Engineering_Services_Industry_Day_as_of_15_December_2016.pptx

NAVSEA

FY18-22

MK 41 Vertical Launching System (VLS) Design Agent Engineering Services Industry Day 19 July 2016

DISTRIBUTION STATEMENT A : Approved for public release. Distribution is unlimited.

Agenda

Contract Requirements Overview: Stephen Hughes

Welcome and Introductions

Toan Nguyen

PEO IWS 3L

Surface Launcher Project Manager

DISTRIBUTION STATEMENT A : Approved for public release. Distribution is unlimited.

MK 41 VLS Design Agent Engineering Services Industry Day Briefing

DISCLAIMER

The remarks provided today by Government Officials involved in the NAVSEA MK 41 VLS Design Agent Engineering Services procurement should not be construed as a guarantee of the Government's course of action in proceeding with the acquisition. The information shared today reflects current Government intentions and is subject to change based on a variety of circumstances. The formal solicitation, that may be issued at a later date, is the sole document to be relied upon in determining the Government requirements. All communications regarding this procurement shall routed through Naval Sea Systems Command Contracts Directorate, Stephen Hughes, SEA 02531.

Ground Rules

All Attendees Must Sign In Please Silence All Cell Phones No Recording Or Photographs This Is An Information Briefing Only The Government Will Respond In Writing To All Questions Submitted By Posting Them To The FEDBIZOPPS And Navy Electronic Commerce Online Procurement Opportunity Websites Following Today’s Presentation, All Questions Are To Be Submitted Electronically Via Email To The Contracting Officer Mr. Stephen Hughes at stephen.t.hughes@navy.mil

Industry Day Objectives

Increase industry understanding of launcher and associated equipment design, Fleet utilization, safety features, and design agent engineering requirements

Provide industry the opportunity to ask questions and obtain feedback from the Navy

DISTRIBUTION STATEMENT A : Approved for public release. Distribution is unlimited.

Contract Requirements Overview

Stephen Hughes Procuring Contracting Officer

SEA 02531

Contract Overview

Solicitation No. N00024-16-R-5372 RFP expected to be released: January 2017 Competition Requirements:

Full and open competition Anticipated Award Date: January 2018 Contract Type: Select Line Items Firm Fixed Price/Remaining Items Cost-Plus Contract Term: One Year, Plus Four (One Year) Options Low Price Technically Acceptable (LPTA) Federal Service Code (FSC) is 1440 Launchers, Guided Missile NAICS CODE: 336 Transportation Equipment Manufacturing/336419 – Other Guided Missile and Space Vehicle Parts and Auxiliary Equipment Manufacturing Current Contracts: N00024-13-C-5325, $93,480,250, Awarded N00024-14-C-5317 $70,722,875, Awarded

DISTRIBUTION STATEMENT A : Approved for public release. Distribution is unlimited.

MK 41 VLS Design Agent Engineering Services Industry Day Services Being Procured Provide Engineering Services in support of the MK 41 Vertical Launching System including launcher, launch control unit, computer programs, canister assemblies, production support equipment, and all other associated equipment Provide system, electrical, mechanical, software, field service and other engineering services and expertise as needed in support of:

Engineering, Design and Technical Services Integration Engineering Depot Operations Launcher Installation Aegis Modernization Installation and Test On-Site Support USN and FMS All work to be performed shall be described and authorized in writing by Technical Instructions

MK 41 VLS Launcher Program Overview Toan Nguyen

PEO IWS 3L

Surface Launcher Project Manager

MK 41 VLS is operated and maintained only by trained personnel using authorized procedures

A dead electrical missile interface is always maintained until a missile is intended to be launched with the exception of procedures outline in NAVSEAINST 8394.2F

No simulators of any type will be mixed with live ordnance except during highly controlled special test and evaluation scenarios

No Developmental Test ordnance, programs or Weapons Control Systems will be used with tactical MK 41 VLS ordnance or programs

VLS SAFETY PRECEPTS/CARDINAL RULES

MK 41 VLS Credentials Ballistic Protection Open System Architecture Simultaneous Multiple Missile Launch Multiple Warfare Area Missile Types Any Missile/Any Cell Modular Design And Application High Reliability And Low Maintenance Combat Proven Over 3,900 Missile Firings

MK 41 VLS Overview MK 41 VLS Design Agent Engineering Services Industry Day General Purpose Launching System Multi-Warfare AAW, ASW, Land Attack, BMD Capability Any Missile/Any Cell Rapid Fire Part of Ship Total Weapon System Provides Interface Between Weapon Control System and Missile Modular Design High Reliability/Low Maintenance 99.5% Launch Success Rate Over 3,600 Missile Launches

DISTRIBUTION STATEMENT A : Approved for public release. Distribution is unlimited.

Platforms:

ARLEIGH BURKE Class

DDG 51 – 127

TICONDEROGA Class

CG 52 – 73

Twelve Allied Nations Aegis Ashore Sites

Launch Control Units 264” Canisters 8 Cell Module

Spent Fly Through Cover

Spent Aft Closure

Expended Canister Ship Deck Uptake Hatch Cell Hatch

Fly Through Cover Grid

Sill

Plenum Module Structure and Gas Management System

8 Modules 4 Modules

U p t a k e

MK13, 15, or 25 Canister MK14, 21 or 29 Canister

Sill Assy

Adapter

System Overview MK 41 VLS Design Agent Engineering Services Industry Day

12/15/2016

Standard Module (10 Modules per DDG 51 Class Ship):

The Standard Module consists of an upright structure that provides vertical storage space for eight missile canisters. A deck and hatch assembly at the top of the module protects the missile canisters during storage and the hatches open to permit missile launches. The plenum and uptake structure capture and vent missile exhaust gases vertically up through the module to the atmosphere through the uptake hatch. Electronic equipment mounted on the 8-Cell Standard Module monitors the stored missile canisters and the module components and assists in launching the missiles.

System Module (2 Modules per DDG 51 Class Ship):

The System Module similar to the Mechanical and Electronics on the Standard Module with the addition of the 60 Hz and 400 Hz Power Distribution Panels; the Damage Control Junction Box; the System Lighting, Power Receptacle, and Telephone Junction Box; and the System Transformer Platform (see next slide) that serve the entire launcher. The 8-Cell System Module receives and distributes power and control signals from outside the launcher to all the modules and collects control and damage control signals from the modules and sends them outside the launcher.

MK 41 VLS Standard Module/System Module Differences MK 41 MOD 15 VLS Modules

MK 41 VLS Design Agent Engineering Services Industry Day MK 41 VLS Major Module Components

Launch Control Units Mounted on Bulkhead MK 416/MK 430 Status Panels

Located in Computer Room (not attached to modules)

MECHANICAL

CELL HATCH

MECHANICAL

CELL HATCH MOTOR

1 PER CELL

MECHANICAL

UPTAKE

MOTOR 1 PER MODULE

ELECTRONICS

LAUNCH SEQUENCER

MK 5

MECHANICAL

UPTAKE HATCH

MECHANICAL

MODULE CABLES

ELECTRONICS

MOTOR CONTROL PANEL

MK 448

ELECTRONICS

MODULE TRANSFORMER PLATFORM #1/#2

MK 30 and MK 31

ELECTRONICS

PROGRAMMABLE POWER SUPPLY

MK 179

OUTBOARD

ELECTRONICS

MODULE LIGHTING, POWER RECEPTACLE, and TELEPHONE JUNCTION BOX

MECHANICAL

WALKWAYS

ELECTRONICS

SYSTEM LIGHTING, POWER RECEPTACLE, AND TELEPHONE JUNCTION BOX

ELECTRONICS

DAMAGE CONTROL JUNCTION BOX

MK 65 MOD 0

ELECTRONICS

SYSTEM TRANSFORMER

MK 28 MOD 0

ELECTRONICS

60-HZ POWER DISTRIBUTION PANEL

MK 420 MOD 0

ELECTRONICS

400-HZ POWER DISTRIBUTION PANEL

MK 419 MOD 0

HEAT SENSING DEVICE

CANISTER LATCH ASSEMBLY

MECHANICAL

MODULE SPRINKLER HEAD

STANDARD MODULE

SYSTEM MODULE

(Equals Standard Module Plus Components Identified Below)

= ELECTRONICS Component

= MECHANICAL Component

ELECTRONICS

CO MONITOR

Dimensions and Weights Dimensions: Inches (mm)

w/ ESSM

Deck and Hatch Assembly

Cell Hatch Module Structure (segment) Uptake Structure (segment) Plenum Assembly and Plenum Drain Assembly Deluge Valve Assembly Module Structure (with Deluge Valves)

Module Structure

Motor Control Panel Programmable Power Supply

400 Hz PDP

60 Hz PDP

Module Lighting Junction Box Module Transformer Platform

Module Electronic Assemblies

Launch Sequencer

DISTRIBUTION STATEMENT A : Approved for public release. Distribution is unlimited.

MK 41 VLS Design Agent Engineering Services Industry Day Launch Control Unit

MK 235 MOD 6/7

Configurations/Capabilities

LAUNCH

CONTROL

UNIT

HARDWARE/

SOFTWARE

LAUNCH

SEQUENCER

MISSILE

CAPABILITY

MK 41 VLS

BASELINE

IIIA/VII

III/IIIA/IIIB

UYK-44

OL267

Software:

LCCP 0581

CG 52-58

CG 59-73*

DDG 51-78*

V

UYK-44EP ALP

Software:

LCCP 0756

ALPS 0800

DDG 79-90

VII

DDG 91-112

MK 235 Mod 0

UYQ-70

Software:

LCCP 0815

ALPS 0811

MECS 1F+

IIIA

III/IIIA/B

VII

DDG 113-127

MK 235 Mod 7 UYQ-70 with VGI Integrated (NG2 w/VGI)

Software:

LCCP 0815

ALPS 0811

VGIS 0850

SHIPS

VIIC1

Software

MECS 1F+

VII C1

Software

MECS 2-

VII C2

MK 235 Mod 3

UYQ-70

Software:

LCCP 0815

ALPS 0811

MECS 1G+

V

IIIB/VII

IIIB

VIIC2

DDG 51-78*

MK 235 Mod 6 UYQ-70 with VGI Integrated (NG2 w/VGI) Software:

LCCP 0815

ALPS 0811

VGIS 0850

BMD/SM3 Capable>

BL IIIA

BL IIIB

SM-2 BLK IIIA, IIIB

SM-2 BLK IV/SM-6

THWK BLK III/IV

VLA,

ESSM (Two BL VII Modules Only)

SM-2 BLK IIIA, IIIB

SM-2 BLK IV/SM-6

THWK BLK III/IV

VLA

ESSM

SM-2 BLK IIIA, IIIB

SM-2 BLK IV/SM-6

THWK BLK III/IV

VLA

ESSM

SM-2 BLK IIIA,IIIB

SM-2 BLK IV/SM-6

THWK BLK III/IV

SM-3 BLK IA/IB/IIA

VLA

ESSM

SM-2 BLK IIIA,IIIB

SM-2 BLK IV/SM-6

THWK BLK III/IV

SM-3 BLK IA/IB

VLA

SM-2 BLK IIIA,IIIB

SM-2 BLK IV/SM-6

THWK BLK III/IV

SM-3 BLK IA/IB

VLA

ESSM (Two BL VII Modules Only) BMD Capable

MK 41 VLS Design Agent Engineering Services Industry Day Software

MECS

Software

MECS 1G+

Vertical Strongback Hand Lift Truck Adapter Plenum Cell Cover

Sill Assembly Canister Adapter Horizontal Strongback Canister Adapter Lift Beam MK 41 VLS Design Agent Engineering Services Industry Day Ancillary Equipment

DISTRIBUTION STATEMENT A : Approved for public release. Distribution is unlimited.

Serves as Shipping and Storage Container (with PHS&T) and Launch Rail/Tube Provides:

Mechanical, Electrical, Digital, Optical Interfaces Environmental Protection Hazards Detection Shock Isolation Missile Identification Deluge MK 41 VLS Design Agent Engineering Services Industry Day Typical Canister Assembly

Presently Built by UDLP LMNE&SS-Baltimore originally designed and built first canisters (MK 13, MK 14 & MK 15)

AAW

ASW

SM-2 BLK IV

MK 21Mod 0 Canister

SM-2 BLK III/IIIA/IIIB

MK 13 Mod 0 Canister

ESSM BLK I/II

MK 25 Mod 0/1 Canister

VLA RUM-139A

MK 15 Mod 0/1

All Up Round Variants DISTRIBUTION STATEMENT A : Approved for public release. Distribution is unlimited.

TACTICAL

TOMAHAWK

MK 14 MOD 2

Canister

BMD

SM-3 BLK 1A/1B/IIA

MK 21 MOD 2

Strike/SUW

SM-6 BLK I/IA

MK 21 MOD 3/4

Over the Horizon

SM-3 BLK IIB

MK 29 Mod 0 Canister

DISTRIBUTION STATEMENT F: FOR OFFICIAL USE ONLY Further Distribution Only As Authorized By PEO IWS 3L (July 2016) MK 41 VLS Design Agent Engineering Services Industry Day All Up Round Variants (cont’d)

DISTRIBUTION STATEMENT A : Approved for public release. Distribution is unlimited.

MK 41 VLS Design Agent Engineering Services Industry Day System Block Diagram

DISTRIBUTION STATEMENT A : Approved for public release. Distribution is unlimited.

12/15/2016

MK 683 Interface Test Set MK 96 Interface Test Set Missile Round Cable Test Set VLS Operational Test Set Multi Standard Missile Echo Unit Dog Down Canister Switch Test Set Deck and Hatch Test Tool

SMEU

Umbilical Fault Simulator

Quadpack Missile Echo Unit B/L VII Hatch Timing Test Tool

MK 41 VLS Design Agent

Special Test Equipment

Misc. Test Equipment

Canister Insulation Resistance Test Unit Universal Breakout Box Safe And Arm Drive Motor Tester

MK 690 Canister Acceptance Test Set

MK 21 Canister ATE

DISTRIBUTION STATEMENT A : Approved for public release. Distribution is unlimited.

NSWC; NAVAL SURFACE WARFARE CENTER

LSEQ ATE

MK 41 VLS Design Agent

Automatic Test Equipment

CCA ATE

MCP ATE

Module ATE

MK 41 VLS Missile/Weapon Control System Integration

SEASPARROW

SAAB TECH FCS

THALES MWCS

MELCO FCS

SM-2 BLOCK II/III/IIIa/IIIb

WCS MK 8 AEGIS

WDS MK 14 (Canada) WDS MK14 (Korea)

THALES APAR (TFC MSS-41)

SM-2 BLOCK IV

WCS MK 8 AEGIS

VLASROC

ASWCS MK 116,

MODS 6,7,8

HITACHI ASWCS (J) OYQ-103

ESSM/QUAD PACK

WCS MK 8 AEGIS

SAAB TECH FCS

THALES APAR (TFC MSS-41)

FFG MK92

Engineering Services Description* MK 41 VLS Design Agent Engineering Services Industry Day

DISTRIBUTION STATEMENT A : Approved for public release. Distribution is unlimited.

Launcher Installation Support Aegis Modernization (AMOD) Installation and Test Support Depot Operations Services MK 41 VLS Design Agent Engineering Services Industry Day Firm Fixed Price (FFP) Tasks

DISTRIBUTION STATEMENT A : Approved for public release. Distribution is unlimited.

Launcher Installation Support Provide Three FTEs annually at each DDG new construction shipyard (Bath, ME and Pascagoula, MS) consisting of:

One On-Site, Full-Time Certified MK 41 VLS Test Director Two On-Site, Full Time Certified MK 41 VLS System Maintenance Technicians MK 41 VLS Standing Instruction 86-2C Defines Certification Requirements and Process Support Shipbuilder and Aegis Test Team to Install, Checkout, Test, and Deliver Launching Systems

MK 41 VLS Design Agent Engineering Services Industry Day FFP Task Overviews

DISTRIBUTION STATEMENT A : Approved for public release. Distribution is unlimited.

MK 41 VLS Design Agent Engineering Services Industry Day FFP Task Overviews AMOD Installation and Test Support Provide On-Site, Certified MK 41 VLS Test Director, at least One (1) Certified MK 41 VLS System Maintenance Technician and Other Qualified Personnel @ AMOD Availability Sites (East and West Coast) to support the following notional schedule:

Support MK 41 VLS In-Service Engineering Agent Team Leader to Install VLS SCIP/ORDALTs and Perform Launcher Grooming (Preventive Maintenance and Inspections) Ablative Installations Must Be Performed By Subject Matter Experts with Ablative Installation Experience

FFP Task Overviews Depot Operation Services Provide four FTEs to operate and maintain the MK 41 VLS Depot Provide Storage and Repair Area Estimated Space Requirement: 35,000 sq ft-Storage, 9,000 sq-ft-Repair Responsible for Security, Access and Facility Management Provide Space and Support For One (1) Collocated Navy Technical Representative

Store and Manage Government Property (GP) Parts Inventory Approximately 27,000 Line Items, Approximately 1.2M Parts Spare Parts, Repair Parts, Ordalt Kits, Launcher Installation Parts, Special Test Equipment, Etc.

DISTRIBUTION STATEMENT A : Approved for public release. Distribution is unlimited.

MK 41 VLS Design Agent Engineering Services Industry Day FFP Task Overviews Depot Operations Services (cont’d) Provide One Full-Time Equivalent Integrated Logistics Support Subject Matter Expert

MK 41 VLS Design Agent Engineering Services Industry Day Cost Plus Tasks Engineering, Design and Technical Services Integration Engineering and Technical Services Emergent On-Site Support Emergent Support for Launcher Installation, AMOD Installation and Test and Depot Operations Incidental Material For All Tasks Travel For All Tasks

DISTRIBUTION STATEMENT A : Approved for public release. Distribution is unlimited.

MK 41 VLS Design Agent Engineering Services Industry Day Cost Plus Task Overviews Engineering, Design and Technical Services Computer Program Support Design and Test Upgrades Investigate and Resolve Software and Firmware Trouble Reports Hardware Design and Qualification Product Improvement, Obsolescence Resolution Failure Investigations Land Based Test Site Support Launch Control System Support System Engineering Gas Management System and Other Technical Support Production Support (Canister and Launcher) ATE, Production Environmental Test and Obsolescence Management Production Assistance

DISTRIBUTION STATEMENT A : Approved for public release. Distribution is unlimited.

MK 41 VLS Design Agent Engineering Services Industry Day Cost Plus Task Overviews Integration Engineering and Technical Services Integrate MK 41 VLS into new ship class or integrate new missile or new missile variant into MK 41 VLS Includes Weapon Control System-to-VLS and VLS-to-Missile Integration Integration may require Launch Control Computer Program, Launch Control Unit, Module Electronics, Module Structure, Canister Assembly, Test Equipment, Ancillary Equipment and/or Production Support Equipment Design Modification or New Design Perform All Necessary Engineering and Manufacturing Development Phase Tasks

DISTRIBUTION STATEMENT A : Approved for public release. Distribution is unlimited.

MK 41 VLS Design Agent Engineering Services Industry Day Cost Plus Task Overviews Integration Engineering and Technical Services (Cont.)

Typical analyses to be performed may include Module 3D Multi-phase Gas Dynamics, Near Miss Shock, Vibration, Thermal, Missile Blast Effects, 6 DoF Missile Flyout, Ablative Erosion, Error Budget, Transportation Shock and Vibration Typical tests to be performed may include Environmental Qualification (temperature, humidity, shock, vibration, EMI etc.), Restrained Firing, Flight (land based or shipboard), Canister Packaging, Handling, Storage and Transportation, Launch Control System, Formal Qualification, Safety

DISTRIBUTION STATEMENT A : Approved for public release. Distribution is unlimited.

MK 41 VLS Design Agent Engineering Services Industry Day Cost Plus Task Overviews Emergent On-Site Support Provide Qualified On-Site Personnel Support Aegis Ashore Site in Host Nations Provide Launcher Installation Support Install SCIP/ORDALTs Support Canister Handling Sites (USN and FMS)

DISTRIBUTION STATEMENT A : Approved for public release. Distribution is unlimited.

Emergent Launcher Installation Support Provide Emergent/Surge On-Site, Full-Time Certified MK 41 VLS Test Director and MK 41 VLS System Maintenance Technician Support @ DDG Construction Shipyards (Bath, ME and Pascagoula, MS) as required MK 41 VLS Standing Instruction 86-2C Defines Certification Requirements and Process Support Shipbuilder and Aegis Test Team to Install, Checkout, and Test, Launching Systems as required (See Notional Schedule) MK 41 VLS Design Agent Engineering Services Industry Day Cost Plus Task Overviews

DDG 118

DDG 120 (Start Sep) DDG 118

DDG 120

DDG 122 (Start Sep) DDG 118 (End Oct) DDG 120 (End Apr) DDG 122 DDG 122 (End Oct)

DDG 124

DDG 126 (Start Feb) DDG 124 (End Oct)

DDG 126

DDG 128*

DDG 121

DDG 123 (Start Sep) DDG 121 (End Oct)

DDG 123

DDG 125 DDG 123 (End Oct)

DDG 125

DDG 127*

* Estimated

DISTRIBUTION STATEMENT A : Approved for public release. Distribution is unlimited.

MK 41 VLS Design Agent Engineering Services Industry Day Cost Plus Task Overviews AMOD Installation and Test Emergent Support Support Additional AMOD Availabilities or Perform Additional SCIP/ORDALT Installations or Launcher Grooming

MK 41 VLS Design Agent Engineering Services Industry Day Cost Plus Task Overviews Depot Operations Emergent Support Perform Failure Assessments, Repair And Acceptance Testing of Depot Level Repairable Parts Operate, Maintain and Calibrate GP Test Equipment Develop New Repair Capabilities Receive, Repair, Upgrade, Store and Ship Canister Assemblies and Associated Equipment Provide Engineering Support Resolve Technical Issue, Support Failure Investigations, Review Fleet Deficiency Report, CASREPs, etc., Provide Repair Recommendations, etc.

Incidental Material Procurement Maintain Stocking Objectives Procure incidental material in support of depot function (As Authorized)

MK 41 VLS Summary Premier Launching System for the USN and Twelve International Navies

- More Than 12,000 Cells Worldwide

- Qualified and Certified Performance

Provides the Highest Performance, Firepower and Flexibility

- Any Missile/ Any Cell

- Highest Density Missiles per Footprint Capability

- AAW Self/ Area Defense, BMD, Land Attack or ASW US Procurement of MK 41 VLS and Associated Hardware Expected Through at Least FY22

FOR OFFICIAL USE ONLY

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