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Fort Benning, Georgia
Solicitation Number
W912HN-18-R-3003
Training Support Facility Volume 3 of 3: Specification Divisions 25 - 41
PN 80855
March 2018
U.S. ARMY ENGINEER DISTRICT, SAVANNAH
CORPS OF ENGINEERS
100 WEST OGLETHORPE AVENUE
SAVANNAH, GEORGIA 31401-3640
US Army Corps of Engineers Savannah District
Tr ai ni ng Suppor t Faci l i t y 18R3003 Ft . Benni ng, GA
PROJECT TABLE OF CONTENTS
DI VI SI ON 01 - GENERAL REQUI REMENTS
01 11 00 SUMMARY OF WORK
01 30 00 ADMI NI STRATI VE REQUI REMENTS
01 32 01. 00 10 PROJECT SCHEDULE
01 33 00 SUBMI TTAL PROCEDURES
01 33 29 SUSTAI NABI LI TY REPORTI NG
01 35 26 GOVERNMENTAL SAFETY REQUI REMENTS
01 42 00 SOURCES FOR REFERENCE PUBLI CATI ONS
01 45 00. 00 10 QUALI TY CONTROL
01 45 00. 15 10 RESI DENT MANAGEMENT SYSTEM CONTRACTOR MODE( RMS CM)
01 50 00 TEMPORARY CONSTRUCTI ON FACI LI TI ES AND CONTROLS
01 57 19 TEMPORARY ENVI RONMENTAL CONTROLS
01 57 19. 00 37 I NDOOR AI R QUALI TY ( I AQ) MANAGEMENT
01 74 19. 00 37 CONSTRUCTI ON AND DEMOLI TI ON WASTE MANAGEMENT
01 78 00 CLOSEOUT SUBMI TTALS
01 78 23 OPERATI ON AND MAI NTENANCE DATA
01 91 00. 00 37 COMMISSIONING
DI VI SI ON 03 - CONCRETE
03 30 00 CAST- I N- PLACE CONCRETE
03 35 00. 00 10 CONCRETE FI NI SHI NG
DI VI SI ON 04 - MASONRY
04 20 00 UNI T MASONRY
DI VI SI ON 05 - METALS
05 05 23 WELDI NG, STRUCTURAL
05 12 00 STRUCTURAL STEEL
05 40 00 COLD- FORMED METAL FRAMI NG
05 50 13 MI SCELLANEOUS METAL FABRI CATI ONS
DI VI SI ON 06 - WOOD, PLASTI CS, AND COMPOSI TES
06 10 00 ROUGH CARPENTRY
06 20 00 FI NI SH CARPENTRY
DI VI SI ON 07 - THERMAL AND MOI STURE PROTECTI ON
07 05 23 PRESSURE TESTI NG AN AI R BARRI ER SYSTEM FOR AI R TI GHTNESS
07 13 53 ELASTOMERI C SHEET WATERPROOFI NG
07 14 00 FLUI D- APPLI ED WATERPROOFI NG
07 19 00 WATER REPELLENTS
07 21 13 BOARD AND BLOCK I NSULATI ON
07 21 16 MI NERAL FI BER BLANKET I NSULATI ON
07 27 10. 00 10 BUI LDI NG AI R BARRI ER SYSTEM
07 27 19. 01 SELF- ADHERI NG AI R BARRI ERS
07 27 26 FLUI D- APPLI ED MEMBRANE AI R BARRI ERS
07 41 63 FABRI CATED ROOF PANEL ASSEMBLI ES
07 42 63 FABRI CATED WALL PANEL ASSEMBLI ES
07 60 00 FLASHI NG AND SHEET METAL
07 84 00 FIRESTOPPING
07 92 00 JOI NT SEALANTS
07 95 00 * 1 EXPANSI ON CONTROL
PROJECT TABLE OF CONTENTS Page 1
DI VI SI ON 08 - OPENI NGS
08 11 13 STEEL DOORS AND FRAMES
08 11 16 ALUMI NUM DOORS AND FRAMES
08 14 00 * 1 WOOD DOORS
08 33 23 OVERHEAD COI LI NG DOORS
08 34 73 SOUND CONTROL DOOR ASSEMBLI ES
08 41 13 ALUMI NUM- FRAMED ENTRANCES AND STOREFRONTS
08 60 45 * 1 SKYLI GHTS AND TRANSLUCENT PANELS
08 71 00 DOOR HARDWARE
08 81 00 GLAZING
08 87 23. 13 SAFETY FI LMS
08 91 00 METAL LOUVERS
DI VI SI ON 09 - FI NI SHES
09 06 00 * 2 SCHEDULES FOR FI NI SHES
09 29 00 GYPSUM BOARD
09 30 10 CERAMI C AND PORCELAI N TI LI NG
09 51 00 ACOUSTI CAL CEI LI NGS
09 68 00 CARPETING
09 90 00 PAI NTS AND COATI NGS
DI VI SI ON 10 - SPECI ALTI ES
10 11 00 VI SUAL DI SPLAY UNI TS
10 14 00. 20 * 2 I NTERI OR SI GNAGE
10 21 13 TOI LET COMPARTMENTS
10 22 39 FOLDI NG PANEL PARTI TI ONS
10 22 43 SLI DI NG PARTI TI ONS
10 26 00 WALL AND DOOR PROTECTI ON
10 28 13 TOI LET ACCESSORI ES
10 44 43. 00 37 FI RE EXTI NGUI SHER ACEESSORI ES
DI VI SI ON 12 - FURNI SHI NGS
12 48 13 ENTRANCE FLOOR MATS AND FRAMES
DI VI SI ON 13 - SPECI AL CONSTRUCTI ON
13 34 19 METAL BUI LDI NG SYSTEMS
13 48 00 SEI SMI C PROTECTI ON FOR MI SCELLANEOUS EQUI PMENT
13 48 00. 00 10 SEI SMI C PROTECTI ON FOR MECHANI CAL EQUI PMENT
DI VI SI ON 21 - FI RE SUPPRESSI ON
21 13 13. 00 10 WET PI PE SPRI NKLER SYSTEM, FI RE PROTECTI ON
DI VI SI ON 22 - PLUMBI NG
22 00 00 PLUMBI NG, GENERAL PURPOSE
DI VI SI ON 23 - HEATI NG, VENTI LATI NG, AND AI R CONDI TI ONI NG ( HVAC)
23 00 00 AI R SUPPLY, DI STRI BUTI ON, VENTI LATI ON, AND EXHAUST SYSTEMS
23 05 93 TESTI NG, ADJUSTI NG, AND BALANCI NG FOR HVAC
23 07 00 THERMAL I NSULATI ON FOR MECHANI CAL SYSTEMS
23 09 00 I NSTRUMENTATI ON AND CONTROL FOR HVAC
PROJECT TABLE OF CONTENTS Page 2
23 09 13 I NSTRUMENTATI ON AND CONTROL DEVI CES FOR HVAC
23 09 23. 01 * 1 LONWORKS DI RECT DI GI TAL CONTROL FOR HVAC AND OTHER
BUI LDI NG CONTROL SYSTEMS
23 11 25 FACI LI TY GAS PI PI NG
23 23 00 REFRI GERANT PI PI NG
23 52 00 HEATI NG BOI LERS
23 57 10. 00 10 FORCED HOT WATER HEATI NG SYSTEMS USI NG WATER AND STEAM
HEAT EXCHANGERS
23 64 10 WATER CHI LLERS, VAPOR COMPRESSI ON TYPE
23 64 26 CHI LLED, CHI LLED- HOT, AND CONDENSER WATER PI PI NG SYSTEMS
23 82 02. 00 10 UNI TARY HEATI NG AND COOLI NG EQUI PMENT
DI VI SI ON 25 - I NTEGRATED AUTOMATI ON
25 08 10 UTI LI TY MONI TORI NG AND CONTROL SYSTEM TESTI NG
25 10 10 UTI LI TY MONI TORI NG AND CONTROL SYSTEM ( UMCS) FRONT END
AND I NTEGRATI ON
DI VI SI ON 26 - ELECTRI CAL
26 00 00. 00 20 BASI C ELECTRI CAL MATERI ALS AND METHODS
26 20 00 I NTERI OR DI STRI BUTI ON SYSTEM
26 27 13. 10 30 ELECTRI C METERS
26 28 01. 00 10 COORDI NATED POWER SYSTEM PROTECTI ON
26 29 23 VARI ABLE FREQUENCY DRI VE SYSTEMS UNDER 600 VOLTS
26 41 00 LI GHTNI NG PROTECTI ON SYSTEM
26 51 00 I NTERI OR LI GHTI NG
DI VI SI ON 27 - COMMUNI CATI ONS
27 05 14. 00 10 CABLE TELEVI SI ON PREMI SES DI STRI BUTI ON SYSTEM
27 10 00 BUI LDI NG TELECOMMUNI CATI ONS CABLI NG SYSTEM
DI VI SI ON 28 - ELECTRONI C SAFETY AND SECURI TY
28 31 76 I NTERI OR FI RE ALARM AND MASS NOTI FI CATI ON SYSTEM
DI VI SI ON 31 - EARTHWORK
31 00 00 EARTHWORK
31 31 16. 13 CHEMI CAL TERMI TE CONTROL
DI VI SI ON 32 - EXTERI OR I MPROVEMENTS
32 01 19 FI ELD MOLDED SEALANTS FOR SEALI NG JOI NTS I N RI GI D
PAVEMENTS
32 05 33 LANDSCAPE ESTABLI SHMENT
32 11 16 BASE COURSE FOR RI GI D PAVI NG
32 11 23 AGGREGATE AND/ OR GRADED- CRUSHED AGGREGATE BASE COURSE
32 12 10 BI TUMI NOUS TACK AND PRI ME COATS
32 12 17 HOT MI X BI TUMI NOUS PAVEMENT
32 13 13. 06 PORTLAND CEMENT CONCRETE PAVEMENT FOR ROADS AND SI TE
FACILITIES
32 16 13 CONCRETE SI DEWALKS AND CURBS AND GUTTERS
32 17 24. 00 10 PAVEMENT MARKI NGS
32 31 13. 53 HI GH- SECURI TY CHAI N LI NK FENCES AND GATES
32 92 19 SEEDING
32 92 23 SODDING
PROJECT TABLE OF CONTENTS Page 3
DI VI SI ON 33 - UTI LI TI ES
33 11 00 WATER DI STRI BUTI ON
33 30 00 SANI TARY SEWERS
33 40 00 STORM DRAI NAGE UTI LI TI ES
33 71 02 UNDERGROUND ELECTRI CAL DI STRI BUTI ON
33 82 00 TELECOMMUNI CATI ONS OUTSI DE PLANT ( OSP)
DI VI SI ON 41 - MATERI AL PROCESSI NG AND HANDLI NG EQUI PMENT
41 22 13. 13 BRI DGE CRANES
APPENDICES
Appendi x A GEOTECHNI CAL REPORT Appendi x B ADDENDUM TO GEOTECHNI CAL REPORT
- - End of Pr oj ect Tabl e of Cont ent s - -
PROJECT TABLE OF CONTENTS Page 4
Training Support Facility 18R3003 Ft. Benning, GA
SECTION TABLE OF CONTENTS
DIVISION 25 - INTEGRATED AUTOMATION
SECTION 25 08 10
UTILITY MONITORING AND CONTROL SYSTEM TESTING
04/06
PART 1 GENERAL
1.1 REFERENCES
1.2 DEFINITIONS
1.2.1 Algorithm
1.2.2 Analog
1.2.3 Analog to Digital (A/D) Converter
1.2.4 CEA-709.1-D
1.2.5 Application Specific Controller
1.2.6 Architecture
1.2.7 Binary
1.2.8 Building Point of Connection (BPOC)
1.2.9 Control Wiring
1.2.10 Demand
1.2.11 Diagnostic Program
1.2.12 Distributed Control
1.2.13 Graphical User Interface (GUI)
1.2.14 Integration
1.2.15 Interoperable
1.2.16 LonTalk(r)
1.2.17 LONWORKS(r)
1.2.18 LONMARK(r) International (LONMARK(r) Interoperability Assoc.)
1.2.19 LonMarked(r)
1.2.20 LONWORKS(r) Application Specific Controller (ASC)
1.2.21 LONWORKS(r) General Purpose Programmable Controller
1.2.22 LONWORKS(r) Network Services (LNS)
1.2.23 Network
1.2.24 Network Configuration Tool
1.2.25 Node ID
1.2.26 Node
1.2.27 Operating System (OS)
1.2.28 Operator Workstation (OWS)
1.2.29 Peripheral
1.2.30 Router
1.2.31 Standard Network Variable Type (SNVT)
1.2.32 UMCS Network Media
1.2.33 XIF
1.2.34 Gateway
1.3 SYSTEM DESCRIPTION
1.3.1 Factory Test
1.3.2 Performance Verification and Endurance Test
1.3.3 Test Equipment and Setup
1.4 SUBMITTALS
PART 2 PRODUCTS
SECTION 25 08 10 Page 1
PART 3 EXECUTION
3.1 UMCS AND BUILDING LEVEL DDC TESTING SEQUENCE
3.2 COORDINATION
3.3 PROTECTION
3.4 FIELD TEST REQUIREMENTS
3.4.1 Start-up Testing
3.4.2 Point-to-Point Testing
3.4.3 Field Calibration
3.4.4 Detailed Functional Testing
3.4.5 Alarms and Interlocks
3.4.6 System Schedules and Setpoints
3.5 PERFORMANCE VERIFICATION TEST
3.5.1 Test Plan
3.5.2 Test Procedures
3.5.3 Test Report
3.6 ATTACHMENT A
-- End of Section Table of Contents --
SECTION 25 08 10 Page 2
SECTION 25 08 10
UTILITY MONITORING AND CONTROL SYSTEM TESTING
04/06
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
CONSUMER ELECTRONICS ASSOCIATION (CEA)
CEA-709.1-D (2014) Control Network Protocol Specification
CEA-709.3 (1999; R 2004) Free-Topology Twisted-Pair Channel Specification
CEA-852-C (2014) Tunneling Component Network Protocols Over Internet Protocol Channels
1.2 DEFINITIONS
1.2.1 Algorithm
A set of well-defined rules or procedures for solving a problem or providing an output from a specific set of inputs.
1.2.2 Analog
A continuously varying signal value (temperature current, velocity, etc.).
1.2.3 Analog to Digital (A/D) Converter
An A/D converter is a circuit or device whose input is information in analog form and whose output is the same information in digital form.
1.2.4 CEA-709.1-D
"Control Network Protocol Specification", Standard communication protocol for networked control systems that provides peer-to-peer communications.
1.2.5 Application Specific Controller
A device that is furnished with a pre-established built in application that is configurable but not re-programmable.
1.2.6 Architecture
Architecture is the general organization and structure of hardware and software.
SECTION 25 08 10 Page 3
1.2.7 Binary
A two-state system where an "ON" condition is represented by a high signal level and an "OFF" condition is represented by a low signal level.
1.2.8 Building Point of Connection (BPOC)
The point of connection between the UMCS network backbone and the building network backbone. The hardware at this location, which performs/provides the connection is referred to as the BPOC Hardware.
1.2.9 Control Wiring
This includes conduit, wire, and wiring devices to install complete HVAC control systems, including motor control circuits, interlocks, sensors, PE and EP switches, and like devices. This also includes all wiring from node to node, and nodes to all sensors and points defined in the I/O summary shown on drawings or specified herein, and required to execute the sequence of operation. Does not include line voltage power wiring.
1.2.10 Demand
The maximum rate of use of electrical energy averaged over a specific interval of time, usually expressed in kW.
1.2.11 Diagnostic Program
Machine-executable instructions used to detect and isolate system and component malfunctions.
1.2.12 Distributed Control
A system whereby all control processing is decentralized and independent of a central computer. In regards to a LonWorks based system, it also means where the control logic for a single piece of building level control resides in more than one controller (node).
1.2.13 Graphical User Interface (GUI)
Human-machine interfacing allows the operator to manage, command, monitor, and program the system.
1.2.14 Integration
Establishing communication between two or more systems to create a single system.
1.2.15 Interoperable
Two devices are interoperable if installed into the same system and they communicate with each other without the use of another device (such as a gateway).
1.2.16 LonTalk(r)
Open communication protocol developed by the Echelon(r) Corporation.
SECTION 25 08 10 Page 4
1.2.17 LONWORKS(r)
The communication technology developed by Echelon(r) Corporation for control systems developed. The technology is based on the CEA-709.1-D protocol and employs interoperable devices along with the capability to openly manage these devices using a network configuration tool.
1.2.18 LONMARK(r) International (LONMARK(r) Interoperability Assoc.)
Standards committee consisting of numerous independent product developers and systems integrators dedicated to determining and maintaining the interoperability guidelines for the LONWORKS(r) industry.
1.2.19 LonMarked(r)
A device that has been certified for compliance with LonMark(r) standards by the LonMark(r) International.
1.2.20 LONWORKS(r) Application Specific Controller (ASC)
A networked device or node that contains a complete, configurable application that is specific to a particular task.
1.2.21 LONWORKS(r) General Purpose Programmable Controller
A programmable control product, that unlike an ASC, is not installed with a fixed factory-installed application program. The application in the controller is custom software produced by the integrator specifically for the project.
1.2.22 LONWORKS(r) Network Services (LNS)
The database format for addressing nodes and variable bindings node-to-node.
1.2.23 Network
A system of distributed control units that are linked together on a communication bus. A network allows sharing of point information between all control units. Additionally, a network provides central monitoring and control of the entire system from any distributed control unit location.
1.2.24 Network Configuration Tool
Software used to create and modify the control network database and configure controllers.
1.2.25 Node ID
A unique 48-bit node identification (ID) tag given to each node by Echelon Corporation.
1.2.26 Node
An intelligent LONWORKS(r) device with a node ID and communicates via CEA-709.1-D and is connected to an CEA-709.1-D network.
1.2.27 Operating System (OS)
Software which controls the execution of computer programs and which
SECTION 25 08 10 Page 5 provides scheduling, debugging, input/output controls, accounting, compilation, storage assignment, data management, and related services.
1.2.28 Operator Workstation (OWS)
The OWS consists of a high-level processing desktop or laptop computer that provides a graphic user interface to network.
1.2.29 Peripheral
Input/Output (I/O) equipment used to communicate to and from the computer and make hard copies of system outputs and magnetic files.
1.2.30 Router
A device which routes messages destined for a node on another segment subnet or domain of the control network. The device controls message traffic based on node address and priority. Routers may also serve as communication links between powerline, twisted pair, fiber, coax, and RF media.
1.2.31 Standard Network Variable Type (SNVT)
A network variable of a standard format type used to define data information transmitted and receive by the individual nodes.
1.2.32 UMCS Network Media
Transmission equipment including cables and interface modules (excluding MODEMs) permitting transmission of digital information.
1.2.33 XIF
"External Interface File" contains the contents of the manufacturer's product documentation.
1.2.34 Gateway
A device that translates from one protocol to another. Gateways are also called Communications Bridges or Protocol Translators.
1.3 SYSTEM DESCRIPTION
a. The purpose of this Specification is to define generic Factory, Performance Verification, and Endurance Test procedures for Utility Monitoring and Control Systems (UMCS) and building level DDC. These tests are to be used to assure that the physical and performance requirements of UMCS and building level DDC are tested, and that the test results are adequately documented. The Government will base certain contractual decisions on the results of these tests.
b. This document covers the factory, performance verification, and endurance test procedures for the Utility Monitoring and Control System (UMCS) and Direct Digital Control for HVAC. It has been written for a host based system where the LONWORKS(r) LNS database resides on the main computer (server) and communicates over the Ethernet (TCP/IP) connection to the field level controller nodes. The system shall be comprised of the server hardware and software, IP network hardware and software, and building point of connection (BPOC) hardware and software.
SECTION 25 08 10 Page 6
c. The contractor who provided building level DDC under Section 23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC is responsible for testing the building level DDC. All control testing and controller tuning required under Section 23 09 00 shall be completed and approved before performing Performance Verification and Endurance Tests under this section.
d. The following UFGS: Section 25 10 10 UTILITY MONITORING AND CONTROL SYSTEM (UMCS) FRONT END AND INTEGRATION and Section 23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC shall be part of the contract documents.
1.3.1 Factory Test
Conduct a factory test at a company site. Perform some of the basic functions of the UMCS and building level DDC, to assure that the performance requirements of the specifications are met.
1.3.2 Performance Verification and Endurance Test
a. Shall be conducted on hardware and software installed at the jobsite to assure that the physical and performance requirements of specifications are met. Tests on network media shall include all contractor furnished media and shall include at least one type of each device installed.
b. Shall be conducted under normal mode operation, unless otherwise indicated in the initial conditions description for each test. System normal mode describes a condition in which the system is performing its assigned tasks in accordance with the contract requirements.
c. Shall utilize the operator workstation (OWS) to issue commands or verify status data.
1.3.3 Test Equipment and Setup
All test equipment calibrations shall be traceable to NIST. The accuracy of the test equipment and overall test method shall be at least twice the maximum accuracy required for the test. For example, if a temperature sensor has an accuracy of +1 degree F over the executed range, the test instrument used shall have an accuracy of at least +0.5 degree F or better. Provide all test equipment unless otherwise noted in the contract documents.
1.4 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-06 Test Reports
UMCS and Building Level DDC Testing Sequence Performance Verification Test; G, RO
SECTION 25 08 10 Page 7
PART 2 PRODUCTS
Not Used
PART 3 EXECUTION
3.1 UMCS AND BUILDING LEVEL DDC TESTING SEQUENCE
During the installation phase, perform all required field testing requirements on the UMCS and building level DDC as specified in Sections
25 10 10 UTILITY MONITORING AND CONTROL SYSTEM (UMCS) FRONT END AND
INTEGRATION and 23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC, to verify that systems are functioning and installed in accordance with specifications. Submit field test report prior to start of PVT and endurance testing. After completing all required field testing, perform a successful PVT and endurance test. All tests shall be successfully completed, and test reports received, prior to final acceptance of the UMCS and building level DDC. Perform and document Contractor field test on UMCS and building level DDC.
3.2 COORDINATION
Coordinate the testing schedule with the Government. Coordination shall include controls specified in other sections or divisions which include controls and control devices that are to be part of or interfaced to the UMCS specified in this section.
3.3 PROTECTION
Protect all work and material from damage by the work or workers. The Contractor is liable for any damage caused and responsible for the work and equipment until finally inspected, tested, and accepted. Protect the work against theft, and carefully store material and equipment received onsite that is not immediately installed.
3.4 FIELD TEST REQUIREMENTS
The UMCS contractor shall perform and document contractor start-up and field tests as required by Sections 25 10 10 UTILITY MONITORING AND CONTROL SYSTEM (UMCS) FRONT END AND INTEGRATION and 23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC. The field test validates that the UMCS and building level DDC are in operation without any problems or system errors prior to starting a PVT. Validate that all software along with all hardware is installed to meet or exceed the contract document requirements. This includes all LONWORKS(r) networking and monitoring hardware and all peripherals associated with the network and hardware. Start-up and field testing shall include:
3.4.1 Start-up Testing
All testing listed in Sections 25 10 10 and 23 09 00 shall be completed.
3.4.2 Point-to-Point Testing
All point-to-point testing of end field devices through proper input/output to graphic and operator interface shall be completed and approved.
SECTION 25 08 10 Page 8
3.4.3 Field Calibration
All field calibration shall be completed and approved.
3.4.4 Detailed Functional Testing
Detailed functional tests, verified by the Government that the system operation adheres to the Sequences of Operation.
3.4.5 Alarms and InterlocksAll alarm limits and testing shall be completed.
3.4.6 System Schedules and Setpoints
All schedule start/stops and system setpoints shall be entered, operating, and approved.
3.5 PERFORMANCE VERIFICATION TEST
3.5.1 Test Plan
Prior to the scheduling of the performance verification tests, provide the Government with a Performance Verification and Endurance Test Plan and Procedures for approval, and receive notification of approval of the Test Plan and Procedures. The plan shall include the following, as a minimum:
a. Installed system one-line block diagram, indicating servers, workstations, peripherals, network equipment, controllers, and instrumentation.
b. Installed system hardware description.
c. Installed system software description, including any software revisions made since the factory test.
d. Listing of control and status points installed in the system; plus a table with the following information:
(1) Input and output variables.
(2) SNVTs for each variable.
(3) Expected engineering units for each variable.
(4) Node ID.
(5) Domain & subnet addressing.
e. Required passwords for each operator access level.
f. List of other test equipment.
3.5.2 Test Procedures
Develop the performance verification test procedures from the generic test procedures in ATTACHMENT A. The test procedures shall consist of detailed instructions for test setup, execution, and evaluation of test results.
Edit the generic test procedure for the provided UMCS and building level DDC. Perform a performance verification test (PVT) on the completed UMCS and building level DDC for the Government to verify the system is completely functional. If, during testing, the system fails a portion of a test, the Government will inform the Contractor if the entire test or only the portion that failed shall be re-performed. Give the Government a written report of those items which failed, what the problem was, and what
SECTION 25 08 10 Page 9 was done to correct it. Provide on-site technical support to perform the PVT. ATTACHMENT A presents the generic UMCS Performance Verification Test Procedures with the following information:
a. Test identification number.
b. Test title.
c. Objective.
d. Initial conditions (if applicable).
e. Test equipment (if required).
f. Sequence of events.
g. Expected results.
3.5.3 Test Report
Submit a final, complete PVT test report, after completing the test, consisting of the following, as a minimum:
a. Section one of the submittal shall be a short summary of the performance verification test.
b. Section two of the submittal shall be a copy of the test plans.
c. Section three shall be the executed test procedure and shall be divided using tabs. Each tab section shall include all pertinent information pertaining to the executed and approved test, showing date and Government representative who witnessed/approved the test.
3.6 ATTACHMENT A
SECTION 25 08 10 Page 10
TEST PROCEDURES
TITLE: Test Index OBJECTIVE: The following is an index of tests.
NOTES: Tests one through twenty contain specific "item(s)" that apply to Sections 25 10 10 UTILITY MONITORING AND CONTROL SYSTEM (UMCS) FRONT END AND INTEGRATION) and 23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC. The following index of tests provides a summary of which "items numbers" apply to which specification.
Test No. Test Title Section 23 09 00, Section 25 10 10
DDC for HVAC
One Initial System Equipment Verification
Items 1 through 15 Items 16 through 32
Two System Start-up Items 1 through 4 Items 5 and 6
Three Monitor and Control Software
Items 1 through 5 Not Applicable
Four Graphic Display of Data
Items 1 through 18 Not Applicable
Five Graphic Navigation Scheme
Items 1 and 2 Not Applicable
Six Command Functions Items 1 through 6 Not Applicable
Seven Command Input Errors Items 1 through 6 Items 1 through 6
Eight Special Functions Item 1 Not Applicable
Nine Software Editing Tools
Items 1 through 42 Items 1 through 42
Ten Scheduling Items 1 through 7 Items 8 through 10
Eleven Alarm function Items 1 through 15 item 16
Twelve Trending Items 1 through 8 Not Applicable
Thirteen Demand Limiting Items 1 through 8 Not Applicable
Fourteen Report Generation Items 1 through 6 Not Applicable
Fifteen UPS Test Items 1 through 5 Not Applicable
Sixteen CEA-709.1-D to IP Router Test
Items 1 through 3 Not Applicable
Seventeen CEA-709.1-D Router and Repeater
Not Applicable Items 1 through 4
Eighteen CEA-709.1-D Gateway Test
Items 1 through 5 Items 1 through 5
Nineteen Local Display Panel Not Applicable Items 1 through 5
SECTION 25 08 10 Page 11
Test No. Test Title Section 23 09 00, Section 25 10 10
DDC for HVAC
Twenty Network Configuration Tool
Items 1 through 8 Items 1 through 8
Twenty-One Custom Tests Item 1 and 2 Item 1 and 2
SECTION 25 08 10 Page 12
PVT Checklist
OBJECTIVE:
1. Inspect/test/verify that building-level DDC system is compliant with Section 23 09 00 and capable of integration with UMCS
INITIAL REQUIREMENTS/CONDITIONS
1. The following tests shall be completed and documentation shall be submitted to the Government.
2. Date of Checklist: __________
3. Time of Checklist: __________
4. Contractor's Representative: ____________________
5. Government's Representative: ____________________
CHECKLIST PROCEDURES
Expected Item Action Item Results Approved
UMCS AND DDC FOR HVAC
1 Draft or Final Drawings submitted and As-Built Drawings approved __________
Point schedule(s) showing all required UMCS SNVTs submitted __________
Point schedules(s) showing device network addresses submitted __________
Local display panel (LDP) locations indicated on drawings submitted __________
Notes: _____________________________________________________________
2 Network Bandwidth Test Test completed, accepted, Report and a report documenting results submitted __________
Notes: _____________________________________________________________
3 Programming software Most recent version of the programming software for each type of GPPC has been submitted __________
Notes: _____________________________________________________________
SECTION 25 08 10 Page 13
Expected Item Action Item Results Approved 4 XIF Files External interface files (XIF) files for each model of LONWORKS®-based DDC hardware has been submitted __________
Notes: _____________________________________________________________
5 LNS Database Copies of the LNS database for the completed control network has been submitted __________
Notes: _____________________________________________________________
6 LNS Plug-in LNS Plug-ins for each application specific controller has been submitted __________
Notes: _____________________________________________________________
7 Start-up testing report Start-up has been successfully completed and testing report submitted __________
Controller tuning has been completed and document on point schedule __________
Calibration accuracy check completed and documented in test report __________
Actuator range check completed and documented in test report __________
Functional test to demonstrate control sequence completed and documented in test report __________
Notes: _____________________________________________________________
8 Software License Software licenses received for all software on the project __________
Notes: _____________________________________________________________
SECTION 25 08 10 Page 14
Expected Item Action Item Results Approved
End of Test
Specific Abbreviations:
Y = Yes N = No NA = Not Applicable
SECTION 25 08 10 Page 15
TEST NUMBER: One TITLE: Initial System Equipment Verification
OBJECTIVE:
1. To verify that the hardware and software components of the system provided by the Contractor are in accordance with the contract plans and specifications and all approved submittals.
INITIAL REQUIREMENTS/CONDITIONS
1. Submittals
a. Submit a detailed list of all approved hardware with Manufacturer, model number and location. This list is based on the contract plans, specifications, change orders (if any) and approved submittals which shall be available for reference purposes during the test.
b. Submit a detailed list of all approved software with revision number and purpose of software. This list is based on the contract plans, specifications, change orders (if any) and approved submittals which shall be available for reference purposes during the test.
2. Equipment
a. Verify all equipment is functional.
3. Reference Documentation
a. List user manual documentation and sections pertaining to the testing.
4. Date of Test: __________
5. Time of Test: __________
6. Contractor's Representative: ____________________
7. Government's Representative: ____________________
TEST PROCEDURES
Expected Item Action Item Results Approved
UMCS
1 The workstation hardware is installed and complies with specification paragraph titled "Workstation Hardware". ________________ __________
Notes: _____________________________________________________________
2 The Server hardware is installed and complies with specification paragraph titled "Server Hardware". ________________ __________
SECTION 25 08 10 Page 16
Expected Item Action Item Results Approved
3 The fiber optic patch panel is installed and complies with specification paragraph titled "Fiber Optic Patch Panel". ________________ __________
Notes: _____________________________________________________________
4 The fiber optic media converter is installed and complies with specification paragraph titled "Fiber Optic Media Converter". ________________ __________
Notes: _____________________________________________________________
5 The Ethernet switch is installed and complies with specification paragraph titled "Ethernet Switch". ________________ __________
Notes: _____________________________________________________________
6 The IP router is installed and complies with specification paragraph titled "IP Router". ________________ __________
Notes: _____________________________________________________________
7 The CEA-709.1-D to IP router is installed and complies with specification paragraph titled "CEA-709.1-D to IP Router". ________________ __________
Notes: _____________________________________________________________
8 The CEA-709.1-D gateway is installed and complies with specification paragraph titled "CEA-709.1-D Gateway". ________________ __________
Notes: _____________________________________________________________
9 The alarm printer is installed and complies with specification
SECTION 25 08 10 Page 17
Expected Item Action Item Results Approved paragraphs titled "PRINTERS" and "Alarm Printer". ________________ __________
Notes: _____________________________________________________________
10 The laser printer is installed and complies with specification paragraphs titled "PRINTERS" and "Laser Printer". ________________ __________
Notes: _____________________________________________________________
11 The color printer is installed and complies with specification paragraphs titled "PRINTERS" and "Color Printer". ________________ __________
Notes: _____________________________________________________________
12 The operating system is installed and complies with specification paragraph titled "Operating System (OS)". ________________ __________
Notes: _____________________________________________________________
13 The office automation software is installed and complies with specification paragraph titled "Office Automation Software". ________________ __________
Notes: _____________________________________________________________
14 The virus protection software is installed and complies with specification paragraph titled "Virus Protection Software". ________________ __________
Notes: _____________________________________________________________
15 The configuration server is installed and complies with specification paragraph titled "CEA-852-C Configuration Server". __________ __________
SECTION 25 08 10 Page 18
Expected Item Action Item Results Approved Notes: _____________________________________________________________
DDC FOR HVAC
16 The CEA-709.1-D Router is installed and complies with specification paragraph titled "CEA-709.1-D Router". ________________ __________
Notes: _____________________________________________________________
17 The CEA-709.3 Repeater is installed and complies with specification paragraph titled "CEA-709.3 Repeater". ________________ __________
Notes: _____________________________________________________________
18 The TP/FT-10 network is installed in accordance with CEA-709.3, with double-terminated bus topology. ________________ __________
Notes: _____________________________________________________________
19 Network wiring extends to the location of UMCS BPOC. ________________ __________
Notes: _____________________________________________________________
20 The Gateway is installed and complies with specification paragraph titled "Gateway". ________________ __________
Notes: _____________________________________________________________
21 All control valves are installed and comply with their associated specification paragraph under the section titled "Control Valves". ________________ __________
Notes: _____________________________________________________________
22 All dampers are installed and
SECTION 25 08 10 Page 19
Expected Item Action Item Results Approved comply with their associated specification paragraph under the section titled "Dampers". ________________ __________
Notes: _____________________________________________________________
23 All sensors are installed and comply with their associated specification paragraph under the section titled "Sensors". ________________ __________
Notes: _____________________________________________________________
24 All indicating devices are installed and comply with their associated specification paragraph under the section titled "Indicating Devices". ________________ __________
Notes: _____________________________________________________________
25 All user input devices are installed and comply with their associated specification paragraph under the section titled "User Input Devices". ________________ __________
Notes: _____________________________________________________________
26 All output devices are installed and comply with their associated specification paragraph under the section titled "Output Devices". ________________ __________
Notes: _____________________________________________________________
27 All multifunction devices are installed and comply with their associated specification paragraph under the section titled "Multifunction Devices". ________________ __________
Notes: _____________________________________________________________
28 All compressed air equipment is
SECTION 25 08 10 Page 20
Expected Item Action Item Results Approved installed and complies with their associated specification paragraph under the section titled "Compressed Air". ________________ __________
Notes: _____________________________________________________________
29 All ASCs are installed and comply with the specification paragraph titled "Application Specific Controller". ________________ __________
Notes: _____________________________________________________________
30 All LDPs and laptop computers are provided and comply with the specification paragraph titled "Local Display Panel". ________________ __________
Notes: _____________________________________________________________
31 All GPPCs are installed and comply with the specification paragraph titled "General Purpose Programmable Controller". ________________ __________
Notes: _____________________________________________________________
32 LNS-based system used to address nodes, bind variables, and LNS database of network exists on system. ________________ __________
Notes: _____________________________________________________________
End of Test
Specific Abbreviations:
Y = Yes N = No
SECTION 25 08 10 Page 21
TEST NUMBER: Two TITLE: System Start-up
OBJECTIVE:
1. To validate that the system properly initializes and that the GUI properly reconnects to all communicating devices.
2. To validate that both application specific and programmable devices retain all vital information upon a power cycle.
INITIAL REQUIREMENTS/CONDITIONS
1. Submittals
a. Provide a list of all software that will be used to verify point connection at field level controllers and user interface.
b. Provide a list of all software need to verify application specific and programmable controller start-up.
2. Equipment
a. All peripherals and cables shall be connected in accordance with manufacturer's requirements.
b. The workstation shall be in the off mode.
c. All controls shall be fully functional and tested.
d. A programmable and application specific controller shall be randomly selected for the test.
3. Date of Test: __________
4. Time of Test: __________
5. Contractor's Representative: ____________________
6. Government's Representative: ____________________
TEST PROCEDURES
Expected Item Action Item Results Approved
UMCS
1 Energize the workstation. The workstation will power-up and perform its start-up procedure without generating any errors or problems. __________
a) Operating system Operating system shall be latest version of windows. __________
b) Start Network The Network Configuration Configuration Tool. Tool drawing will open. __________
c) Start the System The System plug-in will Plug-in. open. __________
d) Start the Server. The Server will start. __________
e) Start the Workstation. The Workstation will start.
The operator shall now have the ability to view data from any device on the
SECTION 25 08 10 Page 22
Expected Item Action Item Results Approved network. __________
Notes: _____________________________________________________________
2 Check the communication Within the workstation from the server to the software, when a device is controllers. selected, dynamic points lists become visible.
Dynamic data represents success. A completion event failure message represents failure. __________
Notes: _____________________________________________________________
3 Verify on-line status. All devices shall have on-line status indicated by the workstation software (green indicator). __________
Notes: _____________________________________________________________
4 View data from the When a graphics page is graphical environment. opened, the points on the page should update.
Question marks in lieu of data reflect failure. __________
Notes: _____________________________________________________________
DDC FOR HVAC
5 Verify that configuration All configuration data in application parameters should be specific controllers is accessible. __________ written to EEPROM.
a) Open the LONWORKS® Software should open plug-in. without errors. __________
b) Note several Operator is able to view parameters such as a sample of parameters temperature setpoints (data values and setpoints).
and flow settings. __________
c) Remove power from the Device should go off-line controller for a in Network Configuration minimum of 3 minutes. Tool and workstation/server. __________
d) Replace power to the Device should return to controller. on-line status. __________
e) Using the plug-in, Parameters shall not have verify that the changed.
parameters have not __________
SECTION 25 08 10 Page 23
Expected Item Action Item Results Approved changes.
Notes: _____________________________________________________________
6 Verify that configuration data in programmable controllers is retained after a power cycle. ________________ __________
a) From the Workstation Values of the parameters view several can be viewed from the configuration tree structure.
parameters and note the values. __________
b) Remove power for a Controller will go offline minimum of 3 minutes. in workstation software. __________
c) Replace power to the Controller will return to controller. online status. __________
d) From the Workstation Parameters values shall view the same not have changed.
configuration parameters and note the values. __________
Notes: _____________________________________________________________
End of Test
Specific Abbreviations:
Y = Yes N = No
SECTION 25 08 10 Page 24
TEST NUMBER: Three TITLE: Monitor and Control (M&C) Software Passwords
OBJECTIVE:
1. To validate that the system utilizes four basic password levels
2. To validate that each password level has the specified authority
INITIAL REQUIREMENTS/CONDITIONS
1. Submittals
a. Provide documentation of M&C user password capacity in comparison with specification.
b. Provide a complete list of all users along with their passwords and user level prior to testing.
2. Equipment
a. Server and Workstation
3. Reference Documentation
a. Provide user manual documentation for setting up passwords
4. Date of Test: __________
5. Time of Test: __________
6. Contractor's Representative: ____________________
7. Government's Representative: ____________________
TEST PROCEDURES
Expected Item Action Item Results Approved
UMCS
1 Create password for new New users shall exist in users. the server Database. __________
a) Set-up 4 users. ________________ __________
b) Assign different levels to each. ________________ __________
Notes: _____________________________________________________________
2 Demonstrate level 1 authority. ________________ __________
a) Sign in as the level 1 Sign in shall be user. successful. __________
b) Attempt to view a Action shall be possible.
system graphic. __________
c) Attempt to acknowledge Action shall be denied.
an alarm. __________
d) Attempt to configure a Action shall be denied.
trend. __________
e) Attempt to configure a Action shall be denied.
report. __________
SECTION 25 08 10 Page 25
Expected Item Action Item Results Approved
f) Attempt to override a Action shall be denied.
point. __________
g) Attempt to configure an Action shall be denied.
alarm. __________
h) Attempt to configure a Action shall be denied.
schedule. __________
i) Attempt to configure a Action shall be denied.
demand limiting parameter. __________
j) Attempt to modify a Action shall be denied.
graphic page. __________
k) Attempt to create a Action shall be denied.
custom program. __________
Notes: _____________________________________________________________
3 Demonstrate level 2 ________________ __________ authority.
a) Sign in as the level 2 Sign in shall be successful.
user. __________
b) Attempt to view a Action shall be possible.
system graphic. __________
c) Attempt to acknowledge Action shall be possible.
an alarm. __________
d) Attempt to configure a Action shall be possible.
trend. __________
e) Attempt to configure a Action shall be possible.
report. __________
f) Attempt to override a Action shall be denied.
point. __________
g) Attempt to configure an Action shall be denied.
alarm. __________
h) Attempt to configure a Action shall be denied.
schedule. __________
i) Attempt to configure a Action shall be denied.
demand limiting parameter. __________
j) Attempt to modify a Action shall be denied.
graphic page. __________
k) Attempt to create a Action shall be denied.
custom program. __________
Notes: _____________________________________________________________
4 Demonstrate level 3 authority. ________________ __________
a) Sign in as the level 3 Sign in shall be user. successful. __________
b) Attempt to view a Action shall be possible.
system graphic. __________
c) Attempt to acknowledge Action shall be possible.
an alarm. __________
d) Attempt to configure a Action shall be possible.
SECTION 25 08 10 Page 26
Expected Item Action Item Results Approved trend. __________
e) Attempt to configure a Action shall be possible.
report. __________
f) Attempt to override a Action shall be possible.
point. __________
g) Attempt to configure an Action shall be possible.
alarm. __________
h) Attempt to configure a Action shall be possible.
schedule. __________
i) Attempt to configure a Action shall be possible.
demand limiting parameter. __________
j) Attempt to modify a Action shall be denied.
graphic page. __________
k) Attempt to create a Action shall be denied.
custom program. __________
Notes: _____________________________________________________________
5 Demonstrate level 4 authority. ________________ __________
a) Sign in as the level 3 Sign in shall be user. successful. __________
b) Attempt to view a Action shall be possible.
system graphic. __________
c) Attempt to acknowledge Action shall be possible.
an alarm. __________
d) Attempt to configure a Action shall be possible.
trend. __________
e) Attempt to configure a Action shall be possible.
report. __________
f) Attempt to override a Action shall be possible.
point. __________
g) Attempt to configure an Action shall be possible.
alarm. __________
h) Attempt to configure a Action shall be possible.
schedule. __________
i) Attempt to configure a Action shall be possible.
demand limiting parameter. __________
j) Attempt to modify a Action shall be possible.
graphic page program. __________
k) Attempt to create a Action shall be possible.
custom program. __________
Notes: _____________________________________________________________
End of Test
Specific Abbreviations:
Y = Yes N = No
SECTION 25 08 10 Page 27
SECTION 25 08 10 Page 28
TEST NUMBER: Four TITLE: Graphic Display of Data
OBJECTIVE:
1. To validate that floor plans and equipment can be graphically displayed through GUI.
2. To validate the proper display of alarms on GUI.
3. To validate the proper display of trend data on GUI.
INITIAL REQUIREMENTS/CONDITIONS
1. Submittals
a. Provide hard copies of "snap shots" of sample graphics pages prior to testing.
2. Equipment
a. Complete all graphics.
3. Reference Documentation
a. List user manual documentation and sections pertaining to the testing.
4. Notes
a. Different types of data and states should be clearly distinguishable from each other.
5. Date of Test: __________
6. Time of Test: __________
7. Contractor's Representative: ____________________
8. Government's Representative: ____________________
TEST PROCEDURES
Expected Item Action Item Results Approved 1 Demonstrate the use of a Equipment shall be three dimensional represented in a three representation of a dimensional manner.
mechanical system. __________
Notes: _____________________________________________________________
2 Demonstrate the Dynamic real time data presentation of real time shall be presented on a data. graphics page. __________
Notes: _____________________________________________________________
3 Demonstrate the A user defined parameter presentation of user such as a setpoint shall be
SECTION 25 08 10 Page 29
Expected Item Action Item Results Approved entered data. presented on a graphics page.
Different types of data and states should be clearly distinguishable from each other. __________
Notes: _____________________________________________________________
4 Demonstrate the An indication of override presentation of a point condition shall be viewable in override. on the graphic page.
Different types of data and states should be clearly distinguishable from each other. __________
Notes: _____________________________________________________________
5 Demonstrate the An indication of the alarm presentation of a device state shall be viewable on in the alarm state. the graphic page. Different types of data and states should be clearly distinguishable from each other. __________
Notes: _____________________________________________________________
6 Demonstrate the An indication of out of range presentation of data that condition shall be viewable is out of range. on the graphic page.
Different types of data and states should be clearly distinguishable from each other. __________
Notes: _____________________________________________________________
7 Demonstrate the An indication of missing data presentation of missing shall be viewable on the data (controller is graphic page. Different offline). types of data and states should be clearly distinguishable from each other. __________ Notes: _____________________________________________________________
SECTION 25 08 10 Page 30
Expected Item Action Item Results Approved 8 Demonstrate an error An error message shall be message when the operator displayed.
attempts to execute in improper command. __________
Notes: _____________________________________________________________
9 Demonstrate point and click Operator shall be able to access to context sensitive easily access context help. sensitive help using the mouse. __________
Notes: _____________________________________________________________
10 Demonstrate point and click Operator shall be able to access to an engineering access an engineering diagram. diagram using the mouse. __________
Notes: _____________________________________________________________
11 Demonstrate the creation of Operator shall be able to an engineering diagram. create an engineering diagram. __________
Notes: _____________________________________________________________
12 Demonstrate the printing of Operator shall be able to a prepared report. print a report using the mouse. __________
Notes: _____________________________________________________________
13 Demonstrate the display of Operator shall be able to one or more points. request the display of one or more points. __________
Notes: _____________________________________________________________
14 Demonstrate the operator Operator shall be able to override of a point. override a point. __________
Notes: _____________________________________________________________
SECTION 25 08 10 Page 31
Expected Item Action Item Results Approved 15…
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