Atch 4_Project Cut Sheets_Spare Parts.pdf

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Attached to
Effluent Decontamination System, Maryland Federal contract opportunity
Solicitation number
12639523R0018
Issued by
Department of Agriculture Animal and Plant Health Inspection Service Marketing and Regulatory Programs Business Services

About this file

This document contains equipment cut sheets and spare parts lists for an effluent decontamination system. Key details include a TEDS 350 system with utilities including steam, water, condensate, electrical and data connections. Equipment specified includes a bottom entry agitator, level sensors, temperature sensors, valves in sizes from 1/4 inch to 3 inches including ball, check, globe and safety relief valves. The document also lists recommended spare and critical spare parts including pumps, sensors, switches and solenoids. Pricing is provided for each item. The related federal contract opportunity is solicitation number 12639523R0018 for an effluent decontamination system in Maryland from the Department of Agriculture Animal and Plant Health Inspection Service Marketing and Regulatory Programs Business Services.

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Amendment 0005.pdf PDF
RFIs 09182023.docx DOCX document
Amendment 0004.pdf PDF
Pre-proposal RFIs - 230905.pdf PDF
12639523R0018-0003.pdf PDF
SeriesN66.pdf PDF
actuated and manual ball valves series 50.pdf PDF
Series50M76.pdf PDF
Gate Valve 35114.pdf PDF
Amendment 0002_specs.pdf PDF
RFIs_responses.docx DOCX document
Site visit attendance.pdf PDF
12639523R0018-0001.pdf PDF
Amendment 0001_drawings.pdf PDF
Atch 1_Final SOW.doc DOC document
12639523R0018.pdf PDF
Atch 5_construction wage rates_PG County.pdf PDF
Atch 3_Final Design Drawings.pdf PDF
Atch 2_Final Specs.pdf PDF
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Text version

440 Martin Luther King Jr. Blvd.

Macon, GA 31201

P: 478.743.8415 | F: 478.743.8239 clarknexsen.com

Effluent Decontamination System (EDS)

Project Equipment Cut Sheets & Spare Parts

National Center for Applied Plant Protection

APHIS-PPQ-32R2, USDA-APHIS-PPQ-FO

9901 Powder Mill Rd. – Building 580, Laurel Maryland 20708

Prepared for:

USDA APHIS

250 Marquette Avenue

Suite 410

Minneapolis, MN 55401

Task Order # 12639521F1000

By:

Clark Nexsen

October 12, 2022

CN #9656

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TEDS 350 System

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RHP-150 Steam Boiler

RHP120 – RHP300 Steam Boiler Series

Features

• Maximum safety valve setting 150psi

• All boilers are manufactured in accordance with the requirements of the A.S.M.E. Boiler and Pressure Vessel Code and A.S.M.E. CSD-1. Each boiler bears the National Board Stamp “S”.

• Dry saturated steam, operating pressure range 0 – 135psi

• Heavy duty carbon steel pressure vessel. Vessel jacket and electrical enclosure made from black painted carbon steel

• Large selection of optional equipment

Applications

• Process steam

• Industrial Autoclaves

• Air humidification

• Dry cleaning

• Food service

• Laboratories

• Automotive Industry

Standard equipment of each boiler includes: Primary low water cutoff control with automatic reset, secondary low water cut off with manual reset, safety relief valve, pressure gauge, one (1) primary high pressure cutoff control with automatic reset, one (1) secondary high pressure control with manual reset and PID-step control with number of heating stages depending on boiler size.

RHP SERIES LOW & HIGH PRESSURE STEAM BOILERS

KW STEAM

LB/HR

BHP VOLTAGE* PHASE NUMBER OF

HEATING

STAGES

SHIP WT. **

LB

OP. PRESS.

RANGE

BTU/HR Steam Outlet

(NPT)

120 KW 418 12 240/380/415/480/600 3 4 1,370 0-135 PSIG 409,440 1-1/4”

150 KW 522 15 240/380/415/480/600 3 5 1,370 0-135 PSIG 511,800 1-1/4”

180 KW 626 18 240/380/415/480/600 3 6 1,370 0-135 PSIG 614,160 1-1/4”

210kW 730 21 240/380/415/480/600 3 6 1,370 0-135 PSIG 716,520 1-1/4” 240kW 835 24 380/415/480/600 3 6 1,450 0-135 PSIG 818,880 2” 300kW 1044 30 380/415/480/600 3 6 1,500 0-135 PSIG 1,023,600 2”

* Each boiler model requires two (2) power supplies: Primary heating power and secondary control voltage. Nominal control voltage is 120V, 50/60Hz. When boiler equipped with transformer option, only heating power supply required.

** Shipping weight for models with feed water solenoid. For models with feed water solenoid + pump and pump + condensate tank, see page 5.

Model Number Key

P.O. Box 37 Phone: 540-662-3811 4407 Martinsburg Pike Fax: 540-665-8101 Clear Brook, VA 22624 email: Sales@reimersinc.com USA web: www.reimersinc.com Electra Steam, Inc.

Example: RHPHC300K3H = RHP-Series boiler with pump and condensate tank, 300kW heating power, power supply 480V, 3ph, safety valve set to 150psi.

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150 KW 522 15 240/380/415/480/600 3 5 1,370 0-135 PSIG 511,800 1-1/4”

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Construction

Electrical Enclosure:

black painted 12gage carbon steel

Steam Outlet:

2” NPT

Shell Wrapper:

16gage carbon steel black painted

Shell Insulation:

Mineral wool minimum 4” thick

Pressure Vessel:

Manufactured from low carbon steel to comply under the “S” symbol of the A.S.M.E. Code and are individually inspected.

Heating Elements:

Manufactured from Incoloy for high corrosion protection

Overall Dimensions

RHP-Series with Feed Water Solenoid or Feed Water Solenoid + Pump

RHP-Series with Feed Water Pump + Condensate Tank

Grinder/Sump Pump- 842

© Copyright 2021 Zoeller® Co. All rights reserved.

502-778-2731 | 800-928-7867 | 3649 Cane Run Road | Louisville, KY 40211-1961 | zoellerpumps.com

SECTION: 2.25.070

FM2799

Supersedes

SK1322

PRODUCT SPECIFICATIONS

M O

T O

R

Horse Power 2

Voltage 200 - 575

Phase 1 or 3 Ph

Hertz 60 Hz

RPM 3450

Type Capacitor start / capacitor run or 3 Ph

Insulation Class F

Amps 4.5 - 20.0

PU

M

P

Operation Nonautomatic

Discharge Size 1-1/4" NPT vertical

Cord Length 20' (6 m) standard

Cord Type SOW or SOOW, multi-wire neoprene

Max. Head 125' (38.1 m)

Max. Flow Rate 59 GPM (223 LPM)

Max. Operating Temp. 130 °F (54 °C)

Cooling Oil filled

Motor Protection Auto reset thermal overload (1 Ph), thermal sensor (3 Ph) Moisture Sensors

M A

T

ER

IA

LS

Cap Cast iron

Motor Housing Cast iron

Adapter Cast iron

Pump Housing Cast iron

Upper Bearing Ball bearing

Lower Bearing Ball bearing

Mechanical Seals Carbon/ceramic

Impeller Type Non-clogging vortex

Impeller Ductile iron

Hardware Stainless steel 304

Motor Shaft Stainless steel 416

Square Rings Neoprene

Cutter Hardened stainless steel, Rockwell C55-60

24-7/32” [615 mm]

21-3/32” [536 mm]

5-3/8” [137 mm]4-9/16” [116 mm]

Tested to Standard UL778 and Certified to CSA

Standard C22.2 No. 108

4-1/16 [103 mm]

6-15/324-1/16

8-1/8 [206 mm]

11-21/32

[164 mm][103 mm]

[296 mm]

1-1/4" - 11-1/2 N.P.T.

SK1323

Product information presented here reflects conditions at time of publication. Consult factory regarding discrepancies or inconsistencies.

TECHNICAL DATA SHEET

MODEL 840/841/842

DUAL SEAL GRINDER PUMPS

Pump Systems And Controls

SK2365

Model 840 (Reversing Grinder Pump)

Models 841/842 (Single Direction Grinder Pumps)

4-1/16 [103 mm] 6-1/2

11-11/16

4-1/16 [103 mm]

8-1/8 [206 mm]

1-1/4" - 11-1/2 N.P.T.

[297 mm]

[165 mm]

5 [127 mm]

20-5/8 [524 mm]

23-3/4 [603 mm] janeen.edge Highlight janeen.edge Line janeen.edge Arrow janeen.edge Line janeen.edge Highlight janeen.edge Line

Line

502-778-2731 | 800-928-7867 | 3649 Cane Run Road | Louisville, KY 40211-1961 | zoellerpumps.com

016532

HEAD CAPACITY CURVE

MODEL 840/841/842

0 40 80 120 160 200 240

70605040302010

FLOW PER MINUTE

GALLONS

LITERS

TO

TA

L

DY

N A

M

IC

H

EA

D

M

ET

ER

S

FE

ET

840 841842

TOTAL DYNAMIC HEAD/FLOW

PER MINUTE

SEWAGE

MODEL

Feet

Shut-off Head:

Meters Gal. Liters

30 9.1

6.1 3.0 1.5

104 ft (31.7 m)

12.2 15.2 18.3 21.3 24.4 27.4 30.5 33.5 36.6

30 114

10 38

125 ft (38.1 m)

Gal. Liters

45 170 45 170

125 ft (38.1 m)

20 76

Gal.

Liters

49 185

28 106

4 15

54 204 54 204 54 204 54 204 54 204

All installation of controls, protection devices and wiring should be done by a qualified licensed electrician. All electrical and safety codes should be followed including the most recent National Electrical Code (NEC) and the Occupational Safety and Health Act (OSHA).CAUTION

B) CONTROL PANEL

STANDARD FEATURES:

• NEMA 4X outdoor rating

• Automatic reversing circuit (840 model only)

• Audible and visual high water alarm

• Starting, control, and alarm circuits

• Thermal cut-out circuit (3 Ph only)

• Circuit breaker and rated motor contactor (1 Ph)

• Capacitors and motor starting relay on (1 PH)

• Motor protective switch (circuit breaker / phase adjustable overloads) and rated motor contactor (3 Ph)

• Alternating circuit (duplex)

• High water alarm light

• Internal seal leak light

• HOA switches and pilot light(s)

• Terminal strips

• Padlock hasp

OPTIONS:

Flasher for high water alarm light Manual reset of high water alarm Intrinsically-safe relays Elapsed time meters Dry auxiliary contact For other options, consult factory

* Single phase units require a set of capacitors and relay starting components, included in panel

TOTAL DYNAMIC HEAD

FLOW PER MINUTE

ELECTRICAL DATA AND CONTROL PANEL SELECTION GUIDE

A) Models Weight Volts / Phase Amps B) NEMA 4X Control Panels

840 REVERSING GRINDER SIMPLEX DUPLEX

E840* 137 lbs (62.1 Kg) 230 / 1 17.2 10-0420 10-0512

I840* 137 lbs (62.1 Kg) 200 / 1 20.0 10-0420 10-0512

F840 132 lbs (59.8 Kg) 230 / 3 10.8 10-0634 10-0433

J840 132 lbs (59.8 Kg) 200 / 3 12.3 10-0634 10-0433

G840 132 lbs (59.8 Kg) 460 / 3 5.5 10-0599 10-0511

BA840 132 lbs (59.8 Kg) 575 / 3 4.5 Consult Factory Consult Factory

841 SINGLE DIRECTION GRINDER SIMPLEX DUPLEX

E841* 137 lbs (62.1 Kg) 230 / 1 17.2 10-1650 10-1652

I841* 137 lbs (62.1 Kg) 200 / 1 20.0 10-1650 10-1652

F841 132 lbs (59.8 Kg) 230 / 3 10.8 10-1097 10-1125

J841 132 lbs (59.8 Kg) 200 / 3 12.3 10-1097 10-1125

G841 132 lbs (59.8 Kg) 460 / 3 5.5 10-1094 10-1122

BA841 132 lbs (59.8 Kg) 575 / 3 4.5 10-1146 10-1168

842 SINGLE DIRECTION GRINDER SIMPLEX DUPLEX

E842* 137 lbs (62.1 Kg) 230 / 1 17.2 10-1650 10-1652

I842* 137 lbs (62.1 Kg) 200 / 1 20.0 10-1650 10-1652

F842 132 lbs (59.8 Kg) 230 / 3 10.8 10-1097 10-1125

J842 132 lbs (59.8 Kg) 200 / 3 12.3 10-1097 10-1125

G842 132 lbs (59.8 Kg) 460 / 3 5.5 10-1094 10-1122

BA842 132 lbs (59.8 Kg) 575 / 3 4.5 10-1146 10-1168 janeen.edge Line janeen.edge Line janeen.edge Line janeen.edge Line janeen.edge Highlight janeen.edge Highlight janeen.edge Highlight janeen.edge Highlight janeen.edge Line janeen.edge Line janeen.edge Highlight

DUPLEX

janeen.edge Highlight janeen.edge Line

Line

502-778-2731 | 800-928-7867 | 3649 Cane Run Road | Louisville, KY 40211-1961 | zoellerpumps.com

D) JUNCTION BOXES - TYPE 4X

SIMPLEX

5 holes with seals for (1) power cord,

(1) sensor cord, (3) float switch cords.

P/N 10-0331 WGT. 2.5 lb (1.1 kg) 3-float system

P/N 10-4508 Simplex J-box

DUPLEX

8 holes with seals for (2) power cords,

(2) sensor cords, (3 or 4) float switch cords.

P/N 10-0332 WGT. 2.5 lb (1.1 kg) 3-float system P/N 10-0421 WGT. 2.5 lb (1.1 kg) 4-float system

P/N 10-4509 Duplex J-box

C) VARIABLE LEVEL FLOAT SWITCHES

INDOOR SYSTEM

3 Switches and weights P/N 10-0347 WGT. 9.5 lb (4.3 kg) 4 Switches and weights P/N 10-0348 WGT. 13 lb (5.9 kg)

OUTDOOR SYSTEM

Switches with pipe clamps, 3 required P/N 10-0744 20' WGT. 2 lb ( kg) P/N 10-1878 35' WGT. 3 lb ( kg) P/N 10-1879 50' WGT. 4.0 lb ( kg)

* These control boxes consist of the reversing mechanisms and capacitors (1Ph units) only. They will not control pumps. Refer to Section B for complete system controls.

For duplex applications use two simplex reversing control boxes.

SIMPLEX REVERSING CONTROL BOXES*

AUTOMATIC MANUAL

MODEL P/N WGT. P/N WGT.

E840 10-0352 8 lb (3.6 kg) 10-0360 7 lb (3.2 kg)

I840 10-0352 8 lb (3.6 kg) 10-0360 7 lb (3.2 kg)

F840 10-0353 6 lb (2.7 kg) 10-0361 5 lb (2.3 kg)

J840 10-0353 6 lb (2.7 kg) 10-0361 5 lb (2.3 kg)

G840 10-0353 12 lb (5.4 kg) Not available

E) INDOOR BASIN, COVER, AND HARDWARE

PREPACKAGED STANDARD EQUIPMENT

• Fiberglass basin

• Rust-resistant steel cover (epoxy coated only)

• Inspection plate

• Individual pump covers

• 3" adaptaflex vent seal

• 1-1/4" adaptaflex discharge pipe seal(s)

• Cord seal(s)

• 1-4" rubber inlet pipe seal (field-installed)

• Pump support hardware

• 1-1/4" check valve(s)

• Ball valve(s)

SIMPLEX

24" x 36" (61 x 91 cm) P/N 32-0005 WGT. 107 lb (48.5 kg)

DUPLEX

30" x 36" (76 x 91 cm) P/N 32-0006 WGT. 154 lb (69.9 kg) 3-float system 30" x 36" (76 x 91 cm) P/N 32-0007 WGT. 154 lb (69.9 kg) 4-float system

F) OUTDOOR BASIN, COVER, AND RAIL SYSTEM

BASIN - STANDARD EQUIPMENT

• Fiberglass basin with anti-flotation ring

• 1.25" X 2" Z-Rail® disconnect system w/ 3/4" galvanized rail pipes

• 2" SCH. 80 PVC discharge pipe from disconnect

• 2" Flex boot discharge fitting

• Stainless steel lifting cable

• 2" PVC ball valve(s)

• 2" cast iron check valve(s)

• (1)-4" rubber inlet pipe seal (field-installed)

• Float tree

• Blank fiberglass cover with Zoeller imprint

SIMPLEX

24" x 48" (61 x 122 cm) P/N 33-2054 WGT. 180 lb (93.4 kg)15" 24" x 60" (61 x 152 cm) P/N 33-2057 WGT. 187 lb (99.3 kg)24" 24" x 72" (61 x 183 cm) P/N 33-2060 WGT. 192 lb (105.7 kg)30" 24" x 84" (61 x 213 cm) P/N 33-2063 WGT. 213 lb (119.7 kg)36" 24" x 96" (61 x 244 cm) P/N 33-2069 WGT. 230 lb (125.6 kg)36" 24" x 108" (61 x 244 cm) P/N 33-2075 WGT. 248 lb (125.6 kg)48" 24" x 120" (61 x 244 cm) P/N 33-2078 WGT. 260 lb (125.6 kg)48"

DUPLEX

36" x 48" (91 x 122 cm) P/N 33-2108 WGT. 258 lb (166.5 kg)19" 36" x 60" (91 x 152 cm) P/N 33-2111 WGT. 272 lb (176.4 kg)24" 36" x 72" (91 x 183 cm) P/N 33-2114 WGT. 285 lb (214.1 kg)30" 36" x 84" (91 x 213 cm) P/N 33-2117 WGT. 304 lb (226.3 kg)36" 36" x 96" (91 x 244 cm) P/N 33-2123 WGT. 332 lb (238.1 kg)36" 36" x 108" (91 x 244 cm) P/N 33-2129 WGT. 359 lb (163 kg)48" 36" x 120" (91 x 244 cm) P/N 33-2132 WGT. 379 lb (172 kg)48" Note: 30" diameter simplex and 48" daimeter duplex system also available

STARTER KITS*

P/N Pump Model Type

10-0380 840, 841 & 842 Shipped Loose

013736 840, 841 & 843 Bracket Mounted

*Starter kits needed if using exisiting panels and single phase (E or I model) grinder pumps

G) STAINLESS STEEL LIFTING CABLE

(Field-Installed Systems) 8' (2.4 m) P/N 39-0031 WGT. 1 lb (0.5 kg) 12' (3.7 m) P/N 39-0032 WGT. 1 lb (0.5 kg) 16' (4.9 m) P/N 39-0033 WGT. 1 lb (0.5 kg) janeen.edge Line janeen.edge Line janeen.edge Highlight janeen.edge Line janeen.edge Line janeen.edge Highlight

DUPLE

janeen.edge Highlight

EX

502-778-2731 | 800-928-7867 | 3649 Cane Run Road | Louisville, KY 40211-1961 | zoellerpumps.com

J) BALL VALVE

1-1/4" IPS

P/N 30-0165 WGT. 2 lb (0.9 kg)

1-1/2" IPS

P/N 30-0166 WGT. 2 lb (0.9 kg)

2" IPS

P/N 30-0167

WGT. 2.5 lb (1.1 kg)

H) RAIL SYSTEMS - (FIELD-INSTALLED)

Z-Rail® disconnect system for 1-1/4" pump discharges (Rail System discharge is 2" NPT male thread) Ductile Iron Constructions P/N 39-0134 WGT. 43 lb (19.5 kg) With Stainless Steel Upper Rail Support P/N 39-0135 WGT. 43 lb (19.5 kg) Intermediate stabilizer bracket for every 12' (3.7 m) of depth.

Stainless Steel P/N 39-0139 WGT. 6 lb (2.7 kg)

PREPACKAGED AND JOB READY SYSTEMS CHECKLIST

INDOOR

SIMPLEX DUPLEX

REQ. REQ. REQ. REQ.

1 grinder pump P/N _____________________ (A) 2 grinders pumps P/N _____________________ (A)

1 simplex control panel P/N _____________________ (B) 1 duplex control panel P/N _____________________ (B)

1 float switch asm. P/N _____________________ (C) 1 float switch asm. P/N _____________________ (C)

1 basin, cover and hardware P/N _____________________ (E) 1 basin, cover and hardware P/N _____________________ (E)

OUTDOOR

SIMPLEX DUPLEX

REQ. REQ. REQ. REQ.

1 grinder pump P/N _____________________ (A) 2 grinders pumps P/N _____________________ (A)

1 simplex control panel P/N _____________________ (B) 1 duplex control panel P/N _____________________ (B)

3 float switches P/N _____________________ (C) 3 or 4 float switches P/N _____________________ (C)

1 j-box (optional) P/N _____________________ (D) 1 j-box (optional) P/N _____________________ (D)

1 basin, cover and hardware P/N _____________________ (F) 1 basin, cover and hardware P/N _____________________ (F)

FIELD-MOUNT SYSTEMS CHECKLIST

SIMPLEX DUPLEX

REQUIRED. REQ. REQUIRED. REQ.

1 grinder pump P/N _____ (A) 2 grinders pumps P/N _____ (A)

1 simplex control panel P/N _____ (B) 1 duplex control panel P/N _____ (B)

3 float switches P/N _____ (C) 3 or 4 float switches P/N _____ (C)

1 junction box (optional) P/N _____ (D) 1 junction box (optional) P/N _____ (D)

1 rail system P/N _____ (H) 2 rail systems P/N _____ (H)

1 stainless steel lifting cable P/N _____ (G) 2 stainless steel lifting cables P/N _____ (G)

1 check valve P/N _____ (I) 2 check valves P/N _____ (I)

1 ball valve P/N _____ (J) 2 ball valves P/N _____ (J)

I) CHECK VALVES

1-1/4" Cast iron NPT female P/N 30-0163 WGT. 7.5 lb (3.4 kg) 1-1/2" Cast iron NPT female P/N 30-0164 WGT. 7.5 lb (3.4kg) 2" Cast iron NPT female P/N 30-0152 WGT. 10 lb (4.5 kg)

R

LOUISVILLE, KY

36" MIN.

PIPE SEAL

(FIELD INSTALLED)

PIPE SEAL

(FIELD INSTALLED)

ALARM/LAG

ON

OFF

1/8" 302 STAINLESS STEEL LIFTING CABLE

FIBERGLASS AFD

Z-RAIL® BASE ELBOW

CHECK VALVE

GUIDE RAILS

BALL VALVE

FLEX BOOT FITTING

FLOAT TREE ASSEMBLY

DISCHARGE PIPING

SOLID FIBERGLASS COVER

DUPLEX PANEL

(FIELD INSTALLED)

SK1695 SK3111

janeen.edge Highlight

DUPLEX

janeen.edge Line janeen.edge Line janeen.edge Line janeen.edge Line janeen.edge Highlight

DUPLEX

janeen.edge Line janeen.edge Line janeen.edge

DUPLEX

Chemical Dosing pumps

Memdos-E-156-PP

Reliable dosing of chemicals Motor-driven diaphragm dosing pumps play an important role in the reliable and accurate dosing of liquids in the process cycles. They are appropriate for low-pressure applications and high dosing quantities.

Dosing pumps are used in many branches of industry that work with liquid chemicals - not excluding toxic and aggressive media.

Riding on the crest of the waves Two models of the MEMDOS are available, each with or without micro-processor control. The smaller version can be used for capacities from 0...4 to 0...160 l/h and the larger version for capacities from 0...160 to 0...380 l/h. Pressures are admissible between 4 and 10 bar, depending on the size.

Thanks to the sturdy tappet drive with manual or automatic capacity ad-justment, the conveyed media such as acids, lyes, precipitating agents and flocculents are dosed reliably and precisely.

On request, the MEMDOS pumps can also be supplied with a double-diaphragm system. Then uncontrolled leakage of media is avoided even if the dosing diaphragm wears out.

Versatile and flexible MEMDOS E pumps can be integrated in controls or automatic control systems.

For constant dosing without control, the motor of MEMDOS E is directly connected to the terminal box. A great variety of three-phase and single-phase motors is available for this purpose.

To change the metering capacity, either the stroke length can be ad-justed mechanically or the speed of the three-phase motor can be con-trolled by means of a separate frequency converter.

The intelligence of the MEMDOS DX is derived from the well-proved series of MAGDOS DE/DX solenoid metering pumps.

The MEMDOS DX controller allows the adaption to a large number of dif-ferent control signals and system monitoring equipment. For the chemi-cal supply, for example, two controls are available: tank level control with alarm signal and low level indication. The signals required for external activation of the pump can be simple voltage-free closing contacts from water meters or controllers or analog 0(4)..0.20 mA signals. Depending on the version, the MEMDOS DX can be adjusted continuously between 0 and 142 strokes/min. for internal control. A single stroke follows each contact.

As an option, MEMDOS DX Net allows for a connection to an ethernet network. There is also the possibility of batch dosing.

Product Information Motor-driven Diaphragm Dosing Pumps

MEMDOS E/DX

In short

• Suitable for accurate mixing tasks

• Capacity range 4 to 393 l/h, at up to 10 bar

• Minor dependence of the back pressure

• Linear development of the dosing quantity according to the stroke length

• Tappet drive with manual and automatic capacity adjustment

• Also suitable for frequency converter operation

• Wide range of dosing head materials

• Double-diaphragm system optional

• Small stand, requires little space

• Network connection optional

• Batch dosing optional

Technical data

MEMDOS E/DX Size 4 8 15 25 26 50 75 76 110 150 156 160 200 260 300 380 Capacity at max.

pressure** l/h 4 7,5 15 23 23 48 72 72 107 160 160 170 208 263 292 393

Stroke volume ml / pulse 2,6 8,5 19 36,5 51,2 54,5

Max. pressure bar 10 5 4 10 8 6

Stroke frequency** 1/min 26 48 95 142 142 95 142 142 95 142 142 71 95 120 95 120

Diaphragm-ø mm 52 64 90 120 150

Stroke length mm 6 9 10

Suction lift mbar 900 800 700 600 450

Max. ambient temperature*

°C 40

Capacity E (3~) W 50 250 370

Power DX (1~) W 50 120 370

Insulation class F

Protective class IP 55

Voltage at pulse input 5 V DC (must be voltage-free for contact making)

Voltage at level connection

5 V DC (level probe with break contact for alarm/empty)

Alarm reley, voltage-free changeo-ver contact

250 V AC, 2,5 A or 30 V DC, 2.5 A

Weight plastic E kg 7,4 7,6 10,2 18,0 19,0

DX kg 8,0 9,2 12,0 22,0 26,0

Weight stain-less steel

E kg 8,1 9,5 18,0 26,4 32,0

DX kg 8,7 11,1 20,0 30,4 39,0

*) Ambient temperature for PVC metering head 40 °C and for PP or stainless steel metering heads 60 °C (for a short time 80 °C).

**) At 60 Hz operation the values increase by factor 1.2

Model variants MEMDOS E/DX Plastic Stainless steel

Material Connection Order no. Material Connection Order no.

E DX E DX

4 PVC/FPM 6/12 10402001 10402019 1.4571/PTFE G 1/4 10402010 10402028

8 PVC/FPM 6/12 10402004 10402022 1.4571/PTFE G 1/4 10402013 10404586

15 PVC/FPM 6/12 10402002 10402020 1.4571/PTFE G 1/4 10402011 10402029

25* PVC/FPM 6/12 10402003 10402021 1.4571/PTFE G 1/4 10402012 10402030

26** PVC/FPM 6/12 10402436 10402857 1.4571/PTFE G 1/4 10402437 10404098

50 PVC/CSM 6/12 10402005 10402023 1.4571/AF G 1/4 10402014 10402032

75* PVC/CSM d 16 10402353 10402140 1.4571/AF G 1/4 10402015 10402033

76** PVC/CSM d 16 10402451 10404711 1.4571/AF G 1/4 10402438 10404100

110 PP/CSM d 16 10402008 10402026 1.4571/AF G 1/2 10402017 10402035

150* PP/CSM d 20 10402009 10402027 1.4571/AF G 1/2 10402018 10402036

156** PP/CSM d 20 10402439 10404080 1.4571/AF G 1/2 10402440 10404102

160 PP/CSM d 20 10402053 10402055 1.4571/AF G 1/2 10402054 10402056

200 PP/CSM d 20 10402037 10402045 1.4571/AF G 1/2 10402041 10402049

260* PP/CSM d 20 10402038 10402046 1.4571/AF G 1/2 10402042 10402050

300 PP/CSM d 20 10402039 10402047 1.4571/AF G 1/2 10402043 10402051

380* PP/CSM d 20 10402040 10402048 1.4571/AF G 1/2 10402044 10402052

*) Pump not suitable for 60 Hz operation **) Special size for 60 Hz operation janeen.edge Highlight janeen.edge Arrow janeen.edge Arrow janeen.edge Arrow janeen.edge

G 1/2

Performance curves The performance curves refer to water at 20 °C (68 °F) and a suction lift of 0.5 m. The performance of the dosing pump depends on the viscosity of the process fluid and hydraulic installation conditions.

Dosing pumps must therefore be gauged in litres during application.

E/DX 4

0 1 2 3 4 5 6 7 8 9 10 Stroke adjustment l/h r

E/DX 8

0 1 2 3 4 5 6 7 8 9 10 Stroke adjustment l/h r

E/DX 15

0 1 2 3 4 5 6 7 8 9 10 Stroke adjustment l/h r

E/DX 25/26

0 1 2 3 4 5 6 7 8 9 10 Stroke adjustment l/h r

E/DX 50

0 1 2 3 4 5 6 7 8 9 10 Stroke adjustment l/h r

E/DX 75/76

0 1 2 3 4 5 6 7 8 9 10 Stroke adjustment l/h r

2bar

5 bar

10 bar

2 bar

5 bar

10 bar

2 bar

5 bar

10 bar

2 bar

5 bar

10 bar

2 bar

5 bar

10 bar

2 bar

5 bar

10 bar

E/DX110

0 1 2 3 4 5 6 7 8 9 10 Stroke adjustment l/h r

E/DX150/156

0 1 2 3 4 5 6 7 8 9 10 Stroke adjustment l/h r

2 bar

E/DX160

0 1 2 3 4 5 6 7 8 9 10 Stroke adjustment l/h r

E/DX200

0 1 2 3 4 5 6 7 8 9 10 Stroke adjustment l/h r

E/DX260

0 1 2 3 4 5 6 7 8 9 10 Stroke adjustment l/h r

E/DX300

0 1 2 3 4 5 6 7 8 9 10 Stroke adjustment l/h r

E/DX380

0 1 2 3 4 5 6 7 8 9 10 Stroke adjustment l/h r

1 bar 3 bar

4 bar

2 bar

1 bar

5 bar

1 bar

5 bar

10 bar

1 bar

10 bar

5 bar

1 bar

5 bar

10bar

1 bar

4 bar

8 bar

1 bar

3 bar

6 bar

Product Information Motor-driven Diaphragm Dosing Pumps

MEMDOS E/DX

Lutz-Jesco GmbH P.O. Box 10 01 64 30891 Wedemark

Phone: +49 5130 5802-0 Fax: +49 5130 580268

E-mail: info@lutz-jesco.com Internet: www.lutz-jesco.de

24h-Hotline:

+49 5130 580280

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Accessories Even the best dosing pump is capable of improvement - by means of appropriate technical surroundings. That is why a particularly compre-hensive accessories programme is available which turns your dosing pump into an efficient dosing system.

As an option, the multifunctional valve PENTABLOC is available, which offers the functionalities of a back-pressure valve as well as those of a safety blowdown valve. Such functions as anti-siphon, pressure relief and flow indication and monitoring are also integrated.

For further accessories for your dosing pump, please refer to our dosing pump brochure.

Dimensions

C

9 13

B 97

~ 80 ~ 107

L A

L

(A

TE

X

4)

B 98ca.

36,5

121,5

C

D

124ca.

L A

L

E/DX A B C L

4...26 108 95 222 13

50 153 104 234 13

75, 76 153 104 234 17

110...156 246 117 259 22

Type A B C D L D with ATEX motor

E 160...260 278 148 317 approx. 469 22 632

DX 160...260 278 148 317 approx. 486 22 -

E 300...380 318 153,5 320 approx. 469 22 632

DX 300...380 318 153,5 320 approx. 486 22 -

To optimise the dosing process, we recommend back-pressure and pressure-relief valves. They are used

• to increase the dosing accuracy in the pres-ence of fluctuating back pressures.

• for long dosing lines in order to prevent excess delivery.

(The accelerated medium continues moving on account of its own inertia even when the delivery stroke has already ended. )

• to prevent siphoning through the dosing pump if the suc-tion pressure is higher than the system pressure.

• to prevent the system pressure from rising to an impermis-sibly high level on the discharge side of the dosing pump;

this may for example be caused by the accidental closing of valves while the pump is in operation or a clogged injector.

TEDS 350 System

Spare and Critical Parts

List

EDS 350 spare and critical parts list

Detail Quantity Unit Cost recommended spare Critical spare

2" Triac 55 series full port ball valve, 150 Lb flange x 36" dia cradle per drawing T0832 1 $3,639.16

RTFE REPAIR KIT FOR 2" SERIES 55 BALL VALVE WITH 2 SEATS, 2 JOINT GASKETS, PACKING, AND THRU 1 $83.92 x x

BOTTOM ENTRY AGITATOR

.33 HP, 1500 RPM, C‐FACE IP‐55 MOTOR, 3/50/375‐480V

GEAR DRIVEN FOR 1 $12,863.50

RADAR,Micropilot FMR52

Model No: FMR52‐15MP9/101

( FMR52‐AAACCIBOAFK+F3JDZ1)

Level, radar 1 $4,626.39

Liquiphant M FTL51

Model No: FTL51‐C3833/0

( FTL51‐ATC2CB4E5A+Z1)

Point level/density, vi 1 $868.69 x x

RTD ASSEMBLY, 3/4" MNPT 304 SS

THERMOWELL,, 3 WIRE 100 OHM PLATINUM

RTD, SPRING LOADED 1/4 1 $147.42 x x

20296 ‐ CLAMP, SS 1‐1/2" SANITARY HIGH PRESSURE 1 $7.15 x x

20289 ‐ GASKET, TEFLON 1‐1/2" SANITARY 6 $2.93 x x

VALVE, SS, HAND BALL, 3‐PIECE, 1" BUTT WELD X 1" FNPT

SHARPE

FULL PORT BALL VALVE 3 PIE 1 $88.35

20127 ‐ VALVE, SS 1‐1/2" FLANGED PNEU ACTUATED 1 $644.80

20584 ‐ VALVE, SS 1.5" HAND BALL FLANGED WAFER 1 $264.99

20126 ‐ VALVE, SS 2" FLANGED PNEU ACTUATED 1 $855.40

20126‐POS ‐ VALVE, SS 2" FLANGED PNUE W/POSITIONER 1 $2,246.08

20166 ‐ VALVE, SS 2" PISTON CHECK SOCKET WELD 1 $577.14

20167 ‐ VALVE, SS 2" GLOBE, SOCKET WELD ENDS 1 $665.60

22303 ‐ VALVE, 1/2" x 3/4" SAFETY RELIEF 150PSI 1 $351.00 x x

2" 600# SW STYLE SSB‐7 316 SS

Y‐KECKLEY STRNR W/ 40 MESH

LINED 316SS SCREEN, W/ 316SS

SP 1 $243.88

22203 ‐ VALVE, BRASS 1/4" HAND BALL NPT 1 $9.97

20585 ‐ VALVE, SS 2" HAND BALL FLANGED WAFER 1 $346.11

20366‐100‐BAR ‐ GAUGE, SS 1/4" NPT DUAL SCALE 0‐7 BAR 1 $94.71

TBM ‐ BI‐METAL THERMOMETER, 3" DIAL, BTM,

4" STEM 1 $97.06

20535 ‐ VALVE, SS 1/4" SPRING CHECK NPT 1 $39.21

21383 ‐ VALVE, SS 1" NPT HAND BALL 1 $37.18

40913 ‐ PRESSURE SENSOR, SS 1.5" SANITARY CONN. 1 $568.10 x x

20283 ‐ SWITCH, SS 2‐15 PSI RANGE 1/4" FNPT 1 $384.98 x x

20244 ‐ SWITCH, SS 5‐150 PSI RANGE 1/4" FNPT 1 $384.98 x x

20296 ‐ CLAMP, SS 1‐1/2" SANITARY HIGH PRESSURE 1 $7.15

20126‐WAF ‐ VALVE, SS 2" FLANGED WAFER PNEU. ACT 1 $746.20

22069 ‐ VALVE, SS 1" PNEU ANGLE BODY 63MM 1 $510.30

21579 ‐ VALVE, SS 1" SPRING CHECK NPT 1 $67.60

20126‐POS‐60 ‐ VALVE, SS 2" FLG PNEU POSITN 60* V‐PORT 1 $3,367.00

20585 ‐ VALVE, SS 2" HAND BALL FLANGED WAFER 1 $346.11

23397 ‐ VALVE, SS 1" FLANGED PNEU ACTUATED 1 $551.55

22569 ‐ VALVE, BRASS 1‐1/2" ANGLE BODY 125MM 1 $709.80

20497 ‐ VALVE, SS 1" PNEU FLANGED WAFER 1 $380.58

Y‐STRAINER, BRONZE 1‐1/2" FLANGED 150# WITH A 40 MESH SCREEN. 1 $1,306.24

LIMIT SWITCH PACKAGE, 2 SPDT 16A UL,CSA 1 $91.94

21892 ‐ VALVE, 1/2" x 3/4" SAFETY POP‐OFF 100PSI 1 $413.40 x x

22597 ‐ RUPTURE DISC, SS 1.5" 100PSI BS&B 1 $879.29 x x

TBM ‐ BI‐METAL THERMOMETER, 3" DIAL, BTM,

4" STEM 1 $97.06 x

VALVE, SS 2" CHECKALL

2" CHECK ALL FIV STYLE CHECK

VALVE, 150/300# FLANGES, SCH 40 1 $237.97 x

22594 ‐ VALVE, BRASS 1" PNEU ANGLE BODY 63MM 1 $271.95

21383 ‐ VALVE, SS 1" NPT HAND BALL 1 $37.18

21579 ‐ VALVE, SS 1" SPRING CHECK NPT 1 $67.60

VALVE TERMINAL ‐ Valve only

** 530411

50E‐F36GCQR‐D32P‐SNQ‐R‐M4BLBHBHBHBHU‐16K 2 $195.00 x x

Asco 18900049‐24/DC

Solenoid Valve ‐ 1/8 in Port, Male 2 $128.28 x x

23321 ‐ ELEMENT, FILTER 10" HEPA PTFE 2 $305.50 x x

00100‐13/1 ‐ PANEL COMPONENTS 11 $0.00

1732 ArmorBlock EtherNet/IP, EtherNet/IP, Input Module, 4‐Point Isolated RTD Input, DC Micro 1 $1,667.98

1732 ArmorBlock EtherNet/IP, EtherNet/IP, Output Module, 4‐Point Analog Output, DC Micro (M1 1 $1,667.98

EtherNet/IP Tap, 3 Port,Copper,10/100 M 1 $347.07

Output Block,ArmorBlock,Discrete,DC,16 Sourcing Outputs,M12 Output Connector,M12 Network Con 1 $771.30

1732 ArmorBlock EtherNet/IP, EtherNet/IP, Input Module, 4‐Point Analog Input, DC Micro (M12) 1 $1,667.98

Input Block,ArmorBlock,Discrete,DC,16 Sinking Inputs,M12 Input Connectors,M12 Network 1 $736.61

30204 ‐ STARTER, MOTOR 32A, 2‐25HP, LUB32 1 $202.85

30206 ‐ PHASE BARRIER FOR LUB POWER BASES 1 $8.81 x x

30207 ‐ CONTACT, AUX 1 NO, 1 NC, LUA1C11 1 $20.28 x x

30210 ‐ MOTOR STARTER CONTROL, 1.25‐5A, 24VDC 1 $70.56 x x

Fuse modular terminal block, fuse type: Glass / ceramics / ..., number of positions: 1, conn 2 $10.01 x x

QUINT SELECTIVE FUSE BREAKING

POWER SUPPLY W/POWER BOOST,

100‐240VAC, 20AMP, 24DC

PHOENIX 2 $697.87 x x

QUINT SELECTIVE FUSE BREAKING

POWER SUPPLY W/POWER BOOST,

100‐240VAC, 10AMP, 24DC

PHOENIX 1 $470.59 x x

30798 ‐ CIRCUIT BREAKER, 6A 1P D CURVE 1 $14.61 x x

30190 ‐ CIRCUIT BREAKER, 4A 1P D CURVE 1 $14.61 x x

30796 ‐ CIRCUIT BREAKER, 2A 1P D CURVE 1 $14.62 x x

15A 600V Class J Low Peak Dual Element, Time Delay Fuse 6 $17.12 x x

30900 ‐ RELAY, SAFETY CONTROL 8‐POLE 24VDC 1 $272.45 x x

30392 ‐ RELAY, GENERAL PURPOSE 8 PIN DPDT 24 VDC 1 $33.01 x x

Eaton miniature supplementary protector, 5A, 277 VAC / 48 VDC, 1‐pole, D curve, thermal magn 1 $12.03 x x

Eaton miniature circuit breaker, current‐limiting, 4A, 277 VAC / 48 VDC, 1‐pole, D curve, th 1 $24.70 x x

Eaton miniature circuit breaker, current‐limiting, 2A, 277 VAC / 48 VDC, 1‐pole, D curve, th 1 $24.05 x x

20168 ‐ VALVE, SS 3" SWING CHECK FLANGED 1 $698.10

20587 ‐ VALVE, SS 3" HAND BALL FLANGED 1 $739.57

1/2" IPEX DK DIAPHARGM VLV, NC

PNEUMATIC, CPVC, FPM, SOC,

PN#354749 1 $441.48 x x

0104E0156PMD2SS$3,414.60

MEMDOS‐E156 PP/VITON/PIPING

MECHANICALLY ACTUATED METERING PUMP 1 $4,438.98 x x

PRESSURE RELIEF VALVE 1/2"NPT

BODY MATERIAL: PVC

DIAPHRAGM MATERIAL: PTFE

150 PSIG MAX.

4 1 $422.50

MAGNA SAFE SPARE PARTS, ITEM 11 BUSHING 1 $877.50 x x

MAGNA SAFE SPARE PARTS, ITEM 15, PIVOT 1 $1,313.00 x x

CT1 and CT2 manway gasket 1 $195.00 x x

1-October 12. 22 Project Cut Sheets_Spare Parts Cover
2-Equipment Sheets
2- TEDS 350 Cover Sht
3- TEDS 350-350
4- This Page Intentionally left Blank
5- RHP 150 Boiler Cover Sht
6 Boiler – RHPCC150E3H
7- This Page Intentionally left Blank
8- Griner pumps Cover Sht
9- Grinder-Sump Pump Cut Sheet
10- This Page Intentionally left Blank
11- Chemical pumps Cover Sht
12 -LJ-MEMDOS_E_DX-EN-PI - Chemical pump Cut Sheet
3- This Page Intentionally left Blank
4-Spare and Critical Parts Sheet
5-spare and critical parts

File details come from the government source that posted it. Updated .