102113.pdf

102113 - 1 SOLID COLOR REINFORCED

COMPOSITE TOILET

PARTITIONS

SECTION 102113 - SOLID COLOR REINFORCED COMPOSITE TOILET PARTITIONS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section.

1.2 SUMMARY

A. This Section includes the following:

1. Toilet Compartments

1.3 REFERENCES (including, but not limited to)

A. National Fire Protection Association 101 Life Safety Code 2010 Edition, Chapters 5, 6, 8-30.

B. ANSI AI17.1-1998 Specifications for Making Buildings and Facilities Accessible to and Usable by Physically Handicapped People.

C. International Code Council, International Building Code, 2012 Edition, Chapters 5, 7 and 8.

D. American Society for Testing and Materials Standards:

1. ASTM E84-01 Standard Test Method for Surface Burning Characteristics of Building Material.

2. ASTM D2794-93(1999) Standard Test Method for Resistance of Organic Coatings to the Effects of Rapid Deformation (Impact).

3. ASTM D2197-98(2002) Standard Test Method for Adhesion of Organic Coatings by Scrape Adhesion.

4. ASTM D6578-00 Standard Practice for Determination of Graffiti Resistance.

1.4 PERFORMANCE REQUIREMENTS

A. Graffiti Resistance: Partition material shall have the following graffiti removal characteristics when tested in accordance with ASTM D6578-00 Standard Practice for Determination of Graffiti Resistance in accordance with Section 9, "Graffiti Removal Procedure Using Manual Solvent Rubs":

1. Cleanability: Five (5) required staining agents shall be cleaned off material.

B. Scratch Resistance: Partition material shall have the following characteristics when tested in accordance with ASTM D2197-98(2002) Standard Test Method for Adhesion of Organic Coating by Scrape Adhesion, using Gardner Stock 4PA21971ST pointed stylus attachment on scrape tester:

1. Scratch Resistance: Maximum Load Value shall exceed 10 kilograms.

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C. Impact Resistance: Partition material shall have the following characteristics when tested in accordance with ASTM D2794-93(1999)el Standard Test Method for Resistance of Organic Coating to the Effects of Rapid Deformation (Impact), using.625" hemispherical indenter with 2-lb impact weight:

1. Impact Resistance: Maximum Impact Force value shall exceed 30 inch-lbs.

D. Fire Resistance: Partition material shall comply with the following requirements, when tested in accordance with ASTM E 84: Standard Test Method for Surface Burning Characteristics of Building Materials:

1. Smoke Developed Index: Not to exceed 450.

2. Flame Spread Index: Not to exceed 75.

3. Material Fire Ratings:

a. National Fire Protection Association (NFPA): Class B.

b. International Code Council (ICC): Class B.

1.5 SUBMITTALS

A. Comply with requirements of Section regarding submittals.

B. Manufacturer's Data:

1. Provide required number copies of:

a. Product data sheets.

b. Installation instructions.

c. Cleaning and maintenance instructions.

d. Replacement parts information.

C. Shop Drawings:

1. Provide required number of copies of all shop drawings.

2. Show fabrication and erection of compartment assemblies, to extent not fully described by manufacturer's data sheets.

3. Show anchorage, accessory items, and finishes.

4. Provide location drawings for bolt hole locations in supporting members for attachment of compartments.

D. Samples

1. Furnish scale model of compartments, including stile, shoe, door, door hardware, divider panel, and mounting brackets.

2. Furnish sections showing stile anchoring and leveling devices, concealed threaded inserts, panel, stile, and edge construction.

1.6 PRODUCT DELIVERY, STORAGE, AND HANDLING

A. Deliver items in manufacturer's original unopened protective packaging.

B. Store materials in original protective packaging to prevent physical damage or wetting.

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C. Handle so as to prevent damage to finished surfaces.

1.7 WARRANTY

A. Furnish ten-year limited warranty for panels, doors, and stiles against breakage, corrosion, delamination, and defects in factory workmanship.

B. Furnish one-year guarantee against defects in material and workmanship for stainless steel door hardware and mounting brackets.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Model numbers for toilet partitions manufactured by Accurate Partitions Corp. are listed to establish a basis-of-design for design, function, materials, workmanship, and appearance. Other manufacturers may be submitted for evaluation by the COR by following the conditions of the substitutions clause. Unless approval is obtained ten days prior to the bid date, all bids shall be based on the standard of quality. The COR shall be the sole judge as to the acceptability of all products submitted for substitution.

B. Toilet partitions shall be the product(s) of a single manufacturer.

2.2 MOUNTING CONFIGURATIONS

A. Toilet Partitions/Shower Dividers/Dressing Compartments shall be:

1. Floor Anchored / Overhead-Braced: Accurate Partitions Corp. Phenolic – Color Thru, color as indicated in Architectural Finishes schedule sheet A-601, from standard manufacturer choices.

B. Urinal Screens shall be:

1. Wall-Hung: Accurate Partitions Corp. Phenolic – Color Thru, color as indicated in Architectural Finishes schedule sheet A-601, from standard manufacturer choices.

2.3 COMPONENTS/MATERIALS

A. Stiles, Panels, Doors, and Screens

1. Stiles, Panels, Doors, and Screens shall all be manufactured from Solid Color Reinforced Composite material.

B. Toilet Partition Material

1. Toilet partitions shall be constructed of Solid Color Reinforced Composite material, which is composed of dyes, organic fibrous material, and polycarbonate/phenolic resins. Material shall have a non-ghosting, graffiti resistant surface integrally bonded to core through a series of manufacturing steps requiring thermal and mechanical pressure. Edges of material shall be the same color as the surface.

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2. Toilet partitions constructed of High Density Polyethylene (HDPE) or High Density Polypropylene will not be acceptable.

C. Finish Thickness

1. Stiles and doors shall be 3/4".

2. Panels shall be 1/2".

D. Hardware

1. All hardware to be 18-8, type-304 stainless steel with satin finish.

2. Hardware of chrome-plated "Zamak,” aluminum, or extruded plastic is unacceptable.

E. Latch - Vandal-Resistant Option (.67):

1. Sliding door latch shall be 14 gauge and shall slide on nylon track.

2. Sliding door latch shall require less than 5-lb force to operate. Twisting latch operation will not be acceptable.

3. Latch track shall be attached to door by machine screws into factory-installed threaded brass inserts.

4. Threaded brass inserts shall be factory installed for door hinge and latch connections and shall withstand a direct pull exceeding 1,500 lbs. per insert.

5. Through bolted, stainless steel, pin-in-head Torx sex bolt fasteners shall be used at latch keeper-to-stile connections and shall withstand direct pull force exceeding 1,500 1bs. per fastener

F. Hinges - Vandal-Resistant Option (.67):

1. Hinge shall be 16-gauge continuous piano hinge.

2. All doors shall be equipped with self-closing hinge.

3. Continuous piano hinge shall be attached to door and stile by theft resistant, pin-in-head Torx stainless steel machine screws into factory installed, threaded brass inserts.

4. Fasteners secured directly into the core are not acceptable.

5. Door shall be furnished with two 11-gauge stainless steel door stop plates with attached rubber bumpers to resist door from being kicked in/out beyond stile.

6. Door stops and hinges shall be secured with stainless steel, pin-in-head Torx machine screws into threaded brass inserts.

7. Threaded brass inserts shall withstand a direct pull force exceeding 1,500 lbs per insert.

G. Coat Hook

1. Coat Hook shall be constructed of stainless steel and shall project no more than 1-118" from face of door.

2. Coat hook shall be secured by to door by through-bolted, theft-resistant, pin-in-head Torx stainless steel screws. Through-bolted fasteners shall withstand a direct pull force exceeding 1,500 lbs. per fastener.

H. Mounting Brackets - Vandal-Resistant Option (.67): Through bolted, stainless steel, pin-in-head Torx sex bolt fasteners shall be used for panel-to-stile connections.

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1. Mounting brackets shall be 18-gauge stainless steel stirrup.

2. U-channels shall be furnished to secure panels to stiles.

3. Angle brackets shall be furnished to secure stiles to walls and panels to walls.

4. Fasteners at locations connecting panels-to-stiles shall utilize through bolted, stainless steel, pin-in-head Torx sex bolt fasteners. Through-bolted fasteners shall withstand direct pull force exceeding 1,500 lbs. per fastener.

5. Wall mounted urinal screen brackets shall be 11-gauge double thickness, full length.

I. Leveling Device shall be 7-gauge, 3/16" hot rolled steel bar; chromate treated and zinc-plated; through-bolted to base of solid color reinforced composite stile.

J. Head rail (Overhead Braced) shall be satin finish, extruded anodized aluminum (.125" / 3-mm thick) with anti-grip profile.

2.4 FABRICATION

A. Vandal-Resistant Hardware Option: for Institutional Hardware option add suffix .67 to 1092 Series.

PART 3 - EXECUTION

3.1 INSPECTION

A. Check areas scheduled to receive compartments for correct dimensions, plumbness of walls, and soundness of surfaces that would affect installation of mounting brackets.

B. Verify spacing of plumbing fixtures to assure compatibility with installation of compartments.

C. Do not begin installation of compartments until conditions are satisfactory.

3.2 ERECTION

A. Install compartments rigidly, straight, plumb, and level and in accordance with manufacturer's installation instructions.

B. Installation methods shall conform to manufacturer's recommendation for backing and proper support.

C. Conceal evidence of drilling, cutting, and fitting to room finish.

D. Maintain uniform clearance at vertical edge of doors.

3.3 ADJUSTMENT AND CLEANING

A. Adjust hardware for proper operation after installation.

B. Set hinge cam on in-swinging doors to hold doors open when unlatched.

C. Set hinge cam on out-swinging doors to hold unlatched doors in closed position.

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D. Clean exposed surfaces of compartments, hardware, and fittings.

END OF SECTION 102113