HC1028-17-R-0186__RFP.docx
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- DISA Ogden High Density (HD) Computer Room Air Handler (CRAH) & Power Distribution Units (PDU) Install
- Solicitation number
- HC1028-17-R-0186
- Issued by
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Defense Information Systems Agency
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HC1028-17-R-0186_ solicitation document
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| Attachment_2__Pricing_sheet.xlsx | XLSX spreadsheet |
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HC102817R0186
Section SF 1449 - CONTINUATION SHEET
PERFORMANCE WORK STATEMENT
PERFORMANCE WORK STATEMENT (PWS)
Defense Information Systems Agency (DISA) Ogden High Density (HD) Computer Room Air Handler (CRAH) & Power Distribution Units (PDU) Install as of September 5, 2017
| Contract Number: |
| To be Disclosed (TBD) |
| Task Order Number: |
| N/A |
| Tracking Number: |
| DHQCAP17MP60014 |
| Follow-on to Previous Contract and Task Order Number: |
| Not Applicable |
1. Contracting Officer Representative (COR) and Technical Point of Contact (POC).
a. Primary COR.
| Name: |
| TBD |
Organization:
Department of Defense Activity Address Code (DODAAC):
Address:
Phone Number:
Fax Number:
E-Mail Address:
b. COR’s Technical POC.
| Name: |
| TBD |
Organization:
DODAAC:
Address:
Phone Number:
Fax Number:
E-Mail Address:
c. Site POC at Ogden.
| Name: |
| TBD |
Organization:
Department of Defense Activity Address Code (DODAAC):
Address:
Phone Number:
Fax Number:
E-Mail Address:
2. Task Order (TO) Title. Ogden HD CRAH & PDU Install
3. Background.
3.1 DISA datacenters provide routine and mission-critical computer processing resources and support to numerous Government agencies, 24 hours per day, seven (7) days a week. DISA’s operational goal is to provide high availability and redundancy to all supported programs and workloads at a Tier III redundant datacenter.
4. Objectives:
4.1 The first objective of this project is to replace the existing CRAH units in Computer Rooms 145, 146, 147, 216 and 234 in preparation for future Information Technology (IT) equipment.
4.2 The second objective is to replace the existing PDUs in Computer Room 146 and deliver additional PDUs to Computer Room 145.
4.3 The third objective is to install a new humidifier in Computer Room 146 and relocate a humidifier in Computer Room 234.
4.4 The fourth objective is to replace the existing raised floor in Computer Room 146 and to install a new Signal Reference Grid (SRG) in Computer Room 146.
5. Scope:
5.1 CRAH Scope:
5.1.1 Remove forty-six (46) existing CRAH units and associated stands, chilled water piping, condenser water piping, conductors, conduit, control wire, and control devices.
5.1.2 Install thirty-seven (37) new CRAH units with new associated stands, chilled water piping, condenser water piping, conduit, conductors, control wire, control devices, and control graphics per Appendix C.
5.1.3 Removal and installation shall be performed in a phased approach to maintain adequate cooling in the computer rooms.
5.2 PDU Scope:
5.2.1 Remove two (2) existing PDUs and associated conduit, conductors and control wire.
5.2.2 Install two (2) new PDUs with associated conductors, conduit, and control wire.
5.2.3 Sections 5.2.1 and 5.2.2 shall be performed in a phased approach to maintain power to the existing IT equipment that must remain operational 100% of the time.
5.2.4 Purchase and Deliver two (2) PDUs with Factory Startup included.
5.3 Humidity Scope:
5.3.1 Install one (1) humidifier and associate conduit, conductors, supply water piping, drain piping and controls.
5.3.2 Relocate one (1) humidifier and associate conduit, conductors, supply water piping, drain piping and controls.
5.4 Raised Floor Scope:
5.4.1 Replace 1,490 square feet of raised floor in Room 146.
5.5 SRG Scope:
5.5.1 Install a SRG in Room 146 per Appendix K.
5.6 The installation shall meet all applicable codes, standards, and regulations.
5.7 Installation Contingency Scope:
The contractor shall provide installation contingency support in accordance with section 6.8.1 below.
6. Performance Requirements:
6.1 Configuration Tasks:
6.1.1 As shown on Appendix A, work will be primarily in Rooms 145, 146, 147, 216, and 234.
6.1.2 After removal of the existing CRAHs and PDUs located on Appendix B, the contractor shall provide floor stanchions, supports, and tiles to match existing. Exemption to this requirement will be with respect to if the new CRAH or PDU location is located in the same location as the removed equipment’s location.
6.1.3 Locate the new equipment per Appendix C allowing for a few minor adjustments if deemed necessary by the DISA MPE Engineering. Submit a layout plan for approval to DISA MPE Engineering.
6.2 Mechanical Tasks:
6.2.1 Room 145:
6.2.1.1 Remove twenty-eight (28) twenty (20) ton CRAH units with associated stands and seismic supports, piping back to the branch isolation valves, power back to the breakers, and controls in Room 145.
6.2.1.2 Install twenty-three (23) CRAH units located per Appendix C.
6.2.1.2.1 Provide and install a seismically rated stand for each unit. Submit structural shop drawings for review and approval by the Government. Stand leg height varies with the location of each unit; Contractor has the responsibility to size the stands appropriately for each CRAH location.
6.2.1.2.2 Provide twenty-three (23) CRAH units sized for a cooling capacity similar to a CW106D per Appendix F. Each CRAH units shall be capable of modulating the chilled water valve to provide a constant 55ºF supply air temperature. Set points and dead bands shall be requested during the startup of each unit.
6.2.1.2.3 Provide associated mechanical piping for each CRAH unit per Appendix F from Loop A’s supply and return isolation valves and Loop B’s supply and return isolation valves to each CRAH unit. Two (2) of the twenty-four units to be installed do not have existing branches and isolation valves. For these units provide a plan and Method of Procedure (MOP) for accomplishing tapping the main lines for both Loop A and Loop B. Provide isolation valves on both the supply and return for Loop A and Loop B.
6.2.1.2.4 Install sixteen (16) static pressure sensors in the underfloor of Computer Room 145. The location shall be per Appendix D. Once the pressure sensors are installed, all twenty-three (23) of the CRAH units shall modulate to maintain an underfloor pressure of 0.1” WG in each zone. Computer Room 145’s pressure sensors and CRAHs are to be broken up into four (4) zones, splitting the room into quadrants, for the purpose of better pressure control. At the border of two zones the CRAH units that lie on that border shall be tied to support both zones of influence. The pressure set point shall be adjusted during commissioning as needed to maintain room temperature. The type of static pressure sensor shall be approved by DISA and shall be selected from sensors used in similar applications. Provide a metal cage for protection from obstructions falling on the sensors while ensuring that the sensor is accessible for service activities. During commissioning if it is determined that we need to add more static pressure sensors, than the sixteen (16) required, they will be added as a change order.
6.2.2 Room 146:
6.2.2.1 Remove two (2) twenty (20) ton CRAH units with associated stands and seismic supports, piping back to the branch isolation valves, power back to the breakers, and controls in Room 146.
6.2.2.2 Install three (3) CRAH units located per Appendix F.
6.2.2.2.1 Provide and install a seismically rated stand for each unit. Submit structural shop drawings for review and approval by the Government. Stand leg height varies with the location of each unit; Contractor has the responsibility to size the stands appropriately for each CRAH location.
6.2.2.2.2 Provide three (3) CRAH units sized for a cooling capacity similar to a CW106D per Appendix F. Each CRAH units shall be capable of modulating the chilled water valve to provide a constant 55ºF supply air temperature. Set points and dead bands shall be requested during the startup of each unit.
6.2.2.2.3 Provide associated mechanical piping for each CRAH unit per Appendix F from Loop A’s supply and return isolation valves and Loop B’s supply and return isolation valves to each CRAH unit. One (1) of the three units to be installed does not have existing branches and isolation valves. For this unit provide a plan and MOP for accomplishing tapping the main lines for both Loop A and Loop B. Provide isolation valves on both the supply and return for Loop A and Loop B.
6.2.2.2.4 Install two (2) static pressure sensors in the underfloor of Computer Room 146. The location shall be per Appendix D. Once the pressure sensors are installed, all three (3) of the CRAH units shall modulate to maintain an underfloor pressure of 0.1” WG. The pressure set point shall be adjusted during commissioning as needed to maintain room temperature. The type of static pressure sensor shall be approved by DISA and shall be selected from sensors used in similar applications. Provide a metal cage for protection from obstructions falling on the sensors while ensuring that the sensor is accessible for service activities. During commissioning if it is determined that we need to add more static pressure sensors, than the two (2) required, they will be added as a change order.
6.2.2.3 Provide and install one (1) steam humidifier unit located per Appendix C.
6.2.2.3.1 Provide a canister style unit with a capacity of 100 pounds per hour.
6.2.2.3.2 Provide the associated piping for the unit with valves for isolation. Existing water hookups in Computer Room 146 may be used with field verification and testing.
6.2.3 Room 147:
6.2.3.1 Remove three (3) twenty (20) ton CRAH units with associated stands and seismic supports, piping back to the branch isolation valves, power back to the breakers, and controls in Room 147.
6.2.3.2 Install three (3) CRAH units located per Appendix C.
6.2.3.2.1 Provide and install a seismically rated stand for each unit. Submit structural shop drawings for review and approval by the Government. Stand leg height varies with the location of each unit; Contractor has the responsibility to size the stands appropriately for each CRAH location.
6.2.3.2.2 Provide three (3) CRAH units sized for a cooling capacity similar to a CW106D per Appendix F. Each CRAH units shall be capable of modulating the chilled water valve to provide a constant 55ºF supply air temperature. Set points and dead bands shall be requested during the startup of each unit.
6.2.3.2.3 Provide associated mechanical piping for each CRAH unit per Appendix F from Loop A’s supply and return isolation valves and Loop B’s supply and return isolation valves to each CRAH unit.
6.2.3.2.4 Install two (2) static pressure sensors in the underfloor of Computer Room 147. The location shall be per Appendix D. Once the pressure sensors are installed, all three (3) of the CRAH units shall modulate to maintain an underfloor pressure of 0.1” WG. The pressure set point shall be adjusted during commissioning as needed to maintain room temperature. The type of static pressure sensor shall be approved by DISA and shall be selected from sensors used in similar applications. Provide a metal cage for protection from obstructions falling on the sensors while ensuring that the sensor is accessible for service activities. During commissioning if it is determined that we need to add more static pressure sensors, than the two (2) required, they will be added as a change order.
6.2.4 Room 216:
6.2.4.1 Remove four (4) twenty (20) ton and one (1) eight (8) ton CRAH units with associated stands and seismic supports, piping back to the branch isolation valves, power back to the breakers, and controls in Room 216.
6.2.4.2 Install three (3) CRAH units located per Appendix C.
6.2.4.2.1 Provide and install a seismically rated stand for each unit. Submit structural shop drawings for review and approval by the Government. Stand leg height varies with the location of each unit; Contractor has the responsibility to size the stands appropriately for each CRAH location.
6.2.4.2.2 Provide three (3) CRAH units sized for a cooling capacity similar to a CW106D per Appendix F. Each CRAH units shall be capable of modulating the chilled water valve to provide a constant 55ºF supply air temperature. Set points and dead bands shall be requested during the startup of each unit.
6.2.4.2.3 Provide associated mechanical piping for each CRAH unit per Appendix F from Loop A’s supply and return isolation valves and Loop B’s supply and return isolation valves to each CRAH unit.
6.2.4.2.4 Install four (4) static pressure sensors in the underfloor of Computer Room 216. The location shall be per Appendix D. Once the pressure sensors are installed, all three (3) of the CRAH units shall modulate to maintain an underfloor pressure of 0.1” WG. The pressure set point shall be adjusted during commissioning as needed to maintain room temperature. The type of static pressure sensor shall be approved by DISA and shall be selected from sensors used in similar applications. Provide a metal cage for protection from obstructions falling on the sensors while ensuring that the sensor is accessible for service activities. During commissioning if it is determined that we need to add more static pressure sensors, than the four (4) required, they will be added as a change order.
6.2.5 Room 234:
6.2.5.1 Remove eight (8) twenty (20) ton CRAH units with associated stands and seismic supports, piping back to the branch isolation valves, power back to the breakers, and controls in Room 216.
6.2.5.2 Install five (5) CRAH units located per Appendix C.
6.2.5.2.1 Provide and install a seismically rated stand for each unit. Submit structural shop drawings for review and approval by the Government. Stand leg height varies with the location of each unit; Contractor has the responsibility to size the stands appropriately for each CRAH location.
6.2.5.2.2 Provide five (5) CRAH units sized for a cooling capacity similar to a CW146D per Appendix F. Each CRAH units shall be capable of modulating the chilled water valve to provide a constant 55ºF supply air temperature. Set points and dead bands shall be requested during the startup of each unit.
6.2.5.2.3 Provide associated mechanical piping for each CRAH unit per Appendix F from Loop A’s supply and return isolation valves and Loop B’s supply and return isolation valves to each CRAH unit.
6.2.5.2.4 Install five (5) static pressure sensors in the underfloor of Computer Room 234. The location shall be per Appendix D. Once the pressure sensors are installed, all five (5) of the CRAH units shall modulate to maintain an underfloor pressure of 0.1” WG. The pressure set point shall be adjusted during commissioning as needed to maintain room temperature. The type of static pressure sensor shall be approved by DISA and shall be selected from sensors used in similar applications. Provide a metal cage for protection from obstructions falling on the sensors while ensuring that the sensor is accessible for service activities. During commissioning if it is determined that we need to add more static pressure sensors, than the five (5) required, they will be added as a change order.
6.2.5.3 Relocate one (1) steam humidifier unit located per Appendix C
6.2.5.3.1 Provide the associated piping for the unit with valves for isolation. Existing piping may be reused.
6.2.6 Contractor shall provide shop drawing and equipment submittals for government review and approval prior to ordering or installing to verify compliance with the contract requirements.
6.2.7 Contractor shall make any necessary raised floor modifications to install the equipment identified above. Any raised floor modifications required to install the new equipment shall be fully documented and the government shall be notified prior to modification.
6.2.8 Contractor shall account for and replenish the Site’s chemical treatment supply that will be depleted by the act of draining and refilling directly tied to the activities of this project’s scope.
6.2.9 Chilled Water Piping:
6.2.9.1 Table:
Pipe Service Table
| Service |
| Serv. Code |
| Min Size |
| Max Size |
| Pipe Material |
| Pipe Joint Method |
| Chilled Water Supply |
| CWS |
| 3/4” |
| 2-1/2” |
| Carbon Steel Schedule 40 Copper Type L |
| Threaded, Welded* |
Soldered**
| Chilled Water Return |
| CWR |
| 3/4” |
| 2-1/2” |
| Carbon Steel Schedule 40 Copper Type L |
| Threaded, Welded* |
Soldered**
| Chilled Water Supply |
| CWS |
| 3” |
| 10” |
| Carbon Steel Schedule 40 |
| Victaulic or Similar* |
| Chilled Water Return |
| CWR |
| 3” |
| 10” |
| Carbon Steel Schedule 40 |
| Victaulic or Similar* |
| Condensate Drain |
| C |
| 3/4” |
| 3” |
| Carbon Steel Schedule 40 Copper Type L |
| Threaded |
Soldered** Pro Press
*If desiring welded joints and connections, acceptance and approval is required. Welding is prohibited in the computer room. The Contractor shall obtain all necessary building or base welding/burn permits.
**Brazing and soldering acceptance and approval is required. The Contractor shall obtain all necessary building or base welding/burn permits.
6.2.9.2 Calculate pipe size and friction loss based on a max velocity of ten (10) feet per second.
6.2.9.3 Dielectric unions shall be used when mating dissimilar metals. Add isolation valves on either side of the dielectric union for maintenance purposes.
6.2.10 Piping Thermal Insulation:
6.2.10.1 Provide closed-cell elastomeric foam. Seal face shall be taped after the adhesive has been applied and has cured. Elastomeric foam shall be provided in lengths no less than three (3) feet unless the piping is less than three (3) feet or unless the end of the pipe requires a shorter piece. A protective PVC jacketing shall be required on all piping and fittings. Provide color scheme per the DISA Labeling Standard Appendix Q.
6.2.10.2 Any insulation that needs to be removed or pulled back as a result of this work shall be replaced with new insulation per Section 6.2.10.
6.2.11 Phasing Plan:
6.2.11.1 Provide a phasing plan for removal and installation of the CRAH units. The plan shall ensure adequate cooling for each room while the CRAHs are replaced. Currently Rooms 145, 146, 147, 216, and 234 have N + 1 CRAH units at minimum. After the first few units are replaced, the N + may increase as the existing units are smaller than the to-be new CRAH units. Provide a phasing plan and MOP for the removal and installation of the CRAH units to the Government for review and approval at least 10 business days prior to shutting down any units.
6.3 Electrical Tasks:
6.3.1 CRAH Unit Power for Rooms 145, 146, 147, 216, and 234:
6.3.1.1 Connect the new thirty-seven (37) CRAH units using the existing circuit location that the demolished CRAH units once used. Provide new breakers and wiring required per the NEC and the CRAH manufacture’s recommendations. Ensure the circuit breakers match the rating of the panel for which they are being installed. Coordinate with the Site Facility Manager for breaker locations for the units that do not have existing breakers.
6.3.1.2 For Computer Room 147, provide shunt trips for each new breaker installed so that the CRAH units in this room are tied to this Room’s Emergency Power Off (EPO) system. This requirement is only for this computer room.
6.3.1.3 Provide a panel schedule including loads for existing and new equipment fed from the panel. Schedule shall include: single pole or three pole, number of amps per phase, total number of amps, panel rating in KAIC, CB size, CB number, and CRAH number being fed.
6.3.1.4 Coordinate with other trades, during installation, to ensure that adequate cooling is always available throughout the data centers at all times.
6.3.1.5 All electrical wiring, conduit, etc. required to properly operate the new equipment shall be part of this contract. At no time shall a CRAH unit electrical circuit be spliced. Contractor shall update all electrical panel schedules with new circuit and equipment information.
6.3.2 Humidifier Power and Control for Rooms 146 and 234:
6.3.2.1 Provide power to the new humidifier in Computer Room 146 fed from new CRAH unit 21 and CRAH unit 30 such that if any one (1) of the three (3) units in Room 146 is taken down for maintenance the humidifier will remain operational.
6.3.2.2 The new humidifier in Computer Room 146 shall be controlled from the humidity sensors in new CRAH unit 21 and CRAH unit 30 such that if any one (1) of the three (3) units in Room 146 is taken down for maintenance the humidifier will remain operational.
6.3.2.3 Provide power to the relocated humidifier in Computer Room 234 fed from new CRAH unit 49 and CRAH unit 48 such that if any one (1) of the five (5) units in Room 146 is taken down for maintenance the humidifier will remain operational.
6.3.2.4 The relocated humidifier in Computer Room 234 shall be controlled from the humidity sensors in new CRAH unit 48 and CRAH unit 49 such that if any one (1) of the five (5) units in Room 234 is taken down for maintenance the humidifier will remain operational.
6.3.3 Existing Humidifiers in Computer Rooms 145, 147, 216 and 234:
6.3.3.1 Relocate the existing power and control wires that are connected to the existing CRAH units to the newly installed CRAH units.
6.3.4 Room 146 PDUs:
6.3.4.1 Removal:
6.3.4.1.1 Two (2) 125 kVA PDUs located in Room 146 per Appendix C shall be powered off and removed.
6.3.4.1.2 Prior to the powering down of the PDUs, twenty-four (24) power whips will need to be relocated to the newly installed 225 kVA PDUs in this contract with DISA MPE and Facility Manager Approval and Concurrence. Contractor shall purchase and installed twenty-four (24) new power whips for this work. Written coordination shall be provided to the Facility Manager and DISA MPE Engineering at least 45 days prior to allow Government 30 day Anticipated Service Interruption (ASI) notification period. Provide a MOP for this effort to be reviewed and approved by DISA MPE and the Site Facility Manager. A sample MOP is provided in Appendix O.
6.3.4.1.3 All abandoned conduit, wire, etc. shall be removed with respect to the two 125 kVA PDUs in Room 146 back to each breaker.
6.3.4.1.4 Locate, but do not install, the two 125 kVA PDUs after removal at a location on the raised floor in Room 145 specified by the Site Facility Manager.
6.3.4.1.5 The raised floor will be restored as part of this contract.
6.3.4.2 Purchase and Installation:
6.3.4.2.1 Contractor shall purchase and install two (2) 225 kVA PDUs located per Appendix C. Provide two 225 kVA PDUs per the PDU Specification Appendix G.
6.3.4.2.2 One PDU shall be installed at grid location AH106. Contractor shall install the PDU, 400 amp power distribution feeder and a means required to maintain floor pressure that is the same or similar to a polar dam. The power distribution feeder shall be installed with a new contractor purchased 400A breaker to be located in CPC-2 in Room 146A on Appendix H. Contractor shall test new breaker prior to it being put into service.
6.3.4.2.3 The second PDU shall be installed at grid location AW106 Contractor shall install the PDU, 400 amp power distribution feeder and a means required to maintain floor pressure that is the same or similar to a polar dam. The power distribution feeder shall be installed with a new contractor purchased 400A breaker to be located in CPC-4 in Room 146A on Appendix H. Contractor shall test new breaker prior to it being put into service.
6.3.4.2.4 All wiring shall be in Electrical Metallic Tubing (EMT) conduit with compression couplings. Transition to Liquid Flexible Metal Conduit (LFMC) six (6) to eight (8) feet prior to the PDU.
6.3.4.2.5 Contractor shall provide written coordination to the Facility Manager and DISA MPE Engineering at least 45 days prior to allow Government 30 day ASI notification period prior to the start of work. The CPC panels in Room 146A will be required to remain energized. Provide a MOP for this effort to be reviewed and approved by DISA MPE and the Site Facility Manager. A sample MOP is provided in Appendix O.
6.3.4.2.6 Contractor shall ensure that the PDUs are bonded to ground.
6.3.5 Room 145 PDUs: This PWS section is OPTIONAL and should not be priced as part of the FFP project rate. This section should be separately priced and clearly shown as an OPTION.
6.3.5.1 Bid Option 1: Purchase and Delivery:
6.3.5.1.1 Contractor shall purchase and deliver two (2) 225 kVA PDUs per the PDU Specification Appendix G with factory startup included.
6.3.5.1.2 Locate, but do not install, the two 225 kVA PDUs at a location on the raised floor in Room 145 specified by the Site Facility Manager.
6.3.6 Signal Reference Grid for Room 146:
6.3.6.1 Install and test a complete SRG in accordance with section 26 44 00 of the Facilities Standard Appendix I and the Military Standard MIL-STD-188-124B Appendix J. Refer to Appendix K for a representative layout of the SRG.
6.3.6.2 All conductors shall be copper. Install of the grid conductors shall be bare copper #3/0. Provide SRG spacing at not more than four feet (4’) on center. Provide separate grounding conductors (connecting SRG to grounding source) with green color coded insulation. Bond Equipment to the SRG where installed. Equipment bonding jumpers may be stranded circular or braided flat copper with minimum #6 AWG cross-sections.
6.3.6.3 Bond SRG conductors to each other at intersections using listed mechanical pressure connectors/couplers with irreversible pressure connectors. Bond SRG conductors to all floor pedestals in contact with the conductors with listed bonding clamps four feet (4’) on center. Exothermic welds are not allowed inside the building. Exothermic welds shall be utilized for underground connections. A burn permit must be applied for through the contracting officer; the contracting officer will coordinate the application through the COR and the Base.
6.3.6.4 Provide isolated path and connect SRG to building counterpoise using 600MCM conductors. If counterpoise is unavailable for connection, request direction from the COR. Additionally provide one isolated path to building steel using an insulated (green) 600MCM conductor. Label each end of bonding conductor to indicate SRG bond and destination for other end.
6.3.6.5 Contractor shall provide detailed installation drawings for review prior to install.
6.3.6.6 Testing: Contractor shall conduct testing of equipment grounds and grounding equalizer cable with clamp-on ground resistance meter to ensure continuity and that resistance to ground is not more than 5 ohms. All test results shall be documented and, as a minimum, include date readings were taken, location of reading, test method, and name of individual performing the test.
6.3.7 Install and connect electrical devices furnished by manufacturer but not specified to be factory mounted. Furnish copy of manufacturer’s electrical connection diagram submittal to electrical contractor. Use di-electric unions when mating dissimilar metals.
6.3.8 All conductors shall be copper. Contractor shall ensure correct phasing to include clockwise rotation.
6.3.9 Remove any and all abandoned electrical associated with the old units to include conduit, cable, et cetera.
6.3.10 Contractor shall provide shop drawing and equipment submittals for government review and approval prior to ordering or installing to verify compliance with the contract requirements.
6.3.11 Contractor shall make any necessary raised floor modifications to install the equipment identified above. Any raised floor modifications required to install the new equipment shall be fully documented and the government shall be notified prior to modification.
6.4 Controls Tasks:
6.4.1 Remove the existing Sitelink system in a phased approach as old units are removed and new units are installed to maintain operational oversight by the BAS for the CRAHs.
6.4.2 The new controls for the new CRAH units shall be compatible and capable of interfacing with Delta controls and the existing Iconics per Appendix M.
6.4.3 The new controls for the new PDUs shall be compatible and capable of interfacing with the existing Iconics per Appendix M.
6.4.4 Contractor is responsible for providing each of the thirty-seven (37) CRAH units with supply air temperature and humidity sensors as a means of controlling the chilled water valve located at the main supply air region of the unit and providing return air temperature and humidity sensors as a means of monitoring located at the main return air region of the unit.
6.4.5 Provide the BAS operator with one changeable chilled water supply air temperature set point for each Computer Room that will change the set point of all the CRAH units in that Computer Room in addition to each CRAH unit’s independent chilled water supply air temperature set point.
6.4.6 Contractor is responsible for providing the thirty-seven (37) CRAH units with smoke detection installed and connected to the fire system panel as a part of their UL listed assembly.
6.4.7 Contractor shall use DISA’s specification “BACnet Direct Digital Controls (DCC) System for HVAC, Division 23 and 25,” included in the Appendix M. Contractor shall not eliminate or add manufacturers to the existing specification. Contractor shall not remove or edit material types. Contractor shall only remove what is not needed from the specification or add items that are not included in the specification.
6.4.8 Programming of the new DDC controllers prior to their arrival to the site is encouraged, but not required. Once the controllers are delivered to the site and connected to the existing network, all programming of the system must occur from the Iconics workstation. At no time shall a BAS vendor connect their laptop to the existing network as this is a violation of DODI 8500.1 and DISA Facilities Standards Division 23.
6.4.9 To maintain the warranty on the BAS system, the contractor shall coordinate with SPEC LLC, DISA’s BAS Service Contractor, to connect and make any modifications to the existing BAS. POC Greg Howard, 317-903-0241.
6.4.10 Remove and install a new leak detection system that encompasses the area of the unit and provides local alarming to the panel for all thirty-seven (37) new CRAH units.
6.4.11 Remove any and all abandoned controls associated with the old units to include devices, conduit, cable, et cetera.
6.5 General Trade Tasks:
6.5.1 Raised Floor for Room 146:
6.5.1.1 Removal:
6.5.1.2 Remove the existing raised access floor system encompassing an area approximately 1,490 square feet in Room 146 as depicted on the floor plan in Appendix A. The contractor shall provide all materials, equipment, and services required to dispose of access floor tiles and grid structure. Field verify all dimensions.
6.5.1.3 Prior to the floor system removal, provide a temporary, structurally adequate support structure for ten (10) IT racks that will maintain uninterrupted operation during the removal and installation of the floor system.
6.5.1.4 Purchase and Install:
6.5.1.5 Purchase and install a new raised access floor system in accordance with section 09 69 00 of the Facilities Standards. See Appendix L.
6.5.1.6 The existing floor height is approximately 24” from structural floor to top of access tile. The new raised floor height shall match the existing floor height in the adjacent Computer Room 145. A laser-leveling device shall be used to ensure the floor is level. The contractor shall install the floor up to the concrete block wall on all walls. This requires trimming the wall coverings to ensure the proper fit.
6.5.1.7 Install floor panels on raised floor system. The vendor shall supply solid access floor panels with concrete core (ConCore), having strength capacity of 2500 pounds per square inch (psi) with high pressure laminate (HPL), and perforated access floor panels, without dampers, having strength capacity of 1250 psi, with high pressure laminate. The panels shall be similar to tile color in adjacent Computer Room 145 which are a HPL Gray Starlight color or equivalent.
6.5.1.8 The contractor shall replace the entire floor area with solid tiles and provide the site with an extra bench stock of 10% of solid floor tiles and support structure for future use by the site.
6.5.1.9 The vendor shall provide thirty-six (36) perforated tiles on pallets for the room to be placed at a later date by the site.
6.5.1.10 Install new vinyl cover base in all areas requiring it after floor installation is complete. Color shall be beige to match existing cove base in adjacent Computer Room.
6.5.1.11 All openings between the underfloor and the top of the raised floor shall be sealed to prevent air leakage.
6.5.2 Inventory Tasks:
6.5.2.1 Provide labels for the thirty-seven (37) newly installed CRAHs and four (4) PDUs per Appendix Q. Contractor shall request label names thirty (30) Days in advance of government approval. Then the Contractor shall present the labels to the Facility Manager and DISA Engineering for approval prior to installation of the final two CRAH units.
6.5.2.2 Contractor shall label the breakers that the new CRAHs and PDUs are fed from to matching existing. Contractor shall update the panel schedule in the CPCs for the new CRAHs and PDUs.
6.5.2.3 Fill out and provide equipment information for the removed and newly installed equipment using Appendix P near the end of installation.
6.6 Applicable Standards and Guidelines.
All work shall be done in accordance with the latest version(s) and/or edition(s) of the following codes and standards:
· National Fire Protection Association (NFPA)
· National Electrical Code (NFPA 70)
· National Fire Protection Association (NFPA)
· Standard for Electrical Safety in the Workplace (NFPA 70E)
· Unified Facilities Criteria (UFC)
· ANSI/TIA/EIA-942, Telecommunications Infrastructure Standard for Data Centers
· International Building Code (IBC)
· International Mechanical Code (IMC)
· International Plumbing Code (IPC)
· Institute of Electrical and Electronics Engineers (IEEE)
· American Society for Testing and Materials (ASTM)
· American National Standards Institute (ANSI)
· DISA Building Automation System Standards
· ASHRAE TC 9.9 Thermal Guidelines for Data Processing Environments
· ASHRAE 202-2013 Commissioning Process for Buildings and systems
· DISA CSI 360-95-3 DIV 23 Instrumentation and Controls for HVAC
· DISA CSI 360-95-3 DIV 25 Integrated Automation
· DISA Electrical Safety Program
· DISA ESD Minimum Technical Specifications for BACnet Direct Digital Control Systems for HVAC
· TIA-942-A Telecommunications Infrastructure Standard for Data Centers
6.7 General Requirements:
6.7.1 All cutting operations inside of the building, i.e. drywall, pipe, etc., will be performed with the simultaneous use of HEPA filter equipped vacuum equipment. No cutting operations shall be allowed in the computer room unless approved by the site.
6.7.2 All new penetrations that are made as a result of this work shall be sealed air tight matching the fire rating and security requirements of the penetrated wall.
6.7.3 The contractor shall use tack pads at entry ways to prevent dust from being carried out of work areas by people’s feet.
6.7.4 The contractor shall clean work areas at least once a day and remove installation debris from inside the building daily.
6.7.5 All measurements on project drawings shall be in United States Customary System Units (USCS).
6.7.6 In the case where a conflict exists between codes and standards that is not specifically addressed in this PWS, the more stringent shall apply. The codes, standards and publications most current at the date of contract acceptance shall be those referenced for the design.
6.8 Installation Contingency Support
6.8.1 An "Installation Contingency" is defined as an installation/site condition or issue that cannot reasonably be expected to be accounted for during preparation of the Government's requirement nor the contractor's preparation of their proposal. The nature of completing projects to upgrade the Power Distribution Units (PDU's); Computer Room Air Handlers (CRAH); and other large items of equipment within existing facilities infrastructure contains a certain degree of risk/unknowns in encountering unforeseen site conditions. As a result, it is not feasible for the Government, nor the Contractor, to anticipate all the conditions and/or issues that may arise during installation. Some of these conditions include, but are not limited to:
- Substandard and non-code compliant electrical and mechanical equipment installations found during new or replacement equipment installation. In such cases, these items must be brought into compliance with applicable Life Safety and Federal Government guidelines.
- Existing equipment infrastructure that must be modified in order to accommodate the installation of the new or replacement equipment under contract. This example includes existing conduit, conductors, waterlines, communication cabling that must be relocated or re-routed to allow equipment under contract to be installed in the specified location.
Installation contingencies are anticipated throughout the life of this contract; therefore the Government intends to issue a CLIN which will support resolution of the issues in real time. If at any time during the project installation the contractor identifies any work/requirement that falls within the scope of the Installation Contingency CLIN, the COR and/or KO (depending on the rough estimate amount) should be notified immediately and prior to work commencing; the contractor shall include a rough estimate of costs to correct the issue within their notification to the COR/ KO. Once an installation contingency requirement is identified by the contractor to the appropriate Government POC (identified in paragraph 1), the appropriate contingency approval authority (Contracting Officer or COR) will contact the Contractor's Program Manager in writing to authorize performance start immediately under the Installation Contingency Cost CLIN. The installation contingency CLIN may only be authorized for mission-critical repairs/ support as identified by the COR or KO. The COR has the authority to approve work up to $5,000; any work exceeding the amount of $5,000 must be approved by the Contracting Officer.
Contingency requirements will be documented and reported. Equipment/Parts under this CLIN shall be reimbursed at unit cost. Performance on this effort will occur to the extent that Government funding is provided. All proposed labor rates under this CLIN shall be in line with current contract rates.
6.9 Personnel Qualifications:
6.9.1 General Installation Contractor: The Contractor shall have a minimum of five (5) years’ experience in all facets of raised floor replacements in live data centers HVAC, grounding, and pluming in a high availability/reliability data center environment (Tier III or Tier IV facilities as defined by the Uptime Institute). The installation contractor shall demonstrate that they have experience in raising live computing equipment and replacing the floor below it without any equipment interruption.
6.9.2 Installation Sub-Contractor: All sub-contractors shall have a minimum of five (5) years’ experience in all facets of raised floor replacements in live data centers, HVAC, grounding, and pluming in a high availability/reliability data center environment (Tier III or Tier IV facilities as defined by the Uptime Institute). The installation sub-contractor shall demonstrate that they have experience in raising live computing equipment and replacing the floor below it without any equipment interruption.
6.10 Site Access and Site Surveys:
6.10.1 Visitor Access Requests (VARs) shall be submitted one week in advance to the Base and DISA Facility Manager for access to the Base and the Building.
6.10.2 The contractor(s) shall conduct site surveys as needed to gather information required to complete the design and installation. If the required information is not shown on the drawings as indicated on this PWS the contractor(s) shall re-visit the site to gather the necessary information without any additional cost to the government.
6.11 Schedule:
6.11.1 Provide the technical and functional activities required for integration of all tasks specified within this Schedule. Submit a schedule in both .pdf and .mpp format that shows, at a minimum:
· Performance Start Date
· Submittal Dates. Include required government review completion dates.
· Installation milestones complete with sequence of demolition and installation
· Performance completion date
· Update Schedule within 48 hours of changes
6.12 Hazardous Condition (HAZCON), ASI & Method of Procedure (MOP) Requests.
6.12.1 A HAZCON is defined as an operationally (not safety) hazardous condition in which critical or essential loads normally fed by redundant sources (N+1) are limited to one power source (N) or subjected to a single point of failure. It is permissible for the contractor to intentionally place the site in a HAZCON to support the installation sequence with prior DISA coordination and approval. The DISA Technical POC is the final determining authority to determine if an installation activity is classified as a HAZCON or not. The contractor must indicate anticipated activities on the Project Schedule. All work falling into this category must be coordinated via Authorized Service Interruption (ASI).
6.12.2 ASIs shall be submitted to the Government 45 calendar days in advance. ASI requests does not guarantee acceptance by DISA Operations. The 45 calendar day request period should be sufficient but approval is based on DISA Operations acceptance and mission requirements. The possibility always exists that an approved ASI can be canceled at the last minute due to mission requirements. Normally, HAZCONs shall only be allowed to occur after normal duty hours, usually on weekends or at night. ASI requests should include a narrative that describes:
· The beginning/Ending Date(s) /Time(s)
· Sequence of activities that shows the progression of the work to be performed
· Total anticipated HAZCON duration
· Worst-case recovery time to return to an N+1 condition
· The portion of the electrical distribution system that will be de-energized
· The affected electrical distribution equipment The Government will issue a Period of Non-Disruption (POND) timeframe when HAZCONS will not be allowed. This usually occurs during the months September and October. The Government will make this information available to the contractor as soon as it is available, usually mid-August of the same calendar year.
6.12.3 A MOP (method of procedure) shall be submitted by the Contractor and approved by the Government prior to requesting an ASI. Approved MOPs are subject to further refinement after initial approval is given. Contractor shall use the MOP template in Appendix O as a guide and an expectation of the level of detail the Government is looking for.
6.13 Operation of Critical Equipment:
6.13.1 No unscheduled outages of any equipment shall occur without prior approval from the Government. The Project Schedule shall include all sequencing to permit the existing minimally-required systems “N” to continue operating without interruption of service. Any given “N” condition shall me kept to the absolute minimum timeframe to accomplish installation objectives. Service must be maintained 7-days per week, 24-hours per day (7/24). A sequence of events shall be established to insure that no service interruption to the building critical and essential systems will occur during installation of the new and removal of the existing electrical distribution system.
6.14 Safety
6.14.1 The Contractor shall comply with the NFPA Life Safety Code®.
6.14.2 Electrical Safety: All work that requires the opening or internal investigations of electrical equipment is classified by DISA as work on or near energized equipment and any person associated with this work must comply with the Appendix R, DISA MPE Electrical Safety Program. The designer/contractor shall ensure that this electrical safety requirement is included in the design documents.
6.15 Quality Control Plan:
6.15.1 Submit a quality control plan that addresses who will perform duties, submittal compliance, and work installation activity compliance
6.16 Submittals and Shop Drawings:
6.16.1 Provide all technical submittals with shop drawings required for government review and approval to include, but not limited to, the Quality Control (QC) plan, comprehensive project plan with detailed project schedules, all equipment components to be installed, security submittals, material submissions, and additional monthly progress reports.
6.16.2 Prior to any equipment ordering or installation, submittals shall be submitted, reviewed, and approved by the Government. Submittals will be accepted in the following format versions: either AutoCAD 2015, Adobe Acrobat (.pdf) Version 11 (or compatible), or Easy Power Version 9.8.0.409 (or compatible).
6.16.3 Government Review Period - the government shall have 10 working days to review and provide written comments on submittals.
6.17 Red-Line Drawings:
6.17.1 Provide red-line drawings in full size hardcopy and Adobe Acrobat (.pdf) Version 11 or compatible. Drawing submitted in AutoCAD 2015 is preferred, but not required.
6.18 Commissioning:
6.18.1 The installer shall include a commissioning plan in accordance with ASHRAE Standard 202: Commissioning Process for Buildings and Systems, 2013 as part of their submittal. Submit Commissioning Sub-contractor certifications for review and acceptance.
6.18.2 Commissioning shall begin at the beginning of installation and continue through the end of the installation with Pre-functional and Functional Testing (PFT & FT) to include all testing of control sequences and failure methods.
6.18.3 Final Commissioning will begin after all PFT & FT are complete and a commissioning date is chosen that both the Contractor and the Government can attend. Contractor shall provide a Commissioning Report to the government for review and approval.
6.19 Training
6.19.1 Provide all required training to use/maintain all new items identified in this PWS. Training shall include a course about the new equipment, taught at the project site, within 30 days after installation for a period of one day. Course shall include:
· Physical layout of each piece of equipment and associated inputs and outputs
· Control Sequences
· Configuration, troubleshooting, and diagnostics procedures
· Repair instructions
· Preventative maintenance procedures and schedules
6.20 Spare Parts/Materials/Keys:
6.20.1 The contractor shall provide all spare parts, materials, and keys to the Site Facility Manager. Provide at least four (4) spare Electric Current (EC) fan motors, two (2) spare temperature and humidity senor devices, one (1) spare CRAH touch display screen, spare fuses for four (4) CRAH units, two (2) spare pressure sensors and one (1) spare modulating valve to the Site Facility Manager.
6.21 Warranty:
6.21.1 The contractor shall provide a minimum one (1) year parts and labor warranty on all installed equipment. The warranty period shall start upon final acceptance.
6.21.2 The equipment manufacturer shall provide a warranty on the performance and operation of all new materials and equipment installed in the facility.
6.21.3 All warranty terms shall be subject to DISA review and approval.
6.22 Project Close-Out:
6.22.1 Operation & Maintenance Binders: The contractor is required to provide operation and maintenance (O&M) binders to DISA as follows: One (1) hard and one (1) soft to be distributed to the site; One (1) hard and one (1) soft to be distributed to the DISA facilities engineering staff; One (1) soft to be distributed to the KO. The operation and maintenance binders must include the following:
· Installation and operation manuals for all items of infrastructure equipment
· Factory test reports & Commissioning documents
· Final Red-line drawings
· Systems, Equipment, and Components (SEC) Inventory of all SEC added, modified, altered, or removed under this contract
· For large equipment / packages / integrated systems, provide consumable, bench stock, and spare parts recommendations based on OEM’s recommendations
· Preventative maintenance procedures and schedules for all systems based on OEM’s O&M manuals and recommendations
· Systems Manuals outlining step by step procedures for repairing, replacing, and maintaining equipment
· Controller logic and sequence of operations
· Training documents
· Warranty letter / Warranty contact information
· Applicable engineering studies generated as a result of engineering best practices
· In addition to vendor-provided equipment manuals, the contractor shall provide system specific operation and maintenance instructions that support the intent of the installed system
· O&M manuals shall be reviewed and approved by the contractor and commissioning agent prior to submission to the Government
7. Performance Standards
| Performance Standard |
| Acceptable Quality Level (AQL) |
| Method of Surveillance |
| Submittals, Shop Drawings, and Schedule |
| 100% of the documents were submitted and approved in compliance with contract requirements. |
| Submitted and approved documentation. |
| 6.1 Configuration Tasks |
| Performance occurs with little to no required re-work 97% of the time. |
| Routine inspection during installation; 100% completion inspection prior to acceptance. |
| 6.2 Mechanical Tasks |
| Performance occurs with little to no required re-work 97% of the time. |
| Routine inspection during installation; 100% completion inspection prior to acceptance. |
| 6.3 Electrical Tasks |
| Performance occurs with little to no required re-work 100% of the time. |
| Routine inspection during installation; 100% completion inspection prior to acceptance. |
| 6.4 Control Tasks |
| Performance occurs with little to no required re-work 100% of the time. |
| Routine inspection during installation; 100% completion inspection prior to acceptance. |
| 6.5.1 Raised Floor RM 146 |
| Performance occurs with little to no required re-work 100% of the time. |
| Routine inspection during installation; 100% completion inspection prior to acceptance. |
| 6.5.2 Inventory Tasks |
| 99% Compliance with Contract Requirements. |
| Submitted and Facility Manager approved documentation. |
| 6.16 Red-line Drawings |
| 100% Compliance with Contract Requirements. |
| 100% inspection and validation. |
| 6.17 Commissioning |
| Successful Pre-functional and Functional Testing (PFT & FT) to include all testing of control sequences and failure methods |
| 100% review and validation. |
| 6.21 Project Close-Out Documents |
| Material submissions, drawings, plans, etc. require only minor modifications to comply with the TO. Revisions that occur are minor and are resolved in a satisfactory manner. |
| Technical compliance review by TM and Facility Personnel. |
8. Incentives. Both positive and negative performance will…
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