Waters-093013 - Ceramic and Porcelain Tiling Attachment.pdf

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Attached to
IFB #44-26-SKL Waters MS ADA Restroom Renovations
Solicitation number
IFB-113665
Issued by
Portsmouth City, Virginia

About this file

This is a specification document for ceramic and porcelain tiling work associated with ADA restroom renovations at Cradock Middle School in Virginia. The scope includes installation of porcelain mosaic tile, ceramic tile, porcelain tile, glazed wall tile, thresholds, waterproof membranes, metal edge strips, crack isolation membranes, setting materials, and grout materials. The project requires specific tile types including glazed porcelain tile (12 by 24 inches), unglazed porcelain mosaic tiles (2 by 2 inches and 1 by 1 inches), and ceramic wall tiles in various sizes (4-1/4 by 8-9/16 inches, 4-1/4 by 4-1/4 inches, and 6 by 6 inches). The installer must have demonstrated experience installing similar projects within the past five years, including mud floors, mud walls, porcelain tile, ceramic wall tile, and large format tile. Tile color, glaze patterns, and grout colors are referenced to a Finish Legend not included in this specification.

The specification requires compliance with ANSI tile installation standards and utilizes approved manufacturers including Mapei, Laticrete, Custom Building Products, and Ardex for setting and grouting materials. Interior floor installations over concrete subfloors require a cement mortar bed (thickset, assumed 2 inches) with modified dry-set mortar bond coat and high-performance water-cleanable epoxy grout. Interior wall installations over masonry or concrete require thinset mortar over waterproof membrane with improved modified dry-set mortar and water-cleanable epoxy grout. The project includes a one-year limited warranty from the date of product purchase, and contractors must furnish extra maintenance materials equal to three percent of amounts installed for tile and grout from the same production run. All materials must be delivered and stored in original containers on elevated, covered platforms in dry locations, and tile installation cannot commence until construction is complete and ambient conditions meet specified requirements.

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CRADOCK MIDDLE SCHOOL WOOLPERT PROJECT 10012314.06

ADA RESTROOM RENOVATIONS

CERAMIC TILING 093013 - 1

SECTION 093013 - CERAMIC AND PORCELAIN TILING

PART 1 - GENERAL

1.1 SUMMARY

A. Section Includes:

1. Porcelain mosaic tile.

2. Ceramic tile.

3. Porcelain tile.

4. Glazed wall tile.

5. Thresholds.

6. Waterproof membranes to match existing conditions.

7. Metal edge strips

8. Crack isolation membranes.

9. Setting material.

10. Grout materials.

B. Related Requirements:

1. Section 079200 "Joint Sealants" for sealing of movement joints in tile surfaces.

1.2 DEFINITIONS

A. General: Definitions in ANSI A108 series of tile installation standards and in ANSI A137.1 apply to Work of this Section unless otherwise specified.

B. Face Size: Actual tile size, excluding spacer lugs.

C. Large Format Tile: Tile with at least one edge 15 inches or longer.

D. Module Size: Actual tile size plus joint width indicated.

1.3 PREINSTALLATION MEETINGS

A. Preinstallation Conference: Conduct conference at Project site.

1. Review requirements in ANSI A108.01 for substrates and for preparation by other trades.

1.4 ACTION SUBMITTALS

A. Data: For each type of product.

CERAMIC TILING 093013 - 2

B. Shop Drawings: Show locations, plans, and elevations, of each type of tile and tile pattern.

Show widths, details, and locations of movement joints in tile substrates and finished tile surfaces. Show thresholds.

C. Samples for Initial Selection: For tile, grout, and accessories involving color selection or shade variation.

D. Samples for Verification:

1. Full-size units of each type and composition of tile and for each color and finish required.

2. Assembled samples mounted on a rigid panel for new work, with grouted joints, for each type and composition of tile and for each color and finish required. Make samples at least

12 inches square but not fewer than four tiles. Use grout of type and in color or colors approved for completed Work.

3. For repair work, provide a sample of the work in the field of patching the wall and floor.

4. Full-size units of each type of trim and accessory for each color and finish required.

5. Marble thresholds in 6-inch lengths.

6. Metal flooring transitions 6-inch lengths.

1.5 INFORMATIONAL SUBMITTALS

A. Qualification Data: For Installer.

B. Product Certificates: For each type of product, including product use classification.

C. Product Test Reports:

1. Tile-setting and -grouting products.

2. Certified porcelain tile.

1.6 MAINTENANCE MATERIAL SUBMITTALS

A. Extra Stock Material: Furnish extra materials, from the same production run, to Owner that match products installed and that are packaged with protective covering for storage and identified with labels describing contents.

1. Tile and Trim Units: Furnish quantity of full-size units equal to 3 percent of amount installed for each type, composition, color, pattern, and size indicated.

2. Grout: Furnish quantity of grout equal to 3 percent of amount installed for each type, composition, and color indicated.

1.7 QUALITY ASSURANCE

A. Installer Qualifications:

1. Installer has installed a similar Project in the last 5 years with installation of mud floors, mud walls, porcelain tile, ceramic wall tile, and large format tile.

CERAMIC TILING 093013 - 3

1.8 DELIVERY, STORAGE, AND HANDLING

A. Deliver and store packaged materials in original containers with unbroken seals and labels intact until time of use. Comply with requirements in ANSI A137.1 and ANSI A137.3 for labeling tile packages.

B. Store tile and cementitious materials on elevated platforms, under cover, and in a dry location.

C. Store aggregates where grading and other required characteristics can be maintained, and contamination can be avoided.

D. Store liquid materials in unopened containers and protect them from freezing.

1.9 FIELD CONDITIONS

A. Environmental Limitations: Do not install tile until construction in spaces is complete, and ambient temperature and humidity conditions are maintained at the levels indicated in referenced standards and manufacturer's written instructions.

1.10 WARRANTY

A. System Warranty: Manufacturer's non-prorated comprehensive warranty that agrees to repair and replace defective installation areas, material, and labor that fail under normal usage within a specified warranty period.

1. Warranty Period: 1-year Limited Warranty from date of Product Purchase.

PART 2 - PRODUCTS

2.1 SOURCE LIMITATIONS

A. Tile: Obtain tile of each type and color or finish from a single source or producer.

1. Obtain tile of each type and color or finish from same production run and of consistent quality in appearance and physical properties for each contiguous area.

B. Tiling System: Obtain system products from a single manufacturer and each aggregate from a single source or producer.

1. Manufacturers for setting material and grout:

a. Mapei

b. Laticrete

c. Custom Building Products

d. Ardex.

2. Obtain setting and grouting materials, except for unmodified portland cement and aggregate, from single manufacturer.

CERAMIC TILING 093013 - 4

3. Obtain underlayment from manufacturer of setting and grouting materials.

4. Obtain waterproof membrane, crack isolation, and other required membranes from manufacturer of setting and grouting materials.

5. Obtain joint sealants from manufacturer of setting and grouting materials.

C. Accessory Products: Obtain each of the following products specified in this Section from a single manufacturer:

1. Marble thresholds.

2. Waterproof membrane.

3. Metal edge strips.

4. Crack isolation membrane.

2.2 PRODUCTS, GENERAL

A. ANSI Ceramic and Porcelain Tile Standard: Provide tile that complies with ANSI A137.1 and

ANSI A137.3 for types, compositions, and other characteristics indicated.

1. Provide tile complying with Standard Grade requirements unless otherwise indicated.

B. ANSI Standards for Tile Installation Materials: Provide materials complying with

ANSI A108.02, ANSI standards referenced in other Part 2 articles, ANSI standards referenced by TCNA installation methods specified in tile installation schedules, and other requirements specified.

C. Factory Blending: For tile exhibiting color variations within ranges, blend tile in factory and package so tile units taken from one package show same range in colors as those taken from other packages and match approved Samples.

D. Mounting: For factory-mounted tile, provide back- or edge-mounted tile assemblies as standard with manufacturer unless otherwise indicated.

1. Where tile is indicated for installation in wet areas, do not use back- or edge-mounted tile assemblies unless tile manufacturers specify in writing that this type of mounting is suitable for installation indicated and has a record of successful in-service performance.

E. Factory-Applied Temporary Protective Coating: Where indicated under tile type, protect exposed surfaces of tile against adherence of mortar and grout by precoating with continuous film of petroleum paraffin wax, applied hot. Do not coat unexposed tile surfaces.

2.3 PORCELAIN TILE

A. Porcelain Tile Type (PT1): Glazed.

1. Manufacturers:

a. Daltile: Volume 1.0.

b. American Olean Tile: equivalent tile.

c. Mosaic Tile Company: equivalent tile or Basalt.

CERAMIC TILING 093013 - 5

2. Certification: Tile certified by the Porcelain Tile Certification Agency.

3. Face Size: 12 by 24 inch.

4. Thickness: 5/16 inch

5. Product Use Classification: Interior, Wet (IW).

6. Physical Properties: Chemical resistant when tested with indicated chemicals in accordance with ASTM C650.

7. Tile Color, Glaze, and Pattern: As indicated on the Finish Legend.

8. Grout Color: As indicated on the Finish Legend.

2.4 PORCELAIN MOSAIC TILE (PT2):

A. Porcelain Mosaic Tile Type (PT2): Unglazed.

1. Manufacturers:

a. Daltile: Keystones Color Body

b. American Olean Tile: equivalent tile.

c. Mosaic Tile Company: Horizons or equivalent tile.

2. Certification: Porcelain tile certified by the Porcelain Tile Certification Agency.

3. Module Size: 2 by 2 inches.

4. Thickness: 1/4 inch.

5. Grout joint: 1/8 inch.

6. Face: Plain, with cushion edges.

7. Surface: Smooth, without abrasive admixture.

8. Product Use Classification: Interior, Wet (IW).

9. Physical Properties: Chemical resistant when tested with indicated chemicals in accordance with ASTM C650.

10. Tile Color and Pattern: As indicated on the Finish Legend.

11. Grout Color: As indicated on the Finish Legend.

12. Mounting: Pre-grouted sheets of tiles are factory assembled and grouted with manufacturer's standard white silicone rubber.

B. Porcelain Mosaic Tile Type (PT3): Unglazed.

1. Manufacturers:

a. Daltile: Keystones Color Body

b. American Olean Tile: equivalent tile.

c. Mosaic Tile Company: Horizons or equivalent tile.

2. Certification: Porcelain tile certified by the Porcelain Tile Certification Agency.

3. Module Size: 1 by 1 inches.

4. Thickness: 1/4 inch.

5. Face: Plain, with cushion edges.

6. Surface: Smooth, without abrasive admixture.

7. Product Use Classification: Interior, Wet (IW).

8. Physical Properties: Chemical resistant when tested with indicated chemicals in accordance with ASTM C650.

9. Tile Color and Pattern: As indicated on the Finish Legend.

CERAMIC TILING 093013 - 6

10. Grout Color: As indicated in the Finish Legend.

11. Mounting: Pre-grouted sheets of tiles are factory assembled and grouted with manufacturer's standard white silicone rubber.

2.5 CERAMIC WALL TILE

A. Ceramic Wall Tile Type (CT1, CT2):

1. Manufacturers:

a. Daltile: Color Wheel Linear

b. American Olean Tile: equivalent tile.

c. Mosaic Tile Company: equivalent tile.

2. Module Size: 4-1/4 by 8-9/16 inches.

3. Thickness: 5/16 inch.

4. Grout Joint: 1/16 inch.

5. Tile Color and Pattern As indicated on the Finish Legend.

6. Grout Color: As indicated in the Finish Legend.

7. Trim Units: Coordinated with sizes and coursing of adjoining flat tiles where applicable and matching characteristics of adjoining flat tiles. Provide shapes as follows, selected from manufacturer's standard shapes:

a. Internal Corners: Field-butted square corners. For coved base and cap use angle pieces designed to fit with stretcher shapes.

B. Ceramic Wall Tile Type (CT3):

1. Manufacturers:

a. Daltile: Color Wheel Classic Collection

b. American Olean Tile: equivalent tile.

c. Mosaic Tile Company: equivalent tile.

2. Module Size: 4-1/4 by 4-1/4 inches.

3. Thickness: 5/16 inch.

4. Grout Joint: 1/16 inch.

5. Tile Color and Pattern As indicated on the Finish Legend.

6. Grout Color: As indicated in the Finish Legend.

7. Trim Units: Coordinated with sizes and coursing of adjoining flat tiles where applicable and matching characteristics of adjoining flat tiles. Provide shapes as follows, selected from manufacturer's standard shapes:

a. Internal Corners: Field-butted square corners. For coved base and cap use angle pieces designed to fit with stretcher shapes.

C. Ceramic Wall Base Type (CTB1):

1. Manufacturers:

CERAMIC TILING 093013 - 7

a. Daltile: Color Wheel Classic Collection

b. American Olean Tile: equivalent tile.

c. Mosaic Tile Company: equivalent tile.

2. Module Size: 4-1/4 by 12-7/8 inches.

3. Thickness: 5/16 inch.

4. Grout Joint: 1/16 inch.

5. Tile Color and Pattern As indicated on the Finish Legend.

6. Grout Color: As indicated in the Finish Legend.

7. Trim Units: Coordinated with sizes and coursing of adjoining flat tiles where applicable and matching characteristics of adjoining flat tiles. Provide shapes as follows, selected from manufacturer's standard shapes:

a. Internal Corners: Field-butted square corners. For coved base and cap use angle pieces designed to fit with stretcher shapes.

D. Ceramic Wall Base Type (CTB2, CTB3, CTB4):

1. Manufacturers:

a. Daltile: Color Wheel Classic Collection

b. American Olean Tile: equivalent tile.

c. Mosaic Tile Company: equivalent tile.

2. Module Size: 6 by 6 inches.

3. Thickness: 5/16 inch.

4. Grout Joint: 1/16 inch.

5. Tile Color and Pattern As indicated on the Finish Legend.

6. Grout Color: As indicated on the Finish Legend.

7. Trim Units: Coordinated with sizes and coursing of adjoining flat tiles where applicable and matching characteristics of adjoining flat tiles. Provide shapes as follows, selected from manufacturer's standard shapes:

a. Internal Corners: Field-butted square corners. For coved base and cap use angle pieces designed to fit with stretcher shapes.

2.6 THRESHOLDS

A. General: Fabricate to sizes and profiles indicated or required to provide transition between adjacent floor finishes.

1. Bevel edges at 1:2 slope, with lower edge of bevel aligned with or up to 1/16 inch above adjacent floor surface. Limit height of threshold to 1/2 inch or less above adjacent floor surface.

B. Marble Thresholds (MT1): ASTM C503/C503M, with a minimum abrasion resistance of 10 in accordance with ASTM C1353/C1353M or ASTM C241/C241M and with honed finish.

1. Description:

a. Uniform, fine- to medium-grained white stone with gray veining.

CERAMIC TILING 093013 - 8

2.7 CRACK ISOLATION MEMBRANES

A. General: Manufacturer's standard product, selected from the following, that complies with

ANSI A118.12 for high performance and is recommended by manufacturer for application indicated. Include reinforcement and accessories recommended by the manufacturer.

B. Crack Isolation Membrane, Polyethylene Sheet: Polyethylene faced on both sides with polyester fabric.

1. Manufacturers:

a. Schluter

b. Custom Building Products

c. Laticrete

C. Crack Isolation Membrane, Fluid Applied: Liquid-latex rubber or elastomeric polymer with continuous fabric reinforcement.

1. Manufacturers:

a. Schluter

b. Custom Building Products

c. Laticrete

2.8 SETTING MATERIALS

A. Portland Cement Mortar (Thickset) Installation Materials: ANSI A108.02.

1. Cleavage Membrane: Installer's option of material that complies with ANSI A108.02, paragraph 3.8.

2. Reinforcing Wire Fabric: Galvanized, welded-wire fabric, 2 by 2 inches by 0.062-inch diameter; comply with ASTM A1064/A1064M except for minimum wire size.

3. Latex Additive: Manufacturer's standard, acrylic resin or styrene-butadiene-rubber water emulsion, serving as replacement for part or all of gaging water, of type specifically recommended by latex-additive manufacturer for use with field-mixed portland cement and aggregate mortar bed.

B. Modified Dry-Set Mortar (Thinset): ANSI A118.4.

1. Manufacturers:

a. Schluter

b. Custom Building Products

c. Laticrete

2. Provide prepackaged, dry-mortar mix containing dry, redispersible, vinyl acetate or acrylic additive to which only water must be added at Project site.

3. Provide prepackaged, dry-mortar mix combined with acrylic resin or styrene-butadiene-rubber liquid-latex additive at Project site.

CERAMIC TILING 093013 - 9

4. For wall applications, provide mortar that complies with requirements for nonaging mortar in addition to other requirements in ANSI A118.4.

2.9 GROUT MATERIALS

A. Water-Cleanable Epoxy Grout: ANSI A118.3, with a VOC content of 65 g/L or less.

1. Manufacturers:

a. Mapei

b. Custom Building Products

c. Laticrete

2. Provide product capable of withstanding continuous and intermittent exposure to temperatures of up to 140 and 212 deg F, respectively, and certified by manufacturer for intended use.

B. Grout for Pre-grouted Tile Sheets: Same product used in factory to pre-grout tile sheets.

2.10 MISCELLANEOUS MATERIALS.

A. Trowelable Underlayments and Patching Compounds: Latex-modified, portland cement-based formulation provided or approved by manufacturer of tile-setting and adhesive materials for installations indicated.

B. Metal Flooring Transitions: Profile designed specifically for flooring applications; height to match tile and setting-bed thickness as indicated on drawings.

C. Metal Edge Trim: Profile designed for wall terminations and edge protection.

1. Manufacturers:

a. Schluter

b. Johnsonite/ Tarkett

c. Laticrete

2. Description: As indicated on Finish Legend.

3. Terminations: End caps, Inside corners, Outside corners matching edge-protection profile.

4. Material and Finish: polished chrome anodized aluminum exposed-edge material.

D. Temporary Protective Coating: Formulated to protect exposed surfaces of tile against adherence of mortar and grout; compatible with tile, mortar, and grout products and easily removable after grouting is completed without damaging grout or tile.

E. Tile Cleaner: A neutral cleaner capable of removing soil and residue without harming tile and grout surfaces, specifically approved for materials and installations indicated by tile and grout manufacturers.

CERAMIC TILING 093013 - 10

F. Grout Sealer: Grout manufacturer's standard product for sealing grout joints that does not change color or appearance of grout.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine substrates, areas, and conditions where tile will be installed, with Installer present, for compliance with requirements for installation tolerances and other conditions affecting performance of the Work.

1. Contractor must make sure that substrates for setting tile are firm; dry; clean; free of coatings that are incompatible with tile-setting materials, including curing compounds and other substances that contain soap, wax, oil, or silicone; and comply with flatness tolerances required by ANSI A108.01 for installations indicated.

2. It is the Contractor’s responsibility to make certain that concrete substrates for tile floors installed with adhesives, bonded mortar bed or thinset mortar comply with surface finish requirements in ANSI A108.01 for installations indicated.

a. Contractor to provide surfaces that received a steel trowel finish have been mechanically scarified.

b. Contractor to make certain that protrusions, bumps, and ridges have been removed by sanding or grinding.

3. Contractor to provide installation of grounds, anchors, recessed frames, electrical and mechanical units of work, and similar items located in or behind tile has been completed.

4. Contractor’s responsibility to make certain that joints and cracks in tile substrates are coordinated with tile joint locations; if not coordinated, adjust joint locations in consultation with Architect.

B. Proceed with installation only after unsatisfactory conditions have been corrected.

3.2 PREPARATION

A. Remove coatings, including curing compounds or other coatings, that are incompatible with tile-setting materials.

B. Fill cracks, holes, and depressions in concrete substrates for tile floors installed with adhesives or thinset mortar with trowelable leveling and patching compound specifically recommended by tile-setting material manufacturer.

C. Where indicated, prepare substrates to receive waterproof membrane by applying a reinforced mortar bed that complies with ANSI A108.1 and is sloped 1/4 inch per foot toward drains.

Provide mortar bed that matches the existing type of what is being removed.

D. Blending: For tile exhibiting color variations, verify that tile has been factory blended and packaged so tile units taken from one package show same range of colors as those taken from

CERAMIC TILING 093013 - 11

other packages and match approved Samples. If not factory blended, either return to manufacturer or blend tiles at Project site before installing.

E. Substrate Flatness:

1. For tile shorter than 15 inches, confirm that structure or substrate is limited to variation of

1/4 inch in 10 ft. from the required plane, and no more than 1/16 inch in 12 inches when measured from tile surface high points.

2. For large format tile, tile with at least one edge 15 inches or longer, confirm that structure or substrate is limited to 1/8 inch in 10 ft. from the required plane, and no more than

1/16 inch in 24 inches when measured from tile surface high points.

F. Field-Applied Temporary Protective Coating: If indicated under tile type or needed to prevent grout from staining or adhering to exposed tile surfaces, precoat them with continuous film of temporary protective coating, taking care not to coat unexposed tile surfaces.

3.3 INSTALLATION OF CERAMIC TILE SYSTEM

A. Install tile backing panels and treat joints in accordance with ANSI A108.11 and manufacturer's written instructions for type of application indicated.

B. Install waterproof membrane to comply with ANSI A108.13 and manufacturer's written instructions to produce waterproof membrane of uniform thickness that is bonded securely to substrate.

1. Allow waterproof membrane to cure and verify by testing that it is watertight before installing tile or setting materials over it.

2. Install waterproof membrane 12” from the floor up the wall.

C. Install crack isolation membrane to comply with ANSI A108.17 and manufacturer's written instructions to produce membrane of uniform thickness that is bonded securely to substrate.

1. Allow crack isolation membrane to cure before installing tile or setting materials over it.

D. Mix mortars and grouts to comply with referenced standards and mortar and grout manufacturers' written instructions.

1. Add materials, water, and additives in accurate proportions.

2. Obtain and use type of mixing equipment, mixer speeds, mixing containers, mixing time, and other procedures to produce mortars and grouts of uniform quality with optimum performance characteristics for installations indicated.

E. Install tile in accordance with TCNA's "Handbook for Ceramic, and porcelain Tile Installation" for TCNA installation methods specified in tile installation schedules. Comply with parts of

ANSI A108 series (108.01, 108.10, A118.8) that are referenced in TCNA installation methods and specified in tile installation schedules and apply to types of setting and grouting materials used.

CERAMIC TILING 093013 - 12

1. For the following installations, follow procedures in ANSI A108 series of tile installation standards for providing 95 percent mortar coverage:

a. Tile floors in wet areas.

b. Tile floors in laundries.

c. Tile floors consisting of tiles 8 by 8 inches or larger.

2. Extend tile work into recesses and under or behind equipment and fixtures to form complete covering without interruptions unless otherwise indicated. Terminate work neatly at obstructions, edges, and corners without disrupting pattern or joint alignments.

3. Accurately form intersections and returns. Perform cutting and drilling of tile without marring visible surfaces. Carefully grind cut edges of tile abutting trim, finish, or built-in items for straight aligned joints. Fit tile close to electrical outlets, piping, fixtures, and other penetrations so plates, collars, or covers overlap tile.

4. Provide Schluter manufacturer's standard trim shapes where necessary to eliminate exposed tile edges.

5. Where accent tiles differ in thickness from field tiles, vary setting-bed thickness so that tiles are flush.

6. Jointing Pattern: Lay tile in grid pattern unless otherwise indicated. Lay out tile work and center tile fields in both directions in each space or on each wall area. Lay out tile work to minimize use of pieces that are less than half of a tile. Provide uniform joint widths unless otherwise indicated.

a. Where adjoining tiles on floor, base, walls, or trim are specified or indicated to be same size, align joints.

b. Where tiles are specified or indicated to be whole integer multiples of adjoining tiles on floor, base, walls, or trim, align joints unless otherwise indicated.

F. Movement Joints: Provide movement joints and other sealant-filled joints, including control, contraction, and isolation joints, where indicated on Drawings. Form joints during installation of setting materials, mortar beds, and tile. Keep joints free of dirt, debris, and setting materials prior to filling with sealants. Do not saw-cut joints after installing tiles.

1. Where joints occur in concrete substrates, locate joints in tile surfaces directly above them.

G. Thresholds: Install stone thresholds in same type of setting bed as adjacent floor unless otherwise indicated.

1. At locations where mortar bed (thickset) would otherwise be exposed above adjacent floor finishes, set thresholds in modified dry-set, mortar (thinset).

2. Do not extend cleavage membrane, waterproof membrane or crack isolation membrane under thresholds set in modified dry-set or improved modified dry-set mortar. Fill joints between such thresholds and adjoining tile set on cleavage membrane, waterproof membrane or crack isolation membrane with elastomeric sealant.

H. Metal Flooring Transitions: Install at locations indicated.

I. Metal Wall Trim: Install at locations indicated on Drawings.

CERAMIC TILING 093013 - 13

J. Grout Sealer: Apply grout sealer to epoxy grout joints in tile floors in accordance with manufacturer's written instructions. As soon as sealer has penetrated grout joints, remove excess sealer and sealer from tile faces by wiping with soft cloth.

3.4 FIELD QUALITY CONTROL

A. Water Test:

1. Test of waterproofing membrane in showers and similar areas to be performed by

Installation Contractor before setting tile.

a. Perform test after 24 hours of waterproof membrane installation.

b. Insert test plug in drain or waste line.

c. Fill shower base with water, high enough that the membrane-to-drain connection and floor-to-wall transition can be evaluated, and mark wall.

d. Check for leaks after 24 hours.

2. Test to be witnessed by Architect or authorities having jurisdiction.

B. Nonconforming Work:

1. Waterproof membrane will be considered defective if water level has dropped.

2. Remove and replace defective components and retest.

3.5 ADJUSTING AND CLEANING

A. Remove and replace tile that is damaged or that does not match adjoining tile. Provide new matching units, installed as specified and in a manner to eliminate evidence of replacement.

B. Cleaning: On completion of placement and grouting, clean all ceramic tile surfaces so they are free of foreign matter.

1. Remove grout residue from tile as soon as possible.

2. Clean grout smears and haze from tile in accordance with tile and grout manufacturer's written instructions. Use only cleaners recommended by tile and grout manufacturers and only after determining that cleaners are safe to use by testing on samples of tile and other surfaces to be cleaned. Protect metal surfaces and plumbing fixtures from effects of cleaning. Flush surfaces with clean water before and after cleaning.

3.6 PROTECTION

A. Protect installed tile work with kraft paper or other heavy covering during construction period to prevent staining, damage, and wear. If recommended by tile manufacturer, apply coat of neutral protective cleaner to completed tile walls and floors.

B. Prohibit foot and wheel traffic from tiled floors for at least seven days after grouting is completed.

CERAMIC TILING 093013 - 14

C. Before final inspection, remove protective coverings and rinse neutral protective cleaner from tile surfaces.

3.7 INTERIOR CERAMIC TILE INSTALLATION- Finish SCHEDULE

A. Interior Floor Installations, Concrete Subfloor:

1. TCNA F115-23: ANSI A108.1B. Cement mortar bed (thickset, assume 2” for bidding purposes ) installed over cleavage membrane.

a. Porcelain Tile Type: (PT1).

b. Bond Coat for Cured-Bed Method: Modified dry-set mortar.

c. Grout: High-performance water cleanable Epoxy grout.

d. Joint Width: 3/16 inch.

e. Movement Joints: Manufacturers suggested locations.

2. TCNA F115-23 (PT2, PT3): ANSI A108.1B. Cement mortar bed (thickset, assume 2” for bidding purposes) installed over cleavage membrane.

a. Bond Coat for Cured-Bed Method: Modified dry-set mortar.

b. Grout: High-performance water cleanable Epoxy grout.

c. Joint Width: 1/8 inch.

B. Interior Wall Installations, Masonry or Concrete ANSI108.1B:

1. TCNA W202I (CT1, CT2, CT3, CTB1, CTB2, CTB3, CTB4): Thinset mortar over waterproof membrane.

a. Ceramic Tile Type: (CT1, CT2, CT3, CTB1, CTB2, CTB3, CTB4).

b. Thinset Mortar: Improved modified dry-set mortar.

c. Grout: Water-cleanable epoxy grout.

d. Waterproof Membrane: Polyethylene sheet.

e. Joint Width: 1/16 inch

f. Movement Joints: Types located on Drawings.

END OF SECTION 093013

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