Attachment 3 - ESAB Aristo MIG 5000i Specification.pdf

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Attached to
Model Shop Welders Federal contract opportunity
Solicitation number
FA910123QB044
Issued by
Department of the Air Force Materiel Command Test Center

About this file

This document provides specifications for a new welding machine for Arnold Air Force Base. The Air Force Materiel Command Test Center is soliciting proposals under solicitation number FA910123QB044 for a fully functional Aristo MIG 5000i welding machine with an open circuit voltage of 59 volts and digital controls to be installed at Arnold Air Force Base. Refurbished or remanufactured parts will not be accepted. Proposals are due by the date specified in the solicitation document.

The specifications require the machine to have a welding capacity of .8 to .035 inches and the ability to weld mild steel, stainless steel, and aluminum. Digital controls must allow for adjustment of wire feed speed, voltage, and gas flow. The machine must come with a welding torch, gas regulator, gas hose, wire feeder, and all necessary cables. Installation, set up, and training will be provided by the contractor.

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Text version

Specifications for Aristo Welding Machines at Arnold Air Force Base, TN;

Arnold Engineering Development Complex (AEDC)

Provide all materials, labor, and equipment necessary to provide a new fully functional welding Machine.

Refurbished or remanufactured parts are not authorized for this requirement.

• Machine capacities o Machine shall have an open circuit voltage of 59/<35 VAC.

o Machine shall have a power factor at maximum current of 0.91.

o Machine shall have a Protection Class of IP23.

o Machine shall have a welding output of 500 A/40VDC @ 60%; 400 A/36VDC @100%.

o Machine shall have Stick (MMA) of 500 A/40VDC @ 60%; 400 A/36VDC @100%.

o Machine shall have an Input Voltage with frequency of 50/60 Hz, Phase 3, and 400V.

o Machine shall have MCableX 4x6.

o Machine shall have up to 250 pre-programmed synergic lines (U82 Plus) and on board memory o Machine shall have Advanced pulse SuperPluse functionality o Machine shall have high speed Sift Arch Transfer (SAT) welding

• General o Machine shall be built to NFPA 79 and operate with AEDC power system which is 480V, 3PH, 60 HZ.

o Quote shall include work leads, gas hoses, foot pedal, TIG torch, MIG spool feeder, and flow meters as needed to allow machine to be completely operational as received.

o Operating Manual, Maintenance Manual, & Schematics provided.

o Quote shall include initial instruction at delivery on controls and operation of the machine.

o Quote shall include cart/trolley for machine delivered.

• Verification

After delivery the Contractor shall test run the machine at the site in accordance with functional tests for accuracy required by ISO/ANSI Standards.

• Warranty o This machine shall be warranted against any defects in material, parts, and workmanship for 24 months after the date of installation. The control, servomotors and main spindle motor are warranted against defects in material, parts, and workmanship for 24 months after the date of installation.

• Maintenance, Parts and Service o The Contractor shall have the capability to service the equipment (labor and parts) beyond the warranty period, or the equipment shall be able to be serviced by a local qualified representative.

The Contractor or representative shall be capable of responding to a repair service call on-site within 36 hours and repair parts delivery within 48 hours after placement of order.

• Packaging/Delivery o Provide all preservation, packaging, and packing to ensure safe delivery of the machine and related components to AEDC (FOB Arnold Air Force Base, TN 37389). Deliver Machine to AEDC for off-loading by AEDC personnel.

• Installation/Training o Installation will be at the Arnold Air Force Base, TN; Arnold Engineering Development

Complex’s Model Shop, West Shop, Building 451. Installation of the machine shall be accomplished by Model Shop personnel and supervised by factory trained servicemen. Two day initial training on machine features and operation shall be done beginning at machine startup following machine installation.

File details come from the government source that posted it. Updated .