REV 2 - Attachment J-1 SERM-SBL1-22-0001 (AMD 2).pdf

CATEGORY II. FY-22 STANDARD ITEMS APPLICABLE TO THIS JOB ORDER INVOKED BY INDIVIDUAL WORK ITEMS

009-11 Insulation and Lagging, accomplish 10/01/2017 Original

009-12 Weld, fabricate and Inspect; accomplish 10/01/2019 Original

009-25 Structural Boundary Test; accomplish 03/06/2020 Original

009-32 Cleaning and Painting Requirements; accomplish 02/21/2021 CH-1

009-71 Piping System; test 03/06/2020 Original

009-89 Contractor Furnished Anode Purchase and Inspection; accomplish 03/06/2018 Original

SHIP: MARITIME EXPEDITIONARY SECURITY

GROUP 2 (NECC 4365)

ITEM NO: 000-00-001

COAR: 26 PCN: SERM-L001

SERM-L034

SERM-L033

CMP: NONE

PLANNER: MAYNARD, JAMES

WELLS, GREGG

SSP: SERM-SBL1-22-0001 1 of 2 ITEM NO: 000-00-001

1. SCOPE:

1.1 Title: Administrative Purposes; accomplish

1.2 Location of Work:

1.2.1 Not Applicable

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 STANDARD ITEMS,

3. REQUIREMENTS:

3.1 Prepare and submit reports generated by the requirements of NAVSEA Standard Items and any other required documentation, that is not tied to a specific work item, to the SUPERVISOR.

3.1.1 Reports must contain the following information:

3.1.1.1 Name and hull number of ship or craft, the Job Order, Work Item, and paragraph numbers including Standard Item and paragraph number if applicable.

3.1.1.2 A description of the conditions found with supporting data. Include annotated sketches, graphs, and photographs when necessary to make a report clearly understandable to the SUPERVISOR. Identify actual readings/dimensions taken.

3.1.1.3 Recommendations and/or a list of material required.

3.1.1.4 For those reports not submitted in NMD, submit the

following additional information: data required by, signature, printed name, and title of the contractor's representative, and submission date.

3.2 All work package correspondence, phone, e-mail, required reports, condition found reports, change orders, scheduling issues, shall be directed “ONLY” to the assigned SERMC Maintenance Team.

3.2.1 Routine E-mail correspondence of this work package shall be directed as follows:

To: SERMC Maintenance Team Project Shipbuilding Specialist

Cc: SERMC Maintenance Team Project Manager

3.3 Retain all removed items for disposition instructions by the

SUPERVISOR.

3.3.1 At the discretion of the SUPERVISOR, removed items during repair shall be packaged and returned to the Government.

3.4 Government will take delivery of 34PB0828 after successful final

SHIP: MARITIME EXPEDITIONARY SECURITY GROUP 2 (NECC 4365)

SSP: SERM-SBL1-22-0001 2 of 2 ITEM NO: 000-00-001 acceptance sea trials and all work items of this package are complete and free of all discrepancies.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

1. None.

ITEM NO: 000-00-002

COAR: 26 PCN: SERM-L038

BWST FILE NO: 000-001 CMP: NONE

REVISED: 05 Apr 2019 PLANNER: WELLS, GREGG

SSP: SERM-SBL1-22-0001 1 of 1 ITEM NO: 000-00-002

1. SCOPE:

1.1 Title: Navy Maintenance Database (NMD); accomplish

1.2 Location of Work:

1.2.1 None.

1.3 Identification:

1.3.1 Not Applicable.

2. REFERENCES:

2.1 Standard Items

3. REQUIREMENTS:

3.1 Use NMD, or an approved web interface with NMD, for contracts managed in NMD.

3.1.1 Submit documents (including procedures, required reports, plans, forms, schedules, etc.) requiring SUPERVISOR review, approval, acceptance or direction via an NMD CFR unless otherwise directed by the SUPERVISOR.

3.1.2 Use NMD, or approved Web interface, to perform all Corrective Action Request (CAR) functions for contracts managed in NMD.

3.1.3 Use NMD, or approved Web interface, to perform all Test & Inspection Plan (TIP) functions for contracts managed in NMD.

4. NOTES:

4.1 NMD access requires hardware tokens/certificates. Contractors may obtain Government approved hardware tokens/certificates (minimum DoD Assurance Level required is ECA Medium Token Assurance) through the following approved External Certificate Authority (ECA) vendors:

Identrust (identrust.com/certificates) and WidePoint-ORC (eca.orc.com).

More information can be found at the DoD Cyber Exchange External Certificate Authorities website (public.cyber.mil/eca).

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: MARITIME EXPEDITIONARY

SECURITY GROUP 2 (NECC 4365)

ITEM NO: 042-11-001

COAR: 26 PCN: SERM-L028

CMP: NONE

PLANNER: WELLS, GREGG

LOFTON, RALPH

SPIGELMYER, GLENN

SSP: SERM-SBL1-22-0001 1 of 6 ITEM NO: 042-11-001

1. SCOPE:

1.1 Title: Accountability of Manhour and Material Reservation;

accomplish

1.2 Location of Work:

1.2.1 Not Applicable

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 None,

3. REQUIREMENTS:

3.1 Accomplish the following, in addition to each specific requirement of each Work Package Paragraph which identifies a growth reservation of manhours and/or material dollars.

3.2 Identify each task/discrepancy and initiate a Reservation Task Request/Control Form (RTR/CF) (Attachment A) for each discrepancy or task identified to be accomplished under a Growth Reservation Work Item paragraph, including RTR/CF Serial, Ship/Hull/Vessel, Item/Para Sub Para, Date, Description, estimate of manhours and/or material dollars and deliver the RTR/CF to the SUPERVISOR.

3.2.1 Growth Reservation tasking must not be used to accomplish work outside the scope of the specific Work Item/SOW Paragraph identifying a Growth Reservation.

3.3 The SUPERVISOR must review the price submitted and if in agreement, must sign the "Agreement to Price" blank, indicating agreement with the work at the manhour and material dollars indicated. The Contractor shall then sign the "Contractor Obligation/Agreement to Price" blank and enter the estimated start date. The Contract's Officer Representative must sign in the blank provided authorizing the utilization of the Growth Reservation tasking before work begins.

3.3.1 If there is a difference of opinion the manhours and/or material dollars shall be negotiated immediately to resolve the difference. The negotiated manhour and/or material dollars must then be entered in each Final Price block with each required signature as indicated in 3.3.

3.4 Upon completion of the work outlined in the RTR/CF, the Contractor must enter the work completion date, sign and date the RTR/CF, and submit to the SUPERVISOR within 2 days after completion of the reservation tasking.

3.5 Submit one legible copy, in hard copy or approved transferrable media, of a weekly report listing each Work Item with a manhour and material Growth Reservation paragraph identified to the SUPERVISOR.

SSP: SERM-SBL1-22-0001 2 of 6 ITEM NO: 042-11-001

Attachment B is provided as a sample of required information to be reported.

3.5.1 The report must contain the following; Work Item or SOW Paragraph number, RTR/CF serial number, Growth Reservation paragraph or subparagraph number, total original manhours and/or material dollars allocated for each paragraph/subparagraph, the manhour and material dollars negotiated for each authorized tasking, and each remaining balance of manhour and material dollars.

3.6 Submit one legible copy, in approved transferrable media, of a final report no later than five days after completion of the availability to the SUPERVISOR.

3.6.1 The report must contain the same information specified in 3.5.1.

3.7 The Growth Reservation manhours and material dollar requirements listed in the individual Work Item/SOW Paragraph are a part of the basic contract under which the original solicitation and delivery order award were made. Therefore, they are subject to each provision, term, condition and clause of the basic contract and delivery order.

3.7.1 The manhour Growth Reservation must include each prime

contractor and sub-contractor effort as applicable.

3.8 The unused balance of manhours and material remaining in the Growth Reservation item(s) must be subject to a full credit.

3.9 Material dollars must be based on the actual cost to the Contractor of acquiring the material provided. Material dollars may include freight or duty when reflected on the invoice for the material. The Contractor must not be allowed to add any material handling charge, overhead (including G&A), or profit into the actual cost of material expended toward the Growth Reservation task.

3.10 Each Growth Reservation listed in the individual Work Item/SOW Paragraph is not to be considered Time and Material or a Level of Effort.

Once the scope of work for a Growth Reservation task has been listed and a mutually agreeable number of manhours and/or materials has been agreed to, neither party will be entitled to an adjustment based on actual manhours or material dollars required.

3.11 After a Growth Reservation has been established in the solicitation and resultant award, Growth Reserve amount cannot be increased. Moving material to manhours or vice versa is prohibited.

3.12 Provide 10 mandays of labor and 3,300 dollars of material to accomplish work not previously identified in the work package, as directed by the SUPERVISOR. If the total costs are less than the authorized manday and dollar amounts, remaining funds will be subject to recoupment. The contractor is not authorized to exceed these limits.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

SSP: SERM-SBL1-22-0001 3 of 6 ITEM NO: 042-11-001

5.2 PUSH MATERIAL:

1. None.

SSP: SERM-SBL1-22-0001 4 of 6 ITEM NO: 042-11-001

ATTACHMENT A

Work Item Reservation Task Request/Control Form

Request No.:

Enter Request

No.

Ship/Craft (Name/Hull Number): SSP No.:

Enter SSP No.

Item No.:

Written By: Date: Enter Date.

Task Performance Period: Enter Start Date through Enter End Date

Statement of Work/Requirements

Title:

1. Location of Work:

1.1.

2. References:

2.1.

3. Requirements:

3.1.

4. Notes:

4.1.

5. GFM:

5.1.

Cost for Statement of Work/Requirements:

Contractor Estimate Labor (M/H’s) Material ($’s)

Government Agreed Cost Labor (M/H’s) Material ($’s)

SSP: SERM-SBL1-22-0001 5 of 6 ITEM NO: 042-11-001

Approval to Start Signatures:

SERMC SBS:__________________________________________ Date: __________

Contractor PM: ________________________________________ Date: __________

SERMC PM: __________________________________________ Date: __________

SERMC CS: ___________________________________________ Date: __________

Final Acceptance/Completion of Work Signatures:

Ship’s Force: ___________________________________________ Date: __________

Contractor’s Rep: _______________________________________ Date: __________

SERMC SBS: __________________________________________ Date: __________

S H I P

M A R I T I M E

E X P E D I T I O N A R Y

S E C U R I T Y

G R O U P

N E C C

S S P

S E R M S B L o f

I T E M

N O

ITEM NO: 084-11-001

COAR: 26 PCN: SERM-L032

CMP: NONE

PLANNER: WELLS, GREGG

BUNTING, ANTHONY

SPIGELMYER, GLENN

SSP: SERM-SBL1-22-0001 1 of 2 ITEM NO: 084-11-001

1. SCOPE:

1.1 Title: Transportation and Handling; accomplish

1.2 Location of Work:

1.2.1 Maritime Expeditionary Security Squadron TEN (MSRON 10), Bldg.

128, Enterprise Ave., Naval Air Station Jacksonville, Florida

1.2.2 Contractor's Facility

1.3 Identification:

1.3.1 Quantity (One EA), Patrol Boat, 34 Foot Dauntless RAM, MFR:

SeaArk Marine Inc., Vessel ID 34PB0828

1.3.2 Quantity (One EA), Boat Trailer, VIN: 42XBK3438CB113808, Model

SA3436HDH-30, MFR: BOATMASTER

2. REFERENCES:

2.1 Standard Items

2.2 S9086-TX-STM-010/CH-583 Rev 8, Boats and Small Craft

2.3 COTS Manual SA3436HDH-30, Commercial Off the Shelf (COTS) Operations Manual for Boatmaster Model SA3436HDH-30 Boat Trailer

2.4 S9008-LT-OMI-010, Operation and Maintenance Manual for 34-Foot Patrol Boat (PB), Hulls 34PB0601 thru 34PB0609, 34PB0701 thru 34PB0702, 34PB0801 thru 34PB0829, and 34PB1003

3. REQUIREMENTS:

3.1 Transport each equipment listed in 1.3 and located in 1.2.1, to the location listed in 1.2.2, using 2.2 through 2.4 for guidance, within 3 working days of availability start date.

3.1.1 Ensure the canopy is lowered or removed prior to transport.

3.1.2 Ensure towing vehicle has a pintle type connector, a minimum 30,000 pound towing capacity and air brake connections.

(V)(G) "JOINT SURVEY OF EQUIPMENT EXISTING CONDITION"

3.1.3 Digitally video record each boat system, equipment, and hull to document existing condition within 5 working days of arrival at Contractor's facility,

3.1.3.1 Submit, in digital video disc (DVD) format, 2 each

copies of the joint survey recording to the SUPERVISOR.

3.2 Remove boat from the trailer during the accomplishment of each repair, modification or preservation evolution.

3.2.1 The Contractor is responsible for each transportation movement

SSP: SERM-SBL1-22-0001 2 of 2 ITEM NO: 084-11-001 and crane service of each asset during of the availability.

3.2.2 Notify the SUPERVISOR 3 working days prior to movement of each asset.

3.3 Transport each equipment listed in 1.3 and located in 1.2.2, to the location listed in 1.2.1, using 2.2 and 2.3 for guidance, after the completion of sea trial and prior to contract end date.

3.3.1 Prior to transport, clean and degrease each bilge, engine compartment, cabin, and topside area of the boat.

3.3.1.1 Wash-down the boat and each bilge way with soap and

fresh water, rinsing seawater residue from each component.

3.3.1.2 Each bilge way, compartment and console area must be

free of water and debris.

3.3.1.3 Vacuum clean and wipe down cabin interior.

3.3.1.4 Clean each stain and remove oxidation from each label plate and breaker.

3.3.1.5 Flush each seawater strainer with fresh water and drain upon completion of Sea Trial.

(V)(G) "CLEANLINESS INSPECTION"

3.3.1.6 Accomplish a cleanliness inspection. Allowable dirt, debris, salt water residue and standing water: None.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

ITEM NO: 084-11-002

COAR: 26 PCN: SERM-L026

BWST FILE NO: 000-001 CMP: NONE

REVISED: 05 Apr 2019 PLANNER: WELLS, GREGG

SPIGELMYER, GLENN

SSP: SERM-SBL1-22-0001 1 of 4 ITEM NO: 084-11-002

1. SCOPE:

1.1 Title: Trailer Modification; accomplish

1.2 Location of Work:

1.2.1 Boat Trailer

1.3 Identification:

1.3.1 Quantity (One EA), Boat Trailer, VIN: 42XBK3438CB113808, Model

SA3436HDH-30, MFR: BOATMASTER

1.3.1.1 Quantity (2 EA), Diamond Plate Fenders, Item 24 of 2.2 and Item FENDP10-103-3-W of 2.12

1.3.1.2 Quantity (4 EA), Fender Mounting Tube Bracket, 15 Inch, Item FENBRKT-TUBE-15 of 2.12

1.3.1.3 Quantity (4 EA), End Cap Blk, 2 Inch x 2 Inch, Item

PLAENDCAP2020 of 2.12

1.3.1.4 Quantity (8 EA), Brace, Aluminum, 21 Inch, Item FENBRKT- 21 of 2.12

1.3.1.5 Quantity (2 EA), Brace, Fender Angle, 4 Inch x 6 Inch of 2.12

1.3.1.6 Quantity (2 EA), Reflector, Amber, Item LIGREFL-A of

2.12

1.3.1.7 Quantity (2 EA), Reflector, Red, Item LIGREFL-R of 2.12

2. REFERENCES:

2.1 Standard Items,

2.2 BoatAlt 34PB-45A, Trailer Modifications

2.3 084-5110287 Rev A, 34 FT Patrol Boat Trailer Modifications

2.4 300-5107858 Rev A, Standard Electrical Installation Requirements and Nomenclature

2.5 LAR 34PB-1324, Installation of Pintle Ring Height Adapter on All 34 Foot BoatMaster Trailers

2.6 LAR 34PB-1504, 34PB Standard Trailer Modifications for Launch and Load

2.7 LAR 34PB-1535, 34PB Standard Trailer Brake, Bunk & Parts

Modifications

2.8 LAR 34PB-1571, 34PB Trailer 10K Hubs

2.9 LAR 34PB-1644, Trailer Pintle Dimension Correction

2.10 LAR 34PB-1922 Rev A, Boat Trailer and Access to the Waterjet

2.11 LAR 34PB-2107, Trailer Air Tank Orientation Rev to Dwg 5110287

2.12 COTS Manual SA3436HDH-30, Commercial Off the Shelf (COTS)

SSP: SERM-SBL1-22-0001 2 of 4 ITEM NO: 084-11-002

Operations Manual for Boatmaster Model SA3436HDH-30 Boat Trailer

2.13 S9086-TX-STM-010/CH-583V1/REV8, Boats and Small Craft

2.14 S9086-TX-STM-020/CH-583V2/REV1, Handling and Stowing Boats and Small Craft

2.15 S9008-LT-OMI-010, Operation and Maintenance Manual for 34-Foot Patrol Boat (PB), Hulls 34PB0601 thru 34PB0609, 34PB0701 thru 34PB0702, 34PB0801 thru 34PB0829, and 34PB1003

3. REQUIREMENTS:

3.1 Remove, repair, modify, and install the equipment listed in 1.3 and located in 1.2 in accordance with 2.2 through 2.12, using 2.13 through

2.15 for guidance.

3.1.1 Begin work not later than 20 percent and complete all work not later than 50 percent of the availability.

(V)(G) "TRAILER STRUCTURAL INSPECTION"

3.1.2 Accomplish a post disassembly structural inspection of the trailer to include each weldment and fitting.

3.1.2.1 Hand tool clean trailer to remove each area of heavy

corrosion prior to inspection.

3.1.2.2 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing result of each requirement of 3.1.2 to the SUPERVISOR, to include a sketch identifying the location of each required repair area, types of repair, and square footage or linear footage of each repair area.

3.1.3 Repair weld 25 linear feet of cracked, broken, or damaged welds as designated by the SUPERVISOR.

3.1.4 Clad weld repair 2 square feet of pitted or damaged trailer framing as designated by the SUPERVISOR.

3.1.5 Wash trailer frame with Sharkhide aluminum cleaner and treat with Sharkhide metal protectant in accordance with Manufacturer's process instruction prior to accomplishing repair/modification.

(V)(G) "TRAILER FRAME CLEANING AND PROTECTANT APPLICATION INSPECTION"

3.1.5.1 Accomplish a post cleaning and protectant application inspection. Allowable area of unprotected metal: None.

3.1.6 Install pintle ring height adapter in accordance with 2.5.

3.1.7 Accomplish each bunk modification in accordance with 2.6.

3.1.8 Accomplish each brake, bunk, and part modification in

accordance with 2.7.

3.1.9 Install each axle set and grease caps listed in 2.8 and pressurize each air tight hub to each manufacturer's specification.

3.1.10 Correct trailer pintle dimension in accordance with 2.9.

3.1.11 Modify each newly installed bunk in accordance with 2.10.

SSP: SERM-SBL1-22-0001 3 of 4 ITEM NO: 084-11-002

3.1.12 Orientate the air tank in accordance with 2.11.

3.1.13 Remove existing and install new each item listed in 1.3.1.1 through 1.3.1.7 using 2.3 and 2.12 for guidance.

3.1.14 Remove existing and install new each fluid, grease, and lubricant using 2.12 for guidance.

3.1.15 Apply item 25 of 2.3 (Aerosol Zinc Galvanizing Paint) to each surface area under each wooden bunk.

(V) "WIRING TEST"

3.1.16 Accomplish each wiring test in accordance with Test Note T-2 of 2.3 and T-1 through T-7 of 2.4.

(V)(G) "SAFETY CABLE ASSEMBLY 100 PERCENT OVERLOAD TEST"

3.2 Accomplish a 100 percent overload test of each safety cable assembly, including each shackle (Item 6-7 and 6-8 of 2.3) in accordance with Test Note T5 of 2.3. Vertical pull must be 9,200 pounds (200 percent of safe working load) for 10 minutes. Allowable permanent deformation or other sign of failure: None.

(V)(G) "OPERATIONAL TEST OF EACH LIGHT AND SIGNAL"

3.3 Accomplish an operational test of each light and signal in accordance with test note T1 of 2.3. Allowable inoperable light or signal: None.

3.3.1 Accomplish light and signal test prior to any road test.

(V)(G) "ROAD TEST"

3.4 Accomplish a road test of the trailer for a distance of 10-25 miles with a SeaArk 34 Foot Patrol Boat secured to the trailer in accordance with Test Note T3 of 2.3. Each system must be fully operational when actuated or engaged including each brake, light and emergency brake.

Allowable malfunctioning equipment and/or safety device or system leakage: None.

(V) "TIGHTEN/TORQUE"

3.4.1 Upon completion of road test, check each fastener and

tighten/torque in accordance with Test Note T4 of 2.3. Allowable loose or missing fastener: None.

3.5 Accomplish each requirement of 009-32 of 2.1 for each new and disturbed surface.

3.5.1 Treat each disturbed surface where Sharkhide Metal Protectant is applied.

4. NOTES:

4.1 Sharkhide product information and application process available at http://www.sharkhide.com/mpinfo.html

SSP: SERM-SBL1-22-0001 4 of 4 ITEM NO: 084-11-002

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

ITEM NO: 110-11-001

COAR: 26 PCN: SERM-L024

SERM-L025

SERM-L037

CMP: NONE

PLANNER: LOFTON, RALPH

WELLS, GREGG

SSP: SERM-SBL1-22-0001 1 of 3 ITEM NO: 110-11-001

1. SCOPE:

1.1 Title: Structural Modification and Repair; accomplish

1.2 Location of Work:

1.2.1 Throughout the Boat

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items,

2.2 TO300-AU-SPN-010 Rev A, Fabrication, Welding and Inspection of Small Boats and Craft, Aluminum Hulls

2.3 COTS, SeaArk Manuals (multiple)

2.4 1890-209, Thru Hull Penetrations

2.5 S9008-LT-OMI-010, Operation and Maintenance Manual for 34-Foot Patrol Boat (PB), Hulls 34PB0601 thru 34PB0609, 34PB0701 thru 34PB0702, 34PB0801 thru 34PB0829, and 34PB1003

2.6 180-5111366 Rev A, Anchor Locker Platform Modification (67B)

2.7 BOATALT 34PB-48B, Electronic Navigation System Upgrade

2.8 169-5110299 Rev C, Depth Transducer Enclosure Structural Mod (48B)

3. REQUIREMENTS:

3.1 Accomplish each fabrication, welding, and inspection in accordance with 2.2, unless otherwise specified in this work package.

3.1.1 All new material shall be the same scantlings as the material it replaces, unless otherwise specified.

3.1.2 Accomplish the requirements of 009-12 of 2.1, including Table 4, Column C, Line One through 7 for all welding accomplished in this work item.

3.2 Accomplish each electrical and mechanical removal prior to structural inspection.

3.3 Craft must be removed from trailer and supported by appropriate fixture to ensure a complete hull inspection.

(V) "STRUCTURAL INSPECTION AND IDENTIFICATION"

3.4 Provide materials and services to accomplish a structural integrity and existing weldment inspection.

3.4.1 Prior to inspection, entire boat will be free of all debris, SSP: SERM-SBL1-22-0001 2 of 3 ITEM NO: 110-11-001 liquid, sponson, propulsion system and interior/exterior paint removed in accordance with 631-41-001 prior to inspecting the hull, stringers, beams, bulkheads, hand rails, thru hull penetrations, valves, fuel tank, and bilges throughout the craft.

3.4.2 Mark each area on the craft identifying cracked and defective welds, holes, dents, bends, and plating to be replaced or repaired using a visible and non-containment marking device.

3.4.3 Use painter's tape to designate, identify and annotate each area with the quantity of material for each repair.

3.4.3.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.4 to the SUPERVISOR with the quantity of used and unused material identified, to include sketches identifying the location of each required repair area, type of repair, square footage or linear footage, and material used for each area identified not to including BOATALTs and LAR’s.

(V)(G) "STRUCTURAL INSPECTION VERIFICATION"

3.4.4 Provide materials and services to accomplish a verification and validation of the structural integrity and existing weldment inspection accomplished in 3.4.

3.5 Vee out and weld a total of 70 linear feet of damage or deteriorated weld as designated by the SUPERVISOR.

3.6 Crop out and replace 50 square feet of hull plating and associated structural support as designated by the SUPERVISOR.

3.6.1 Crop out and replace 4 square feet of hull plate and

associated structural support in the bow area.

3.7 Weld fill 210 holes throughout the boat to include gun tub padding buttonholes, screws, bolts, security light bar and wire holes not used as designated by the SUPERVISOR.

3.8 Weld fill 22 each holes for sponson holding plates.

3.9 Accomplish the requirements of 2.6 through 2.8.

3.10 Remove existing fit, and install new the following parts:

QUANTITY NOMENCLATURE

60 EA Nylock Nuts

60 EA Washers

60 EA Bolts

60 EA Pipe Clamps

3.11 Lubricate each bulkhead valve.

3.12 Remove existing, template, fabricate, and install new Port and Starboard Overhead Access panels in accordance with 2.5.

3.12.1 Contractor must ensure that each new panel only has the holes cut that will be utilized by instruments.

3.13 Crop out and replace marine band antenna mounting fixture.

SSP: SERM-SBL1-22-0001 3 of 3 ITEM NO: 110-11-001

3.14 Crop out 4 inch by 4 inch plate 2 each and replace with new Port and Starboard Trim Tab transom cable penetrations.

3.15 Repair bow safety catch eye to like new conditions.

3.16 Grind rough blemishes to a smooth edge on Samson post lip as designated by the SUPERVISOR.

3.17 Remove existing and install new quantity 4 EA gun tub hatch and engine room hatch drain barbs.

3.18 Remove existing and install new quantity 4 EA gun tub and engine room drain hoses (P/N VE MWHOSE32) including new clamps and hardware.

3.19 Crop out and replace with new 10 linear feet of 2 inch pipe as designated by the SUPERVISOR.

3.20 Crop out and replace with new 5 each transom overboard discharge drain pipe penetrations and couplers and 2 each associated doubler plates as designated by the SUPERVISOR.

3.21 Install 4 square feet of bulkhead plating to accommodate any discrepancies with installation as designated by the SUPERVISOR.

3.22 Remove existing and install new each hull aluminum anode (Canada Metals P/N AZ3B) using new CRES 316 hardware.

3.22.1 Accomplish the requirements of 009-89 of 2.1.

4. NOTES:

4.1 Work Item should be integrated with structural modifications identified in 233-11-001 and with preservation requirements of 631-41- 001.

4.2 All fasteners must be CRES 316.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

ITEM NO: 120-11-001

COAR: 26 PCN: SERM-L006

SERM-L014

SERM-L021

BWST FILE NO: 000-001 CMP: NONE

REVISED: 05 Apr 2019 PLANNER: BUNTING, ANTHONY

CORNWELL, RICHARD

LOFTON, RALPH

WELLS, GREGG

SSP: SERM-SBL1-22-0001 1 of 3 ITEM NO: 120-11-001

1. SCOPE:

1.1 Title: Patrol Boat Cabin Repairs; accomplish

1.2 Location of Work:

1.2.1 Interior Cabin, Frame DD to I, Port, Starboard and Centerline

1.2.2 Main Deck, Frame E to I, Port, Starboard and Centerline

1.3 Identification:

1.3.1 Quantity (9 EA), Cabin Window, as Shown on Sheet 3 of 2.8

1.3.2 Quantity (2 EA), Window Wiper System, Port and Starboard

1.3.2.1 Quantity (2 EA), Wiper Washer Kit, 24 VDC, P/N: 160200-

1.3.2.2 Quantity (2 EA), Wiper Motor, 24 VDC, 2 Speed, P/N:

30992

1.3.2.3 Quantity (2 EA), Wiper Blade, 22 Inch, P/N: 30522

1.3.2.4 Quantity (2 EA), Wiper Arm, 19-24 Inch, P/N: 39824

2. REFERENCES:

2.1 Standard Items

2.2 LAR 34PB-1436, Drawer Material Replacement

2.3 LAR 34PB-1416, Drawer Slides Replacement

2.4 LAR 34PB-2012, Keder Rail

2.5 LWW-016B, DENSO Installation Instructions for Windshield Washer Heavy Duty Type

2.6 1890-502, D/C Electrical

2.7 1890-BOM, Bill of Material

2.8 1890-303 Rev B, Cabin Construction

2.9 1890-102, Inboard Profile

2.10 300-5107858 Rev A, Standard Electrical Installation Requirements and Nomenclature

2.11 MIL-STD-1310 Rev H, Shipboard Bonding Grounding and Other Techniques for Electromagnetic Compatibility, Electromagnetic Pulse (EMP) Mitigation, and Safety

3. REQUIREMENTS:

3.1 Remove each equipment in the location listed in 1.2, to include each

SSP: SERM-SBL1-22-0001 2 of 3 ITEM NO: 120-11-001 bulkhead, overhead panel and carpeting, as designated by the SUPERVISOR.

(V) "VISUAL INSPECTION OF EACH BULKHEAD, OVERHEAD, DECK PLATING"

3.2 Accomplish a visual inspection of each bulkhead, overhead, deck plating in each location listed 1.2, each support structure for structural integrity, deterioration, pitting, cracking and each area of damaged or distortion.

3.2.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing the result of each requirement of 3.2 with sketches listing the type, amount and location of structural damage and deterioration to the SUPERVISOR.

3.3 Accomplish the following repairs in each location listed in 1.2, using 2.2 through 2.9 for guidance, as designated by the SUPERVISOR.

3.3.1 Template from each existing onboard condition.

3.3.2 Remove existing and install new each cabin bulkhead panel and overhead panel, to include wood, grey carpet, round plastic access cover and pin button cap with each matching cap.

3.3.3 Remove existing and install new each gun tub padding and upholstery.

3.3.4 Remove existing and install new 4 each Bostrom seats and each associated mounting hardware and fastener.

3.3.5 Remove existing and install new 4 each Garelick foot rests.

3.3.6 Remove existing and install new 8 each vent diffusers.

3.3.7 Remove existing and install new 15 feet of Keder Rail.

3.3.8 Remove existing and install new Ritchie compass.

(V)(G) "INSTALLATION AND DEVIATION/COMPENSATION SETTING"

3.3.8.1 Accomplish Deviation/Compensation in accordance with

manufacturers Instructions.

3.3.9 Fabricate, fit and install new 2 each marine grade wood stowage drawers in accordance with 2.2 and 2.3.

3.3.10 Remove existing and install new each cabin window and seal listed in 1.3, and located in 1.2, using 2.2 for guidance, as designated by the SUPERVISOR.

(V)(G) "WINDOW SEAL WATER HOSE TEST"

3.3.10.1 Accomplish the requirements of 009-25 for a water hose test on each window seal. Allowable leakage: None.

3.3.11 Remove existing and install new each window wiper system part listed in 1.3 and located in 1.2, using 2.2 through 2.11 for guidance.

3.3.11.1 Install new mounting hardware, template exact size, configuration and location from existing boat condition.

SSP: SERM-SBL1-22-0001 3 of 3 ITEM NO: 120-11-001

3.3.11.2 Electrical equipment removal and installation will

conform to each requirement of 2.10.

3.3.11.3 Bond and ground equipment in accordance with 2.11

3.3.11.4 Fill each new tank with windshield anti-freeze fluid.

(V)(G) "WINDOW WIPER SYSTEM OPERATIONAL TEST"

3.3.12 Accomplish an operational test of each window wiper system listed in 1.3 and located in 1.2, using 2.5 for guidance.

3.3.12.1 Accomplish final alignment and adjustment of each

window wiper system, verify 100 percent blade to window surface contact.

3.4 Accomplish each requirement of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

ITEM NO: 167-11-001

COAR: 26 PCN: SERM-L023

BWST FILE NO: 000-001 CMP: NONE

REVISED: 05 Apr 2019 PLANNER: BUNTING, ANTHONY

CORNWELL, RICHARD

LOFTON, RALPH

WELLS, GREGG

SSP: SERM-SBL1-22-0001 1 of 3 ITEM NO: 167-11-001

1. SCOPE:

1.1 Title: Structural Closure; repair

1.2 Location of Work:

1.2.1 Main Deck, Frame FP to Transom, Port, Starboard and Centerline

1.3 Identification:

1.3.1 Quantity (One EA), Cabin Deck Hatch, as Shown on Sheet One of 2.2

1.3.2 Quantity (One EA), Cabin Door, Forward, as Shown on Sheet One of 2.2

1.3.3 Quantity (One EA), Cabin Door, Aft, as Shown on Sheet One of 2.2

1.3.4 Quantity (One EA), MN Engine Hatch, Port, as Shown on Sheet One of 2.2

1.3.5 Quantity (One EA), MN Engine Hatch, Starboard, as Shown on Sheet One of 2.2

1.3.6 Quantity (One EA), Engine RM Access Hatch, Centerline, as Shown on Sheet One of 2.2

1.3.7 Quantity (One EA), Gun Tub Hatch, as Shown on Sheet One of 2.2

1.3.8 Quantity (One EA), Bow Hatch, as Shown on Sheet One of 2.2

1.3.9 Quantity (One EA), Fuel Tank Access Bolted Equipment Removal Plate (BERP)

2. REFERENCES:

2.1 Standard Items

2.2 1890-101, Profile and Arrangement

2.3 TO300-AU-SPN-010 Rev A, Fabrication, Welding and Inspection of Small Boats and Craft, Aluminum Hulls

3. REQUIREMENTS:

(V) "VISUAL INSPECTION OF EACH WATERTIGHT HATCH, DOOR AND BERP"

3.1 Accomplish a visual inspection of each closure listed in 1.3, and located in 1.2, each support structure for structural integrity, deterioration, pitting, cracking and each area of damage or distortion.

3.1.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing each result of 3.1 to the

SUPERVISOR.

SSP: SERM-SBL1-22-0001 2 of 3 ITEM NO: 167-11-001

3.2 Remove each watertight hatch, door and BERP assembly listed in 1.3, and located in 1.2, as designated by the SUPERVISOR.

3.3 Disassemble each watertight hatch, door and BERP assembly listed in 1.3, and located in 1.2. Retain each part for reassembly.

3.3.1 Clean each exposed part free of oil, grease, dirt, loose paint, and rust, leaving no residue or injurious effect.

3.3.2 Remove existing and install new each center bushing, catch latch, door gasket, hatch gasket and BERP gasket.

3.3.3 Remove existing and install new each main engine gas shock (Attwood SL-20 120 LB) and access hatch gas shock (Atwood SL-36-40-1 40 LB) located in 1.3.4 through 1.3.6.

3.3.3.1 Remove existing and install new the access hatch safety pin.

3.3.4 Remove existing and install new the engine room access hatch sound board insulation located in 1.3.6.

3.4 Accomplish the following repairs of each watertight hatch and door listed in 1.3, and located in 1.2, as designated by the SUPERVISOR:

3.4.1 Accomplish base metal repair for a total of one square foot of deteriorated watertight hatch and door plating.

3.4.1.1 Surface must be ground to sound metal prior to base

metal repair.

3.4.1.2 Fill each local pit and groove with weld material prior to application of each principal build up layer.

3.4.1.3 Grind each surface of completed base metal repair smooth if greater than 1/8 inch above plating surface.

3.5 Accomplish each requirement of 009-12 of 2.1, including Table 4, Column C, Line One through 7.

3.6 Install each watertight hatch, door and BERP removed in 3.1. Adjust each dog, hinge and operating mechanism for positive dogging action.

(V)(G) "WATERTIGHT HATCH AND DOOR CHALK TEST"

3.7 Accomplish each requirement of 009-25 of 2.1 for a chalk test of each watertight hatch and door. Chalk imprint must be in the center three-fifths of the width of the gasket with 100 percent contact.

(V)(G) "WATERTIGHT DOOR AND BERP WATER HOSE TEST"

3.8 Accomplish each requirement of 009-25 of 2.1 for a water hose test of each installed watertight door and BERP. Allowable leakage: None.

(V)(G) "WATERTIGHT HATCH AND DOOR OPERATIONAL TEST"

3.9 Accomplish an operational test of each watertight hatch and door.

Test each watertight hatch and door by fully opening and fully closing each door twice. Allowable binding and sticking: None.

3.9.1 Accomplish each adjustment and alignment to correct each

SSP: SERM-SBL1-22-0001 3 of 3 ITEM NO: 167-11-001 discrepancy resulting from 3.9.

3.10 Accomplish each requirement of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

ITEM NO: 169-11-001

COAR: 26 PCN: SERM-L027

CMP: NONE

PLANNER: WELLS, GREGG

BUNTING, ANTHONY

LOFTON, RALPH

SPIGELMYER, GLENN

SSP: SERM-SBL1-22-0001 1 of 2 ITEM NO: 169-11-001

1. SCOPE:

1.1 Title: Canopy Assembly; repair

1.2 Location of Work:

1.2.1 Aft Deck

1.3 Identification:

1.3.1 Canopy Assembly

1.3.1.1 Canopy Top, P/N BM34PBCANPV2, MFR: Affordable Canvas of Virginia

2. REFERENCES:

2.1 Standard Items,

2.2 BOATALT 34PB/2C, Canopy Top Addition

2.3 1613-623, Canopy (SeaArk Builder Dwg)

2.4 LAR 34PB-1506, 34PB Canopy Hoisting Sling Assembly Access

2.5 TO300-AU-SPN-010 Rev A, Fabrication, Welding and Inspection of Small Boats and Craft, Aluminum Hulls

3. REQUIREMENTS:

3.1 Remove, repair and install the equipment listed in 1.3 and located in 1.2, using 2.2 through 2.4 for guidance.

(V)(G) "INSPECTION OF EXISTING EQUIPMENT"

3.1.1 Accomplish an inspection of the existing equipment, to include fabrication, installation, and operation, prior to accomplishing work.

3.1.1.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing the results of the requirements of 3.1.1 to the SUPERVISOR. Report must include sketches identifying the location of each area requiring a repair, to include the type of repair, linear footage, and material needed.

3.1.2 Accomplish 20 linear feet of weld repair and 20 feet of pipe replacement to correct discrepancies found in 3.1.1 as designated by the SUPERVISOR.

3.1.2.1 All fabrication, welding and inspection throughout this work item must be in accordance with 2.5.

3.1.3 Remove existing, fabricate new and install the removable pipe section as shown in the Plan View and Detail B of 2.3.

SSP: SERM-SBL1-22-0001 2 of 2 ITEM NO: 169-11-001

3.1.4 Remove each existing canopy mounting socket shown in Detail A of 2.3, reposition and reweld to allow ease of movement of canopy legs.

3.1.5 Remove existing and install new each nylon bushing shown in Detail A of 2.3.

(V)(G) "INSTALLATION INSPECTION AND FIT TEST"

3.2 Accomplish an installation inspection and fit test of the equipment listed in 1.3, located in 1.2 and repaired in 3.1. Allowable binding:

None.

3.3 Stamp one leg and the removable pipe section of the canopy assembly with the hull number 34PB0828 in one-half inch block lettering.

3.4 Accomplish each requirement of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 Known Source:

Affordable Canvas of Virginia

4661 Haygood Rd

Virginia Beach, VA 23455

Phone: 757-675-3214

POC: Steve Gregory

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

ITEM NO: 233-11-001

COAR: 26 PCN: SERM-L011

SERM-L003

BWST FILE NO: 000-001 CMP: NONE

REVISED: 05 Apr 2019 PLANNER: WELLS, GREGG

BENNETT, KEITH

BUNTING, ANTHONY

LOFTON, RALPH

SSP: SERM-SBL1-22-0001 1 of 6 ITEM NO: 233-11-001

1. SCOPE:

1.1 Title: Propulsion Diesel Engine Upgrade; accomplish

1.2 Location of Work:

1.2.1 Engine Room

1.2.2 Void Space

1.2.3 Main Cabin/Pilot House

1.3 Identification:

1.3.1 Quantity (2 EA) Port and Starboard Propulsion Diesel Engine, Mfr: Cummins, Model No.: QSB5.9, 370HP, 6 Cylinder

1.3.1.1 Each associated engine auxiliary, electrical and

structural system component

1.3.1.2 Quantity (2 EA) Fast Lube Oil Change System Pump

Mounting Plate

1.3.1.3 Quantity (2 EA) Trim Tab Pump Mounting Bracket

1.3.2 Quantity (2 EA) Port and Starboard Propulsion Diesel Engine, Mfr: Cummins, Model No.: QSB6.7, 425HP, 6 Cylinder

1.3.2.1 Each associated engine auxiliary, electrical and

structural system component

1.3.2.2 Quantity (20 LF), Piping and Each Associated Fitting, 1- 1/2 Inch NPS, From Forward Bilge Pump Discharge Bulkhead Connection To Aft Bilge Pump Discharge Transom Connection (Shown on Plan 106-B and 107-A of 2.3)

1.3.2.3 Quantity (2 EA) Fast Lube Oil Change System Pump

Mounting Plate

1.3.2.4 Quantity (2 EA) Trim Tab Pump Mounting Bracket

2. REFERENCES:

2.1 Standard Items

2.2 BoatAlt 34PB/37B Rev A, Engine Upgrades and Standardization

2.3 583-5110761 Rev A, 34 Foot Patrol Boat (FY08 Hulls & 1003) Engine Removals

2.4 583-5110762 Rev A, 34 Foot Patrol Boat (FY08 Hulls & 1003) Engine Auxiliary System Removals

2.5 300-5110763 Rev A, 34 Foot Patrol Boat (FY08 Hulls) Engine Electrical System Removals

2.6 110-5110764 Rev B, 34 Foot Patrol Boat (FY08 Hulls & 1003) Engine

SSP: SERM-SBL1-22-0001 2 of 6 ITEM NO: 233-11-001

Structural Removals

2.7 555-5110242 Rev B, 34FT Patrol Boat Fire Suppression System Agent Replacement (42A)

2.8 COTS Manuals, Commercial Off the Shelf Manuals for Various Boat Systems

2.9 S9086-TX-STM-010/CH-583 Rev 8, Boats and Small Craft

2.10 S9233-FK-MMC-010, Parts Manual for Cummins QSB6.7 425HP and 550HP Marine Diesel Engines

2.11 S9008-LT-OMI-010, Operation and Maintenance Manual for 34-Foot Patrol Boat (PB), Hulls 34PB0601 thru 34PB0609, 34PB0701 thru 34PB0702, 34PB0801 thru 34PB0829, and 34PB1003

2.12 SL460-AA-HBK-010 Rev 01, Handbook for Inspection, Packaging, Handling, Storage, and Transportation

2.13 583-5110765 Rev B, 34 Foot Patrol Boat (FY08 Hulls & 1003) Engine Installations

2.14 583-5110766 Rev B, 34 Foot Patrol Boat (FY08 Hulls & 1003) Engine Auxiliary System Installations

2.15 583-5110767 Rev C, 34 Foot Patrol Boat (FY08 Hulls) Engine Electrical System Installation

2.16 583-5110768 Rev B, 34 Foot Patrol Boat (FY08 Hulls & 1003) Engine Structural Installations

2.17 300-5107858 Rev A, Standard Electrical Installation Requirements and Nomenclature

2.18 514-5110224 Rev E, 34 Foot Patrol Boat (FY08 Hulls & 1003) Air Conditioning System Modifications

2.19 TO300-AU-SPN-010 Rev A, Fabrication, Welding and Inspection of Small Boats and Craft, Aluminum Hulls

2.20 BoatAlt GEN/55A Rev B, Cummins QSB-Series Engine-Starter Mag Switch Bracket Mod

2.21 180-5109418 Rev A, BoatAlt GEN/55A Cummins QSB-Series Engines Starter Magnetic Switch Mounting Bracket Mod

2.22 LAR 34PB-1917, Obsolete 34PB Rudder Angle Indicator

2.23 LAR 34PB-2008 Rev C, Belt Guards and Belts Rubbing

2.24 BoatAlt 34PB/63B, Remote Emergency Fuel Shut-Off Control Installation

2.25 261-5111053 Rev A, Remote Emergency Fuel Shut-Off Control Installation

2.26 LAR 34PB-2113, QSB6.7L Isolation Mount Obsolescence Drawing Revisions

3. REQUIREMENTS:

3.1 Remove each equipment listed in 1.3.1 and 1.3.1.1, and located in 1.2, in accordance with 2.2 through 2.6, using 2.8 through 2.11 for guidance.

3.1.1 Crate and secure each equipment listed in 1.3.1 and removed in

3.1. Packing must conform to 2.12. Crated equipment must be turned in

SSP: SERM-SBL1-22-0001 3 of 6 ITEM NO: 233-11-001 to the SUPERVISOR within 10 days after removal.

3.1.2 Remove and retain the existing equipment listed in 1.3.1.2 and

1.3.1.3 for reinstallation.

3.2 Accomplish the requirements of 2.7 for the Fire Suppression System Agent Replacement.

3.2.1 Testing of Fire Suppression System to be accomplished in work item 513-11-001.

3.3 Accomplish the following for each equipment listed in 1.3.2, using 2.2, 2.8 through 2.11, and 2.13 through 2.18 for guidance.

3.3.1 Flash the ECM of each engine to the latest firmware version in accordance with each OEM specification.

3.3.2 Remove existing and install new each after cooler end cap (P/N 5365758) and seal kit (P/N 5312664) for each engine.

3.3.3 Remove existing and install new each engine anode (P/N 68241) for each engine.

3.3.4 Remove and dispose of the existing engine coolant for each engine and replace with Ethylene Glycol Valvoline ZEREX G-05 at 60/40 mixture.

3.3.5 Remove and dispose of the existing lube oil for each engine and replace with Shell Rotella 15W-40.

3.3.6 Remove existing and install new each V-Belt (P/N 4946197) for each engine.

3.3.7 Remove existing and install new each Serpentine Drive Belt (P/N 5307825) for each engine.

3.3.7.1 Align each Serpentine Drive Belt in accordance with each OEM specification using 2.8 for guidance.

3.3.8 Accomplish a one hour dynamometer test for each engine by an authorized Cummins test facility. Each engine must make the rated horsepower at the rated RPM as listed on engine data plate.

3.3.8.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing each result of 3.2.2 to the SUPERVISOR to include horsepower data chart.

3.3.9 Remove existing and install new each belt guard for each engine in accordance with 2.23.

3.3.10 GFM gages received in 5.3 shall be returned to the

SUPERVISOR.

3.4 Install each equipment listed in 1.3.2 through 1.3.2.2, and located in 1.2, in accordance with 2.2, 2.7 and 2.13 through 2.26, using 2.8 through 2.11 for guidance, to include the following:

QTY NOMENCLATURE PART NO. REF

ITEM

NO. REMARKS

1 EA Mercury 40-Foot Main Station Extension Harness

8M0146749 2.14 39 Supersedes P/N 4939805

2 EA Gauge, Engine Oil Pressure 8M0069427 2.15 13 Supersedes P/N 3971773

SSP: SERM-SBL1-22-0001 4 of 6 ITEM NO: 233-11-001

2 EA Gauge, Temperature, 100-250

DEG F

8M0052842 2.15 14 Supersedes P/N 3971774

2 EA Gauge, Voltmeter, 16-32 VDC 8M0069426 2.15 15 Supersedes P/N 3971776

2 EA Gauge, Gear Oil Temperature, 120-300 DEG F

8M6002607 2.15 16 Supersedes P/N 3971778

2 EA Gauge, Tachometer 8M0071001 2.15 17 Supersedes P/N 4939838

8 EA Bezel, Gauge 8798713 N/A N/A None

2 EA Bezel, Gauge 8590743 N/A N/A None

8 EA Mount, Engine Isolation 5404874 2.13 2.26

4 Supersedes

P/N VB9050

3.4.1 Install the equipment listed in 1.3.2.3 and 1.3.2.4 and retained in 3.1.2.

3.4.2 Accomplish each requirement of 009-12 of 2.1, including Table 4, Column C, Line One through 7.

3.4.2.1 All non-structural welding must be in accordance with 2.19.

(I)(G) "ENGINE COOLING WATER PIPING SYSTEM OPERATIONAL TEST"

3.4.3 Accomplish each requirement of 009-71 of 2.1 for an

operational test, using system fluid at operating pressure, for each new and disturbed engine cooling water piping system in accordance with Test Note T-3 of 2.14.

(I)(G) "ENGINE COMBUSTION EXHAUST PIPING SYSTEM OPERATIONAL TEST"

3.4.4 Accomplish each requirement of 009-71 of 2.1 for an

operational test, using system fluid at operating pressure, for each new and disturbed engine combustion exhaust piping system in accordance with Test Note T-3 of 2.14.

(I)(G) "ENGINE FUEL PIPING SYSTEM OPERATIONAL TEST"

3.4.5 Accomplish each requirement of 009-71 of 2.1 for an

operational test, using system fluid at operating pressure, for each new and disturbed engine fuel piping system in accordance with Test Note T-3 of 2.14 and 2.25.

(I)(G) "FAST LUBE OIL CHANGE SYSTEM (FLOCS) PIPING SYSTEM OPERATIONAL TEST"

3.4.6 Accomplish each requirement of 009-71 of 2.1 for an

operational test, using system fluid at operating pressure, for each new and disturbed fast lube oil change system (FLOCS) piping system in accordance with Test Note T-3 of 2.14.

(I)(G) "BILGE PIPING SYSTEM OPERATIONAL TEST"

3.4.7 Accomplish each requirement of 009-71 of 2.1 for an

SSP: SERM-SBL1-22-0001 5 of 6 ITEM NO: 233-11-001 operational test, using system fluid at operating pressure, for each new and disturbed bilge piping system in accordance with Test Note T- 3 of 2.14.

(I)(G) "EMERGENCY DEWATERING PIPING SYSTEM OPERATIONAL TEST"

3.4.8 Accomplish each requirement of 009-71 of 2.1 for an

operational test, using system fluid at operating pressure, for each new and disturbed emergency dewatering piping system in accordance with Test Note T-3 of 2.14.

(I)(G) "HEATER AND DEFROSTER HOT WATER PIPING SYSTEM OPERATIONAL TEST"

3.4.9 Accomplish each requirement of 009-71 of 2.1 for an

operational test, using system fluid at operating pressure, for each new and disturbed heater and defroster hot water piping system in accordance with Test Notes T-3 of 2.14 and T-1 of 2.18.

(I)(G) "AIR CONDITIONING SEAWATER SUPPLY PIPING SYSTEM OPERATIONAL TEST"

3.4.10 Accomplish each requirement of 009-71 of 2.1 for an

operational test, using system fluid at operating pressure, for each new and disturbed air conditioning seawater supply piping system in accordance with Test Notes T-3 of 2.14 and T-1 of 2.18.

(V)(G) "ELECTRICAL WIRING TESTING"

3.4.11 Accomplish electrical wiring testing in accordance with Test Notes T-1 of 2.15 and T-1 through T-7 of 2.17.

(V)(G) "ELECTRICAL EQUIPMENT OPERATIONAL TEST"

3.4.12 Conduct an operational test of each electrical equipment associated with engine and auxiliary equipment installation in accordance with Test Note T-2 of 2.15.

(V)(G) "VESSEL VIEW SYSTEM OPERATIONAL TEST"

3.4.13 Conduct an operational test of the vessel view system in accordance with Test Note T-2 of 2.15.

(V)(G) "AIR HOSE OR WATER HOSE TEST OF HULL AND TRANSOM"

3.4.14 Accomplish the requirements of 009-25 of 2.1 for an air hose or water hose test of hull and transom in accordance with Test Note T-1 of 2.16. Allowable leakage: None.

(V)(G) "EMERGENCY FUEL SHUT-OFF SYSTEM OPERATIONAL TEST"

3.4.15 Conduct an operational test of the fuel shut-off system in accordance with Test Note T-2 of 2.25.

(V)(G) "UNDERWAY OPERATIONAL TEST"

SSP: SERM-SBL1-22-0001 6 of 6 ITEM NO: 233-11-001

3.5 Accomplish an underway operational test of the new equipment installed in 3.2 and 3.3 through each phase of operation for 2 continuous hours, using each manufacturer's instruction for guidance, and the following:

3.5.1 Verify conformance and operational capability of each

equipment in accordance with each manufacturer specification.

3.5.2 Provide the services of a Cummins qualified Technical

Representative to verify the operational capability of the equipment listed in 1.3.2.

3.5.2.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing result of each requirement of 3.4 through 3.4.2 to the SUPERVISOR.

3.6 Accomplish each requirement of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 Known Source for OEM:

Cummins Sales/Service

755 Picketville Rd.

Jacksonville, FL 32220

PH: (904) 378-1902

4.2 Marine Gears and Drive Shafts are replaced in 241-10-001.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

TOTAL

QUANTITY

PROVIDED NAME Of PART

PIECE

NO.

REF

NO.

NATIONAL

STOCK

NO.

REQ

PARA NO.

1. 1 KT

CUMMINS QSB 6.7

ENGINE/PARTS KIT

(STBD) 1 2.13 SO38522 3.1

2. 1 KT

CUMMINS QSB 6.7

ENGINE/PARTS KIT

(PORT) 1 2.13 SO91448 3.1

ITEM NO: 241-10-001

COAR: 26 PCN: SERM-L004

BWST FILE NO: 000-001 CMP: NONE

REVISED: 05 Apr 2019 PLANNER: WELLS, GREGG

BENNETT, KEITH

LOFTON, RALPH

SSP: SERM-SBL1-22-0001 1 of 2 ITEM NO: 241-10-001

1. SCOPE:

1.1 Title: Marine Gear and Drive Shaft Replacement; accomplish

1.2 Location of Work:

1.2.1 Engine Room

1.3 Identification:

1.3.1 Quantity (2 EA) Marine Gear, Mfr: Twin Disc International, Model No.: MG-5075SC, Item 2 of 2.2

1.3.1.1 Quantity (2 EA) Marine Gear Heat Exchanger Hoses and

Fittings, as shown in 2.4

1.3.2 Quantity (2 EA) Drive Shaft, Mfr: Aquadrive Systems Inc., Model No.: CV42, Part No. 4172015, Item 3 of 2.2

1.3.2.1 Quantity (2 EA) Adapter, Drive Shaft to Marine Gear, Mfr: Aquadrive Systems Inc., Part No.: 6040703, Item 18 of 2.2

1.3.2.2 Quantity (2 EA) Adapter, Drive Shaft to Waterjet, Mfr:

Aquadrive Systems Inc., Part No.: 6040704, Item 19 of 2.2

1.3.3 Quantity (2 EA) Shaft Guards, Aluminum

2. REFERENCES:

2.1 Standard Items

2.2 583-5110765 Rev B, 34 Foot Patrol Boat (FY08 Hulls & 1003) Engine Installations

2.3 LAR 34PB-1814, Shaft Guard Install

2.4 COTS Manuals, Commercial Off the Shelf Manuals for Twin Disc Model MG5075SC Marine Gear

2.5 S9008-LT-OMI-010, Operation and Maintenance Manual for 34-Foot Patrol Boat (PB), Hulls 34PB0601 thru 34PB0609, 34PB0701 thru 34PB0702, 34PB0801 thru 34PB0829, and 34PB1003

2.6 COTS Manuals, Commercial Off the Shelf Manuals for Aquadrive Systems CV-42 Drive Shaft

3. REQUIREMENTS:

3.1 Provide the service of a technical representative to provide technical support during the removal, inspection, installation, testing and adjustment of the equipment listed in 1.3, and located in 1.2.

3.2 Remove existing and install new the equipment listed in 1.3.1 through 1.3.1.1, and located in 1.2, in accordance with 2.2, using 2.4 and 2.5 for guidance.

3.2.1 Remove existing and install new each hose and fastener.

3.2.2 Fill each marine gear oil sump to the full mark with new oil

SSP: SERM-SBL1-22-0001 2 of 2 ITEM NO: 241-10-001 conforming to SAE HD-40 Shell Rotella 40W.

3.2.3 Accomplish painting of each marine gear, color to match newly installed Cummins QSB6.7 engines, in accordance with each manufacture specification.

3.3 Remove existing…