Attachment_2_-_Trade_Skill_Requirements_Amendment_0002.pdf

Section (A)

Typical Tasks

Install, groom, and remove wireways, cabling, cable racks, cabinets, enclo~ures, controllers, consoles and other electrical equipment.

Inspect, groom, troubleshoot and repair ship's electrical equipment such as motors, cables, control panels, motor starters, switches, navigation lights, resistor banks, appliances and lighting equipment.

Install and Cut-in cables and perform connection/hookup of electrical equipment such panels, switches and boxes and inspect, groom, and repair same.

Use a multi-meter to perform voltage checks, electrical safety checks, etc.

Install, maintain, modify, troubleshoot, and repair a variety of electrical temporary support systems, such as temporary alarm, lighting, and power distribution systems containing components such as transformers, distribution panels, control panels, safety switches and service trees using a variety of manual and power operated machinery.

Test, repair and stage cables in the shop for use on submarines.

Fabricate electrical connectors.

Electrician (EE)

Section (B)

Trade Specific Requirements

Each person must have at least three (3) years' experience within the electrical trade, a minimum two (2) years of which includes work in industrial environments such as ship-building, ship-repair, or nuclear power plants.

Be trained in typical trade related precision measurement instruments, such as electrical meters.

Be trained in electrical safety standards per NFPA 70E

Trained and experiences in working with schematics and technical drawings.

N39040-16-R-0001Attachment2

Section (CJ

Trade Specific Technical Stmu:Jards

MIL-STD-2003

MIL-STD-1310H

National Fire Protection Association 70E

Section (D)

Trade Training Requirements

Electrical Systems General Inspection and Testing Techniques

Electrical Safety (including Frisking)

Lockwire, Locktabs, and Lock cables

Lockout/Tagout procedures

Ship and equipment grounding

Prepare work sites for hot work: identify work location, string welding leads/hose, stage fire extinguishers, tie/tape-up fire retarding blankets, remove burnable debris left by another trade, and identify equipment/services that shall be moved to avoid damage, locate ventilation lines and install metal preheating devices.

Fire watch: observe hot work operations, be prepared to prevent a fire from occurring and/or sound a general alarm if danger presents.

Once welding is complete, the worker will monitor components to ensure there is no flare up, then may be tasked to de-stage the area, restoring it to the way it was prior to hot work and clean up the area prior to turning space over to waiting trades.

(a) Individual fire watch shall stay alert, and not engage in any other activity or work during the hot work operation.

(b) Prior to starting hot work, the fire watch shall identify closest general quarters fire alarm pull station.

(c) Shall stop work and attempt to extinguish any fire that develops from hot work. If fire cannot be extinguished, the fire watch will shout for help and activate alarm.

Laboring: The contractor's workers may be required to perform non skilled tasks (e.g., act as helping hands, perform tasks which do not require special trade training) to support accomplishment of work performed by other trades to ensure hot work operations execute on schedule.

Fire Watch

Section (BJ

Trade Specific Requirements

Each person must have at least at least 2 years general experience in a heavy industrial work environment such as ship building, power plant construction, commercial building construction or bridge construction.

At least 3 months of experience fire watching for "hot work" operations in a heavy industrial work environment and shall be currently qualified to stand fire watch duties. Fire watch laborers shall have had live-fire training, using both C02 and Air Pressurized Water, as part of their qualification process.

Experience preparing hot work sites, anticipating hazards and covering-up areas/components to contain sparks/slag. The workers shall understand the requirements in 29 CFR 1915 Subpart P and NFPA Standard 51b and be able to work under the guidance of government welders to ensure safe hot work operations.

Trained and qualified to wear respiratory protection devices IAW 29 CFR 1910.134 (Subpart I).

Section (CJ

Trade Specific Technical Work Documents

29 CFR 1910.134 Respiratory Protection

29 CFR 1915 Subpart P

29 CFR 1910 - Occupational Safety and Health Standards

National Fire Protection Association (NFPA) Standard 51b - Standard for Fire Prevention During Welding, Cutting and Other Hot Work

ANSI/ ASC Z49.1-88- Safety in Welding and Cutting

NAVSEA S9086-CH-STM-010, Chapter 074 -Welding and Allied Processes

Compressed Gas Association (CGA) SB-11 - Use of Rubber Welding Hose

Portsmouth Naval Shipyard Process Instruction (Pl) 1905-913-277-Shipboard Hot Work Precautions

NAVSHIPYD PTSMHINST 11320.6 - Portsmouth Naval Shipyard Fire Safety Manual

Section (DJ

Trade Training Requirements

Fire Watch Training with classroom and

Live Fire training

Open, inspect, and repair components of submarine sea water, hydraulic, and diesel systems.

Remove, inspect, and repair various components

(periscope, masts, and antennas) of submarine sail.

Perform repair and restoration on fat or thin-line system.

Perform repair and restoration work on propulsion shaft, shaft couplings or vibration reducers.

Remove, inspect and repair various fairwater, stern plane, and/or steering & diving system components.

Remove, repair, overhaul, install and align equipment associated with auxiliary systems such as condensers, compressors, pumps, forced draft blowers, main feed pumps and various types of valves.

Install and repair foundations for operating machinery and principal structures/components of ship's armament.

Install, adjust, set, and repair or replace various control/regulating or safety devices. such as meters, gauges, valves, governors and automatic alarms.

Use various portable and fixed machine tools such as boring bars, milling machines, facing machines and drill presses.

Outside Machinist (MO)

Section (B)

Trade Specific Requirements

Each person must have at least 4 year's specialized experience on US Navy vessels or industrial experience performing 2 or more of the tasks of Section (A).

Be qualified to use typical trade related precision measurement instruments such as height gauges, depth gauges, calipers, Vernier scales, and various types of micrometers.

N39040-16-R-0001Attachment2

Section (C)

Trade Specific Technical Standards

No additional standard identified

Section (DJ

Trade Training Requirements

Flange Joint Makeup

Precision Measurement Instruments

Torque Wrench Usage

Typic(1/ Tasks

Remove and apply paint coatings on submarines and submarine components.

Prepare and paint/preserve surfaces of submarine's interior and exterior tanks.

Use both power and hand tools in preparing submarine component and foundation surfaces for preservation.

Needle gun, prepare and preserve interior bilges and waterways.

Groom and final paint-out submarine compartments.

Perform cover-up to protect all equipment and surfaces from dust, paint and damage utilizing the proper protection methods and materials prior to performing cleaning and painting operations.

Painter (PT)

Section (B)

Trade Specific Requirements

Each person must have at least two (2) years of experience in the painting trade in heavy industry or on marine vessels, to include experience performing surface preparation for painting.

Trained and qualified to wear respiratory protection devices JAW 29 CFR 1910.134 {Subpart I).

Trained and qualified to work with lead, cadmium, and arsenic as well as mixed solvents.

N39040-16-R-0001Attachment2

Section (C)

Trade Specific Technical Standards

29 CFR 1910.134 Respiratory Protection

NSTM S9086-VD-STM-010/Ch-631 Rev 3 Preservation of Ships in Service

Section (D)

Trade Training Requirements

Preparations for Painting

Paint/Blast Hazards

Cleaning Equipment Shipboard

Fabricate, install, remove, modify and repair piping/hoses in the shop and aboard ship.

Remove, fabricate, assemble, or reinstall various

Submarine non-nuclear piping systems including pressure joints.

Fit-up and prepare various system piping for cutting, welding, or brazing (e.g. Sanitary, Potable water, cooling piping systems).

Template, fabricate and install plumbing and high pressure air systems piping.

Work from templates, manufacturing and installing parts and assemblies with reference to base lines, centerlines, frame lines, and other reference points.

Pipe Fitter (PF)

Section (B)

Trade Specific Requirements

Each person must have at least three (3) years of experience within the trade performing the tasks of Section (A) in heavy industrial applications such as nuclear power plants or on commercial/naval .vessels.

Use precision measuring tools such as micrometers, depth gauges and calipers while performing close tolerance work.

N39040-16-R-0001 Attachment 2

Section (C)

Trade Specific Technical Standards

No additional standard identified

Section (D)

Trade Training Requirements

Assembly & Inspection of Flareless Fittings

Flange Joint Makeup

Union Joint Makeup

Hanger Installation

Precision Measurement Instruments

Torque Wrench Usage

Rip-out, alter, repair, and install ship's structure

(frame structure, metal deck plating and grating, hull fittings such as davits and fairleads, chocks, scuttles, sockets and deck rails.

Template, layout and fabricate structures and fittings including bulkheads, equipment foundations, hangers, ladders, stanchions, brows, accommodation ladders, and guards.

Remove and install corrosion-prevention plates

(Zinc) (this and other items involve some tank and confined space work).

Perform the following operations: punch, drill, ream, tap, and template cutting.

Fit-up and make ready for welding, including chipping, nibbling, beveling, hand-grinding and cleaning of surfaces to be welded.

Perform excavation of pits or defects in ship's structure, including pressure hull and frames.

Perform post weld cleaning of ship's structural repair areas.

Remove and reinstall tank access covers in support of other work.

Ship Fitter (SF)

Section (B)

Trade Specific Requirements

Each person must have at least 2 years Naval or commercial ship repair experience performing section (A) tasks.

Trained and qualified to wear respiratory protection devices IAW 29 CFR 1910.134 (Subpart I).

N39040-16-R-0001 Attachment 2

Section (C)

Trade Specific Technical Standards

29 CFR 1910.134 Respiratory Protection

Section (D)

Trade Training Requirements

Blueprint Reading

Layout Procedures

Drilling and Tapping

Removal and Installation of Shipboard Foundations

Resilient mounts and hangers

Set-up & Use of Grinding Containments

Erect and dismantle staging/scaffolding on dry docked or waterborne ships including staging around the sail, stern or within internal tanks and voids.

Erect and dismantle all types of temporary platforms.

Build shelters and plenums and installing temporary blocking.

Maintain, adjust and repair staging and its associated equipment.

Layout, manufacture and install temporary decking aboard ships.

Operate power equipment in order to manufacture wood products including skids, ladders, etc.

Regularly inspect staging for any discrepancy which may compromise safety, and takes appropriate actions to rectify identified discrepancies as required. Notify competent authority of corrective actions required.

Ship Wright (SW)

Section (BJ

Trade Specific Requirements

Each person must have at least three (3) years of experience within the trade performing the tasks of section (A).

Each person must be familiar with the requirements and good work practices regarding the erection, use and dismantling of scaffolding per 29 CFR 1915.71.

N39040-16-R-0001 Attachment 2

Section (C)

Trade Sped/le Technical Standards

29 CFR 1915 Subpart E

29 CFR 1926- Subpart L

29 CFR 1915.71.

Section (DJ

Trade Training Requirements

Scaffolding inspection, assembly, and removal techniques

Building temporary work platforms and providing stable temporary decks

Plan, lay out, assemble, repair and install complex weight handling gear and various standing and running rigging.

Select and attach hoisting gear from a crane hook to ships' or shipyard equipment, and pulling gear for lifting, moving and positioning heavy loads precisely

Position and secure loads on trucks, trailers or railcars so they may be transported safely.

Work as part of a crane team and direct cranes and similar equipment to move items in and out of drydocks, ships or buildings.

Estimate sizes and weights of items to be lifted, considering factors such shape and location when using chain falls and crane hooks to move atypical items/components.

Assist in docking and undocking evolutions by positioning and handling lines and tackle gear, if necessary.

Manufacture and splice various wire and fiber rope items in the rigging loft.

Perform weight handling tests on rigging gear, cranes and shop rigging equipment, if necessary.

Weight Handler (WH)

Section (B)

Trade Specific Requirements

Each person must have at least 3 years of rigging experience in a heavy industrial work environment such as ship building or outfitting or commercial building construction.

N39040-16-R-0001Attachment2

Section (C)

Trade Specific Technical Stcmdards

NAVFAC P-307 Manual - "Management of Weight Handling Equipment

Section (D)

Trade Training Requirements

Hand signals for Crane Operation

Sound practices for securing equipment for transport

Section (AJ

Perform structural welding of deck structures, support braces, foundations, or hangers using one of a number of processes such as shielded metal arc welding (SMAW) or gas tungsten arc welding (GTAW) onboard submarines, in buildings and in the field.

Prepare finished welds by hand grinding or burring to meet visual acceptance standards.

Set up and operate stud welding equipment as needed onboard submarines, in buildings and in the field.

Install hot work protection and/or build weld containments for fire prevention.

Perform firewatcher duties during welding operations.

Section (BJ

Trade Specific Requirements

- Each person must have at least 2 years of experience welding in a heavy industrial work environment such as ship building, power plant construction, commercial building construction or bridge construction.

(Qualified per Technical Publication S9074-AQ-GIB- 010/248 with the following essential elements:

I) Welder Qualification record verifying tests performed in three _positions. Alternatively, ihe welder tests may be performed in the 6G position (from TP-248) provided the test is performed using a singular weld process. No dual process qualifications will be accepted. The welder qualification test record shall include at least the followmg information:

a. Welder Identification (Full Name at a minimum)

b. Date oftest

c. Qualification Test thickness - test assembly thickness .375" or higher

2)

3)

4)

5)

Welder (WL)

d. Qualification test process (SMAW, GT AW, or GMA W as applicable) a,ua1ification test position (2G, 3G, 4G, or 6 ual) "fi . .

e.

f g.

h.

Q 1 canon test base matenal type Qualification test filler material type and size Qualification test results Certifying signatnre (fabricator, test administrator or quality assurance officer attesting to test conditions and results)

The welder qualification test shall be performed as follows:

a. The qualification testing shall have been performed with an approved Butt weld Joint design from MIL-STD 22 b.

c.

d.

The filler material to be used dnring testing shall be MIL-9018-M, 10018M, 10718M, )1018M, 12018M or 14018M for the SNJA W process

The filler material to be used dnring testing shall be MIL-IOOS-~ lOOS-2, 120S-1, or 140S-2 for the uTAW or GMAW process.

The Qualification Test shall be evaluated IA W with the requirements contained in S9074-A-GIB-018/248 (performed IAW

T9074-AS-GIB-010/271, (TP 271)

evaluated to class 1 requirements of MIL S TD 2035). Qualification tests shall be evaluated visually and by Radiography, ultrasonically, or by bend testing.

The qualification shall have been maintained by actual use of the welding process quarterly (evidence of maintenance for process use shall be maintained for the current and preceding quarter) The welder shall have Jaeger J-1 or equivalent Annual Vision certification (glasses or no glasses) The welders will have to undergo traming to self identifY. and correct poor workmanship. This training is a 20 hour course ffiat includes a written and practical examination. A grade of 75% or better is required on each to be considered passing. If a contractor fails to achieve a grade of75% or better, he will be rejected as not qualified to fulfill the requirements of this contract.

- Trained, qualified fit to wear respiratory protection devices IAW 29 CFR 1910.134 (Subpart I).

N39040-16-R-0001 Attachment 2

Section (CJ

Trade Specific Technical Standards

National Fire Protection Association (NFPA) Standard SlB, 2014 Edition - Standard for Fire Prevention During Welding, Cutting and Other Hot Work.

ANSl/ASC 249.1-2005 - Safety in Welding, Cutting, and Allied Processes

NAVSEA S9086-CH-STM-010, Chapter 074 - Welding and Allied Processes

Compressed Gas Association (CGA) SB-11 - Use of Rubber Welding Hose

NAVSEA Tech Pub S9074-A-GIB-010/248

NAVSEA Tech Pub S9074-AR-GIB-010/278

NAVSEA Tech Pub T9074-AD-GIB-010/1688

29 CFR 1910.134 Respiratory Protection

Section (DJ

Trade Training Requirements

Blueprint reading

Electrical Safety for Non-electrical workers

Layout Procedures

Set-up & Use of Grinding Containments

Stud-shooting techniques