504-22-102 - 100_PCT CD FINAL BODY OF DESIGN.crdownload.pdf
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This document is a 100% body of design for upgrading three freight elevators at the Amarillo VA Medical Center. The project involves replacing two elevators in Building 4 and one elevator in Building 7, along with their associated mechanical, electrical, plumbing and fire safety systems. The scope of work includes demolishing the existing elevator cabs and installing new cabs, replacing the hydraulic lifts and controls, upgrading the electrical components, adding new HVAC systems to the mechanical rooms, balancing the air in one room, and installing sump pumps in the elevator pits. The design provides specifications for the new elevator cabs, finishes, hydraulic systems and controls. It recommends fully modernizing the elevators to support current and future operations at the medical center facilities.
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Project # 504-22-102
Amarillo VAMC Upgrade Freight Elevators
VA Medical Center Amarillo, TX
July 22, 2022
Prepared by:
DAV Energy Solutions, Inc.
2207 Garnet Ave, Suite I San Diego, CA 92109
(619) 770-8552
100% Body of Design
Upgrade Freight Elevators Amarillo, TX VAMC DAV Project # 90071 Page 2 of 11 July 22, 2022
TABLE OF CONTENTS
Contents
TABLE OF CONTENTS
1. Executive Summary
1.A. Project Scope of Work 1.B. Project Areas of Work and Path of Egress 1.C. Infection Control Risk Assessment
2. Architectural Design 2.A. General 2.B. Design Parameters & Reference Data:
2.C. Existing Architectural Conditions 2.D. New Architectural Work:
2.E. Interior Design Narrative
3. Structural Design 3.A. General 3.B. Design Loads 3.C. Existing Structural Conditions
4. Mechanical Base of Design 4.A. General 4.B. Design Parameters & Reference Data 4.C. Existing Conditions 4.D. New Systems and Adjustments:
5. Electrical Design 5.A. General 5.B. Design Parameters & Reference Data 5.C. Existing Conditions 5.D. Project Upgrades:
6. Plumbing 6.A. General 6.B. Design Parameters & Reference Data 6.C. Existing Conditions 6.D. Project Upgrades:
7. Fire & Life Safety 7.A. General 7.B. Design Parameters & Reference Data 7.C. Existing Conditions
8. Elevator Design 8.A. General 8.B. Design Parameters & Reference Data 8.C. Existing Conditions 8.D. Upgrades to Interior Elevator Design:
8.D. Upgrades to Elevator Hydraliucs
9. Modernization Plans 9.A. General 9.B. Modernization Objectives 9.C. Modernization Scope:
10. Conclusion:
11. Recommendations:
11.A. Revision History
DAV Project # 90071 Page 3 of 11 July 22, 2022
Appendices:
Appendix A: Equipment Disposition Form Appendix B: Supporting Photos
DAV Project # 90071 Page 4 of 11 July 22, 2022
1. Executive Summary
1.A. Project Scope of Work The Amarillo VA Health Care System has two existing elevators cars original to Building 4 built between 1938 to early 1940’s and one existing elevator car which was constructed in the VA’s 1939 Building 7 in 1989 (Design Date). These Elevators are beyond their life span, although they may not be the same ones from the 1940’s for Building 4, there are no records of any of these elevators being replaced. Building 4’s elevators receive a steady traffic 24/7 while transporting employees and supplies from between the 1st and 2nd floor. The Freight Elevator was part of the original design of the building and has a key control with top and bottom Bi-Fold doors with a capacity of 4,500 lbs. and an older LIFELINES Emergency Phone inside a panel. The Passenger Elevator is a 3,500 lbs. passenger elevator, not shown in the original 1938 drawings, but appears in the 1950’s drawings as an existing elevator. Building 7’s elevator receives frequent traffic from 0700 to 1700 while transporting IT Staff and carts of computer supplies serving three floors from the basement to the 2nd floor. This design is to replace and upgrade the 2,000 lbs. This design is to replace and upgrade both elevators along with their associated Controls, Electrical components, Mechanical components, and Elevator Equipment to the most up to date. This project will correct the deficiencies in the existing elevators and bring them to modern technology.
1.B. Project Areas of Work and Path of Egress
1.C. Infection Control Risk Assessment
1. See specification 01 35 26 – Safety Requirements for specific ICRA class requirements.
2. TYPE OF CONSTRUCTION PROJECT ACTIVITY
A. Type C construction is applicable to this project.
3. PATIENT RISK GROUP
A. Dining, kitchen, and EVS are categorized as a high-risk group.
4. CLASS OF PRECAUTIONS
A. With Type C construction activity taking place in high-risk areas of the campus, Class IV ICRA requirements must be met for the entire duration of this project. At any point, the COR may halt work until satisfactory compliance of each requirement has been met.
5. TEMPORARY BARRIERS AND DOORS
A. 3mm sheet plastic and zippers shall only be used to contain dust while constructing short-term and long-term temporary barriers. All temporary barriers shall be constructed before any demolition or work begins and shall remain installed throughout the duration of project work and clean-up.
B. Long-term and short-term temporary barriers shall be constructed of metal studs and 5/8” Type ‘X’ gypsum board on both sides, taped at all joints. Short-term barriers shall only be installed while active wall and/or door infill is taking place; once the applicable work is completed, the short-term barriers will be taken down. Long-term barriers, however, shall remain throughout the entire duration of construction work, see ICRA sheets AS101 to AS106.
C. An ante room is also required as an interim space between the medical facility and the construction zone. This area will be used as the main entrance into the construction zone.
DAV Project # 90071 Page 5 of 11 July 22, 2022
2. Architectural Design
2.
2.A. General
1. The purpose of this project is to replace a total of three elevator cars, along with their associated controls and equipment, at the Thomas E. Creek Department of Veterans Affairs Medical Center in Amarillo, Texas. Two of the three elevators are located in Building 4 - Dining Hall, while one is located in Building 7 – Information Technology (OI&T). All three elevators are out of date and ready to be replaced;
this project will correct the deficiencies regarding the existing elevators and bring them up to date with modern technology and current code requirements.
2.B. Design Parameters & Reference Data:
2.C. Existing Architectural Conditions
1. Building 4 was built in 1938 through 1940 and there has been no record of the freight or passenger elevator being replaced, though that does not necessarily mean they have not been. Both Building 4 elevators are used frequently - 24 hours a day, 7 days a week, transporting staff and supplies. The existing freight elevator has a capacity of 4,500 lbs., while the passenger elevator has a capacity of 3,500 lbs.; these two elevators span two floors (level 1 and level 2). The passenger elevator shaft is 7'3-11/16" wide x 8'1-1/2" deep (from door) on the interior and constructed from metal studs and drywall. The freight elevator shaft is 8’11” wide x 8’10” deep (from door) on the interior and constructed from metal studs and drywall.
2. Building 7 was built in 1939, though the passenger elevator to be replaced was constructed in 1989. This elevator also receives heavy traffic - primarily from 7 AM to 5 PM, transporting staff and IT related carts and supplies. It has an existing capacity of 2,000 lbs. and spans three floors (basement, level 1, and level 2). The shaft is 7'4-3/16" wide x 6'0-1/8" deep (from door) on the interior and constructed from CMU.
2.D. New Architectural Work:
1. DEMOLITION
A. Existing elevator cab to be removed and replaced.
2. NEW CONSTRUCTION
A. New elevator cab to be installed. Additionally, all safety features are to be brought up to code and function with the facilities current systems. Unless otherwise directed, this project shall comply with all applicable codes, VA program guides, design guides, requirements, and standards.
2.E. Interior Design Narrative
1. Interior design will match finishes present in the corridor and adjacent spaces. All material and finish decisions will be approved by the VA interior design prior to installation.
3. Structural Design
3.A. General
1. Building 4 freight elevator is 4500 pounds with the passenger elevator is currently 3,500 pounds.
Building 7 passenger elevator is currently at 2,000 pounds with all three being modernized.
DAV Project # 90071 Page 6 of 11 July 22, 2022
3.B. Design Loads
1. Live Loads- Building 4 freight elevator is 4500lb and will remain 4500lbs. Building 4 passenger elevator is 3500 lbs and will remain 3500 lbs.. Building 7 passenger elevator is being 2000 lbs and will remain 2000 lbs.
2. Wind Loads - The design wind speed is 118 miles per hour with Exposure C in accordance with ASCE 7-
16. The project is all on the interior of the building so wind load will not affect the elevator.
3. Snow Loads- The ground snow load at this site is 15 psf. The project is all on the interior of the building so snow load will not affect the elevator.
4. Seismic Loads- The Short-period Spectral Response Acceleration is 0.195g and the 1-Second Spectral Response Acceleration is 0.045g. Per ASCE 7-16, the Seismic Occupancy Category is IV. The Soil Site Class is assumed to be Class D. These parameters result in a Seismic Design Category of C for the Medical Center. The 2018 IEBC Section 806.3 specifies that if the seismic demand-capacity ratio increases by more than 10% above the original construction, a seismic evaluation must be performed on the existing structure. The seismic demand on the elevator rails includes loads from the car weight, plunger weight and partial live load. The dead loads and live load of the new elevator system will remain under a 10% increase, therefore the existing rails and connections will not need to be replaced.
3.C. Existing Elevator Structure
1. The hoist beams of the elevator shaft will need to be checked for the increased weight of elevator cars if the car weight increases by more than 5% PER 2018 IEBC SECTION 806.2.
2. Special Inspections - Special inspections, testing, and observations are as required per IBC Chapter 17 for structural steel.
4. Mechanical Base of Design
4.A. General The scope of this project is the upgrade of the 3 elevator systems. Two located in building 4, and 1 located in building 7, with their corresponding elevator maintenance rooms. With the addition of new equipment in these rooms, new cooling systems will need to be added to alleviate the new heat loads. To avoid interrupting the existing HVAC system, mini splits will be added to each of the rooms with 5/8” piping running from the maintenance rooms to the nearest exterior wall where the outside portion of the units will be placed.
4.B. Design Parameters & Reference Data
1. International Building Code, 2018
2. Department of Veteran Affairs: HVAC Design Manual, March 2021
4.C. Existing Conditions
1. Heating, Ventilating and Air Conditioning (Division 23):
2. Freight elevator in building 4 is a hydraulic lift elevator to operate the 4,500 pounds elevator. There is a 50 hp motor that drives the hydraulics. The hydraulic lift motor is located outside the elevator shaft and appears to be cooled with the central building air.
DAV Project # 90071 Page 7 of 11 July 22, 2022
3. The passenger elevator in building 4 is a hydraulic life that is rated to operate the current 3,500 pounds elevator. The hydraulic lift motor is located outside the elevator shaft and appears to be cooled with the central building air.
4. The elevator in building 7 is a Montgomary hydraulic lift elevator that is rated for 2,000 pounds that is operated by a 20 hp motor. The elevator is maintained by Thyssenkrupp.
4.D. New Systems and Adjustments:
1. Demolish the outdated and broken existing fan coil unit for the Freight elevator in Building 4, along with the hot and cold-water piping and condensate. This system will be replaced with a mini-split system with the condenser unit located on the northwest exterior wall, with piping connected to the internal fan coil unit located inside the space. This will be a 1-ton unit to account for the large heat loads of the equipment and lack of insulation in the space.
2. The mechanical room on the first floor of building 4 associated with that passenger elevator has no existing HVAC system in place. To meet the VA heating and cooling requirements, a new mini-split system will be installed. This unit will have a condensing unit on the southeast exterior wall of the first floor with piping going through the ceiling to a ductless wall mounted fan coil located in the mechanical room.
3. Building 7 has existing supply and exhaust diffusers hooked up to the main duct system in the building, that is operational, this system will need to be rebalanced to meet the requirements dictated by the VA.
5. Electrical Design
5.A. General The 2 existing elevators in building 4 and 1 elevator in building 7 has approached the end of their useful life and are need of replacement. For the electrical scope, all electrical components of the elevator shall be replaced in their entirety. All appurtenances such as lighting, telecommunications, and fire alarm devices shall be provided as required for a complete and functional elevator system.
5.B. Design Parameters & Reference Data
1. NFPA 70, National Electrical Code (NEC), 2020
2. NFPA 72, National Fire Alarm Code, 2019
3. International Building Code, 2018
4. International Fire Code, 2018
5. NFPA 99, Health Care Facilities Code, 2018
6. Department of Veterans Affairs: Electrical Design Manual, December 2019
7. Department of Veterans Affairs: Physical Security Design Manual, October 2020
8. Illuminating Engineering Society (IES) Standards
DAV Project # 90071 Page 8 of 11 July 22, 2022
5.C. Existing Conditions
1. Elevator Building 7 - The elevator is currently rated at 2,000 pounds but will remain at 2,000 pounds.
Existing utilities, transformers, and electrical panels will need to be replaced to ensure the new loads will be able to handle the modernization of equipment and be operatable through the useful life of the elevator. If the new loads cannot be met with existing equipment, they will need to be upgraded to account for the increased load. Currently the elevator is fed by a 100-amp breaker that is located in room 1163 in building 1 that was replaced in 2018.
2. Passenger Elevator Building 4 - The elevator is currently rated at 3,500 pounds and will remain at 3,500 pounds. Existing utilities, transformers, and electrical panels will need to be replaced to ensure the new loads will be able to handle the modernization of equipment and be operatable through the useful life of the elevator. If the new loads cannot be met with existing equipment, they will need to be upgraded to account for the increased load. Currently the elevator is fed by a 70-amp breaker that is located in room 1163 in building 1 that was replaced in 2003.
3. Freight Elevator Building 4 – The elevator is currently rated at 4,500 pounds and is recommended to stay at the current load of 4,500 pounds. Existing utilities, transformers, and electrical panels need to be modernized for safe continuous use. The electrical appears to have been done in 1991 and has been reworked in 2003.
5.D. Project Upgrades:
1. Power - Emergency generator power will not need to be upgraded due to the elevator being more-or-less a direct replacement as well as the elevator controller having an emergency battery system which will enable the cab to be lowered to the next available floor. All equipment circuits will be analyzed for voltage drop. Short circuit current values will be analyzed at panels providing power to increased motors loads to assess added short-circuit motor contributions, where appropriate. New panelboards have been provided in buildings 4 and 7 to provide equipment branch power for new sump pump and elevator machine room mechanical equipment per NEC 517.
2. Lighting - The existing elevator machine room and elevator pit lighting will be retained. New “jelly jar” lighting have been provided at the top of each elevator hoistway for service ease.
3. Receptacles – Utilize duplex-grounded receptacles and no more than 6 duplex receptacles on a single circuit. Ground fault circuit interrupters shall comply with NFPA 70. Receptacles shall comply with the VA Electrical Design Manual for Hospital Projects and local energy codes.
4. Conduits - Conduits shall be rigid where used in damp or exposed locations, or where specifically required by the NEC. Electrical metallic tubing shall be used in dry concealed locations and in furred, ceiling spaces. Flexible conduits shall be used for final connections to motor driven equipment and vibrating equipment. Conduit shall not be used as a ground path; all electrical circuits shall contain a ground wire. Minimum conduit size shall be 3/4-inches (13 mm).
5. Conductors – Utilize copper conductors with 600-volt insulation for low voltage distribution. Conductors No. 8 and larger shall be stranded, type THWN. Smaller conductors shall be a solid type THHN/THWN.
Aluminum conductors will not be permitted. Conductors for use in high temperature locations shall be insulated as required by the NEC. The minimum size of power conductors shall be No. 12.
DAV Project # 90071 Page 9 of 11 July 22, 2022
6. Fire Alarm System – All existing fire alarm equipment, wiring, devices and sub-systems that are not shown to be removed shall be reused. All existing fire alarm conduit not reused shall be removed. The existing fire alarm system is a Notifier (Division of Pittway Corporation) system. The Main fire alarm control panel (FACP) is located in room 1302 of building 28; all new or relocated fire alarm field devices shall be wired back to FACP. We will provide a new fire alarm field devices in compliance with NFPA 101, NFPA 72, and the VA Fire Protection Design Manual as required for the affected areas of the elevator replacement. All elevator lobbies and machine rooms shall have smoke detectors; where sprinkler heads are located, heat detectors have been provided.
7. Telecommunications – Data connections will be provided for elevator maintenance ports and telephone communication as required. The new elevator controllers will be connected to the existing data/server rack located locations to be determined.
6. Plumbing
6.A. General
1. The scope of this project is the upgrade of the 3 elevator systems. Two located in building 4, and 1 located in building 7, with the mechanical room the basement of the building. A new Sub pump will be required to prevent any liquid build up in the sub ground level floor, and associated pipes to get the liquid to a proper location to be disposed of.
6.B. Design Parameters & Reference Data
1. International Building Code, 2018
2. Department of Veteran Affairs: Plumbing Design Manual, March 2021
6.C. Existing Conditions
1. No sump or pump was found on the freight elevator or the passenger elevator in building 4.
2. Sump and pump were found to be in the elevator pit for building 7 as identified in the 1989 drawings.
The condition and operation of the pump could not be verified.
6.D. Project Upgrades:
1. Install a sump pump in each elevator pit with piping leading to the ceiling of the first floor, and over to a nearby storage closet to connect to the closest sewer line. To connect to the sewer line, either airgaps or indirect connections will be required. The sump pumps are to be specially designed to account of the hydraulic fluid build up in the pit of the elevator and will be equipped with an oil sensor and alarm to prevent any of this fluid from entering the sewage system and can be disposed of properly
7. Fire & Life Safety
7.A. General
1. Fire Life Safety will be minimally impacted during this project. Only existing rooms affected as part of this project will have updated egress pathways to account for the new design layout (see sheets AS201 to AS206).
DAV Project # 90071 Page 10 of 11 July 22, 2022
7.B. Design Parameters & Reference Data
1. IBC occupancy type: Assembly/Business
7.C. Existing Conditions
1. Based on existing as-built drawings and site investigation, existing smoke and fire barriers shall not be affected by construction for this project.
2. Remove any sprinklers located in the top of the elevator shafts and devices to be in compliance with the VA Fire Protection Design Manual.
3. Verify the Pits of the elevator shafts are sprinkled and install sprinkler if not to be in compliance with the
VA Fire Protection Design Manual.
4. Contractor is responsible for coordinating all medical equipment, utility and HVAC interruptions with the project COR and imaging staff. Shutdowns will occur at off hours in order to mitigate disruption to clinical operation of the facility and the imaging department.
8. Elevator Design
8.A. General
8.B. Design Parameters & Reference Data
1. American Society of Mechanical engineers (ASME) Safety code for Elevators – A17.1, A17.3, A17.4, A 17.5, A 17.6 A18.1
2. National ire Protection Association (NFPA) – 13, 70, 72, 101,252
3. International Building Code (IBC)
4. Guide for Inspection of Elevators – A17.2
5. Standards for the Qualifications of Elevators Inspectors – ANSI/ASME QEI-1
6. American Society of Safety Engineers (ASSE) – Personnel Hoists and Employee Elevators on Construction and Demolition Operations A10.4
7. Department of Veterans Affairs: Barrier Free Design Standard
8. Department of Veterans Affairs: Seismic Design Handbook
9. Department of Veterans Affairs: Elevator Design Manual
8.C. Existing Conditions
1. All 3 elevators are operated by Hydraulic Power Units.
2. The freight elevator has a vertical opening door.
8.D. Upgrades to Interior Elevator Design:
1. All 3 elevators will remain at their current capacity because of constrains with increasing the floor space of the elevator floor within the existing shaft.
2. Building 4 Freight Elevator’s finishes base of design is to have a Stainless-Steel Diamond Floor with Stainless-Steel walls. The intent of the design is so that it is easy to clean.
DAV Project # 90071 Page 11 of 11 July 22, 2022
3. Building 4 Patient Elevator’s finishes base of design is to have a Stainless-Steel Diamond Floor with Panels above the 1.5” round handrails of Wilsonat 5044 BEACHWALK or similar approved finish.
4. Building 7 Patient Elevator’s finishes base of design is to have a wood grain LVT flooring with Panels above the 1.5” round handrails of Wilsonat 5044 BEACHWALK or similar approved finish. The floor wood grain LVT color selection will need to be approved by the owner prior to procurement.
8.E. Upgrades to Elevator Hydraulics:
1. The Elevator Power Units base of design is the Schumacher elevator power units per the respective load capacity. A similar power unit is acceptable for installation with similar specifications.
2. The elevator controls design is based off the Motion Control Engineering Motion 2000 for Hydraulic Elevator Control unit. A similar control unit is acceptable for installation with similar specifications.
9. Modernization Plans
9.A. General The three elevators will need to be modernized to support current and future operations within the Amarillo Veterans Affairs Medical System. The Mechanical, Electrical, Plumbing and Fire/life safety will need to be brought up to code to ensure operation over the life span of the elevators.
9.B. Modernization Objectives
1. In our judgment, a comprehensive elevator modernization at the VA Medical Center Building 4 & 7 should consider the following objectives:
A. Improved system reliability.
B. Improved stopping accuracy and ride quality.
C. Improved door operation.
D. Compliance with current Fire Recall Requirements.
E. Compliance to the Americans with Disabilities Act.
F. Compliance with existing elevator and building Code requirements.
G. Improved aesthetics for building tenants.
9.C. Modernization Scope:
1. Demolish and replace the cab of the elevator, the rails and floor base will remain.
2. Demolish and replace the hydraulic lifts with associated components to include the motors of the elevators.
3. Replace the control of each elevator to allow for smooth operation.
4. Replace all associated electrical components to support the elevator.
5. Install new mini splits for both of the elevators in building 4 to account for the elevator equipment heat loads.
6. Balance the air for the elevator in building 7 to ensure proper airflow.
7. Install new fire alarm system in each elevator to ensure it is to code.
8. Install sub pumps in the bottom of each elevator shaft to meditate water and separate hydraulic fluid
DAV Project # 90071 Page 12 of 11 July 22, 2022
10. Conclusion:
1. The elevators are past their life span and need to be modernized to continue to support their respective buildings current operations.
2. Increasing the capacity of the elevators at this time requires the elevator shafts to be expanded to allow for greater floor space within the elevator compartment. The floor space of the elevators is directly related to the capacity of the elevator.
3. Replacing the supporting MEPS decreases the chance of short-term future disruptions.
4. Addressing the know issues with the elevators mechanical rooms allows for a safer working environment well installation of the HVAC system can lead to reduce strain on the elevator motor.
11. Recommendations:
It is recommended to implement the modernized scope within this document for the elevators in buildings four and seven to allow for continues future operation. This is a replacement of the cab, with the existing rails and floor base remaining as they are of solid construction and there is no need to replace them nor will it extend the longevity of the elevator system. Final documents should include any scope and contractual modifications required by ownership.
To secure the most competitive prices, recommend that bid documents include a Five-Year Maintenance specification for pricing by all bidders.
11.A. Base of Design Revision History This revision log shall be utilized to document changes and updates to these procedures AFTER the initial approved BOD has been released. Changes shall be accepted by the Owner’s Representative initials in the table below.
Revision Date By Description PM Initials
DAV Project # 90071 July 22, 2022
Appendix A:
Equipment Disposition Form
DAV Project # 90071 July 22, 2022
Appendix B:
Supporting Photos
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