A7_Amendment_4.pdf
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- FY19 RRAD General Purpose Warehouse Federal contract opportunity
- Solicitation number
- W9126G19B0007
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| C1_SF_1409_Abstract_of_Offerors.pdf | ||
| A7_Amendment_5.pdf | ||
| Amendment_3.pdf | ||
| Site_Visit.pdf | ||
| A7_Amendment_2.pdf | ||
| A10_FF&E_Package_(GPW)_FINAL.pdf | ||
| FFE_Package_(GPW)_FINAL.pdf | ||
| B3_Amendment_1.pdf | ||
| Drawings_(Part_5_of_9).pdf | ||
| Drawings_(Part_6_of_9).pdf | ||
| Drawings_(Part_7_of_9).pdf | ||
| Drawings_(Part_1_of_9).pdf | ||
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| Drawings_(Part_9_of_9).pdf | ||
| Drawings_(Part_8_of_9).pdf | ||
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| Drawings_(Part_4_of_9).pdf | ||
| B3_W9126G19B0007_(Part_1_of_4).pdf | ||
| B3_W9126G19B0007_(Part_2_of_4).pdf | ||
| B3_W9126G19B0007_(Part_3_of_4).pdf | ||
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AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT
Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.
15A. NAME AND TITLE OF SIGNER (Type or print)
30-105-04EXCEPTION TO SF 30
APPROVED BY OIRM 11-84
STANDARD FORM 30 (Rev. 10-83) Prescribed by GSA
FAR (48 CFR) 53.243
The Solicitation for DLA General Purpose Warehouse; Red River Army Depot, Texas is amended as follows.
See SF30 Continuation Sheet(s)
NOTE: Proposal Receipt date is 07 Mayl 2019; at 10:00 a.m., CST, as previously announced. Bid Opening will begin at 2:00 p.m. CST.
1. CONTRACT ID CODE PAGE OF PAGES
J 1 2
16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)
16C. DATE SIGNED
BY
16B. UNITED STATES OF AMERICA 15C. DATE SIGNED 15B. CONTRACTOR/OFFEROR
(Signature of Contracting Officer) (Signature of person authorized to sign)
8. NAME AND ADDRESS OF CONTRACTOR (No., Street, County, State and Zip Code) X 9A. AMENDMENT OF SOLICITATION NO.
W912619B0007
X 9B. DATED (SEE ITEM 11)
26-Mar-2019
10B. DATED (SEE ITEM 13)
11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS
X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer is extended, X is not extended.
Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:
(a) By completing Items 8 and 15, and returning copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;
or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.
12. ACCOUNTING AND APPROPRIATION DATA (If required)
13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.
IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.
A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE
CONTRACT ORDER NO. IN ITEM 10A.
B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).
C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:
D. OTHER (Specify type of modification and authority)
E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.
14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)
10A. MOD. OF CONTRACT/ORDER NO.
2. AMENDMENT/MODIFICATION NO. 5. PROJECT NO.(If applicable)
6. ISSUED BY
3. EFFECTIVE DATE
29 -Apr-2019
CODE
US ARMY ENGINEER DISTRICT, FORT WORTH
ATTN: CESWF-CT
819 TAYLOR ST, ROOM 2A19
P.O. BOX 17300
FORT WORTH TX 76102-0300
W9126G 7. ADMINISTERED BY (If other than item 6)
4. REQUISITION/PURCHASE REQ. NO.
CODE
See Item 6
FACILITY CODE CODE
EMAIL: TEL:
W9126G19B0007
SECTION SF 30 BLOCK 14 CONTINUATION PAGE
SUMMARY OF CHANGES
CHANGES TO SOLICITATION W9126G19B0007
CHANGES TO THE SPECIFICATIONS
1. New Sections - Add the following accompanying new sections, each bearing the notation W9126G19B007, AMENDMENT 0004.
03 45 33 PRECAST STRUCTURAL CONCRETE
33 30 00 SANITARY SEWERS
2. Replacement Sections - Replace the following sections with the accompanying new sections of the same number and title, bearing the notation W9126G19B007, AMENDMENT 0004:
23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC
23 09 23.01 LONWORKS DIRECT DIGITAL CONTROL FOR HVAC AND OTHER BUILDING
CONTROL SYSTEMS
3. Deleted Section - The following section have been deleted from the Solicitation:
03 45 00 PRECAST ARCHITECTURAL CONCRETE
End of Summary of Changes
FY19 DLA General Purpose Warehouse RD19DLA
SECTION 03 45 33
PRECAST STRUCTURAL CONCRETE
AMENDMENT 0004
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only.
AMERICAN ASSOCIATION OF STATE HIGHWAY AND TRANSPORTATION OFFICIALS
(AASHTO)
AASHTO LRFDCONS (3rd Edition; 2010, 2011, 2012, 2014, 2015, and 2016 Int) Bridge Construction Specifications
AASHTO M 251 (2006; R 2011) Standard Specification for Plain and Laminated Elastomeric Bridge Bearings
AMERICAN CONCRETE INSTITUTE (ACI)
ACI 318 (2014; Errata 1-2 2014; Errata 3-5 2015;
Errata 6 2016; Errata 7-9 2017) Building Code Requirements for Structural Concrete (ACI 318-14) and Commentary (ACI 318R-14)
AMERICAN HARDBOARD ASSOCIATION (AHA)
AHA A135.4 (1995; R 2004) Basic Hardboard
AMERICAN WELDING SOCIETY (AWS)
AWS D1.1/D1.1M (2015; Errata 1 2015; Errata 2 2016) Structural Welding Code - Steel
AWS D1.4/D1.4M (2011) Structural Welding Code - Reinforcing Steel
ASTM INTERNATIONAL (ASTM)
ASTM A1064/A1064M (2017) Standard Specification for Carbon-Steel Wire and Welded Wire Reinforcement, Plain and Deformed, for Concrete
ASTM A123/A123M (2017) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
ASTM A153/A153M (2016) Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware
SECTION 03 45 33 Page 1
W9126G19B007, AMENDMENT 0004
ASTM A27/A27M (2017) Standard Specification for Steel Castings, Carbon, for General Application
ASTM A307 (2014; E 2017) Standard Specification for Carbon Steel Bolts, Studs, and Threaded Rod 60 000 PSI Tensile Strength
ASTM A325 (2014) Standard Specification for Structural Bolts, Steel, Heat Treated, 120/105 ksi Minimum Tensile Strength
ASTM A36/A36M (2014) Standard Specification for Carbon Structural Steel
ASTM A47/A47M (1999; R 2018; E 2018) Standard Specification for Ferritic Malleable Iron Castings
ASTM A563 (2015) Standard Specification for Carbon and Alloy Steel Nuts
ASTM A615/A615M (2016) Standard Specification for Deformed and Plain Carbon-Steel Bars for Concrete Reinforcement
ASTM A706/A706M (2016) Standard Specification for Low-Alloy Steel Deformed and Plain Bars for Concrete Reinforcement
ASTM A767/A767M (2016) Standard Specification for Zinc-Coated (Galvanized) Steel Bars for Concrete Reinforcement
ASTM A775/A775M (2017) Standard Specification for Epoxy-Coated Steel Reinforcing Bars
ASTM A780/A780M (2009; R 2015) Standard Practice for Repair of Damaged and Uncoated Areas of Hot-Dip Galvanized Coatings
ASTM A996/A996M (2016) Standard Specification for Rail-Steel and Axle-Steel Deformed Bars for Concrete Reinforcement
ASTM C1107/C1107M (2017) Standard Specification for Packaged Dry, Hydraulic-Cement Grout (Nonshrink)
ASTM C1260 (2014) Standard Test Method for Potential Alkali Reactivity of Aggregates (Mortar-Bar Method)
ASTM C150/C150M (2018) Standard Specification for Portland Cement
ASTM C1567 (2013) Standard Test Method for Potential Alkali-Silica Reactivity of Combinations of Cementitious Materials and Aggregate (Accelerated Mortar-Bar Method)
SECTION 03 45 33 Page 2
ASTM C1602/C1602M (2012) Standard Specification for Mixing Water Used in Production of Hydraulic Cement Concrete
ASTM C295/C295M (2018a) Standard Guide for Petrographic Examination of Aggregates for Concrete
ASTM C33/C33M (2018) Standard Specification for Concrete Aggregates
ASTM C494/C494M (2017) Standard Specification for Chemical Admixtures for Concrete
ASTM C618 (2017a) Standard Specification for Coal Fly Ash and Raw or Calcined Natural Pozzolan for Use in Concrete
ASTM C94/C94M (2017a) Standard Specification for Ready-Mixed Concrete
ASTM C989/C989M (2018) Standard Specification for Slag Cement for Use in Concrete and Mortars
ASTM D2240 (2015; E 2017) Standard Test Method for Rubber Property - Durometer Hardness
ASTM F436 (2011) Hardened Steel Washers
ASTM F844 (2007a; R 2013) Washers, Steel, Plain (Flat), Unhardened for General Use
PRECAST/PRESTRESSED CONCRETE INSTITUTE (PCI)
PCI MNL-116 (1999) Manual for Quality Control for Plants and Production of Structural Precast Concrete Products, 4th Edition
PCI MNL-120 (2010) PCI Design Handbook - Precast and Prestressed Concrete, 6th Edition
PCI MNL-124 (2011) Design for Fire Resistance of Precast Prestressed Concrete, Third Edition
PCI MNL-135 (2000) Tolerance Manual for Precast and Prestressed Concrete Consturction
U.S. DEPARTMENT OF DEFENSE (DOD)
MIL-C-882 (1989; Rev E) Cloth, Duck, Cotton or Cotton-Polyester Blend, Synthetic Rubber, Impregnated, and Laminated, Oil Resistant
UNDERWRITERS LABORATORIES (UL)
UL Fire Resistance (2014) Fire Resistance Directory
SECTION 03 45 33 Page 3
1.2 MODIFICATION TO REFERENCE
In the ACI publications, reference to the "Building Official," the "Structural Engineer" and the "Architect/Engineer" must be interpreted to mean the Contracting Officer.
1.3 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance with Section 01 33 29 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Drawings of Precast Members; G
Drawings of Precast Prestressed Concrete Members; G
SD-03 Product Data
Anchorage and Lifting Inserts and devices
Bearing Pads
SD-04 Samples
Surface Finish
SD-05 Design Data
Precast Concrete Members Design Calculations; G
Concrete Mix Design; G
SD-06 Test Reports
Concrete Mix Design; G
Fly Ash
Pozzolan
Ground Granulated Blast-Furnace Slag
Aggregates
Concrete and Aggregate Quality Control Testing
Water
SD-07 Certificates
Quality Control Procedures
Construction Records; G
SECTION 03 45 33 Page 4
Epoxy-Coated Steel Bars
SD-11 Closeout Submittals
Concrete Batch Ticket Information
Recycled Content for Fly Ash and Pozzolan; S
Recycled Content for Ground Iron Blast-Furnace Slag; S
Recycled Content for Silica Fume
1.4 QUALITY ASSURANCE
1.4.1 Qualifications
1.4.1.1 Manufacturer Qualifications
PCI MNL-116. Plants must be certified by the PCI Plant Certification Program for Category C1 work. At the Contracting Officer's option, PCI Plant quality control program records must be available for review.
PCI MNL-116. Where panels are manufactured by specialists in plants not currently enrolled in the PCI "Quality Control Program," provide a product quality control system in accordance with PCI MNL-116 and perform concrete and aggregate quality control testing using an approved, independent commercial testing laboratory. Submit test results to the Contracting Officer.
]1.4.1.2 Erector Certification
Erector with erecting organization and all erecting crews certified and designated by PCI's Certificate of Compliance to erect Category S1 (Simple Structural Systems), S2 (Complex Structural Systems).
1.4.1.3 Erector Qualifications
A precast erector that is not certified by PCI must retain a PCI-Certified Field Auditor, at the erector's expense, to conduct a field audit of a project in the same category as this project prior to start of precast concrete erection and must submit the Erector's Post Audit Declaration to be considered qualified.
1.4.1.4 Welding Qualifications
Provide AWS D1.1/D1.1M qualified welders who are currently certified at contract award date and have maintained their certificates over the past year.
1.4.2 Regulatory Requirements
Provide precast members in conformance with ACI 318 and PCI MNL-120.
1.4.3 Concrete Mix Design
ACI 318. The minimum compressive strength of concrete at 28 days must be 5000 psi, unless otherwise indicated. Add air-entraining admixtures at the mixer to produce between 4 and 6 percent air by volume..
SECTION 03 45 33 Page 5
Sixty days minimum prior to concrete placement, submit a mix design for each strength and type of concrete. Submit a complete list of materials including type; brand; source and amount of cement, complementary cementitious materials, and admixtures; and applicable reference specifications. Submit mill test and all other test for cement, complementary cementitious materials, aggregates, and admixtures. Provide documentation of maximum nominal aggregate size, gradation analysis, percentage retained and passing sieve, and a graph of percentage retained verses sieve size. Provide mix proportion data using at least three different water-cementitious material ratios for each type of mixture, which produce a range of strength encompassing those required for each type of concrete required. If source material changes, resubmit mix proportion data using revised source material. Provide only materials that have been proven by trial mix studies to meet the requirements of this specification, unless otherwise approved in writing by the Contracting Officer. Indicate clearly in the submittal where each mix design is used when more than one mix design is submitted. Resubmit data on concrete components if the qualities or source of components changes. For previously approved concrete mix designs used within the past twelve months, the previous mix design may be re-submitted without further trial batch testing if accompanied by material test data conducted within the last six months.
Obtain mix design approval from the contracting officer prior to concrete placement.
1.4.4 Certificates: Record Requirement
ASTM C94/C94M. Submit mandatory batch ticket information for each load of ready-mixed concrete.
1.5 DELIVERY, STORAGE, AND HANDLING
1.5.1 Transportation
1.5.1.1 Transporting Members
Transport members in a manner to avoid excessive stresses that could cause cracking or other damage.
1.5.1.2 Lateral Deflection or Vibration
Any noticeable indication of lateral deflection or vibration during transportation must be corrected by rigid bracing between members or by means of lateral trussing.
1.5.2 Storage
1.5.2.1 Storage Areas
Storage areas for precast members must be stabilized, and suitable foundations must be provided, so differential settlement or twisting of members will not occur.
1.5.2.2 Stacked Members
Stack members with adequate dunnage and bracing to control cracking, distortion, warping or other physical damage. Stack members such that lifting devices will be accessible and undamaged.
SECTION 03 45 33 Page 6
1.5.3 Handling of Members
The location of pickup points for handling of the members and details of the pickup devices must be shown in shop drawings. Members must be handled only by means of approved devices at designated locations. Members must be maintained in an upright position at all times and picked up and supported as shown in approved shop drawings.
PART 2 PRODUCTS
2.1 SYSTEM DESCRIPTION
The work includes the provision of precast non-prestressed concrete herein referred to as precast members and. Precast members must be the product of a manufacturer specializing in the production of precast concrete members.
2.1.1 Design Requirements
Design precast members in accordance with ACI 318 and the PCI MNL-120.
Design precast members (including connections) for the design load conditions and spans indicated, and handling and erection stresses, and for additional loads imposed by openings and supports of the work of other trades. Design precast members for handling without cracking in accordance with the PCI MNL-120. Concrete toppings must not be used in establishing the design strength of the precast members.
2.1.1.1 Loads
Loadings for members and connections must include all dead load, live load, applicable lateral loads such as wind and earthquake, applicable construction loads such as handling, erection loads, and other applicable loads.
2.1.1.2 Drawing and Design Calculation Information
Submit drawings and design calculations indicating complete information for the fabrication, handling, and erection of the precast member. Include a cover page with the design calculations, signed and sealed by the registered design professional who prepared the design. Drawings must not be reproductions of contract drawings. Design calculations, drawings of precast members (including connections) must be made by a registered professional engineer experienced in the design of precast concrete members, and submitted for approval prior to fabrication. The drawings must indicate, as a minimum, the following information:
a. Plans, elevations and other drawing views showing the following:
(1) Member piece marks locating and defining products furnished by the manufacturer.
(2) Headers for openings.
(3) Location and size of openings .
(4) Relationships to adjacent material.
(5) Joints and openings between members and between members and other construction.
SECTION 03 45 33 Page 7
(6) Location of field installed anchors.
(7) Erection sequences and handling requirements
(9) Lifting and erection inserts
b. Elevations, sections and other details for each member showing the following:
(1) Connections between members and connections between members and other construction.
(2) Connections for work of other trades and cast-in items and their relation to other trades.
(3) Dimensioned size and shape for each member with quantities, position and other details of reinforcing steel, anchors, inserts and other embedded items.
(4) Lifting, erection and other handling devices and inserts.
(5) Surface finishes of each member.
(6) Estimated cambers
d. Strength properties for concrete, steel and other materials.
e. Methods for storage and transportation.
f. Description of loose, cast-in and field hardware.
g. All dead, live, handling, erection and other applicable loads used in the design.
h. Signature and seal of the registered design professional who prepared the design.
2.1.2 Performance Requirements
Precast members where indicated must have a fire rating of 4-hours in accordance with UL Fire Resistance, or as designed in accordance with
PCI MNL-124.
2.2 MATERIALS
2.2.1 Material Sustainability Criteria
For products in this section, where applicable and to extent allowed by performance criteria, provide and document the following in accordance with Section 01 33 29 SUSTAINABILITY REQUIREMENTS:
a. Recycled content for fly ash and pozzolan
b. Recycled content for Ground Iron Blast-Furnace Slag
c. Recycled content for Silica Fume
2.2.2 Cementitious Materials
For exposed concrete, use one manufacturer and one source for each type of cement, ground slag, fly ash, and pozzolan.
SECTION 03 45 33 Page 8
2.2.2.1 Fly Ash
ASTM C618, Class F, except that the maximum allowable loss on ignition must not exceed 3 percent. Class F fly ash for use in mitigating Alkali-Silica Reactivity must have a Calcium Oxide (CaO) content of less than 8 percent and a total equivalent alkali content less than 1.5 percent.
2.2.2.2 Raw or Calcined Natural Pozzolan
Natural pozzolan must be raw or calcined and conform to ASTM C618, Class N, including the optional requirements for uniformity and effectiveness in controlling Alkali-Silica reaction and must have an ignition loss not exceeding 3 percent. Class N pozzolan for use in mitigating Alkali-Silica Reactivity must have a Calcium Oxide (CaO) content of less than 13 percent and total equivalent alkali content less than 3 percent.
2.2.2.3 Ultra Fine Fly Ash and Ultra Fine Pozzolan
Ultra Fine Fly Ash (UFFA) and Ultra Fine Pozzolan (UFP) must conform to ASTM C618, Class F or N, and the following additional requirements:
a. The strength activity index at 28 days of age must be at least 95 percent of the control specimens.
b. The average particle size must not exceed 6 microns.
c. The sum of SiO2 + Al2O3 + Fe2O3 must be greater than 77 percent.
2.2.2.4 Ground Granulated Blast-Furnace Slag
ASTM C989/C989M, Grade 100. Slag content must be a minimum of 25 percent by weight of cementitious material.
2.2.2.5 Portland Cement
Provide cement that conforms to ASTM C150/C150M, Type II, low alkali] with tri-calcium aluminates (C3A) content less than 10 percent and a maximum cement-alkali content of 0.80 percent Na2Oe (sodium oxide) equivalent. Use one brand and type of cement for formed concrete having exposed-to-view finished surfaces.
2.2.3 Water
Water must comply with the requirements of ASTM C1602/C1602M. Minimize the amount of water in the mix. Improve workability by adjusting the grading rather than by adding water. Water must be potable; free from injurious amounts of oils, acids, alkalis, salts, organic materials, or other substances deleterious to concrete. Submit test report showing water complies with ASTM C1602/C1602M.
2.2.4 Aggregates
ASTM C33/C33M, except as modified herein. Furnish aggregates for exposed concrete surfaces from one source. Provide aggregates that do not contain any substance which may be deleteriously reactive with the alkalies in the
SECTION 03 45 33 Page 9 cement. Submit test report showing compliance with ASTM C33/C33M.
Fine and coarse aggregates must show expansions less than 0.08 percent at 28 days after casting when testing in accordance with ASTM C1260. Should the test data indicate an expansion of 0.08 percent or greater, reject the aggregate(s) or perform additional testing using ASTM C1567 using the Contractor's proposed mix design. In this case, include the mix design low alkali portland cement and one of the following supplementary cementitious materials:
a. GGBF slag at a minimum of 40 percent of total cementitious
b. Fly ash or natural pozzolan at a minimum of total cementitious of
(1) 30 percent if (SiO2 plus Al2O3 plus Fe2O3) is 65 percent or more,
(2) 25 percent if (SiO2 plus Al2O3 plus Fe2O3) is 70 percent or more,
(3) 20 percent if (SiO2 plus Al2O3 plus Fe2O3) is 80 percent or more,
(4) 15 percent if (SiO2 plus Al2O3 plus Fe2O3) is 90 percent or more.
If a combination of these materials is chosen, the minimum amount must be a linear combination of the minimum amounts above. Include these materials in sufficient proportion to show less than 0.08 percent expansion at 28 days after casting when tested in accordance with ASTM C1567.
Aggregates must not possess properties or constituents that are known to have specific unfavorable effects in concrete when tested in accordance with ASTM C295/C295M.
2.2.5 Grout
2.2.5.1 Nonshrink Grout
ASTM C1107/C1107M.
2.2.5.2 Cementitious Grout
Must be a mixture of portland cement, sand, and water. Proportion one part cement to approximately 2.5 parts sand, with the amount of water based on placement method.
2.2.6 Admixtures
2.2.6.1 Accelerating
ASTM C494/C494M, Type C or E.
2.2.6.2 Water Reducing
ASTM C494/C494M, Type A, E, or F.
2.2.7 Reinforcement
2.2.7.1 Reinforcing Bars
ASTM A615/A615M, Grade 60; ASTM A706/A706M, Grade 60; or ASTM A996/A996M, Grade 60.
Epoxy-coated steel bars must comply with the requirements of ASTM A775/A775M, including written certifications for coating material and coated bars, SECTION 03 45 33 Page 10 sample of coating material, and 0.5 pounds of patching material. Submit written certification with the delivery of the bars.
Zinc-coated (galvanized) bars must comply with the requirements of ASTM A767/A767M, Class II coating, galvanized after fabrication.
2.2.7.2 Wire
ASTM A1064/A1064M.
2.2.7.3 Welded Wire Reinforcement
ASTM A1064/A1064M.
2.2.7.4 Supports for Concrete Reinforcement
Include bolsters, chairs, spacers, and other devices necessary for proper spacing, supporting, and fastening reinforcement bars and wire in place.
Ensure legs of supports in contact with formwork for sections that will be exposed to weather are hot-dip galvanized after fabrication, plastic coated, or corrosion-resistant steel bar supports.
2.2.8 Metal Accessories
Provide ASTM A123/A123M or ASTM A153/A153M galvanized.
2.2.8.1 Inserts
ASTM A47/A47M, Grade 32510, or ASTM A27/A27M Grade 60-30. Submit product data.
2.2.8.2 Structural Steel
ASTM A36/A36M.
2.2.8.3 Bolts
ASTM A307; ASTM A325.
2.2.8.4 Nuts
ASTM A563.
2.2.8.5 Washers
ASTM F844 washers for ASTM A307 bolts, and ASTM F436 washers for ASTM A325 bolts.
2.2.9 Bearing Pads
Submit product data for all bearing pads being used.
2.2.9.1 Elastomeric
AASHTO M 251, for plain neoprene bearings.
SECTION 03 45 33 Page 11
2.2.9.2 Hardboard (Interior Only)
AHA A135.4, class as specified by the precast manufacturer.
2.2.9.3 Random-Oriented, Fiber-Reinforced Elastomeric Pads
Preformed, randomly oriented synthetic fibers set in elastomer. Surface hardness of 70 to 90 Shore A durometer according to ASTM D2240. Capable of supporting a compressive stress of 3000 psi with no cracking, splitting or delaminating in the internal portion of the pad.
2.2.9.4 Cotton-Duck-Fabric-Reinforced Elastomeric Pads
Preformed, horizontally layered cotton-duck fabric bonded to an elastomer.
Surface hardness of 80 to 100 Shore A durometer according to ASTM D2240.
Conforming to Division II, Section 18.10.2 of AASHTO LRFDCONS Bridge Design Specifications or Military Specification MIL-C-882.
2.2.9.5 Frictionless Pads
Polytetrafluoroethylene (PTFE), glass-fiber reinforced, bonded to stainless or mild-steel plates, or random-oriented, fiber-reinforced elastomeric pads, of type required for in-service stress.
2.2.9.6 High-Density Plastic
Multimonomer, nonleaching, plastic strip capable of supporting loads with no visible overall expansion.
2.3 PRODUCTION QUALITY CONTROL PROCEDURES
PCI MNL-116 unless specified otherwise. Submit quality control procedures established in accordance with PCI MNL-116 by the precast manufacturer.
2.3.1 Forms
Brace forms to prevent deformation. Forms must produce a smooth, dense surface. Use forms and form-facing materials that are nonreactive with concrete such as wood, metal, plastic, or other approved materials.
Conform to the shapes, lines, and dimensions indicated and are within the limits of the specified fabrication tolerances. Chamfer exposed edges of columns and beams 3/4 inch, unless otherwise indicated. Provide threaded or snap-off type form ties.
2.3.2 Tolerances
Fabricate structural precast concrete members of shapes, lines and dimensions indicated, so each finished member complies with PCI MNL-135 product tolerances as well as position tolerances for cast-in items.
2.3.3 Reinforcement Placement
ACI 318 and PCI MNL-116 for placement and splicing. Place and secure steel bars, welded-wire reinforcement, and other reinforcement by means of metal bar supports and spacers. Reinforcement may be preassembled before placement in forms. Provide exposed connecting bars, or other approved connection methods, between precast and cast-in-place construction. Remove any excess mortar that adheres to the exposed connections.
SECTION 03 45 33 Page 12
2.3.4 Built-In Anchorage Devices
Position, anchor, and locate anchorage devices where they do not affect the position of the main reinforcement or placing concrete. Bearing plates;
set level, aligned properly, and anchored in the exact location indicated.
2.3.5 Lifting Devices
Provide lifting devices designed for 100-percent impact, and of materials sufficiently ductile to ensure visible deformation before fracture.
2.3.6 Blockouts
Provide blockouts as indicated.
2.3.7 Identification Markings
Clearly mark each structural section in a permanent manner to indicate its location and orientation in the building and the pickup points.
Ensure each structural section has the date of casting plainly indented in the unexposed face of the concrete.
2.3.8 Concrete
2.3.8.1 Concrete Mixing
ASTM C94/C94M. Mixing operations must produce batch-to-batch uniformity of strength, consistency, and appearance.
2.3.8.2 Concrete Placing
PCI MNL-116.
2.3.8.3 Concrete Curing
PCI MNL-116.
2.3.9 Surface Finish
Repairs located in a bearing area must be approved by the Contracting Officer prior to repairs. Defects must be repaired or rejected as specified in paragraph ACCEPTANCE/REJECTION OF DEFECTS.
Submit two 12 by 12 by 2 inch thick sample panels representative of the color and finish for each type of precast member requiring a finish Grade A surface finish.
2.3.9.1 Unformed Surfaces
Provide a steel troweled finish.
2.3.9.2 Formed Surfaces
PCI MNL-116, Appendix C, for grades of surface finishes.
a. Unexposed Surfaces: Provide a standard grade surface finish.
b. Exposed Surfaces: Provide a standard grade surface finish.
SECTION 03 45 33 Page 13
2.3.9.3 Architectural Finish
Provide a finish Grade A surface finish to those members indicated.
2.3.10 Acceptance/Rejection of Defects
2.3.10.1 Minor Defects
All honeycombed areas, chipped corners, air pockets over 1/4 inch in diameter, and other minor defects involve less than 36 square inches of concrete must be repaired. Form offsets of fins over 1/8 inch must be ground smooth. All unsound concrete must be removed from defective areas prior to repairing. All surfaces permanently exposed to view must be repaired by a blend of portland cement and white cement properly proportioned so that the final color when cured will be the same as adjacent concrete. Precast members containing hairline cracks which are visible and are less than 0.01 inches in width, may be accepted, except that cracks larger than 0.005 inches in width for surfaces exposed to the weather must be repaired.
2.3.10.2 Major Defects
Major defects are those which involve more than 36 square inches of concrete or expose stressing tendons or reinforcing steel. If one or more major defects appear in a member, it will be rejected. Cracks of a width of more than 0.01 inch will be cause for rejection of the member.
2.4 TESTS, INSPECTIONS, AND VERIFICATIONS
2.4.1 Factory Inspection
At the option of the Contracting Officer, precast units may be inspected by the Contracting Officer prior to being transported to the job site. The Contractor must give notice 14 days prior to the time the units will be available for plant inspection. Neither the exercise nor waiver of inspection at the plant will affect the Government's right to enforce contractual provisions after units are transported or erected.
PART 3 EXECUTION
3.1 EXAMINATION
Prior to erection, and again after installation, precast members must be checked for damage, such as cracking, spalling, and honeycombing. As directed by the Contracting Officer, precast members that do not meet the surface finish requirements specified in paragraph SURFACE FINISH must be repaired, or removed and replaced with new precast members.
3.2 ERECTION
Precast members must be erected after the concrete has attained the specified compressive strength, unless otherwise approved by the precast manufacturer. Erect in accordance with the approved shop drawings.
PCI MNL-135 for tolerances. Provide a 1:500 tolerance, if no tolerance is specified. Brace precast members, unless design calculations submitted with the shop drawings indicate bracing is not required. Follow the manufacturer's recommendations for maximum construction loads. Place precast members level, plumb, square, and true within tolerances. Align
SECTION 03 45 33 Page 14 member ends.
3.3 BEARING SURFACES
Must be flat, free of irregularities, and properly sized. Size bearing surfaces to provide for the indicated clearances between the precast member and adjacent precast members or adjoining field placed surfaces. Correct bearing surface irregularities with nonshrink grout. Provide bearing pads where indicated or required. Do not use hardboard bearing pads in exterior locations. Place precast members at right angles to the bearing surface, unless indicated otherwise, and draw-up tight without forcing or distortion, with sides plumb.
3.4 ANCHORAGE
Provide anchorage for fastening work in place. Conceal fasteners where practicable. Make threaded connections up tight and nick threads to prevent loosening.
3.5 WELDING
AWS D1.1/D1.1M, AWS D1.4/D1.4M for welding connections and reinforcing splices. Protect the concrete and other reinforcing from heat during welding. Weld continuously along the entire area of contact. Welding of epoxy-coated reinforcing is not allowed.
3.6 OPENINGS
Holes or cuts requiring reinforcing to be cut, which are not indicated on the approved shop drawing, must only be made with the approval of the Contracting Officer and the precast manufacturer. Drill holes less than 12 inches in diameter with a diamond tipped core drill. Ensure cuts are straight and at 90 degrees to the surfaces without breaking or spalling the edges.
3.7 GALVANIZING REPAIR
Repair damage to galvanized coatings using ASTM A780/A780M zinc rich paint for galvanized surfaces damaged by handling, transporting, cutting, welding, bolting, or acid washing. Do not heat surfaces to which repair paint has been applied.
3.8 GROUTING
Clean and fill keyways between precast members, and other indicated areas, solidly with nonshrink grout or cementitious grout. Provide reinforcing where indicated. Remove excess grout before hardening.
3.9 SEALANTS
Provide as indicated and as specified in Section 07 92 00 JOINT SEALANTS.
3.10 PROTECTION AND CLEANING
Protect exposed-to-view surfaces against staining and other damage until completion of the work.
Upon completion of installation, swept clean and leave ready slab surfaces to receive concrete floor topping, roofing, or other covering.
SECTION 03 45 33 Page 15
-- End of Section --
SECTION 03 45 33 Page 16
SECTION 33 30 00
SANITARY SEWERS
PART 1 GENERAL
1.1 SUMMARY
1.1.1 Sanitary Sewer Gravity Pipeline
Provide mains and laterals6 inch and 4 inch lines of ductile-iron pipe(PVC) plastic pipe. PProvide new and modify existing exterior sanitary gravity sewer piping and appurtenances. Provide each system complete and ready for operation. The exterior sanitary gravity sewer system includes equipment, materials, installation, and workmanship as specified herein more than 5 feet outside of building walls.
1.1.2 Sanitary Sewer Pressure Lines
Refer to section 33 34 00 Force Mains and Inverted Siphons; Seweres for non-gravity pipes.
1.1.3 USACE Project
The construction required herein shall include appurtenant structures and building sewers to points of connection with the building drains 5 feet outside the building to which the sewer system is to be connected. Replace damaged material and redo unacceptable work at no additional cost to the Government. Backfilling shall be accomplished after inspection by the Contracting Officer. Before, during, and after installation, plastic pipe and fittings shall be protected from any environment that would result in damage or deterioration to the material. Keep a copy of the manufacturer's instructions available at the construction site at all times and shall follow these instructions unless directed otherwise by the Contracting Officer. Solvents, solvent compounds, lubricants, elastomeric gaskets, and any similar materials required to install the plastic pipe shall be stored in accordance with the manufacturer's recommendation and shall be discarded if the storage period exceeds the recommended shelf life. Solvents in use shall be discarded when the recommended pot life is exceeded.
1.2 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN RAILWAY ENGINEERING AND MAINTENANCE-OF-WAY ASSOCIATION
(AREMA)
AREMA Eng Man (2015) Manual for Railway Engineering
AMERICAN WATER WORKS ASSOCIATION (AWWA)
AWWA C104/A21.4 (2016) Cement-Mortar Lining for Ductile-Iron Pipe and Fittings for Water
SECTION 33 30 00 Page 1
AMENDMENT 0004
AWWA C105/A21.5 (2010) Polyethylene Encasement for Ductile-Iron Pipe Systems
AWWA C110/A21.10 (2012) Ductile-Iron and Gray-Iron Fittings for Water
AWWA C111/A21.11 (2012) Rubber-Gasket Joints for Ductile-Iron Pressure Pipe and Fittings
AWWA C115/A21.15 (2011) Flanged Ductile-Iron Pipe With Ductile-Iron or Gray-Iron Threaded Flanges
AWWA C151/A21.51 (2009) Ductile-Iron Pipe, Centrifugally Cast, for Water
AWWA C153/A21.53 (2011) Ductile-Iron Compact Fittings for Water Service
AWWA C600 (2010) Installation of Ductile-Iron Water Mains and Their Appurtenances
AWWA C605 (2013) Underground Installation of Polyvinyl Chloride (PVC) Pressure Pipe and Fittings for Water
AWWA C900 (2016) Polyvinyl Chloride (PVC) Pressure Pipe, and Fabricated Fittings, 4 In.
Through 60 In. (100 mm Through 1,500 mm)
AWWA M23 (2002; 2nd Ed) Manual: PVC Pipe - Design and Installation
ASME INTERNATIONAL (ASME)
ASME B1.20.1 (2013) Pipe Threads, General Purpose (Inch)
ASME B16.1 (2015) Gray Iron Pipe Flanges and Flanged Fittings Classes 25, 125, and 250
ASME B18.2.2 (2010) Nuts for General Applications:
Machine Screw Nuts, Hex, Square, Hex Flange, and Coupling Nuts (Inch Series)
ASME B18.5.2.1M (2006; R 2011) Metric Round Head Short Square Neck Bolts
ASME B18.5.2.2M (1982; R 2010) Metric Round Head Square Neck Bolts
ASTM INTERNATIONAL (ASTM)
ASTM A123/A123M (2013) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
ASTM A307 (2014) Standard Specification for Carbon Steel Bolts and Studs, 60 000 PSI Tensile Strength
SECTION 33 30 00 Page 2
ASTM A47/A47M (1999; R 2014) Standard Specification for Ferritic Malleable Iron Castings
ASTM A48/A48M (2003; R 2012) Standard Specification for Gray Iron Castings
ASTM A536 (1984; R 2014) Standard Specification for Ductile Iron Castings
ASTM A563 (2015) Standard Specification for Carbon and Alloy Steel Nuts
ASTM A746 (2009; R 2014) Standard Specification for Ductile Iron Gravity Sewer Pipe
ASTM C150/C150M (2016; E 2016) Standard Specification for Portland Cement
ASTM C270 (2014a) Standard Specification for Mortar for Unit Masonry
ASTM C33/C33M (2016) Standard Specification for Concrete Aggregates
ASTM C443 (2011) Standard Specification for Joints for Concrete Pipe and Manholes, Using Rubber Gaskets
ASTM C478 (2015a) Standard Specification for Precast Reinforced Concrete Manhole Sections
ASTM C478M (2015a) Standard Specification for Precast Reinforced Concrete Manhole Sections (Metric)
ASTM C76 (2015) Standard Specification for Reinforced Concrete Culvert, Storm Drain, and Sewer Pipe
ASTM C923 (2008; R 2013; E 2016) Standard Specification for Resilient Connectors Between Reinforced Concrete Manhole Structures, Pipes and Laterals
ASTM C924 (2002; R 2009) Testing Concrete Pipe Sewer Lines by Low-Pressure Air Test Method
ASTM C94/C94M (2016a) Standard Specification for Ready-Mixed Concrete
ASTM C969 (2002; R 2009) Standard Practice for Infiltration and Exfiltration Acceptance Testing of Installed Precast Concrete Pipe Sewer Lines
ASTM C972 (2000; R 2011) Compression-Recovery of Tape Sealant
ASTM C990 (2009; R 2014) Standard Specification for
SECTION 33 30 00 Page 3
Joints for Concrete Pipe, Manholes and Precast Box Sections Using Preformed Flexible Joint Sealants
ASTM D1784 (2011) Standard Specification for Rigid Poly(Vinyl Chloride) (PVC) Compounds and Chlorinated Poly(Vinyl Chloride) (CPVC) Compounds
ASTM D1785 (2012) Standard Specification for Poly(Vinyl Chloride) (PVC), Plastic Pipe, Schedules 40, 80, and 120
ASTM D2241 (2015) Standard Specification for Poly(Vinyl Chloride) (PVC) Pressure-Rated Pipe (SDR Series)
ASTM D2321 (2014; E 2014) Standard Practice for Underground Installation of Thermoplastic Pipe for Sewers and Other Gravity-Flow Applications
ASTM D2412 (2011) Determination of External Loading Characteristics of Plastic Pipe by Parallel-Plate Loading
ASTM D2464 (2015) Standard Specification for Threaded Poly(Vinyl Chloride) (PVC) Plastic Pipe Fittings, Schedule 80
ASTM D2466 (2015) Standard Specification for Poly(Vinyl Chloride) (PVC) Plastic Pipe Fittings, Schedule 40
ASTM D2467 (2015) Standard Specification for Poly(Vinyl Chloride) (PVC) Plastic Pipe Fittings, Schedule 80
ASTM D2680 (2001; R 2014) Standard Specification for Acrylonitrile-Butadiene-Styrene (ABS) and Poly(Vinyl Chloride) (PVC) Composite Sewer Piping
ASTM D2751 (2005) Standard Specification for Acrylonitrile-Butadiene-Styrene (ABS) Sewer Pipe and Fittings
ASTM D3034 (2016) Standard Specification for Type PSM Poly(Vinyl Chloride) (PVC) Sewer Pipe and Fittings
ASTM D3139 (1998; R 2011) Joints for Plastic Pressure Pipes Using Flexible Elastomeric Seals
ASTM D3212 (2007; R 2013) Standard Specification for Joints for Drain and Sewer Plastic Pipes Using Flexible Elastomeric Seals
ASTM D3350 (2012) Polyethylene Plastics Pipe and
SECTION 33 30 00 Page 4
Fittings Materials
ASTM D4101 (2014; E 2016) Standard Specification for Polypropylene Injection and Extrusion Materials
ASTM D412 (2016) Standard Test Methods for Vulcanized Rubber and Thermoplastic Elastomers - Tension
ASTM D624 (2000; R 2012) Tear Strength of Conventional Vulcanized Rubber and Thermoplastic Elastomers
ASTM F2736 (2013; E 2014) Standard Specification for 6 to 30 in. (152 To 762 mm) Polypropylene (PP) Corrugated Single Wall Pipe And Double Wall Pipe
ASTM F2764/F2764M (2016) Standard Specification for 6 to 60
in. Polypropylene (PP) Corrugated Double and Triple Wall Pipe and Fittings for Non-Pressure Sanitary Sewer Applications
ASTM F477 (2014) Standard Specification for Elastomeric Seals (Gaskets) for Joining Plastic Pipe
ASTM F714 (2013) Polyethylene (PE) Plastic Pipe (SDR-PR) Based on Outside Diameter
ASTM F894 (2013) Polyethylene (PE) Large Diameter Profile Wall Sewer and Drain Pipe
ASTM F949 (2015) Poly(Vinyl Chloride) (PVC) Corrugated Sewer Pipe with a Smooth Interior and Fittings
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
29 CFR 1910.27 Fixed Ladders
UNI-BELL PVC PIPE ASSOCIATION (UBPPA)
UBPPA UNI-B-6 (1998) Recommended Practice for Low-Pressure Air Testing of Installed Sewer Pipe
1.3 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability Notebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
SECTION 33 30 00 Page 5
Existing Conditions
SD-02 Shop Drawings
Drawings
Precast Concrete Manhole
Metal Items
Frames, Covers, and Gratings
SD-03 Product Data
Pipeline Materials
SD-06 Test Reports
Reports
SD-07 Certificates
Portland Cement
Gaskets
Request For Field Support
Request For Pre-Connection Inspection
1.4 QUALITY ASSURANCE
1.4.1 Installer Qualifications
Install specified materials by a licensed underground utility Contractor licensed for such work in the state where the work is to be performed.
Installing Contractor's License shall be current and be state certified or state registered.
1.4.2 Drawings
a. Submit Installation Drawings showing complete detail, both plan and side view details with proper layout and elevations.
b. Submit As-Built Drawings for the complete sanitary sewer system showing complete detail with all dimensions, both above and below grade, including invert elevation.
c. Sign and seal As-Built Drawings by a Professional Surveyor and Mapper.
Include the following statement: "All potable water lines crossed by sanitary hazard mains are in accordance with the permitted utility separation requirements."
SECTION 33 30 00 Page 6
1.5 DELIVERY, STORAGE, AND HANDLING
1.5.1 Delivery and Storage
1.5.1.1 Piping
Inspect materials delivered to site for damage; store with minimum of handling. Store materials on site in enclosures or under protective coverings. Store plastic piping and jointing materials and rubber gaskets under cover out of direct sunlight. Do not store materials directly on the ground. Keep inside of pipes and fittings free of dirt and debris.
1.5.1.2 Metal Items
Check upon arrival; identify and segregate as to types, functions, and sizes. Store off the ground in a manner affording easy accessibility and not causing excessive rusting or coating with grease or other objectionable materials.
1.5.1.3 Cement, Aggregate, and Reinforcement
As specified in Section 03 30 00.00 10 CAST-IN-PLACE CONCRETE.
1.5.2 Handling
Handle pipe, fittings, and other accessories in such manner as to ensure delivery to the trench in sound undamaged condition. Take special care not to damage linings of pipe and fittings; if lining is damaged, make satisfactory repairs. Carry, do not drag, pipe to trench.
1.6 PROJECT/SITE CONDITIONS
Submit drawings of existing conditions, after a thorough inspection of the area in the presence of the Contracting Officer. Details shall include the environmental conditions of the site and adjacent areas. Submit copies of the records for verification before starting work.
PART 2 PRODUCTS
2.1 PIPELINE MATERIALS
Pipe shall conform to the respective specifications and other requirements specified below. Submit manufacturer's standard drawings or catalog cuts.
2.1.1 Concrete Gravity Sewer Piping
2.1.1.1 Concrete Gravity Pipe and Fittings
Pipe shall be reinforced concrete pipe conforming to ASTM C76, Class II.
Circular pipe with elliptical reinforcement shall have a readily visible line at least 12 inches long painted or otherwise applied on the inside and outside of the pipe at each end so that when the pipe is laid in the proper position, the line will be at the center of the top of the pipe. Fittings and specials shall conform to the applicable requirements specified for the pipe and shall be of the same strength as the pipe.
2.1.1.2 Jointing Materials for Concrete Gravity Piping
Gaskets and pipe ends for rubber gasket joint shall conform to ASTM C443.
SECTION 33 30 00 Page 7
Gaskets shall be suitable for use with sewage.
2.1.2 Ductile Iron Gravity Sewer Pipe and Associated Fittings
2.1.2.1 Ductile Iron Gravity Pipe and Fittings
Ductile iron pipe shall conform to ASTM A746. Fittings shall conform to AWWA C110/A21.10 or AWWA C153/A21.53. Fittings with push-on joint ends shall conform to the same requirements as fittings with mechanical-joint ends.Fittings shall have strength at least equivalent to that of the pipe.
Ends of pipe and fittings shall be suitable for the joints specified hereinafter. Pipe and fittings shall have cement-mortar lining conforming to AWWA C104/A21.4, standard thickness.
2.1.2.2 Ductile Iron Gravity Joints and Jointing Materials
Pipe and fittings shall have push-on joints or mechanical joints, except as otherwise specified in this paragraph. Mechanical joints only shall be used where indicated. Push-on joint pipe ends and fitting ends, gaskets, and lubricant for joint assembly shall conform to AWWA C111/A21.11.
Mechanical joint requirements for pipe ends, glands, bolts and nuts, and gaskets shall conform to AWWA C111/A21.11.
2.1.3 Ductile Iron Pressure Piping
2.1.3.1 Ductile Iron Pressure Pipe and Fittings
Ductile-iron pipe shall conform to AWWA C151/A21.51 Flanged pipe shall conform to AWWA C115/A21.15. Fittings shall conform to AWWA C110/A21.10 or AWWA C153/A21.53. Fittings shall have pressure rating at least equivalent to that of the pipe. Ends of pipe and fittings shall be suitable for the joints specified hereinafter. Pipe and fittings shall have cement-mortar lining conforming to AWWA C104/A21.4, standard thickness.
2.1.3.2 Ductile Iron Pressure Joints and Jointing Materials
a. Joints, general: Joints for pipe and fittings shall be push-on joints or mechanical joints except as otherwise specified in this paragraph.
b. Push-on joints: Shape of pipe ends and fitting ends, gaskets, and lubricant for joint assembly shall conform to AWWA C111/A21.11.
c. Mechanical joints: Dimensional and material requirements for pipe ends, glands, bolts and nuts, and gaskets shall conform to
AWWA C111/A21.11.
d. Flanged joints: Bolts, nuts, and gaskets for flanged connections shall be as recommended in the Appendix to AWWA C115/A21.15. Flange for setscrewed flanges shall be of ductile iron, ASTM A536, Grade 65-45-12, and shall conform to the applicable requirements of ASME B16.1, Class
250. Setscrews for setscrewed flanges shall be 190,000 psi tensile strength, heat treated, and zinc-coated steel. Gasket for setscrewed flanges shall conform to the applicable requirements for mechanical-joint gaskets specified in AWWA C111/A21.11. Design of setscrewed gasket shall provide for confinement and compression of gasket when joint to adjoining flange is made.
SECTION 33 30 00 Page 8
e. Joints made with sleeve-type mechanical couplings: Couplings shall be designed to couple plain-end piping by compression of a ring gasket at each end of the adjoining pipe sections. The coupling shall consist of one middle ring flared or beveled at each end to provide a gasket seat, two follower rings, two resilient tapered rubber gaskets, and bolts and nuts to draw the follower rings toward each other to compress the gaskets. The middle ring and the follower rings shall be true circular sections free from irregularities, flat spots, and surface defects; the design shall provide for confinement and compression of the gaskets.
Middle ring shall be of cast-iron or steel, and the follower rings shall be of malleable iron or ductile iron. Cast iron shall conform to ASTM A48/A48M and shall be not less than Class 25. Malleable iron shall conform to ASTM A47/A47M. Ductile iron shall conform to ASTM A536.
Gaskets shall be designed for long life and resistance to set after installation and shall meet the applicable requirements specified for gaskets for mechanical joint in AWWA C111/A21.11. Bolts shall be track-head type; bolts and nuts shall be either of the following:
bolts conforming to the tensile requirements of ASTM A307, Grade A, with nuts conforming to the tensile requirements of ASTM A563, Grade A;
or round-head square-neck type bolts conforming to ASME B18.5.2.1M and ASME B18.5.2.2M with hex nuts conforming to ASME B18.2.2. Bolts shall be 5/8 inch in diameter; minimum number of bolts for each coupling shall be 4 for 4 inch pipe. Bolt holes in follower rings shall be of a shape to hold fast the necks of the bolts used. Sleeve-type mechanical couplings shall not be used as an optional method of jointing except where pipeline is adequately anchored to resist tension pull across the joint.
2.1.4 PVC Plastic Gravity Sewer Piping
2.1.4…
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