checklist immediately after receiving shipment to detect possible shipping damage.

Jobsite Storage Indoor air handlers and field-installed accessories must be protected from the elements. A controlled indoor environment is recommended for proper storage.

Note: All factory shipping protection should be removed, This wrapping is for transit protection only.

The unit controller and all other electrical/electronic components should be stored in conditions of -20°F to 120°F

Table 1. Shipping length and weight limitations for indoor air handlers

Unit Size Maximum Unit Length

(in) Maximum Unit Weight

(lb.)

3–31 98 <2,500

35, 36 98 <3,900

40 98 <4,300

50–57 98 <5,100

66-120 98 <8000

Table 2. Shipping length and weight limitations for outdoor air handlers

Unit Size

Min Length (in)

Max Length (in)

Max Weight (lbs)

3-30 24.50 360.00 8,000

35-57 24.50 96.00 12,000

66 24.50 107.00 12,000

80 24.50 115.00 12,000

100 24.50 118.50 12,000

120 24.5 118.50 12,000

Check to ensure that the shipment is complete. Small components may ship inside the unit or ship separately.

Check the parts list to ensure all materials are present. If any component is missing, contact your local Trane sales office.

Check all units, components, connections, and piping.

Check fan wheel for free rotation by spinning manually.

Check all doors, latches and hinges. Inspect interior of each unit or section. Inspect coils for damage to fin surface and coil connections. Check for rattles, bent corners, or other visible indications of shipping damage. Tighten loose connections.

If a unit is damaged, make specific notations concerning the damage on the freight bill. Do not refuse delivery.

Notify the carrier’s terminal of the damage immediately by phone and mail. Request an immediate joint inspection of the damage by the carrier and consignee.

Inspect the unit for concealed damage as soon as possible after delivery. Report concealed damage to the freight line.

It is the receiver’s responsibility to provide reasonable evidence that concealed damage did not occur after delivery. Take photos of damaged material if possible.

Note: Concealed damage must be reported to the Freight Carrier in writing within 5 business days of receipt.

8 CLCH-SVX07R-EN

and 5 to 95 percent relative humidity, non-condensing.

Electrical components are not moisture-tolerant.

Outdoor units require no special protection for storage prior to installation.

Outdoor Storage

Outdoor storage is not recommended for units that will be installed indoors. However, when outdoor storage is necessary, several things must be done to prevent damage:

Note: Keep the equipment on the original wooden blocks/ skid for protection and ease of handling.

• Select a well-drained area, preferably a concrete pad or blacktop surface.

• Place the unit on a dry surface or raised off the ground to assure adequate air circulation beneath the unit and to assure no portion of the unit will contact standing water at any time.

• Loosen the belt tension on the drive belts.

• Cover the unit securely with a canvas tarp.

• Do not stack units.

• Do not pile other material on the unit.

Long-Term Storage

For longer periods of storage, allow proper clearance around the unit to perform periodic inspections and maintenance on the equipment. While the unit is in storage:

• Every two weeks, rotate the fan and motor shaft 30 revolutions by hand. Check for free rotation.

• Every six months, check fan shaft bearings and grease lines. Add grease using a manual grease gun following the lubrications recommendations in “Fan Bearing Lubrication,” p. 148.

• Check the motor lubrication; remove and clean grease plugs and check for the presence of moisture in the grease.

If moisture is present, remove the motor and send it to an authorized repair shop for bearing inspection/ replacement. If no moisture if present, refer to the motor manufacturer’s lubrication recommendation for proper lubrication.

Site Preparation

• Ensure the installation site can support the total weight of the unit (see “Dimensions and Weights,” p. 11 for approximate section weights; refer to the unit submittals for actual weights).

• Allow sufficient space for adequate free air and necessary service access (see “Service Clearance Recommendations,” p. 11). Refer to submittals for specific minimums.

• Allow room for supply and return piping, ductwork, electrical connections, and coil removal.

• Ensure there is adequate height for condensate drain requirements. See “Drain Pan Trapping,” p. 95.

Note: If unit is installed in a mechanical room on a pad, inadequate height may necessitate core-drilling the floor to attain proper trap height. Insufficient height could inhibit condensate drainage and result in flooding the unit and/or equipment room.

• Confirm the roof curb or foundation of the mounting platform is level and large enough to accommodate the unit. Refer to the unit submittals for specific dimensions.

• Provide adequate lighting for maintenance personnel to perform maintenance duties.

• Provide permanent power outlets in close proximity to the unit for installation and maintenance.

• Depending upon job requirements, 120 Vac power may need to be provided for the unit controller. Refer to submittals for more information. A dedicated 15-amp circuit is recommended.

• Wiring for the air handler must be provided by the installer and must comply with all national and local electrical codes.

• If the unit integral base frame ceiling suspension provisions are not used, the installer/contractor must provide a ceiling-suspended mounting frame designed to support the length, width, and weight of the entire air-handling unit. See “Ceiling Suspension,” p. 28 for more information.

• Rooftop curb-mounted units must be sealed tightly to the curb. Use proper sealants and roof-to-curb sealing techniques to prevent water and air leakage. Refer to CLCH-SVN05*-EN Roof Curbs for Performance Climate Changer™ Air Handlers Installation Instructions.

Note: Preparation of the roof curb or pier mount and roof openings should be completed prior to lifting the unit to the roof.

NOTICE

Unit Corrosion Damage!

Plastic tarps can cause condensation to form in and on the equipment, which could result in corrosion damage or wet storage stains.

Use only canvas tarps to cover air handlers.

NOTICE

Microbial Growth!

Failure to follow instructions below could result in odors and damage to the equipment and building materials.

The floor or foundation must be level and the condensate drain at the proper height for proper drainage and condensate flow. Standing water and wet surfaces inside the equipment can become an amplification site for microbial growth (mold). If there is evidence of microbial growth on the interior insulation, it should be removed and replaced prior to operating the system.

CLCH-SVX07R-EN 9

Roof Curb Installation Checklist

See CLCH-SVN05*-EN Roof Curbs for Performance Climate Changer™ Air Handlers Installation Instructions for information on installing roof curbs.

It is recommended that the curb be installed directly on the support members and fastened to the supports using tack welds or other equivalent methods. Properly supported decking should be installed inside the air handler section of the curb when this method is used. See Figure 2.

1. Verify that the roof structure can adequately support the combined weight of the unit and curb assembly.

2. Ensure that the selected installation location provides sufficient service and operational clearances.

3. Remove any twist within the curb due to roof supports and square the curb.

4. Level the curb.

5. Secure the curb to the roof support members.

6. Install 2-inch thick boards or rigid insulation around the curb.

7. Install cant strips around the curb.

8. Bring field supplied roofing felt up to the top of the curb nailing strips. Nail felt into place.

9. Install field supplied flashing under the lip of the curb flanges and over the felt.

10. Apply sealant to the four corners.

11. Caulk all joints between the curb and the roof.

Attach the gasket material to the curb’s top flanges (entire pe-rimeter) and to the supply and return air duct opening panel flanges.

Figure 2. Cross section of typical curb installation on new construction

Screw securing roof felt to rigid insulation or 2 x 10

Flashing (field-supplied)

Roofing felt (field-supplied)

4 x 4 cant (field-supplied)

Roof deck Support channels

10 CLCH-SVX07R-EN

Dimensions and Weights

Service Clearance Recommendations A minimum clearance of the section width plus 12-inches on the access door side of the gas heat section is recommended for routine maintenance. This clearance provides enough room to replace the heat exchanger in the event of failure. The section side panels must be removed to access the heat exchanger. Refer to the following figure for service clearance recommendations for the air handler.

Figure 3. Service clearance for indoor units

Filter mixing box

Coil

Fan

Gas heat

Access door

UV

lights

VFD

F

E

D

C B

A

CLCH-SVX07R-EN 11

Table 3. Service clearance dimensions (inches)

Component 3 4 6 8 10 12 14 17 21 25 30 35 40 50 57 66 80 100 120

A (filter) 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 52 56 58 58

B (coil, humidifier) 48 59 59 66 77 82 87 87 95 95 109 115 128 141 141 156 156 170 197

C (UV Lights) 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 52 56 58 58

C (TCACS) 43 59 59 63 75 81 83 83 58 58 83 75 83 83 83 83 83 75 83

D (external motor control or low voltage panel)

61 61 61 61 61 61 61 61 64 64 64 64 64 64 64 64 64 64 64

D (VFD) 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48

E (fan) 48 48 48 48 51 54 58 61 60 66 66 66 70 77 77 93 93 101 101

E (fan - MI Array) 25 25 25 25 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32

F (gas heat Ext Vestibule) n/a n/a 89 90 108 100 100 105 115 115 118 136 140 156 156 170 179 180 n/a

F (gas heat Int Vestibule) n/a n/a 56 63 74 79 84 84 92 92 106 112 125 138 138 153 153 167 194

Note: At a minimum, the above clearance dimensions are recommended on one side of the unit for regular service and maintenance. Refer to as-built submittal for locations of items such as filter access doors, coil, piping connections, motor locations, hoods, pipe cabinets, etc. Sufficient clearance must be provided on all sides of unit for removal of access panels, plug panels, or section-to-section attachment brackets. Clearance for starters, VFDs, or other high-voltage devices must be provided per NEC requirements. For specific dimensional and weight information, refer to the unit submittals. The dimensions and weights in this manual are approximate. Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice.

Figure 4. Service clearance for control box

Table 4. Service clearance dimensions (inches) for control box

Component

Unit Size

3 4 6 8 10 12 14 17 21 25 30 35 40 50 57 66 80 100 120

G (LV component) 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36

H (electric heat duct mount) 48 48 48 48 48 48 48 48 48 48 48 n/a n/a n/a n/a n/a n/a n/a n/a

12 CLCH-SVX07R-EN

Section Dimensions and Weights

Table 5. Section dimensions (inches) and weights (pounds) — unit sizes 3 to 30

Nominal airflow1 1500 2000 3000 4000 5000 6000 7000 8500 10,500 12,500 15,000

Airflow at 625 fpm2 2169 3475 4338 4581 6075 8331 9025 11,806 13,456 16,944 19,025

Unit size 3 4 6 8 10 12 14 17 21 25 30

Height - indoor unit3 29.00 29.00 35.25 37.75 37.75 41.50 41.50 49.00 52.75 61.50 61.50

Width 31.50 44.00 44.00 50.50 61.50 66.50 72.00 72.00 80.00 80.00 93.50

Height for outdoor unit includes base drip lip4 36.25 36.38 42.63 45.13 45.13 49.25 49.25 56.75 60.50 69.25 69.25

Weight add for outdoor unit (lbs/

in. of unit length)

1.66 1.91 1.91 2.04 2.27 2.40 2.51 2.51 2.68 2.68 2.94

Access or blank5

-Small horizontal

10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00

48.05 57.43 60.55 66.67 74.92 80.55 84.67 88.41 96.28 100.65 110.78

-Medium horizontal

14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00

59.91 71.18 75.25 82.74 92.66 99.61 104.57 109.45 119.10 124.79 136.97

-Extended-medium horizontal

19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00

74.73 88.37 93.62 102.82 114.83 123.43 129.44 135.74 147.62 154.97 169.71

-Medium-large horizontal

24.50 24.50 24.50 26.50 26.50 26.50 26.50 24.50 24.50 24.50 24.50

121.60 107.28 113.84 132.94 148.08 159.18 166.74 164.66 178.99 188.17 205.72

-Large horizontal or turning

34.00 34.00 34.00 36.00 36.00 36.00 36.00 36.00 34.00 46.00 46.00

137.75 164.85 179.46 208.50 235.01 257.70 271.35 293.42 314.60 413.45 457.18

-Extra-large horizontal or turning

36.00 41.00 41.00 44.00 42.50 42.50 42.50 44.00 50.25 56.50 56.50

143.68 188.92 205.18 240.63 263.83 288.68 303.68 335.49 407.29 476.83 525.93

-Ducted inlet or ducted outlet section

10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00

48.10 57.40 60.50 66.70 74.90 80.50 84.70 88.40 96.30 100.60 110.80

Blender

19.00 24.50 24.50 26.50 36.00 36.00 36.00 36.00 34.00 46.00 46.00

94.86 132.71 146.30 173.34 238.64 264.12 276.73 303.71 323.59 427.13 470.25

Cool Dry Quiet (CDQ) Desiccant Dehumidification

52.00 52.00 52.00 52.00 55.00 58.00 58.00 58.00 56.00 56.00 58.00

495.00 651.00 694.00 792.00 1011.00 1165.00 1326.00 1390.00 1793.00 1876.00 2029.00

Coils

-Small horizontal (with 4-row UW)

10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00

116.10 148.55 174.35 205.79 244.49 285.13 307.44 352.47 433.37 502.46 572.50

-Medium horizontal (with 8-row UW)

14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00

168.65 220.23 265.58 318.97 382.53 450.07 488.32 569.79 700.27 817.63 941.48

-Extended-medium horizontal (with 8-row UW)

19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00

185.58 239.53 286.06 341.16 406.80 476.00 516.35 599.24 737.96 858.03 985.30

-Medium-large horizontal (with 10-row W)

24.50 24.50 24.50 26.50 26.50 26.50 26.50 24.50 24.50 24.50 24.50

270.61 359.79 433.08 554.88 656.63 777.26 884.93 1013.57 1262.10 1478.66 1503.93

-Large horizontal or vertical (with 10-row W)

34.00 34.00 34.00 36.00 36.00 36.00 36.00 36.00 34.00 46.00 46.00

302.77 396.45 471.99 597.03 702.74 826.53 938.18 1081.30 1333.70 1652.36 1652.73

CLCH-SVX07R-EN 13

Unit size 3 4 6 8 10 12 14 17 21 25 30

Electric Heat Coil

36.00 41.00 41.00 44.00 42.50 42.50 42.50 44.00 50.25 46.00 56.50

295.00 364.00 413.00 480.00 563.00 622.00 666.00 731.00 876.00 1012.00 1244.00

Integral-face-and-bypass coil

-Less than 4 rows n/a 26.50 26.50 26.50 26.50 26.50 26.50 26.50 26.50 26.50 26.50 n/a 355.20 367.21 470.21 541.93 585.86 619.66 733.14 792.88 805.52 940.46

-4 rows n/a 43.00 43.00 43.00 43.00 43.00 43.00 43.00 43.00 43.00 43.00 n/a 543.54 560.74 725.48 835.34 901.70 950.23 1131.90 1216.48 1399.66 1439.40

Controls section (with largest available VFD)

24.50 24.50 24.50 28.50 28.50 28.50 28.50 28.50 28.50 28.50 28.50

184.00 208.00 253.00 272.00 295.00 315.00 327.00 350.00 428.00 453.00 487.00

Diffuser

10.00 10.00 10.00 14.00 14.00 14.00 14.00 14.00 14.00 19.00 19.00

45.70 55.08 58.20 80.39 90.31 97.26 102.22 107.10 116.75 152.62 167.36

Discharge plenum6

-Horizontal

34.00 34.00 34.00 36.00 36.00 36.00 36.00 36.00 34.00 46.00 46.00

135.40 162.50 177.11 206.15 232.66 255.35 269.00 291.07 312.25 411.10 454.83

-Vertical

36.00 41.00 41.00 44.00 42.50 42.50 42.50 44.00 50.25 56.50 56.50

159.90 211.48 233.54 275.69 306.29 339.58 358.68 401.43 486.37 570.00 634.27

Energy Wheel n/a

52.00 52.00 52.00 55.00 58.00 58.00 58.00 56.00 56.00 58.00

609.00 663.00 765.00 911.00 1085.00 1208.00 1269.00 1484.00 1595.00 1868.00

Face-and-Bypass Dampers

-Face-and-bypass

19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00

105.60 129.06 141.70 157.63 178.68 199.15 209.53 224.50 248.05 265.62 291.36

-External face-and-bypass

19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00

122.68 155.15 167.79 190.70 219.68 241.45 255.80 270.77 300.08 317.53 353.22

-Internal face-and-bypass or face damper only

19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00

107.95 140.46 149.91 174.82 203.43 227.60 241.91 255.18 291.55 306.62 341.36

Filters

-Side-load 2-in. angled

24.50 24.50 24.50 26.50 26.50 26.50 26.50 24.50 24.50 24.50 24.50

134.55 163.83 175.66 202.44 225.96 251.82 265.94 314.12 347.50 403.70 454.19

-Side-load 4-in. angled

24.50 24.50 24.50 26.50 26.50 26.50 26.50 24.50 24.50 24.50 24.50

141.89 176.87 192.86 209.64 247.16 254.22 273.54 352.07 379.13 409.37 465.65

-Side-load cartridge 12-in. or short bag 18-in.

24.50 24.50 24.50 26.50 26.50 26.50 26.50 24.50 24.50 24.50 24.50

125.03 159.79 176.46 220.46 234.88 284.12 303.60 335.02 365.40 439.69 479.36

-Side-load 2-in. flat

14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00

70.27 86.53 91.98 103.59 117.74 133.81 141.07 148.02 165.52 182.07 198.93

-Side-load 4-in. flat

14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00

81.56 104.62 114.08 117.09 143.40 142.66 154.67 202.82 213.64 217.75 249.73

-Side-load 2-in. and 4-in.

combination flat

19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00

100.62 128.19 139.09 144.56 174.73 185.69 201.37 252.57 268.17 288.98 326.58

-Side-load long bag 30-in.

36.00 41.00 41.00 44.00 42.50 42.50 42.50 44.00 50.25 46.00 46.00

159.54 203.31 223.70 269.26 289.43 330.97 349.19 382.94 461.96 488.89 523.37

-Front-load HEPA

40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00

240.36 262.50 346.16 368.01 407.75 439.62 452.92 569.28 692.30 750.47 822.10

-Front-load cartridge

40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00

215.15 237.79 285.59 310.12 341.11 386.04 399.01 470.25 525.86 580.13 651.47

-Front-load short bag

45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00

222.35 246.75 279.75 306.39 335.16 369.65 383.67 432.15 473.60 518.05 566.55

Table 5. Section dimensions (inches) and weights (pounds) — unit sizes 3 to 30 (continued)

14 CLCH-SVX07R-EN

Gas heat — Drum and Tube

- 200 MBH n/a n/a

57.00 57.00 59.00 57.00 57.00 60.00 60.00 n/a n/a

752.92 797.85 852.48 912.57 937.05 1011.83 1074.91

- 300 MBH n/a n/a

73.00 73.00 n/a n/a n/a n/a n/a n/a n/a

901.27 953.49

- 320/360 MBH n/a n/a n/a n/a

77.00 73.00 68.00 71.00 69.00 69.00 66.00

1093.23 1131.38 1127.89 1211.08 1264.50 1348.04 1298.88

- 560 MBH n/a n/a n/a n/a n/a n/a n/a

71.00 69.00 65.00 66.00

1191.99 1246.59 1307.47 1441.79

- 700 MBH n/a n/a n/a n/a n/a n/a n/a

83.00 75.00 75.00 76.00

1479.92 1503.43 1599.35 1745.65

- 860 MBH n/a n/a n/a n/a n/a n/a n/a n/a

81.00 81.00 76.00

1606.36 1711.24 1804.77

- 1000 MBH n/a n/a n/a n/a n/a n/a n/a n/a

87.00 90.00 85.00

1364.25 1497.35 1560.01

Gas heat — Inshot

- 95 MBh n/a

41.136 41.136 n/a n/a n/a n/a n/a n/a n/a n/a 432 441

- 205 MBh n/a

56.636 41.136 56.636 56.636 n/a n/a n/a n/a n/a n/a 625 441 691 733

- 240 MBh n/a n/a n/a n/a n/a

44.386 44.386 44.386 n/a n/a n/a 639 657 686

- 325 MBh n/a n/a

74.136 74.136 74.136 57.386 57.386 57.386 n/a n/a n/a 856 919 970 854 875 910

- 405 MBh n/a n/a n/a

84.136 84.136 n/a n/a n/a n/a n/a 1027 1068

- 485 MBh n/a n/a n/a n/a n/a

67.136 67.136 67.136 n/a n/a n/a 997 1021 1060

- 650 MBh n/a n/a n/a n/a n/a n/a n/a n/a

66.006 66.006 66.006 1348 1391 1453

- 970 MBh n/a n/a n/a n/a n/a n/a n/a n/a

81.006 81.006 81.006 1646 1695 1767

Humidifier8

-Building steam

14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00

125.00 146.00 165.00 184.00 226.00 269.00 286.00 324.00 354.00 398.00 452.00

-Atmospheric steam

14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 19.00

127.00 168.00 178.00 203.00 252.00 276.00 312.00 339.00 396.00 432.00 528.00

Mixing box

-with angled filters

34.00 34.00 34.00 36.00 36.00 36.00 36.00 36.00 34.00 46.00 46.00

137.75 164.85 179.46 208.50 235.01 257070 271.35 293.42 314.60 413.45 457.18

-with front/back Traq and top Traq dampers

36.00 41.00 41.00 44.00 42.50 42.50 42.50 44.00 50.25 56.50 56.50

191.06 247.07 272.06 321.58 356.08 396.49 418.78 463.57 555.65 646.61 715.15

-reduced length with side/top/ back/bottom airfoil damper

23.40 23.40 23.40 23.40 23.40 23.40 28.40 28.40 28.40 28.40 32.50

131.80 158.30 177.90 202.80 231.60 257.60 298.40 328.40 370.10 408.10 485.80

Silencer

-3 ft

38.00 38.00 38.00 38.00 38.00 38.00 38.00 38.00 38.00 38.00 38.00

198.00 256.00 286.00 319.00 359.00 442.00 461.00 512.00 573.00 699.00 800.00

-5 ft

62.00 62.00 62.00 62.00 62.00 62.00 62.00 62.00 62.00 62.00 62.00

308.00 391.00 436.00 483.00 541.00 678.00 704.00 780.00 873.00 1073.00 1215.00

Trane Catalytic Air Cleaning System (TCACS)

36.00 36.00 36.00 36.00 36.00 36.00 36.00 36.00 36.00 36.00 36.00

334.73 367.14 389.21 434.66 470.05 497.59 514.12 544.30 599.38 665.11 711.12

UV light

14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00

76.02 93.64 98.69 120.26 135.22 146.68 155.07 162.95 179.84 188.71 218.33

Table 5. Section dimensions (inches) and weights (pounds) — unit sizes 3 to 30 (continued)

CLCH-SVX07R-EN 15

Sections below are for outdoor units only

Pipe cabinet weight

15 in. long, 36 in. deep 104.00 104.00 116.00 120.00 120.00 127.00 127.00 141.00 148.00 164.00 164.00

24 in. long, 36 in. deep 122.00 122.00 135.00 140.00 140.00 147.00 147.00 162.00 170.00 187.00 187.00

48 in. long, 36 in. deep 169.00 169.00 184.00 191.00 191.00 200.00 200.00 218.00 228.00 249.00 249.00

96 in. long, 36 in. deep 263.00 263.00 284.00 293.00 293.00 305.00 305.00 331.00 343.00 373.00 373.00

Notes:

1. Nominal airflow is based on 500 fpm through a nominal coil (i.e. 500xunit size 8=4000 cfm).

2. Airflow@625 fpm through the flat filter (maximum filter velocity).

3. Height includes standard 2.5-inch base frame for sizes 3-57 and 6-inch base frame for sizes 66-120.

4. Height includes 6-inch base frame for sizes 3-120.

5. Variable lengths available from 14-96 inches.

6. Nominal length and height shown for discharge plenums. Variable plenum height and length is available from 0.5 to 1.5 of nominal.

7. Fan section weights include the heaviest fan with the largest ODP motor available.

8. Access section required with humidifiers for dispersion distance.

Table 5. Section dimensions (inches) and weights (pounds) — unit sizes 3 to 30 (continued)

Table 6. Section dimensions (inches) and weights (pounds) - unit sizes 31-120

Nominal airflow1 17,500 20,000 25,000 28,500 33,000 40,000 50,000 60,000

Airflow at 625 fpm2 23,263 25,519 34,375 39,581 47,225 53,475 65,106 76,388

Unit size 35 40 50 57 66 80 100 120

Height - indoor unit3 67.25 67.25 75.75 85.50 92.50 107.50 119.75 119.75

Width 100.00 112.50 125.50 125.50 140.50 140.50 154.50 182.00

Height for outdoor unit includes base drip lip4 75.00 75.00 84.38 94.13 97.63 112.63 124.88 124.88

Weight add for outdoor unit (lbs/

in. of unit length)

3.02 3.28 3.73 6.12 2.57 2.57 2.80 3.25

Access or blank5

-Small horizontal

10.00 10.00 10.00 10.00 n/a n/a n/a n/a

211.11 227.92 254.69 265.35

-Medium horizontal

14.00 14.00 14.00 14.00 15.00 15.00 15.00 15.00

241.53 260.24 290.28 302.41 430.36 449.60 493.59 549.13

-Extended-medium horizontal

19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00

279.57 300.64 334.76 348.74 476.36 497.88 545.85 605.56

-Medium-large horizontal

24.50 24.50 24.50 24.50 24.50 24.50 24.50 24.50

321.40 345.09 410.37 427.50 574.11 600.46 656.89 725.47

-Large horizontal or turning

48.00 48.00 48.00 48.00 49.00 54.00 60.00 60.00

514.42 557.22 639.24 682.26 907.93 1036.33 1242.40 1387.96

-Extra-large horizontal or turning

63.75 63.75 68.50 n/a n/a n/a n/a n/a

624.86 675.12 809.42

-Ducted inlet or ducted outlet section

10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00

211.10 227.90 254.70 265.30 372.90 389.30 428.30 478.60

Blender

48.00 48.00 48.00 48.00 49.00 54.00 60.00 60.00

540.76 593.46 675.51 731.75 970.30 1112.23 1345.03 1567.62

Cool Dry Quiet (CDQ) Desiccant Dehumidification

56.00 56.00 59.00 n/a n/a n/a n/a n/a

2914.00 3122.00 4224.00

Coils

-Small horizontal (with 4-row UW)

10.00 10.00 10.00 10.00 n/a n/a n/a n/a

690.59 754.61 934.27 1044.33

-Medium horizontal (with 8-row UW)

14.00 14.00 14.00 14.00 15.00 15.00 15.00 15.00

1094.27 1219.78 1561.92 1759.58 2220.94 2558.94 3094.04 3638.44

-Extended-medium horizontal (with 8-row UW)

19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00

1148.70 1279.06 1613.56 1813.06 2275.46 2615.73 3163.21 3712.02

16 CLCH-SVX07R-EN

Unit size 35 40 50 57 66 80 100 120

-Medium-large horizontal (with 10-row W)

24.50 24.50 24.50 24.50 24.50 24.50 24.50 24.50

1955.08 2216.68 2754.49 3215.01 3876.05 4488.82 5499.42 6713.50

-Large horizontal or vertical (with 10-row W)

48.00 48.00 48.00 48.00 n/a n/a n/a n/a

2131.70 2401.84 2985.19 3454.40

Electric Heat Coil

63.75 63.75 68.50 48.00 49.00 n/a n/a n/a

1666.00 1825.00 2267.00 2297.00 2857.00

Integral-face-and-bypass coil

-Less than 4 rows

29.50 29.50 29.50 29.50 29.50 29.50 29.50 29.50

1129.66 1168.40 1793.80 1956.80 2322.61 2378.60 2865.77 2936.42

-4 rows

43.00 43.00 n/a n/a n/a n/a n/a n/a

1677.52 1720.20

Controls section (with largest available VFD)

28.50 28.50 28.50 28.50 28.50 28.50 28.50 28.50

637.00 674.00 745.00 787.00 964.00 1031.00 1146.00 1266.00

Diffuser

24.50 24.50 24.50 24.50 27.50 37.25 37.25 37.25

319.05 342.74 381.33 397.35 571.76 715.78 781.92 860.66

Discharge plenum6

-Horizontal

48.00 48.00 48.00 48.00 49.00 54.00 60.00 60.00

627.24 677.47 772.27 821.10 1058.35 1198.64 1423.88 1585.80

-Vertical

63.75 63.75 68.50 n/a n/a n/a n/a n/a

876.48 949.58 1136.53

Energy Wheel

61.00 65.00 65.00 n/a n/a n/a n/a n/a

2403.00 2742.00 3111.00

Face-and-Bypass Dampers

-Face-and-bypass

19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00

473.39 556.23 630.10 714.61 888.33 973.60 1093.88 1205.53

Filters

-Side load 2-in. angled

24.50 24.50 27.50 27.50 27.50 27.50 27.50 27.50

593.86 649.06 770.02 797.89 989.00 1088.02 1157.16 1282.20

-Side load 4-in. angled

24.50 24.50 27.50 27.50 27.50 27.50 27.50 27.50

594.02 631.64 768.20 805.97 999.89 1105.14 1201.91 1338.65

-Side load cartridge 12-in. or short bag 18-in.

24.50 24.50 27.50 27.50 27.50 27.50 27.50 27.50

681.24 668.25 878.57 934.14 1239.99 1364.91 1746.31 1903.54

-Side load 2-in. flat

14.00 14.00 14.00 14.00 15.00 15.00 15.00 15.00

319.66 358.18 408.69 438.52 598.12 637.02 716.56 817.63

-Side load 4-in. flat

14.00 14.00 14.00 14.00 15.00 15.00 15.00 15.00

359.20 375.13 451.33 498.71 657.87 729.15 803.46 913.90

Filters

-Side load 2-in. and 4-in.

combination flat

19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00

476.00 504.37 600.40 671.64 853.08 981.02 1078.09 1165.92

-Side-load long bag 30-in.

37.25 37.25 37.25 37.25 37.25 37.25 37.25 37.25

657.41 716.04 826.72 906.56 1094.61 1270.51 1393.17 1549.80

-Front-load HEPA

40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00

985.62 1128.46 1397.21 1520.35 1845.81 2141.38 2553.97 2924.72

-Front-load cartridge

40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00

867.68 922.78 1093.06 1173.89 1449.48 1671.46 1923.09 2155.95

Table 6. Section dimensions (inches) and weights (pounds) - unit sizes 31-120 (continued)

CLCH-SVX07R-EN 17

Unit size 35 40 50 57 66 80 100 120

-Front-load short bag

45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00

750.89 799.75 917.08 979.84 1231.49 1365.35 1538.95 1696.33

Gas Heat — Drum and Tube

- 200 MBH n/a n/a n/a n/a n/a n/a n/a n/a

- 300 MBH n/a n/a n/a n/a n/a n/a n/a n/a

- 320/360 MBH

66.00 n/a n/a n/a n/a n/a n/a n/a 1402.11

- 560 MBH

66.00 64.00 64.00 64.00 n/a n/a n/a n/a

1594.61 1468.07 1853.53 1900.53 n/a n/a n/a n/a

- 700 MBH

73.00 75.00 74.00 74.00 74.00 n/a n/a n/a

1895.19 1804.11 2190.52 2241.91 2490.63

- 860 MBH

80.00 75.00 74.00 74.00 74.00 74.00 n/a n/a

2046.29 2098.72 2280.52 2331.91 2580.63 2198.81 n/a n/a

- 1000 MBH

80.00 81.00 77.00 77.00 74.00 74.00 84.00 92.00

1723.73 1844.68 2325.57 2082.86 2300.63 1918.81 3156.04 3125.34

- 1250-1750 MBH

101.00 105.00 106.00 106.00 109.00 109.00 92.00 102.00

2540.84 2717.94 3264.84 2942.76 3309.39 2949.68 3878.54 3886.60

- 2000 MBH n/a n/a

114.00 114.00 112.00 112.00 109.00 109.00

3758.71 3430.29 3688.33 3320.33 4503.52 4391.21

-2400 MBH n/a n/a n/a n/a

118.00 112.00 121.00 119.00

3890.31 3455.33 4715.85 4668.51

Humidifier8

-Building steam

14.00 14.00 14.00 14.00 15.00 15.00 15.00 15.00

544.00 599.00 782.00 897.00 1123.00 1215.00 1363.00 1551.00

-Atmospheric seam

19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00

581.00 665.00 724.00 803.00 977.00 1078.00 1265.00 1492.00

Mixing box

-with angled filters

48.00 48.00 48.00 48.00 49.00 54.00 60.00 60.00

519.12 561.92 653.36 653.36 946.02 1077.83 1287.99 1433.55

-with front/back Traq and top Traq dampers

63.75 63.75 68.50 68.50 84.00 92.00 96.00 96.00

966.49 1073.80 1261.78 1365.59 1907.28 2151.42 2473.12 2790.48

-reduced length with side/top/ back/bottom airfoil damper

35.50 38.50 41.50 41.50 41.50 41.50 47.00 53.00

708.50 795.10 947.60 1022.70 1328.50 1453.60 1731.30 2025.40

Silencer

-3 ft

38.00 38.00 38.00 38.00 38.00 38.00 38.00 38.00

918.00 974.00 1226.00 1332.00 1573.00 1741.00 2196.00 2555.00

-5 ft

62.00 62.00 62.00 62.00 62.00 62.00 62.00 62.00

1335.00 1439.00 1795.00 1945.00 2313.00 2555.00 3230.00 3786.00

Trane Catalytic Air Cleaning System (TCACS)

36.00 36.00 36.00 36.00 36.00 36.00 36.00 36.00

881.59 935.35 1044.28 1148.17 1362.38 1451.30 1707.27 1881.13

UV light

14.00 14.00 14.00 14.00 15.00 15.00 15.00 15.00

325.48 352.71 394.34 419.43 574.52 604.11 667.60 758.72

Table 6. Section dimensions (inches) and weights (pounds) - unit sizes 31-120 (continued)

18 CLCH-SVX07R-EN

Fans/Motors Note: Trane has a Precision Motor™ option for direct-drive plenum fans. This offering takes a general purpose motor and re-rates the motor for higher rated loads.

This maximizes part-load motor efficiency and precisely sizes the motor for the application. To use these tables, the nameplate hp of the motor and the VFD—both of which will be greater than the Precision Motor hp—must be known.

Starter/VFD Weights

With the exception of motorized impellers, fan weight does not include starter/VFD weight. See Table 7 for approximate starter/VFD weight.

Motor Weights

Fan weights provided in this manual include the heaviest ODP (open drip-proof) motor. In the case of motorized impellers, fan weights include the packaged motor.

Unit size 35 40 50 57 66 80 100 120

Pipe cabinet weight

15 in. long, 36 in. deep 175.00 175.00 191.00 209.00 215.00 243.00 265.00 265.00

24 in. long, 36 in. deep 199.00 199.00 216.00 236.00 243.00 273.00 298.00 298.00

48 in. long, 36 in. deep 263.00 263.00 284.00 309.00 317.00 354.00 385.00 385.00

96 in. long, 36 in. deep 392.00 392.00 421.00 454.00 466.00 517.00 558.00 558.00

Notes:

1. Nominal airflow is based on 500 fpm through a nominal coil (i.e. 500xunit size 8=4000 cfm).

2. Airflow@625 fpm through the flat filter (maximum filter velocity).

3. Height includes standard 2.5-inch base frame for sizes 3-57 and 6-inch base frame for sizes 66-120.

4. Height includes 6-inch base frame for sizes 3-120.

5. Variable lengths available from 14-96 inches.

6. Nominal length and height shown for discharge plenums. Variable plenum height and length is available from 0.5 to 1.5 of nominal.

7. Fan section weights include the heaviest fan with the largest ODP motor available.

8. Access section required with humidifiers for dispersion distance.

9. Multizone weight does not include cooling coil on lower deck.

Table 6. Section dimensions (inches) and weights (pounds) - unit sizes 31-120 (continued)

Table 7. Approximate starter and VFD weights per horsepower (lbs.)

Horsepower 1 1 1/2 2 3 5 7 1/2 10 15 20 25 30 40 50 60 75 100 125

VFD2 123 123 132 124 125 136 151 162 177 197 241 325 332 243 258 294 314

Note: VFD weights include transformer, distribution block, and enclosure.

Table 8. Approximate motor weights (pounds)

Motor Type Motor RPM

Horsepower

3/4 1 1-1/2 2 3 5 7-1/2 10 15 20 25 30 40

Energy efficient ODP (EEOP) 1800 24 29

NEMA Premium ODP (HEOP)

39 77 91 147 126 249 300 375 443 594 667

NEMA Premium TEFC (HETC) 56 96 109 148 185 310 341 423 481 614 655

NEMA Premium ODP (HEOP)

36 42 47 76 82 118 148 234 263 330 379 488

NEMA Premium TEFC (HETC) 47 54 56 91 108 159 185 285 315 452 481 578

NEMA Premium ODP (HEOP)

36 36 37 89 104 173 203 267 243 261 407

NEMA Premium TEFC (HETC) 36 53 62 85 103 154 176 287 322 448 496

CLCH-SVX07R-EN 19

Installation - Mechanical

Lifting and Rigging

Remove Shipping Tie Downs

Prior to unit placement, remove the shipping tie-downs.

• Shipping tie-downs are located at each corner of the isolation base.

Figure 5. Remove shipping tie-downs

Figure 6. Shipping tie-down - rear view

Tiedown

Tiedown

Clearance

Clearance

Tie-down removal

Figure 7. Shipping tie-down - front view

Figure 8. Isolator tie-down for unit sizes 3-8

Figure 9. Isolator tie-down for unit sizes 10-30

Tie-down removal

Required clearance

Tiedown

Required clearance

Tiedown

20 CLCH-SVX07R-EN

• Access for removal of shipping tie-downs for unit sizes 3- 30 is available through the fan section access door or opposite drive-side plug panel. See Figure 12.

• Access for removal of shipping tie-downs for unit sizes 3- 30 is available through the fan section access door or opposite drive-side plug panel. See Figure 12.

• Remove the bolt. This will release the isolator and make it possible to remove the pipe or spacer.

• Replace plug panel if applicable.

Note: For outdoor air handlers, after isolator tie-down is removed, remove the paper backing from the butyl tape around plug panel perimeter prior to replacing plug panel.

DDP Fan Thrust Bumper

Confirm bumpers are not attached to the fan panel. The bumpers should be 1/2-inch from the panel to allow fan to free float on the spring isolators.

General Lifting Considerations

Figure 10. Isolator tie-down removal for unit sizes 66-

Figure 11. Isolator tie-down removal for unit sizes 35 -

Figure 12. Plug panel plate

Required clearance

Tiedown

Angle, isolator tie-down (4 required)

Screw (4 per angle) lockwasher and hex nut

Remove plug panel plate

Remove tie-down

Figure 13. DDP fan thrust bumper

WARNING

Heavy Objects!

Placing, assembling, and/or suspending more than one module/subassembly at a time could result in death, serious injury, or equipment damage.

Always…