BAMS_HRMC-HM&E-19-0008_Package.pdf

DEPARTMENT OF THE NAVY

HRMC (NMD)

BOUYANCY ASSIST MODULE (RMC 2)

SPECIFICATIONS FOR WORK TO BE ACCOMPLISHED

SPECIFICATION NUMBER: HRMC-HM&E-19-0008

INCLUDES ALL CHANGES THROUGH 4/10/2019

DRAFT

INDEX

SHIP: BOUYANCY ASSIST MODULE (RMC 2) HRMC-HM&E-19-0008

ITEMS THAT ARE STRUCK OUT IN THIS INDEX DO NOT APPLY TO THIS CONTRACT.

CATEGORY I. FY-20 STANDARD ITEMS APPLICABLE TO THIS JOB ORDER WITHOUT FURTHER REFERENCE.

ITEM_NO. TITLE CHANGE DATE CHANGE

009-01 General Criteria; accomplish 10/01/2018 Original

009-02 Environmental Compliance Report for Material Usage; accomplish 04/30/2018 Original

009-03 Toxic and Hazardous Substance; control 10/01/2017 Original

009-04 Quality Management System; provide 10/01/2018 Original

009-06 Maintaining Protection and Cleanliness from Non-Radioactive Operations;

accomplish

08/31/2018 Original

009-07 Confined Space Entry, Certification, Fire Prevention and Housekeeping;

accomplish

10/01/2018 Original

009-08 Shipboard Fire Protection and Fire Prevention; accomplish 08/31/2018 Original

009-10 Asbestos-Containing Material (ACM); control 04/30/2018 Original

009-18 Mine Warfare Ships Magnetic Material; control 04/30/2018 Original

009-19 Provisioning Technical Documentation (PTD); provide 10/01/2018 Original

009-20 Government Property; control 10/01/2017 Original

009-21 Logistics and Technical Data; provide 10/01/2018 Original

009-23 Interference; remove and install 10/01/2018 Original

009-24 Authorization, Control, Isolation, Blanking, Tagging, and Cleanliness;

accomplish

10/01/2018 Original

009-34 Fire Protection of Unmanned Vessel at Contractor Facility; accomplish 10/01/2018 Original

009-39 Technical Manual Contract Requirement (TMCR) for a New Technical Manual for Commercial Equipment/Component; accomplish

10/01/2018 Original

009-40 Contractor Crane, Multi-Purpose Machine and Material Handling Equipment at a Naval Facility; provide

10/01/2018 Original

009-60 Schedule and Associated Reports for Availabilities Over 9 Weeks in Duration;

provide and manage

10/01/2018 Original

009-61 Shipboard Use of Fluorocarbons; control 07/18/2014 Original

009-67 Integrated Total Ship Testing; manage 04/30/2018 Original

009-69 Heavy Weather/Mooring Plan; provide 04/30/2018 Original

009-70 Confined Space Entry, Certification, Fire Protection, Fire Prevention and Housekeeping for Unmanned Vessels; accomplish

10/01/2018 Original

009-72 Physical Security at a Private Contractor Facility; accomplish 08/31/2018 Original

009-73 Shipboard Electrical/Electronic Cable Procedure; inspect, test, install, remove, and repair

10/01/2018 Original

009-74 Occupational, Safety and Health Plan; accomplish 10/01/2018 Original

009-80 Ship Facilities; maintain 11/18/2016 Original

009-81 Compartment Closeout; accomplish 08/31/2018 Original

009-82 Installation of Equal Component Vice Specified Component; report 03/26/2018 Original

009-84 Threaded Fastener Requirements; accomplish 10/01/2018 Original

009-93 Emergency Planning and Community Right-to-Know Act (EPCRA) and Pollution Prevention Act (PPA) Information; provide

03/06/2018 Original

009-99 Ship Departure Report; provide 07/18/2014 Original

009-100 Ship's Stability; maintain 03/06/2018 Original

ITEM_NO. TITLE CHANGE DATE CHANGE

009-101 Ship Transit and Berthing; accomplish 03/26/2018 Original

009-106 Work Authorization Form Coordinator (WAFCOR); provide 10/01/2017 Original

009-109 Non-SUBSAFE Work on SUBSAFE-Certified Vessel; accomplish 10/01/2017 Original

009-110 Non-Nuclear Work on a Nuclear Vessel; accomplish 11/18/2016 Original

009-111 Schedule and Associated Reports for Availabilities 9 Weeks or Less in Duration; provide and manage

04/30/2018 Original

009-117 Combat Systems, Light-Off Suport; provide 08/31/2018 Original

009-118 CG Deck Loading; accomplish 07/18/2014 Original

009-120 Fact Finding and Critique of Unplanned Event; manage 03/06/2018 Original

009-122 Temporary Padeye; install and remove 10/01/2018 Original

SHIP:

BOUYANCY ASSIST MODULE (RMC 2)

ITEM NO: 077-11-001

COAR: 00 PCN: None

CMP: NONE

PLANNER: UPCHURCH, IKAIKA

SSP: HRMC-HM&E-19-0008 1 of 5 ITEM NO: 077-11-001

1. SCOPE:

1.1 Title: Hazardous Waste Produced on Naval Vessels; control

1.2 Location of Work:

1.2.1 Throughout the Ship

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Resource Conservation and Recovery Act (RCRA)

2.2 Federal Hazardous Materials Transportation Act, 49 U.S.C. 5103

2.3 Applicable Hazardous Waste Manifest Form

2.4 10 U.S.C. 7311

3. REQUIREMENTS:

3.1 Manage and dispose of all hazardous waste listed in 3.5 in accordance with 2.1 and 2.2.

3.1.1 When a Navy generator number is required by this Work Item, submit the original of 2.3 to the SUPERVISOR for assignment of Environmental Protection Agency (EPA) or delegated state environmental agency identification number.

3.1.2 Manage and transport for Navy disposal, Navy-generated

hazardous waste listed in 3.5 in accordance with 2.1 and 2.2, as designated by the SUPERVISOR.

3.1.3 Submit one legible copy of 2.3 signed by the owner or operator of the disposal facility to the SUPERVISOR within 48 hours of receipt from owner or operator of disposal facility.

3.2 Complete documentation required by 2.1 and 2.2, using EPA or delegated state environmental agency identification number in accordance with 2.4.

3.2.1 Documentation related to hazardous waste generated solely by the physical actions of contractor personnel (termed Contractor- Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law.

Regardless of the presence of other material in or on the shipboard systems or structure which may have qualified a waste stream as hazardous, where the contractor performs work on a system or structure using materials (whether or not the use of such materials was specified by the Navy) which by themselves would cause the waste from such work to be a hazardous waste, documentation related to such waste shall only bear a generator number issued to the contractor.

3.2.2 Documentation related to hazardous waste generated by the combined physical actions of Navy and contractor personnel (termed Co-Generated Hazardous Waste) shall bear a generator identification

SHIP: BOUYANCY ASSIST MODULE (RMC 2)

SSP: HRMC-HM&E-19-0008 2 of 5 ITEM NO: 077-11-001 number issued to the contractor pursuant to applicable law and shall also cite in the remarks block a generator identification number issued to the Navy pursuant to applicable law. When the contractor merely drains a system and such drainage creates hazardous waste or the contractor performs work on system or structure using materials which by themselves would not cause the waste from such work to be hazardous waste but such work nonetheless creates a hazardous waste, documentation related to such waste shall bear a generator identification number issued to the contractor and shall also cite in the remarks block a generator identification number issued to the Navy. The contractor shall sign the generator certification on the Uniform Hazardous Waste Manifest whenever use of the manifest is required for disposal. The contractor shall obtain SUPERVISOR's concurrence with the categorization of the wastes as co-generated before completion of the manifest. Manifests prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

3.3 If the contractor, while performing work at a Government facility, cannot obtain a separate generator identification number from the state in which the availability will be performed, the contractor shall notify the SUPERVISOR within three business days of receipt of written notification by the state. After obtaining approval of the SUPERVISOR, the contractor shall use the Navy site generator identification number and insert in the remarks block the contractor generator identification number issued for the site where his main facilities are located.

3.4 If, for availabilities at a contractor-owned or controlled facility, the Navy cannot obtain a separate generator identification number for use at a contractor facility, the Navy shall notify the contractor within three business days of receipt of notification by the state. The contractor shall dispose of hazardous waste in accordance with 2.1, 2.2, and 2.3.

3.5 Hazardous waste, as identified in 2.1, expected to be produced during performance of this Job Order:

AMOUNT

TYPE NAVY CO-GENERATED CONTRACTOR

Acid Solutions (may include _____ ____________ __________ spent sulfamic, citric, chromic, nitric, sulfuric, hydrochloric, etc.)

Ethylene Glycol (Antifreeze) _____ ____________ __________

Sodium Hydroxide _____ ____________ __________

Cleaning Solvents _____ ____________ __________

Sodium Phosphates (Tri, Bi, _____ ____________ __________ or Mono)

Fluorocarbons _____ ____________ __________

Morpholine _____ ____________ __________

Sodium Chromates _____ ____________ __________

SSP: HRMC-HM&E-19-0008 3 of 5 ITEM NO: 077-11-001

Hydrazine _____ ____________ __________

Methyl Ethyl Ketone _____ ____________ __________

Spent Abrasive Blast Material _____ ____________ __________

(contaminated with a known hazardous waste)

Trichloroethane _____ ____________ __________

Miscellaneous Chemicals _____ ____________ __________

(Rust Preventative)

Miscellaneous Chemicals _____ ____________ __________

(Corrosive)

Miscellaneous Chemicals _____ ____________ __________

(TCLP Toxic)

Miscellaneous Chemicals _____ ____________ __________

(Reactive)

Oil (Synthetic) _____ ____________ __________

Paints (Enamel, Latex, _____ ____________ __________

Epoxy, thinners, oil based, rubber paint, non-skid, lacquer, remover, varnishes)

Paints (May include lead, _____ ____________ __________ cadmium, or chrome)

Paint Strippers (phenols, _____ ____________ __________ lead, chromium)

Sludges (Contaminated with _____ ____________ __ a known hazardous waste)

Wool Felt (contaminated _____ ____________ __________ with chromium and PCB's)

Lube/Fuel Oil Soaked Rags _____ ____________ __________

Paint/Flakes (Pressure Washing _____ ____________ __________

Ext Hull Surfaces)

Fuel Oil(Residual) _____ ____________ __________

Bilge Water _____ ____________ __________

Oil/Water _____ ____________ __________

AFFF/Water _____ ____________ __________

MEK Contaminated Rags _____ ____________ __________

Metal Dust / Debris _____ ____________ __________

3.5.1 Provide zero dollars for managing and disposing of all

hazardous waste listed in 3.5. Total cost greater or less than above

SSP: HRMC-HM&E-19-0008 4 of 5 ITEM NO: 077-11-001 dollar amount will be the subject of an equitable adjustment.

3.6 Submit one legible copy, in approved transferrable media of a report identifying type, amount, and disposal cost of waste listed in 3.5 that was removed during the performance of this Job Order to the SUPERVISOR.

3.6.1 The report shall include analysis or other method used to identify the waste and state whether each listed waste was hazardous (with generator assignment), non-hazardous, or did not exist.

3.6.1.1 Chemical analysis shall be accomplished by laboratories with state or EPA approved quality assurance programs.

3.6.2 The contractor shall make an effort to minimize hazardous waste generation by reducing the volume or toxicity by neutralizing, recycling, or otherwise removing it from the requirements of Subtitle C of 2.1 and include a description of such efforts in the report.

3.7 Nothing contained in this Work Item shall relieve the contractor from complying with applicable federal, state, and local laws, codes, ordinances, and regulations, including the obtaining of licenses and permits in connection with hazardous waste handling and disposal in the performance of this contract.

4. NOTES:

4.1 The waste listed in 3.5 is based on the best information available at the time of preparation of the solicitation. Hazardous waste generated during the actual performance of the work may vary in type or amount from waste listed in 3.5 which may result in renegotiation for credit or increase pursuant to Paragraph (b) of 2.4. The contractor is expected to use best management practice to identify and dispose of all hazardous waste. Some of the substances listed in 3.5 may be neutralized, recycled, or otherwise removed from the requirements of Subtitle C of 2.1. Inclusion of these substances in the waste listed in

3.5 does not preclude the contractor from taking action consistent with

2.1 to reduce or eliminate the hazardous constituents of any waste required to be disposed of under the contract in accordance with 2.2.

Processes that add hazardous constituents to the bilges may require that bilge water be disposed of as a hazardous waste.

4.1.1 The types and amounts of wastes listed in 3.5 are estimates of waste to be disposed of under this contract as required by 2.4. They are not estimates of the amount of the work involved in generating that waste. The work requirements of each individual Work Item specify the actual work to be accomplished.

4.2 Hazardous wastes are determined by one or more of the following methods:

4.2.1 Chemical analysis which shows that the material

characteristics of ignitability, corrosivity, reactivity, and/or toxicity (Toxicity Characteristic Leachate Procedure - TCLP) exceed the limits for that material in 40 CFR 261.20 Subpart C.

4.2.2 Reference to a Material Safety Data Sheet (MSDS), or

4.2.3 Applying knowledge of the hazardous characteristics of the waste in light of the materials or the process used.

4.3 Asbestos, bilge water, oil/water including sludge, debris and other contaminants, sludge which includes solids and sludge from ballast tanks, CHT tanks, voids, oily waste tanks, fuel ballast tanks, fuel oil tanks, SSP: HRMC-HM&E-19-0008 5 of 5 ITEM NO: 077-11-001 skegs (West coast), PCB's (Maryland), etc., apply only in those states listing them as hazardous waste. When an availability is to be performed in a state where these items are hazardous waste, an estimate of the amount to be generated shall be included in 3.5.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

1. None.

BOUYANCY ASSIST MODULE (RMC 2) ITEM NO:

COAR: 00

CMP:

PLANNER:

123-11-001

NONE

UPCHURCH, IKAIKA

SSP: HRMC-HM&E-19-0008 1 of 2 ITEM NO: 123-11-001

1. SCOPE:

1.1 Title: Clean, Pump, Gas Free; accomplish

1.2 Location of Work:

1.2.1 Tanks and Voids, throughout

1.3 Identification:

1.3.1 66-Foot BAM

1.3.2 84-Foot BAM

2. REFERENCES:

2.1 Standard Items, (FY-20)

2.2 NFPA Standard 306, Standard for the Control of Gas Hazards on Vessels

2.3 NFPA Standard 312, Standard for Fire Protection of Vessels during Construction, Repair and Lay-Up

2.4 DOL, OSHA STD 29 CFR 1915, Control of Explosives and other Dangerous Atmospheres

2.5 S6470-AA-SAF-010, Gas Free Engineering

3. REQUIREMENTS:

3.1 Open, ventilate, empty, clean, render dry, and maintain any tank / void or space including adjacent tanks / voids, spaces, or piping systems where the scope of repairs will result in a need for gas free certification for "Safe for Entry" and "Safe for Hot Work" during the performance of this availability period, for the BAMs identified in 1.3, in accordance with 2.2 through 2.5.

3.1.1 Remove, handle and dispose of all residual and waste liquids from the tanks and voids listed in 1.2.1. Handling of fuel oil and waste shall be in accordance with local, state, and federal environmental regulations.

3.1.1.1 For bidding purposes, total quantities of existing

liquids are 30,000 gallons.

3.1.2 Initial certification of confined or enclosed areas shall be updated by the contractor’s shipyard competent person at the beginning of each work shift prior to entry or the performance of hot work, painting applications and/or solvent cleaning operations with toxic or flammable vapors.

3.1.2.1 Ensure that harmful vapors, fumes, and mists are

ventilated to the exterior of each BAM.

3.1.3 Submit One legible copies in hard, or electronic media of the certified marine chemist certificate to the SUPERVISOR, within 24 hours upon completion of inspections.

3.2 Accomplish the requirements of 009-32 of 2.1 for new and disturbed

SSP: HRMC-HM&E-19-0008 2 of 2 ITEM NO: 123-11-001 surfaces.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

SHIP: BOUYANCY ASSIST MODULE (RMC 2) ITEM NO:

CSWT FILE NO: 123-028 (PC 1) CMP:

REVISED: 26 Oct 2018 PLANNER:

123-16-001

NONE

UPCHURCH, IKAIKA

SSP: HRMC-HM&E-19-0008 1 of 5 ITEM NO: 123-16-001

1. SCOPE:

1.1 Title: Tanks, Voids; inspect, repair, test and preserve

1.2 Location of Work:

1.2.1 All Tanks and Voids throughout

1.3 Identification:

1.3.1 66-Foot BAM

1.3.1.1 Tank Module A, Starboard

1.3.1.2 Tank Module A, Port

1.3.1.3 Tank Module B, Starboard

1.3.1.4 Tank Module B, Port

1.3.1.5 Tank Module C, Starboard

1.3.1.6 Tank Module C, Port

1.3.1.7 Tank Module D, Starboard

1.3.1.8 Tank Module D, Port

1.3.1.9 Arch Void Tank, Forward, Starboard

1.3.1.10 Arch Void Tank, Forward, Port

1.3.1.11 Arch Void Tank, Forward Center

1.3.1.12 Arch Void Tank, Aft, Starboard

1.3.1.13 Arch Void Tank, Aft, Port

1.3.1.14 Arch Void Tank, Aft Center

1.3.2 84-Foot BAM

1.3.2.1 Tank Module A, Starboard

1.3.2.2 Tank Module A, Port

1.3.2.3 Tank Module B, Starboard

1.3.2.4 Tank Module B, Port

1.3.2.5 Tank Module C, Starboard

1.3.2.6 Tank Module C, Port

1.3.2.7 Tank Module D, Starboard

1.3.2.8 Tank Module D, Port

1.3.2.9 Tank Module E, Starboard

1.3.2.10 Tank Module E, Port

1.3.2.11 Arch Void Tank, Forward, Starboard

1.3.2.12 Arch Void Tank, Forward, Port

SSP: HRMC-HM&E-19-0008 2 of 5 ITEM NO: 123-16-001

1.3.2.13 Arch Void Tank, Forward Center

1.3.2.14 Arch Void Tank, Aft, Starboard

1.3.2.15 Arch Void Tank, Aft, Port

1.3.2.16 Arch Void Tank, Aft Center

1.3.3 Structural Members

1.3.3.1 Quantity (3400 SF): 3/8” plate, MIL-S-22698, DH 36 CL P, PC 201 of 2.3.

1.3.3.2 Quantity (250 SF): 1/2" plate, MIL-S-22698, DH 36 CL P, PC 202 of 2.3.

1.3.3.3 Quantity (500 SF): 1/4" plate, MIL-S-22698, DH 36 CL P, PC 203 of 2.3.

1.3.3.4 Quantity (250 SF): 3/4" plate, MIL-S-22698, DH 36 CL P, PC 205 of 2.3.

1.3.3.5 Quantity (1000 LF): WT 9 x 27.5# Framing, MIL-S-22698, DH 36 CL P, PC 206 of 2.3.

1.3.3.6 Quantity (250 LF): WT 12 x 42# Framing, MIL-S-22698, DH 36 CL P, PC 207 of 2.3.

1.3.3.7 Quantity (250 LF): WT 8 x 25# Framing, MIL-S-22698, DH 36 CL P, PC 208 of 2.3.

1.3.3.8 Quantity (250 LF): WT 15 x 54# Framing, MIL-S-22698, DH 36 CL P, PC 209 of 2.3.

1.3.3.9 Quantity (250 LF): WT 12 x 58# Framing, MIL-S-22698, DH 36 CL P, PC 210 of 2.3.

1.3.3.10 Quantity (1000 LF): 4” x 3” x 3/8” angle iron, A36

structural, MIL-S-22698, Grade A CL P, PC 211 of 2.3.

1.3.3.11 Quantity (1400 LF): 3” x 3” x 1/4” angle iron, A36

structural, MIL-S-22698, Grade A CL P, PC 212 of 2.3.

2. REFERENCES:

2.1 Standard Items, (FY-20)

2.2 DOL, OSHA STD 29 CFR 1915, Scaffolds, Ladders and Other Working Surfaces

2.3 845-5733028 Rev A, Catamaran Lift System

2.4 909-6587703, BAMS-Structural, Repair Criteria

2.5 MIL-STD-2035, Nondestructive Testing Acceptance Criteria

2.6 T9074-AS-GIB-010/271, Requirements For Nondestructive Testing Methods

2.7 Drydock Certification Manual, Chapter 3, Section D, paragraph 3c

2.8 BAMS, BAMS Characteristics and Hydrostatic Data

3. REQUIREMENTS:

3.1 Install, maintain and remove temporary staging, complete with planking, safety railing and ladders to facilitate inspection, repair and preservation work throughout the tanks and void areas identified in 1.3

SSP: HRMC-HM&E-19-0008 3 of 5 ITEM NO: 123-16-001 and located in 1.2 in accordance with 2.2.

3.1.1 Contractor is responsible to erect, certify safe, modify and remove staging as necessary to accomplish work specified in this work item.

3.1.2 Wood planking used shall be fire retardant treated wood, MIL- L-19140, minimum of 2-inch by 10-inch lumber.

3.2 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line 17, Column A, for all interior painted surfaces of each tank module located in 1.2, and listed in 1.3.1.1 through 1.3.1.8 and 1.3.2.1 through 1.3.2.10, using 2.3 for guidance.

3.3 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line 24, Column A, for all interior painted surfaces of each Arch Void Tank located in 1.2, and listed in 1.3.1.9 through 1.3.1.14 and 1.3.2.11 through 1.3.2.16, using 2.3 for guidance.

3.4 Accomplish a visual inspection of all cleaned areas accomplished in

3.2 and 3.3, and associated sounding tubes, tank vents/overflows, piping, pipe hangers/liners, ladders, zinc anodes, manhole covers, and structural members for structural integrity, deterioration, pitting, cracks, areas of damage or distortion, using 2.3 for guidance.

3.4.1 Submit One legible copies of a report, in hard or electronic media listing inspection results showing locations of deficiencies, proposed solutions and/or repair recommendations to the SUPERVISOR.

3.5 Accomplish an ultrasonic inspection, for a total of 1200 readings, of the internal structural members and internal bulkheads in each tank and void listed in 1.3 in accordance with 2.4 through 2.6, and using 2.3 and 2.7 for guidance. Thickness readings shall be taken where deterioration or thickness loss is evident. Internal tank / void bulkheads shall have UT measurements taken on an 8 ft. grid pattern and internal structural members shall have UT measurements taken on one-third of the member. Measurements shall be taken on the webs and flanges for internal structural members at a maximum spacing of 6 feet along the members. The accept or reject criteria shall be in accordance with 2.4.

3.5.1 Accomplish an additional 575 ultrasonic test readings for discrepant areas found in 3.5. Readings shall be with one foot spacing to determine the total size and location of each defect.

3.5.1.1 Submit one legible copy, in hard or electronic media, listing results of 3.5 and 3.5.1 to the SUPERVISOR within four days of completion of test readings. Report shall contain a drawing that shows the specific locations of each ultrasonic test reading, in respect to each BAM's frame, strakes, distance off centerline, measured thickness of plating, original thickness of plating and percent of deterioration using 2.3 for guidance.

3.6 Accomplish weld repairs to internal tank plating and structural members throughout the tank interiors located 1.2 and identified in 1.3.1 and 1.3.2, based on the reports submitted in 3.4.1 and 3.5.1.1, in accordance with 2.3 (Table of Magnetic Particle Inspection Requirements of 2.3 does not apply), for total amounts as follows:

3.6.1 Clad weld repair 60,000 square inches of isolated deep pits greater than 1/8 inch deep.

3.6.2 Vee out and weld repair total 500 linear feet of cracked and

SSP: HRMC-HM&E-19-0008 4 of 5 ITEM NO: 123-16-001

/or eroded weld seams.

3.6.3 Weld repair 750 linear feet of existing fillet welds.

3.6.4 Replace with new internal structural members identified in 1.3.3.

3.6.4.1 Template from existing shipboard conditions fabricate and fit.

3.6.4.2 Do not cut any frames or structural members without

prior approval of the SUPERVISOR.

3.6.4.3 The minimum size for insert plates must be one square foot in area.

3.6.4.4 Chip and grind each surface flush in way of each repair.

No allowance for the reduction of the base metal thickness will be allowed. Existing plate thickness will be maintained.

3.6.5 Replace with new, all pipe hangers and associated bolts for all dewatering pump discharge piping, and TLI (tank level indicator) piping in area 1.2.1 for all tanks listed in 1.3.

3.6.6 Maintain a log of all weight additions and subtractions on each BAM identified in 1.3.1 and 1.3.2 after performing all repairs in 3.6. Submit a report, verifying that all weight differences do not affect each BAMs stability using 2.8 for guidance.

3.6.7 Accomplish the requirements of 009-12 of 2.1, including Table 3, Column A, Lines One through 7 for all new welds.

(V)(G) "AIR TEST"

3.7 Accomplish the requirements of 009-25 of 2.1 for an air hose, water hose, or vacuum box test of the newly installed internal plate inserts.

Allowable leakage: None.

3.8 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line 17 for each tank module located in 1.2, and listed in 1.3.1.1 through 1.3.1.8 and 1.3.2.1 through 1.3.2.10, using 2.3 for guidance.

3.9 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line 24, for each Arch Void Tank located in 1.2, and listed in 1.3.1.9 through 1.3.1.14 and 1.3.2.11 through 1.3.2.16, using 2.3 for guidance.

(V)(G) "COMPLETION AIR TEST"

3.10 Accomplish a completion air test for each tank listed in 1.2, using 009-25 of 2.1 for guidance. Gages used shall be calibrated within 6 months prior to use. Test pressure must be 8 PSIG. Maintain test pressure for 15 minutes for temperature stabilization prior to start of test. Hold test pressure for 60 minutes. Allowable drop in pressure: None.

(V)(G) "FINAL VISUAL INSPECTION"

3.11 Accomplish a final visual and cleanliness inspection of each tank and void listed in 1.3. The tanks and voids must be free of debris, oil, grease and foreign matter.

3.12 Install new gaskets and hardware to be of same type, size, and

SSP: HRMC-HM&E-19-0008 5 of 5 ITEM NO: 123-16-001 thickness of existing for each access cover removed, using 2.3 for guidance.

3.12.1 Clean and preserve the interior surfaces of the access covers (manhole cover and hand hole) prior to installation.

3.13 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

CMP:

PLANNER:

321-11-001

NONE

UPCHURCH, IKAIKA

SSP: HRMC-HM&E-19-0008 1 of 2 ITEM NO: 321-11-001

1. SCOPE:

1.1 Title: Miscellaneous Repairs; accomplish

1.2 Location of Work:

1.2.1 Main Walkway

1.2.2 Throughout

1.3 Identification:

1.3.1 66-Foot BAM

1.3.2 84-Foot BAM

1.3.3 Quantity (4 EA): Emergency Pump Outlets, 440V/30A

1.3.4 Quantity (16 EA): Flood Light Outlets, 110V/20A

1.3.5 Quantity (One EA): Diesel Generator Charger Outlet, 110V/20A

2. REFERENCES:

2.1 Standard Items, (FY-20)

3. REQUIREMENTS:

3.1 Remove existing and install new external seawater piping brackets, new conduits for all electrical and tank level indicator (TLI) wiring including it's associated unistrut supports, for BAMs identified in 1.3.1 and 1.3.2, located directly below 1.2.1, as directed by the SUPERVISOR.

3.1.1 Chip and grind each surface flush and smooth in way of

repairs.

3.1.2 Template exact size, configuration, and location from existing shipboard conditions.

3.1.3 Accomplish the requirements of 009-12 of 2.1, including Table 3, Columns A, Lines One through 7.

3.2 Replace with new Emergency Pump Outlets and Flood Light Outlets, for BAMs identified in 1.3.1 and 1.3.2, located at 1.2.2, as directed by the

SUPERVISOR.

3.2.1 Install new Diesel Generator Charger Outlet, identified in 1.3.5, for BAM identified 1.3.2, located at 1.2.2, as directed by the

SUPERVISOR.

3.3 Accomplish the upgrade of electrical cables located between the Generator and the transfer switch to match the capacity of the currently installed Generator, for BAM identified in 1.3.2, as directed by the

SUPERVISOR.

3.3.1 Accomplish upgrade of the electrical jumper cable which supplies emergency power from the BAM identified in 1.3.2 to the BAM identified in 1.3.1.

3.3.1.1 Upgrade cables and conduits size to 150 amps.

3.4 Replace Motor Control Center (MCC) and circuit breaker panel

SSP: HRMC-HM&E-19-0008 2 of 2 ITEM NO: 321-11-001 enclosures with new NEMA 4X rated type, located in 1.2.2, for BAMs identified in 1.3.1 and 1.3.2, as directed by the SUPERVISOR.

(V)(G) "OPERATIONAL TEST"

3.5 Energize with BAM's power and accomplish operational testing of the equipment disturbed in 3.1 and installed in 3.2 through 3.4 to ensure equipment functions to designed sequence of operation, in accordance with manufacturer's instructions supplied with equipment.

3.6 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 Generator manufacturer is Caterpillar. Model: D50-4, serial no:

CAT00C44LN4D00596.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

1. None.DRAFT

CSWT FILE NO: 529-001 (LCU 1646) CMP:

REVISED: 26 Oct 2018 PLANNER:

529-11-001

NONE

UPCHURCH, IKAIKA

SSP: HRMC-HM&E-19-0008 1 of 2 ITEM NO: 529-11-001

1. SCOPE:

1.1 Title: Ballast Tank Reach Rod Sleeves; replace

1.2 Location of Work:

1.2.1 Ballast Tanks

1.3 Identification:

1.3.1 66-Foot BAM

1.3.1.1 Tank Module A, Starboard

1.3.1.2 Tank Module A, Port

1.3.1.3 Tank Module D, Starboard

1.3.1.4 Tank Module D, Port

1.3.2 84-Foot BAM

1.3.2.1 Tank Module A, Starboard

1.3.2.2 Tank Module A, Port

1.3.2.3 Tank Module E, Starboard

1.3.2.4 Tank Module E, Port

2. REFERENCES:

2.1 Standard Items, (FY-20)

2.2 BAMs Reach Rod Sleeve Bracket, Details A-A through C-C and Section 00-00 through 02-02

3. REQUIREMENTS:

3.1 Disassemble each reach rod assembly and remove each reach rod sleeve and bracket located in 1.2, for each BAM ballast tank identified in 1.3.

3.1.1 Install new a total of 16 each reach rod sleeves and 16 each reach rod brackets throughout ballast tanks listed in 1.3, in accordance with 2.2.

3.1.1.1 New reach rod sleeves and brackets shall be of 316

stainless steel material.

3.1.2 Accomplish the requirements of 009-12 of 2.1, including Table 3, Column A and D, Lines One through 7.

3.1.3 Clean each exposed part of each reach rod assembly free of oil and foreign matter leaving no residue or injurious effects prior to reinstallation.

3.1.4 Install new label plates for each reach rod handwheel and or deck socket.

(V)(G) "OPERATIONAL TEST"

3.2 Accomplish an operational test of each reach rod assembly and valve

SSP: HRMC-HM&E-19-0008 2 of 2 ITEM NO: 529-11-001 under normal operating conditions.

3.2.1 Cycle each valve from full open to full close a total of 4 times. Allowable sticking or binding: None.

3.3 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 There is one each existing steel reach rod sleeve and two brackets for each corner ballast tank. The intent of this Work Item is to replace the existing with 2 each new reach rods sleeves and brackets IAW ref.

2.2.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

CSWT FILE NO: 583-010 (LCU 1646) CMP:

REVISED: 26 Oct 2018 PLANNER:

582-11-001

NONE

UPCHURCH, IKAIKA

SSP: HRMC-HM&E-19-0008 1 of 3 ITEM NO: 582-11-001

1. SCOPE:

1.1 Title: Winch Assembly; repair

1.2 Location of Work:

1.2.1 66-Foot BAM, Topside, Port and Starboard at corners

1.2.2 84-Foot BAM, Topside, Port and Starboard at corners

1.3 Identification:

1.3.1 Quantity (8 EA) Air Winch, Model 4000 P65-24, Series 32RFJ-24, 4000 LB working load, 90 PSI, Mfr: Beebe International

1.3.1.1 BAM-66 Port Forward, Serial No. A129-1288

1.3.1.2 BAM-66 Starboard Forward, Serial No. A135-1288

1.3.1.3 BAM-66 Port Aft, Serial No. A130-1288

1.3.1.4 BAM-66 Starboard Aft, Serial No. A134-1288

1.3.1.5 BAM-84 Port Forward, Serial No. A131-1288

1.3.1.6 BAM-84 Starboard Forward, Serial No. A132-1288

1.3.1.7 BAM-84 Port Aft, Serial No. A133-1288

1.3.1.8 BAM-84 Starboard Aft, Serial No. A128-1288

2. REFERENCES:

2.1 Standard Items, (FY-20)

2.2 Maintenance & Operations Manual, Workhorses/Heavyweight RFJ Series, Model 32RFJ - Beebe International, Inc.

2.3 PRODUCTION ENGINEERING DIVISION AUTHORIZATION (PEDA) NO.96-01 Rev B, Air Winch Inspection and Testing Buoyancy Assist Modules

3. REQUIREMENTS:

3.1 Prior to removal, accomplish a visual inspection of each winch assembly identified in 1.3, located in 1.2, in accordance with Table A of 2.3, except for Item No. A2-3. Utilize 2.2 for guidance.

3.1.1 Submit one legible copy, in hard copy or electronic media, of a report listing the results of the requirements of 3.1, to the

SUPERVISOR.

3.2 Mechanically remove each winch listed in 1.3.1 using 2.2 for guidance.

3.2.1 Match mark each winch assembly and associated components for reinstallation in same location as existing. Verify respective serial numbers are in accordance with 1.3.1.1 through 1.3.1.8.

3.3 Accomplish a visual inspection of each winch foundation for structural deterioration, cracks, and distortion.

3.3.1 Remove dirt, oil and grease. Remove rust, scale, and loose

SSP: HRMC-HM&E-19-0008 2 of 3 ITEM NO: 582-11-001 paint to bare metal. Existing well adhered paint may be left intact.

3.3.2 Submit one legible copy, in hard copy or electronic media, of a report listing the results of the requirements of 3.3, to the

SUPERVISOR.

3.4 Tag and remove wire rope completely from drum and accomplish a visual inspection in accordance with 9A through 9F of 2.3.

3.4.1 Submit one legible copy, in hard copy or electronic media, of a report listing the results of wire rope inspection, to the

SUPERVISOR.

3.5 Matchmark, disassemble, and accomplish repairs to each winch identified in 1.3.1, utilizing 2.2 for guidance.

3.5.1 Clean exposed parts free of oil, grease and foreign matter, leaving no residue.

3.5.2 Inspect each part for wear and defects, utilizing 2.2 and 2.3 for guidance.

3.5.3 Remove high spots, burrs, abrasions, nicks, corrosion from machined, mating, aligning and sealing flanges and surfaces, where removal can be accomplished by hand tools, taking precautions to ensure no excessive metal.

3.5.4 Remove existing, fit and install new non-asbestos brake lining.

3.6 Replace with new motor, gearbox, and controller, for each winch identified in 1.3.1, utilizing 2.2 for guidance.

3.7 Reassemble and reinstall each winch onto its respective foundation, utilizing 2.2 for guidance.

3.7.1 Reconnect piping utilizing new gaskets, seals and o-rings.

3.7.1.1 Purge air supply line to remove moisture and foreign

matter prior to reconnecting to winch.

3.7.1.2 Clean and inspect air line lubricator and filter. No

foreign matter allowed.

3.7.1.3 Fill air line lubricator with new SAE 20 oil and adjust flow using 2.2 for guidance.

(Q)(G) "VERIFY RESERVOIR FILLED"

3.7.2 Fill oil reservoir with 3 quarts of new SAE 20 oil in

accordance with 2.2.

(V)(G) "LOAD TEST"

3.8 Accomplish a load test and inspection of each repaired winch in accordance with Table B of 2.3.

3.8.1 Submit one legible copy, in hard copy or electronic media, of a report documenting the results of the load test and inspection, including a filled-in copy of Table B of 2.3 for each winch, to the

SUPERVISOR.

3.9 Accomplish the requirements of 009-32 of 2.1 for new and disturbed

SSP: HRMC-HM&E-19-0008 3 of 3 ITEM NO: 582-11-001 surfaces.

4. NOTES:

4.1 There are no onboard air compressors/receivers to power the air winches. Winches require clean, filtered and regulated low pressure (LP) air at 100 psig to operate.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

CMP:

PLANNER:

583-11-001

NONE

UPCHURCH, IKAIKA

SSP: HRMC-HM&E-19-0008 1 of 1 ITEM NO: 583-11-001

1. SCOPE:

1.1 Title: Transfer of Boat Custody; accomplish

1.2 Location of Work: Contractor's Plant

1.3 Identification:

1.3.1 84-Foot BAM

1.3.2 66-Foot BAM

2. REFERENCES:

2.1 Attachment (A): Boat Custody Form

3. REQUIREMENTS:

3.1 The GOVERNMENT will deliver custody of the BAMs identified in 1.3, to the Contractor at the place designated in the specifications and upon completion of availability will accept custody of the BAMs at the place designated in the specification.

3.1.1 The Contractor will be responsible for the BAMs during the time in which he or she has custody at location specified in 1.2.

3.2 Upon receiving custody of the BAMs from the activity, complete Part A of 2.1. Submit one copy, in approved transferrable media, of 2.1 to the SUPERVISOR within 24 hours after delivery of the BAMs.

3.3 After returning custody of the BAMs to the activity, complete Part B of 2.1. Submit one copy, in approved transferrable media, of 2.1 to the SUPERVISOR within 24 hours after redelivery of the BAMs.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

CMP:

PLANNER:

612-11-001

NONE

UPCHURCH, IKAIKA

SSP: HRMC-HM&E-19-0008 1 of 2 ITEM NO: 612-11-001

1. SCOPE:

1.1 Title: Handrails Assemblies, Stanchions, Arch Stairs; replace

1.2 Location of Work:

1.2.1 Throughout

1.3 Identification:

1.3.1 84-Foot BAM

1.3.2 66-Foot BAM

2. REFERENCES:

2.1 Standard Items, (FY-20)

2.2 600-5733715, Catamaran Ladders and Handrails

2.3 804-5184155 Rev A, Liferails, Lifelines, & Awning Stanchions (AL & CRES) Details L/M

3. REQUIREMENTS:

3.1 Replace with new, all hand rail assemblies, including associated foundations, stanchions and chains, and all arch way stairs, for BAMs listed in 1.3, located in 1.2, in accordance with 2.2.

3.1.1 Offset new hand rail assemblies one foot from outboard edge for those located on mid-tank weather deck.

3.1.1.1 Chip and grind surfaces flush and smooth in way of

removals.

3.1.1.2 Template new work from removed hand rail assembly, arch stairs, and existing shipboard conditions.

3.2 Crop out and replace a total of 14 flood light stanchions for BAMs listed 1.3, located in 1.2, and as designated by the SUPERVISOR.

3.2.1 Replace a minimum of 6" of each bottom flood light stanchion section with 1-1/2" NPS.

3.2.1.1 Stanchion base to deck structure welds shall be 3/8"

partial penetration fillet welds.

3.3 Accomplish the requirements of 009-12 of 2.1, including Table 3, Column A, Lines One through 7.

(V)(G) "WEIGHT TEST"

3.4 Accomplish the requirements of Test Notes, T1, paragraphs A and B of

2.3 Criteria: No signs of deformation, cracks, or damage allowed.

(V)(G) "OPERATIONAL TEST"

3.5 Accomplish an operational test of each new hand rail chain to verify design function, attachments and general uniform appearance. Allowable

SSP: HRMC-HM&E-19-0008 2 of 2 ITEM NO: 612-11-001 sag in chain: one and 1/4 inch sag per One linear foot of chain, maximum.

3.6 Accomplish the requirements of 009-32 of 2.1 for the new and disturbed surfaces.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

CMP:

PLANNER:

623-11-001

NONE

UPCHURCH, IKAIKA

YAMADA, KURT

SSP: HRMC-HM&E-19-0008 1 of 2 ITEM NO: 623-11-001

1. SCOPE:

1.1 Title: Rungs, Pump Straps, Generator Pan; replace

1.2 Location of Work:

1.2.1 All Dewatering Towers throughout

1.2.2 All Ballast Tanks throughout

1.2.3 Upper Tank Top Platform

1.3 Identification:

1.3.1 66-Foot BAM

1.3.1.1 Tank Module A, Starboard

1.3.1.2 Tank Module A, Port

1.3.1.3 Tank Module B, Starboard

1.3.1.4 Tank Module B, Port

1.3.1.5 Tank Module C, Starboard

1.3.1.6 Tank Module C, Port

1.3.1.7 Tank Module D, Starboard

1.3.1.8 Tank Module D, Port

1.3.2 84-Foot BAM

1.3.2.1 Tank Module A, Starboard

1.3.2.2 Tank Module A, Port

1.3.2.3 Tank Module B, Starboard

1.3.2.4 Tank Module B, Port

1.3.2.5 Tank Module C, Starboard

1.3.2.6 Tank Module C, Port

1.3.2.7 Tank Module D, Starboard

1.3.2.8 Tank Module D, Port

1.3.2.9 Tank Module E, Starboard

1.3.2.10 Tank Module E, Port

2. REFERENCES:

2.1 Standard Items, (FY-20)

2.2 845-5733028 Rev A, Catamaran Lift System

2.3 BAM's Pump Bracket, Detail E-E

2.4 Generator Pan, Plan

SSP: HRMC-HM&E-19-0008 2 of 2 ITEM NO: 623-11-001

3. REQUIREMENTS:

3.1 Remove existing and install new (122 EA) rungs at the location listed in 1.2.1, for each BAM listed in 1.3, in accordance with Plan View 22-A and 22-B of 2.2.

3.1.1 Template exact size, configuration, and location from existing shipboard conditions.

3.1.2 Chip and grind surfaces flush and smooth in way of removals.

3.1.3 Accomplish the requirements of 009-12 of 2.1, including Table 3, Column A, Lines One through 7.

3.2 Remove existing and replace with new (18 EA) pump straps, including new hardware and gasket, at location listed in 1.2.2, for each pump located in ballast tanks listed in 1.3, in accordance with 2.3.

3.2.1 Hardware shall be of same grade, type, material, and size of existing.

3.3 Remove existing and replace with new one each diesel generator pan for BAM identified in 1.3.2, located at 1.2.3, in accordance with 2.4.

3.4 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

CSWT FILE NO: 631-002 (YFNX 15) CMP:

REVISED: 26 Oct 2018 PLANNER:

631-31-001

NONE

UPCHURCH, IKAIKA

SSP: HRMC-HM&E-19-0008 1 of 3 ITEM NO: 631-31-001

1. SCOPE:

1.1 Title: Exterior Surfaces; inspect, repair, test, and preserve

1.2 Location of Work:

1.2.1 Keel to Waterline (hull exterior from 2-foot above the

waterline to keel)

1.2.2 Waterline up to Weather Deck Edge (Hull exterior from 2-foot above the waterline to tank top edge)

1.2.3 Weather Deck up to Arch Top (All exterior, weather deck, walking and work surfaces, and surfaces above the weather decks including arches, walking platforms, ladders, handrails, cleats, dewatering towers, pipes, appendages, chock and including all painted surfaces)

1.3 Identification:

1.3.1 66-Foot BAM

1.3.2 84-Foot BAM

2. REFERENCES:

2.1 Standard Items, (FY-20)

2.2 845-5733028 Rev A, Catamaran Lift System

2.3 909-6587703, BAMS-Structural, Repair Criteria

2.4 MIL-STD-2035, Nondestructive Testing Acceptance Criteria

2.5 T9074-AS-GIB-010/271, Requirements For Nondestructive Testing Methods

2.6 Drydock Certification Manual, Chapter 3, Section D, paragraph 3c

2.7 MIL-STD-777, Schedule of Piping, Valves, Fitting and Associated Piping Components for Naval Surface Ships

2.8 Department of Defense Standard Practice, Electric Plant Installation Standard Methods

2.9 BAMS, Characteristics and Hydrostatic Data

3. REQUIREMENTS:

3.1 Note and record the colors, dimensions and exact locations of existing draft markings, boot-top upper and lower limits, non skid surfaces through and designation of distinguishing markings and color of exterior surfaces for each BAM identified in 1.3 and located at 1.2.

3.1.1 Submit one legible copy, in hard copy or electronic media, of a report listing results of the requirements 3.1 of to the SUPERVISOR within 24 hours after recording the data.

3.2 Remove all rubber fender and save for reinstallation.

3.3 Accomplish the requirements of 009-32 of 2.1, including Table One, Line 5, Column A, for surfaces listed in 1.2.1, for each BAM identified

SSP: HRMC-HM&E-19-0008 2 of 3 ITEM NO: 631-31-001 in 1.3.

3.4 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line One, Column A, for surfaces listed in 1.2.2, for each BAM identified in 1.3.

3.5 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line 18, Column A, for surfaces listed in 1.2.3, for each BAM identified in 1.3.

3.6 Accomplish a visual inspection of all cleaned areas accomplished in

3.3 through 3.5, for structural integrity, deterioration, pitting, cracks, areas of damage or distortion, using 2.2 for guidance.

3.6.1 Submit One legible copies of a report, in hard or electronic media listing inspection results showing locations of deficiencies, proposed solutions and/or repair recommendations to the SUPERVISOR.

3.7 Accomplish an ultrasonic inspection, for a total of 1200 readings, of all external plating and decks for each BAM identified in 1.3, in accordance with 2.3 through 2.5, and using 2.2 and 2.6 for guidance.

Thickness readings shall be conducted on each intersecting point of a 8-feet by 8-feet grid pattern and / or taken where deterioration or thickness loss is evident. The accept or reject criteria shall be in accordance with 2.3.

3.7.1 Accomplish an additional 500 ultrasonic test readings for discrepant areas found in 3.7. Readings shall be with one foot spacing to determine the total size and location of each defect.

3.7.1.1 Submit one legible copy, in hard or electronic media, listing results of 3.7 and 3.7.1 to the SUPERVISOR within four days of completion of test readings. Report shall contain a drawing that shows the specific locations of each ultrasonic test reading, in respect to each BAM's frame, strakes, distance off centerline, measured thickness of plating, original thickness of plating and percent of deterioration using 2.2 for guidance.

3.8 Accomplish weld repairs to external plating and decking throughout for areas located in 1.2, for each BAM identified in 1.3, based on the reports submitted in 3.6.1 and 3.7.1.1, in accordance with 2.2, 2.3 (Table of Magnetic Particle Inspection Requirements of 2.3 does not apply), and as designated by the SUPERVISOR, for total amounts as follows:

3.8.1 Clad weld repair 60,000 square inches of isolated deep pits greater than 1/8 inch deep.

3.8.2 Vee out and weld repair total 500 linear feet of cracked and /or eroded weld seams.

3.8.3 Weld repair 750 linear feet of existing fillet welds.

3.8.4 Crop out and renew a total of 3000 square feet of 15.3 pounds of steel plating conforming to MIL-S-22698, DH-36, CL-P.

3.8.4.1 Template exact size, configuration, and location from existing shipboard conditions.

3.8.4.2 The minimum size for insert plates must be one square foot in area.

3.8.4.3 Chip and grind each surface flush in way of each repair.

No allowance for the reduction of the base metal thickness will

SSP: HRMC-HM&E-19-0008 3 of 3 ITEM NO: 631-31-001 be allowed. Existing plate thickness will be maintained.

3.8.5 Maintain a log for all weight additions and subtractions on each BAM identified in 1.3.1 and 1.3.2 after performing all repairs in 3.8. Verify that all weight differences do not affect each BAM's stability using 2.9 for guidance.

3.8.6 Accomplish the requirements of 009-12 of 2.1, including Table 3, Column A, Lines One through 7 for all new welds.

(V)(G) "AIR TEST"

3.8.7 Accomplish the requirements of 009-25 of 2.1 for an air hose, water hose, or vacuum box test for local air hose test to the new insert plating weld. Allowable leakage: None.

3.9 Accomplish the requirements of 009-32 of 2.1, including Table One, Line 5, for underwater hull surfaces listed in 1.2.1, for each BAM identified in 1.3.

3.10 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line One, for preservation of surfaces in 1.2.2 and 1.2.3, for each BAM identified in 1.3.

3.11 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line 18, for non skid surfaces in 1.2.3, for each BAM identified in 1.3.

3.11.1 Non-skid tape shall be applied in 8 inch wide strips

continually across the length of each BAM's weather deck, arch stairs & walkways. Space non-skid tape with 2 inches of clearance between adjacent strips.

3.12 Prior to reinstalling rubber-fender removed in 3.2, low pressure wash each bumper to remove all marine growth and containments.

3.12.1 Install rubber fender using new 316 CRES locknut and washers.

3.13 Reapply markings and color recorded in 3.1 to match original colors.

3.14 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

CSWT FILE NO: 633-001 (YRBM 20) CMP:

REVISED: 26 Oct 2018 PLANNER:

633-11-001

NONE

UPCHURCH, IKAIKA

SSP: HRMC-HM&E-19-0008 1 of 2 ITEM NO: 633-11-001

1. SCOPE:

1.1 Title: Zinc Anodes; replace

1.2 Location of Work:

1.2.1 External Port and Starboard Pontoon, below the waterline

1.2.2 Internal Tanks throughout

1.3 Identification:

1.3.1 66-Foot BAM

1.3.2 84-Foot BAM

1.3.3 Quantity (66 EA): Anode Stud, 1/2-13UNC-2A x 1-1/4", MIL-S- 24149

1.3.4 Quantity (10 EA): Anode Stud, 3/8-16UNC-2A x 1", MIL-S-24149

2. REFERENCES:

2.1 Standard Items, (FY-20)

2.2 600-5733384, Zinc Anode Intsl Catamaran Lift System

3. REQUIREMENTS:

3.1 Remove existing and install new, internal and external zinc anodes located in 1.2, for BAMs identified in 1.3.1 and 1.3.2, in accordance with 2.2. Template exact configuration and location from existing conditions.

3.1.1 New anodes shall be aluminum alloy in lieu of zinc anode.

3.1.2 Accomplish the requirements of 009-89 of 2.1.

3.1.2.1 All anodes (new and existing) shall be covered prior to new installation and after removal of existing to prevent the release of metal dust and oxide flakes to the environment.

3.1.3 Replace deteriorated and or damaged anode studs with new anode studs identified in 1.3.3 and 1.3.4.

3.1.3.1 Chip and grind surfaces flush in way of removals.

3.1.3.2 Accomplish the requirements of 009-12 of 2.1 including Table 3 Column A, Lines One through 7.

3.1.4 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces prior to installation of new anodes.

3.1.5 Install new lock nuts and washers, conforming to material requirements of 2.2.

(V)(G) "TORQUE TEST"

3.2 Torque each new anode retaining nut to 30 foot-pounds.

(V)(G) "RESISTANCE TEST"

SSP: HRMC-HM&E-19-0008 2 of 2 ITEM NO: 633-11-001

3.3 Test each new anode to verify electrical resistance between the anode surface and the adjacent metal structure is less than 0.1 Ohm.

3.4 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

CMP:

PLANNER:

992-11-001

NONE

UPCHURCH, IKAIKA

SSP: HRMC-HM&E-19-0008 1 of 2 ITEM NO: 992-11-001

1. SCOPE:

1.1 Title: Office Space; provide

1.2 Location of Work: Contractors Plant

1.3 Identification: Not Applicable

2. REFERENCES:

2.1 None

3. REQUIREMENTS:

3.1 Provide a private office space with 2 sets of keys for the SUPERVISOR and support personnel located in 1.2 for the duration of contract repair availability.

3.1.1 Office space shall have a minimum of 200 square feet with the following:

3.1.1.1 Two desks minimum 24" x 60" and two office chairs.

3.1.1.2 One new printer/fax/copier installed with WiFi similar to HP OJ6500 Wireless Color All-in-One Printer/Fax.

3.1.1.3 A minimum of 4 duplex wall receptacle (115 VAC), including air conditioning to maintain 65 to 75 degree Fahrenheit temperature and lighting to maintain a minimum level of illumination of 42 foot candles.

3.1.1.4 Unlimited 24 hour continuous service cable broadband

internet connection, with router with 4 each CAT 5E cables 50 feet long terminating with CAT 5E Male Terminal.

3.1.1.5 One new refrigerator of a minimum size of 3.7 cubic feet and one new 1200watt microwave of a minimum size of 1.7 cubic feet.

3.1.2 Office trailer space shall be installed and provided within 24 hours upon receipt of BAMs from the GOVERNMENT.

3.1.2.1 Office trailer space shall be within 500 feet of the

BAMs being repaired in this availability.

3.2 Provide two car-stalls for GOVERNMENT personnel within 100 feet of office space.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

SSP:…