0612-RevB_A_STATEROOM_REPAIRS.doc

USNS RAPPAHANNOCK

( TAO 204 )

HABITABILITY OUTFITTING AND FURNISHINGS

1.0 ABSTRACT

1.1 Accomplish renewals to various staterooms (SRs): doors, shower stainless steel (SS) sheeting, terrazzo, tiling, deck edging, and carpets.

2.0 REFERENCES/ENCLOSURES: None

3.0 ITEM LOCATION/DESCRIPTION

3.1 Description:

a. Carpeting: Approx. 4,000 sq. feet. Carpet material shall conform to current USCG Regulations, 46 CFR 32.57-10(d) (6), (NVIC) 9-97 (fire retardant material, etc.)

b. Terrazzo: Approx. 1200 sq. feet. The terrazzo product shall be the same or similar to Dex-O-Tex #705 Blue and #307 Harvest Gold (discuss with the ship’s Master for color scheme to be utilized).

c. Tiling: Approx. 2250 sq. feet. Stratica tiling (or equal) shall be used vice standard tile

d. Deck Edging (coaming): Approx. 2300 linear feet

e. 316 SS sheeting, #4 Satin, 0.030’ – 0.036”. Approx. 1000 sq. feet

f. 316 SS angle iron, 3/16’ thick, 1-1/4’ x 1-1/4”. Approx. 230 linear feet

g. Bulkhead Panels (Qty of 220). The panels are to be the same or similar to COSMO #F12H PVC-FILM COLOR. Each panel size to be 25mm x 600mm X 3200mm.

h. Bulkhead Panels (Qty of 60). The panels are to be the same or similar to COSMO #C14Y PVC-FILM COLOR. Each panel size to be 25mm x 600mm X 3200mm

NOTE 1: All sizes, dimensions, and quantities provided listed above are approximate. The contractor shall verify all sizes, dimensions, and quantities prior to commencement of repairs. If quantities are greater than listed on this work item, submit a condition report and a change order will be issued.

NOTE 2: For the bulkhead panels listed above, if products from a different manufacturer are used, ensure that the ship will still receive panels that has patterns (color/pattern to be selected by ship’s Master).

3.2 Location:

a. Total of sixteen (16) Staterooms as follows:

(1) Twelve (12) SRs on the 01 level: 01-60-5, 01-65-1, 01-69-1, 01-72-5, 01-76-1, 01-81-1, 01-87-4, 01-91-2, 01-94-2, 01-99-2, 01-102-4, and 01-106-2.

(2) Four (4) SRs on the 02 level: 02-60-1, 02-67-1, 02-86-2, and 02-91-2.

b. Chief’s Mess and Crew mess (bulkhead panel replacements and retile only).

4.0 GOVERNMENT FURNISHED EQUIPMENT/MATERIAL/SERVICES:

4.1 GFM: Replacement sinks & faucets, quantity of sixteen (16)

5.0 NOTES:

5.1 As required to accomplish work and to protect items, remove room furnishings to a temporary storage area aboard the vessel as designated by the Chief Mate. Cover all furniture and equipment that can’t be removed with heavy duty plastic sheeting. Maintain protective coverings throughout the performance of this work item. Upon completion of work, replace room furnishings as original.

6.0 QUALITY ASSURANCE REQUIREMENTS: None Additional

7.0 STATEMENT OF WORK REQUIRED

7.1 Contractor to provide all material, labor, and equipment necessary to accomplish this work item, including items listed in para. 3.1. The exception is the GFM items listed in para. 4.1.

7.2 Ensure that ship’s force has isolated and tagged out all electrical and water systems as necessary for the accomplishment of this work.

7.3 In accomplishing repairs, the following requirements shall be adhered to:

a. Plug all drains (and clear at completion) as necessary to keep debris from getting inside.

b. Remove all interferences in way of repairs and reinstall at completion.

7.4 DOORS; For the 16 SRs listed in para. 3.2.a, remove all doors and door frames and send to paint shop for disassembling and repainting. Doors shall be removed from their frames, stripped of their hardware and repainted. Door locks and hardware shall be serviced and repaired as required. Reassemble using new door frame seals.

Stateroom shower bulkhead panel renewals, terrazzo renewals, and sink renewals are as follows for the 01 and 02 level staterooms as listed in para 3.2.a :

7.5 Remove all sinks, shower fixtures & panels, and the terrazzo in the showers. Examine the WROT copper piping and fittings for the showers/sinks and submit a condition report for any that require replacement. NOTE: Teflon tape shall “not” be used for plumbing fittings, only RECTOR seal #5 or equivalent.

7.6 Contractor to provide, cut to fit, and install 316L stainless steel (SS) panels in the manner as shown in figures 1 thru 3 below. The SS panels are to be applied over the existing "particle board" bulkhead panels (using 1” x 1“ x 1/8” SS angle in the corners). SS panel thickness shall be a minimum of 1/16” (1.35mm). Seal all SS pop rivets / screws with silicone sealant. Install new combing (3” x ¼” x 12 feet) inside each shower, to be fully welding on the inside of combing and tacked along the outside.

7.7 Remove and replace all terrazzo in showers, clean deck and apply two (2) coats of appropriate paint. Install new Terrazzo and apply a top coat sealer.

7.8 The approximate dimensions of the bulkhead paneling to be replaced in each shower is 80” x 110” (60 sq./ft each SR). Existing shower head fixtures, water supply valve fixtures, and soap trays will need to be removed and reinstalled once the new SS panels are in place.

7.9 The existing stainless steel trim transition pieces will need to be reinstalled.

7.10 All seams and areas where water could intrude (including the base of the shower) will need to be properly sealed with a clear high grade silicone type sealant. Install new combing surrounding the showers.

7.11 Remove and replace the sinks/faucets in the SRs with GFM.

Stateroom carpet and tile replacements are as follows for the 01 and 02 level staterooms listed in paragraph 3.2.a :

7.12 Removal all carpeting and tiling in the staterooms. Approximate dimensions of each stateroom carpet is 10ft x 12ft.

7.13 At the entrance (foyer) of each designated stateroom install vinyl tile in lieu of carpeting up to the first bulkhead or end of lockers, approximately 45 sq. ft. area per stateroom. This area may vary from stateroom to stateroom.

7.14 Remove existing carpeting. Thoroughly clean flooring to remove all carpet, tile and glue remnants, dirt and debris and prepare surfaces for installation of new carpeting, tile, and cove base. The color of the replacement carpeting shall be selected by ship’s Master.

7.15 Carpet and tile shall be installed bulkhead to bulkhead and glued directly to the deck with the manufacturer’s approved adhesive. Carpet and tile shall be fitted closely to bulkheads, partitions, built-in furniture bases, and around pipe and deck fixtures.

7.16 Upon completion of carpet and tile installation; install new vinyl cove base, similar to existing, using the manufacturer’s approved adhesive. Seal all corners, seams, and joints with clear silicone caulk. Approx. 50 feet of coaming for each stateroom worked.

Bulkhead Panel replacements are as follows:

7.17 Remove and replace bulkhead panels in the 01 level, 02 level, Chief’s Mess and the Crew’s Mess as specified in para. 3.2.a and 3.2.b. Replace bulkhead panels (approx. 60) and retile spaces (retile with same/similar color and style) using Chief’s Mess at approximately 650 sq. ft. and the Crew’s Mess approximately 850 sq. ft.)

7.18 All waste generated by this work item (including old carpet, removed bulkhead panels, etc.) shall be disposed of by the contractor in accordance with applicable regulations.

7.19 Any excess new material purchased for this project and is not used (carpeting, tiling, etc.) shall be turned over to ship’s force. All removed items to be disposed of by the contractor.

7.20 Mechanically clean, prepare, prime and paint all new and disturbed areas to match surrounding surfaces.

8.0 GENERAL REQUIREMENTS: None Additional

FIGURE 1 – Stainless Steel Panels

FIGURE 2 – Stainless Steel Panels

FIGURE 3 – Stainless Steel Panels 0612 - 2