Attachment1- Statement of Work Rev17Sep2020.pdf
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- Attached to
- REPLACE BLDG 10056 B-PLANT CHILLER Federal contract opportunity
- Solicitation number
- FA301620B0009
About this file
This federal solicitation seeks replacement of a chiller at Joint Base San Antonio - Lackland in Texas. The project magnitude is estimated between $500,000 to $1 million.
The acquisition is set aside for women-owned small businesses. Offerors must be certified through the SBA WOSB program and repository. The solicitation requires offerors to complete blocks 14 through 17, and 19 through 20c of the SF1442 form. Section B requires unit pricing for each contract line item. Section I and K require applicable certifications and representations.
Electronic bids only will be accepted, with a detailed cost proposal in RS Means format and any supporting documents. The Air Force is the contracting agency overseeing this project to replace the chiller at Building 10056 on JBSA-Lackland. The response deadline and award date are not specified.
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Text version
1080797 LAK RPL Chiller B10056 MPLS180115
PROJECT TABLE OF CONTENTS
DIVISION 01 - GENERAL REQUIREMENTS
01 11 00 SUMMARY OF WORK
01 14 00 JBSA WORK RESTRICTIONS
01 30 00 ADMINISTRATIVE REQUIREMENTS
01 33 00 SUBMITTAL PROCEDURES
01 33 16.00 10 DESIGN DATA (DESIGN AFTER AWARD)
01 35 13.20 00 SPECIAL PROJECT PROCEDURES-CAD
01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS
01 35 29.13 HEALTH, SAFETY, AND EMERGENCY RESPONSE PROCEDURES FOR
CONTAMINATED SITES
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00.00 10 [DESIGN AND ]CONSTRUCTION QUALITY CONTROL
01 45 00.00 20 CONTRACTOR QUALITY CONTROL
01 45 00.00 40 QUALITY CONTROL
01 45 35 SPECIAL INSPECTIONS
01 50 00 TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS
01 54 23.00 SCAFFOLDING TUBULAR STEEL
01 56 00.00 44 DUST CONTROL
01 57 19 TEMPORARY ENVIRONMENTAL CONTROLS
01 57 20 ENVIRONMENTAL PROTECTION
01 71 23.16 CUTTING AND PATCHING
01 77 00.00 20 CONTRACT CLOSEOUT
01 78 00 CLOSEOUT SUBMITTALS
01 78 23 OPERATION AND MAINTENANCE DATA
DIVISION 22 – PLUMBING
22 05 48.00 20 MECHANICAL SOUND, VIBRATION, AND SEISMIC CONTROL
DIVISION 08 - OPENINGS
08 91 00 LOUVERS
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC
23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC
-- End of Project Table of Contents --
FA301620B0009 Attachment 1 Rev 17 SEP 2020
SECTION 01 11 00 Page 1
SECTION 01 11 00 SUMMARY OF WORK
08/15
PART 1 GENERAL
1.1 SUBMITTALS
Government approval is required for all submittals. Submit items in accordance with the AF3000 Material Approval Submittal Procedures. For example:
“01 12 36 41 00 Mechanical - Water Chiller, Centrifugal Type, Trane - Model Number: XYZ000XYZ000”
1.1 WORK COVERED BY CONTRACT DOCUMENTS
1.1.1 Project Description
The work includes Demo and Replacement of: the existing TRANE Centrifugal chiller, in the West Bay of B10056, Entire Plant DDC EMCS and prep for new, pumps, and of limited piping, hangars, electrical circuits and components, appurtenances and incidental related work. The Contractor shall review these specifications. Some specifications have open parentheses and/or blanks. These are designed for the Contractor to review, determine applicability and tailor as needed to their proposed construction method then submit for review as part of the Contractor’s overall “design analysis”. There is no required “formal design” meaning the Government does not believe engineered design is required for any portion of this contract. The word design is to be contextually interpreted as the Industry Standard 30/60/90 percent (conceptual, preliminary-intermediate and final-not IFC) Formal design process. No Formal design is required, that is to say, the “30/60/90” level design process is not required. Since this is basically a one for one swap of equipment, manufacturer drawings, shop drawings, schematics, sketches etc., depicting the final as-installed (as-built) configuration(s) are required. The term Design then, is to refer to manufacturer’s design and drawings, CAD technician level shop drawings individual trades shop drawings, and a final set of as-built drawings in .dwg and .pdf formats.
1.1.2 Location
The work is located at ‘B’ Plant, building 10056, Joint base San Antonio Lackland 78236. Refer to the appendices for Facility Data. The exact location will be shown by the Contracting Officer.
1.2 OCCUPANCY OF PREMISES
This project is within the confines of a Chill Water Plant; an unoccupied facility, however, the buildings that it serves shall be occupied during performance of work under this Contract.
FA301620B0009 Attachment 1 17 SEP 2020
SECTION 01 11 00 Page 2
Before work is started, arrange with the Contracting Officer and the CEPM a clearly defined and itemized sequence of procedure(s), for any required portable chiller and plant shutdowns, space for storage of materials and equipment, and use of approaches. The existing system is being operated with a Government Owned temporary chiller and a York chiller in the next door (East) bay. The Contractor shall notify government if either chiller is not functioning and notify the government at least 30 days in advance if chilled water flow to the occupied buildings is to be disrupted.
1.3 EXISTING WORK-DEMOLITION
In addition to "FAR 52.236-9, Protection of Existing Vegetation, Structures, Equipment, Utilities, and Improvements":
a. Remove or alter existing work in such a manner as to prevent injury or damage to any portions of the existing work which remain.
b. Repair or replace portions of existing work which have been altered during construction operations to match existing or adjoining work, as approved by the Contracting Officer. At the completion of operations, existing work must be in a condition equal to or better than that which existed before new work started.
c. The Contractor shall Remove the existing water-cooled Centrifugal chiller, and chilled water supply and return piping system in the mechanical room (existing pipe system can be reused as practicable).
Existing strainers, valves, expansion systems, and separator systems are of dubious condition. Contractor shall clean to OEM condition or replace. Existing condenser and chilled water piping from the Chiller plant to the Condenser shall remain. Contractor shall recover all refrigerant 123 from the chiller into contractor provided virgin recovery cylinders and deliver all refrigerant to the JBSA Refrigerant Shop, B. 485 Chapman Training Annex. The Contractor shall obtain a scheduled appointment from the refrigerant shop via the JBSA CE Project Manager prior to start of demolition via a formal email request to the CEPM and the Contracting Officer a minimum 5 business days prior to the Licensed Contractor’s intended removal date. The Contractor shall provide copies of all licenses as part of their QC Plan and shall ensure licensees bear those licenses on their person during the execution of this project. It is anticipated that the existing portable chill water connection points will require change/modification to allow for equipment removal. The ability to keep the temporary portable chiller functioning as support to the adjacent chiller is mandatory, therefore the Contractor shall demo the existing extraneous exterior hook-up points and prepare a proper exterior connection point prior to any other demolition work. Once the new points are established and the portable chiller can be moved and reconnected by the Government, The Contractor shall continue with required work elements to include the removal of one primary loop pump and two secondary loop pumps and prepare for new.
Housekeeping pads shall not be removed unless they have failed, or are no longer suitable for the selected new pump's nomenclature.
d. The Contractor shall remove all Chilled water valves and actuators in the mechanical room. The Contractor shall demo those sensors and
SECTION 01 11 00 Page 3 thermostats necessary and prepare for new.
e. The Contractor shall remove the existing DDC control systems and prep for new. Contractor shall NOT simply cut wires and remove. The Contractor shall identify wiring inside the Direct Digital Control Panels.
Communications (CAT) and any fiber optic will be clearly marked and identified as to where they run. Communications to the base DDC network shall not be removed, however all panels currently housing the connection to the media converter and base network shall be replaced with a new combined panel. The Contractor shall be responsible for maintaining the connections and continuity to the campus wide network.
f. The existing CAT connection point (jack) located on the wall between the
EMCS panels shall be removed and replaced with new, however, the Contractor shall provide and install a new panel to house this connection.
g. The Contractor shall demo and remove any electrical conductors, switches, over-current devices and panels necessary to prepare for new.
Nothing shall be abandoned in place. All conductors and circuits intended to be removed shall be removed completely back to its Over- Current Protection Device. Any conduit, electrical and communications box, panel etc., that is currently not used shall be demolished and removed.
h. The Contractor shall demo and prepare for new, the existing make up water system.
1.3.1 NEW WORK
a. The Contractor shall size, provide, and install a new replacement water cooled centrifugal chiller and all its appurtenances compatible with the specification shown in the chiller schedule below. The Chiller shall be Trane, shall be supplied with factory or Manufacturer authorized motor monitoring (phase monitoring, winding etc.)system, and VFD. The Contractor shall conduct and submit a 3rd party base line analysis (vibration and Eddy). This may be conducted by the TAB Agent. The chiller shall be installed such that it shall meet the Manufacturer's requirements, captures the Manufacturer’s Warranty and meets the Manufacturer's Start-up Procedures that shall be conducted by the Manufacturer.
b. The Contractor shall install new/modify existing chilled water and condenser water piping in the vicinity of the chiller as necessary to connect the new chiller to existing piping. Contractor shall install new insulation throughout the replacement chiller side of the facility (west side) and the existing temporary chiller taps. Contractor shall connect existing chiller electrical service to new chiller. New chiller shall incorporate a single terminal block.
c. Contractor shall transfer all control points and connection to EMCS to new chiller. Contractor shall clean and flush the condenser water loop prior to operation of new chiller. Contractor shall provide factory start-up. Contractor shall provide a five year parts, labor and refrigerant warranty for the chiller.
d. The contractor shall install a new horizontal split case condenser water pump and motor assembly compatible with the condenser water pump schedule below and in the same location as the existing (Taco 2524) horizontal split case condenser water pump. Contractor shall install new condenser water piping as necessary to connect existing condenser water piping to new condenser water pump. Contractor shall connect existing condenser
SECTION 01 11 00 Page 4 water pump electrical service to new condenser water pump. Replacement pump assembly shall include shaft grounding.
e. The contractor shall overhaul one Taco split case TA 1224 20 HP primary loop chilled water pump. Contractor shall replace pump motor and provide shaft grounding for this pump.
f. The contractor shall overhaul one Taco split case TA 2524 50 HP primary loop chilled water pump. Contractor shall replace pump motor and provide shaft grounding for this pump.
g. Contractor shall overhaul two Taco split case 2530 75 HP secondary loop pump chilled water pumps. Contractor shall replace pump motors and provide shaft grounding for these pumps. .
h. Contractor shall replace motor and provide shaft grounding for one Taco
1524 30 HP condenser water pump.
i. All electrical motors installed under this contract shall be compatible with existing electrical service. All Pumps and motors shall be laser aligned.
j. The Contractor shall provide and install all piping, connectors, fittings, mounts, hangars, and all necessary appurtenances to prove a fully operating Chiller and supply and return water loop capable of meeting the design demand.
k. The Contractor shall provide and install all properly sized and
NFPA 70 compliant conduit, conductors, overcurrent devices, panels, drives, and appurtenances necessary to prove a fully functioning Chiller, controls and water circuit pump system.
l. The Contractor shall prepare and repaint the existing expansion tank to
Chiller 2 in place. This may entail draining, purging and slight lifting of the tank to accomplish, thus the Contractor shall expect to include necessary practices to accomplish this. The finish shall be a low VOC Polylon Polyurethane product designed for high performance tank, pipeline and marine environments. The Contractor shall demo all insulation on any pipe and device/equipment as necessary to conduct the definable features of work within this project. The contractor shall seal all new pipe with a "no condensate" low VoC sealer. Once the application of this sealer is inspected as satisfactory by the CE Inspector and Project Manager, the Contractor shall reinsulate with an industry standard pre-formed fiberglass pipe insulation with an ASJ jacket. For the purpose of this installation, the Contractor shall seal, staple and over-seal all joints and repairs with a minimum 2 coats of exterior grade low VOC mastic.
All joints shall be without gaps, voids and other weak spots.
m. The Contractor shall properly size a new make-up water line from the facility’s existing water service line located in the SW corner of the 1000 ton chiller bay. The Contractor shall provide and install a new, properly sized Backflow Device and ensure water quality at the entry point to the distribution system is protected. The backflow device shall be compliant with the Manual for Cross-Connection Control, Guide to Cross-Connection Protection Devices and Assemblies – Third Edition (Current publication date is that at time of solicitation advertisement). The BFD shall be installed, and tested by a currently licensed Texas Backflow Assembly Tester, and the test shall be
SECTION 01 11 00 Page 5 completed IAW Title 30 of the Texas Administrative Code 290.44(h)(4)(c). This test shall be conducted using the Backflow Assembly Test Form located in these specifications’ appendices. The existing Backflow device shall be turned over to the Government via the
CEPM.
1.4 LOCATION OF UNDERGROUND UTILITIES
Obtain the current AF103 Base Civil Engineering Work Clearance Request from the 802 CEPM or 802 CEI prior to the start of any excavation, or ground penetrating preparation and comply with Installation requirements for locating and marking underground utilities. Contractor shall Contact TX 811 and American Water’s locating service a minimum of 72 prior to excavating, to mark utilities, and within sufficient time required if work occurs on a Monday or after a Holiday.] The Contractor is responsible to verify existing utility locations as marked and maintain markings until excavation or operation is complete.
Should something found be suspect and not identified by marking, the Contractor shall identify and mark all other utilities not managed and located by the local utility companies. This may or may not entail scanning the construction site with Ground Penetrating Radar (GPR), electromagnetic, or sonic equipment, and mark the surface of the ground or paved surface where existing underground utilities are discovered/suspected. Verify the elevations of existing piping, utilities, and any type of underground or encased obstruction not indicated, or specified to be removed, that is indicated or discovered during scanning, in locations to be traversed by piping, ducts, and other work to be conducted or installed.
1.4.1 Notification Prior to Excavation
The Contractor shall notify the Contracting Officer at least 72 hours prior to starting excavation work.
1.5 GOVERNMENT-FURNISHED MATERIAL AND EQUIPMENT
THIS SECTION NOT USED
1.6 GOVERNMENT-INSTALLED WORK
Not Used.
1.7 SALVAGE MATERIAL AND EQUIPMENT
The Contractor shall turn over the existing Backflow Prevention Device to the
Government via receipt to the CE Project Manager.
PART 2 PRODUCTS
Not Used.
PART 3 EXECUTION
Due to the multi-facility, multi-mission effect of this facility should it complete go down, the Contractor shall provide a carefully laid out EXECUTION
SECTION 01 11 00 Page 6
PLAN for this execution of this project. This plan shall outline the approach to demolition and timeline, the approach to repair and replacement and timeline. This plan is in addition to the Contractor’s required Project Schedule. This plan shall provide a solid overview of the intended business process of the Contractor so that the Government can provide top cover to the contractor and know to whom it must coordinate with. This plan is to be submitted using the AF3000 process a minimum 14 days prior to the Notice to Proceed for Construction to begin.
-- End of Section --
SECTION 01 14 00 Page 1
01/15
1.1 REFERENCES
SECTION 01 14 00
JBSA WORK RESTRICTIONS
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only. No radioactive materials are a part of this Scope, however, testing equipment used by some contractors does contain radioactive components and as such, transportation, handling, storage and use shall comply with the document.
U.S. AIR FORCE (USAF)
AFI 40-201 (Incorporating Change 1, 17 December 2015)
Radioactive Materials (RAM) Management
AFI 48-148 (20 NOVEMBER 2014) Ionizing Radiation Protection
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for Contractor QC approval and submission to the Government as Information only. Submit the following in accordance with this section.
SD-01 Preconstruction Submittals list of Contract Personnel; G
Installation Access
1.3 SPECIAL SCHEDULING REQUIREMENTS
All mission critical areas will remain in operation during the entire construction period. The contractor shall conduct his operations so as to cause the least possible interference with normal operations of the activity.
This project site is located in the Navy and Air Force training dormitory area of JBSA Lackland. Permission to interrupt any Activity roads, mission partner missions, and/or utility service shall be requested in writing a minimum of 30 calendar days prior to the desired date of interruption. The Contractor shall maintain close and active communications with the JBSA Project Manager and Contracting Officer such that any outage or interruption is planned for as far in advance as possible.
1.4 CONTRACTOR ACCESS AND USE OF PREMISES
1.4.1 Activity Regulations
Ensure that Contractor personnel employed on the Activity become familiar with and obey Activity regulations including safety, fire, traffic and
SECTION 01 14 00 Page 2 security regulations. Keep within the limits of the work and avenues of ingress and egress. Wear Personal Protective Equipment In Accordance with (IAW) OSHA Law and EM 385-1 in designated areas. Do not enter Restricted, Controlled or limited access areas unless required to do so and pre-cleared and pre-announced for such entry Failure to do so may result in detention, apprehension, arrest or any combination thereof. The Use of Deadly Force is authorized on JBSA Installation. Mark all Contractor equipment for identification. The Contractor is responsible for the security of their materials and equipment.
1.4.1.1 Subcontractors and Personnel Contacts
The Contractor shall provide a complete list of contract personnel of the Contractor and subcontractors including addresses and telephone numbers, for use in the event of an emergency, to the Contracting Officer (CO) and Civil Engineer Project Manager (CEPM). As changes occur and additional information becomes available, The Contractor shall correct and change the information contained in previous lists, before the Government has to ask.
1.4.1.2 Installation Access
Non DOD persons (Contractors, vendors, etc.) requiring entry to JBSA installations shall be sponsored by an authorized DBIDS registered DOD ID card holder.
The Contractor, in compliance with the Federal Real ID Act, shall provide a complete and typed columnar list of Contractor and sub-contractor employees that will be assigned on this Project. This list shall contain for each name listed: Last Name, First Name, Middle Initial, Date of Birth, Country of Birth, Type of Identification Document (e.g. driver's license, Permanent Residence Card), Identification Document Number, Country of Issue, State of Issue and Citizenship. This list shall have a Contractor statement that all personnel's citizenship has been physically validated by their employer.
Should a Contractor chose to employ Non US or Non-naturalized workers on this project, the vetting process for these personnel is a minimum 90 day process, as additional time is required for the international governmental cooperation to occur.
The following is also required for passes 60 days or longer:
a. A memo from the construction company on company letterhead stating the reason for entry, contract number, project start and end date, and the location at JBSA of where the jobsite is located.
b. The Contractor shall identify all key and signatory personnel with an asterix next to their name and include a letter on company letterhead, signed by a principle, stating their signatory abilities to the Contracting Officer.
1.4.1.3 JBSA Lackland Access
Person(s) not in possession of a valid access credential must enter the installation through the Luke East Visitor’s Control Center in order to have their Installation Access pass issued to them.
Commercial vehicles such as delivery vehicles, shop trucks, public utility, SECTION 01 14 00 Page 3 etc., with Installation Access passes shall enter the installation through the Growdin Rd. Commercial Gate.
1.4.1.3.1 Haul Routes
Travel only on defined roads through the JBSA-Lackland Haul Route identified in the Appendices of this Scope..
1.4.1.3.2 Gate Restrictions
All commercial Class A/B type vehicles must enter through:
a. The Commercial Gate at Growden Road.
c. Arrangements may be made on rare instances to waive access protocol to allow Class A/B type vehicles through other gates for special circumstances on a case by case basis. Each case needs a minimum 72 business hour notification to the CO and CEPM. The Contractor shall provide the Contractor or sub-contractor name, number of persons and vehicles, make model, type of vehicles, and their license plate data.
The Contractor shall also be provided in addition to their Installation Access request information as noted in paragraph 1.4.1.2 above.
1.4.1.4 Government Housing Areas
a. Contractors, vehicles and their subcontractors shall NOT go through the housing, commercial commerce or residential areas of JBSA at any time.
1.4.1.5 No Smoking Policy
Smoking is prohibited within and outside of all buildings on JBSA installations, except in designated smoking areas. This applies to existing buildings, buildings under construction and buildings under renovation.
Discarding tobacco materials other than into designated tobacco receptacles is considered littering and is subject to fines.
1.4.2 Emergency Response Requirement
Contractors reporting an emergency shall provide the 9-1-1 dispatcher with the following information:
a. Installation name and Building number, address or general location
b. Full Name
c. Phone number
d. Emergency information (cause of fire, explosion, natural gas leak, injuries, etc.)
e. Please, do not hang up the phone until directed by the 9-1-1 dispatcher.
IMPORTANT: If calling 9-1-1 from a mobile phone on any JBSA location you will be directed to the San Antonio Emergency Operations Center 9-1-1 dispatcher. Advise the 9-1-1 dispatcher of your JBSA location (Information in Paragraph 1.4.2 a. above. Immediately, the local dispatcher will transfer the 9-1-1 phone call to a JBSA emergency dispatcher.
SECTION 01 14 00 Page 4
1.4.3 [Enter Appropriate Subpart Title Here]Radioactive Materials and Equipment (Use and Storage) IMPORTANT: Before bringing in, transporting for entry or using nuclear material or those components containing such material, contact the CEPM to ensure the correct JBSA entities are aware and engaged to support the Contractor's success.
a. Non-Air Force agencies, including contractors, who intend to use, or store, radiation sources on Joint Base San Antonio, Fort Sam Houston and Camp Bullis must obtain proper authorization in accordance with the above references AFI 40-201 and AFI 48-148. Non-Air Force agencies will not use radiation sources on referenced locations without an approved Department of the Air Force Radiation Permit. Such equipment typically includes equipment for Soil Density Testing, Lead-Based Paint Analysis (X-Ray fluorescent analyzer), etc.
b. Non-Air Force agencies (including civilian contractors) require an Air
Force Radiation Permit(s)(AFRP) to use or possess ionizing radiation sources on an Air Force installation. For the purpose of this paragraph, ionizing radiation source means any source that, if held or owned by an Air Force organization, would require a specific NRC license or Air Force radiation authorization - ARA.
c. The non-Air Force applicant will apply by letter with supporting documentation through the Installation Radiation Safety Officer (RSO).
Submit the letter so that the installation representative receives the application at least thirty (30) days before the requested start date of the permit.
d. The Air Force radiation permit (AFRP) application will specify start and stop dates for the AFRP and describe for what purposes the applicant needs the AFRP. See the document in Appendix A for AFRP requirements and instructions to apply for a permit. The following information shall be submitted to the RSO for the AFRP request.
1) Brief Description of Proposed Activities
2) The applicant possesses a valid U.S. Nuclear Regulatory Commission
(NRC) Form 347 material license that allows the applicant to use the source as specified in the AFRP application.
3) The applicant possesses a valid Agreement State or Radioactive
Material License (Texas Department of Health, Bureau of Radiation Control) license that allows the applicant to use radioactive material (RAM) as specified in the AFRP application and the applicant has filed NRC Form 241, Report of Proposed Activities in Non-Agreement States, with the NRC in accordance with 10 CFR
150.20. A copy of the NRC Rom 241, must accompany the TRC Form 12-1. An AFRP issued under this circumstance will be valid for no more than 180 days in any calendar year.
4) Project Local Point of Contact: Name, Address, and Phone.
5) Company Radiation Safety Officer: Name, Address, and Phone.
6) Copy of Contractual Clause of the Air Force/Army Contract describing work to be performed and inclusive dates (from the contract)
SECTION 01 14 00 Page 5
7) Provide log of actual equipment usage to the JBSA-FSH RSO.
8) Leak test documentation for the equipment with the radioactive source(s).
9) Site map defining area where radioactive materials/equipment is to be used.
10) Radiation Safety Program to include standard operating procedures (SOP), training program and designation of Radiation Protection/Safety Officer.
11) Written confirmation that the JBSA-FSH RSO can conduct periodic assessments and has authority to suspend contractor operations believed to be unsafe.
12) For naturally occurring or accelerator produce radioactive material (NORM/NARM) and machine-produced ionizing radiation sources, the applicant has an appropriate State authorization that allows the applicant to use the source as specified in the AFRP application or has in place a radiation safety program that complies with Air Force requirements.
e. All AFRPs will require applicants to remove all permitted sources from Air Force property by the end of the work day. (Ft. Sam Houston policy, no radiation producing equipment will be stored on Ft. Sam Houston and Camp Bullis property overnight).
f. Disposal of radioactive material (RAM) by non-Air Force agencies on Air
Force property is strictly prohibited. 3.2.3 Review, Approval/Disapproval. Review of the permit request and subsequent approval/disapproval requires approximately 30 days.
g. Submission of Application. Submit three copies of the application with the required supporting documentation to 502d Air Base Wing Safety Office, Safety Point of Contact:
JBSA Installation Radiation Protection Officer (RSO) 59th Medical Wing/SGPB 559 MDW Office Telephone No: 210.671-7205
1.4.4 Work Outside Regular Hours
Work outside regular working hours requires Contracting Officer approval.
Interruptions and outages to the Chill water loop shall be conducted after hours, weekends and/or when the Dining facility is closed. The Contractor shall work closely with the 802 CE Inspector (802D CEI) and the CEPM to makes arrangements. The CEPM and CEI will advocate on behalf of the Contractor. Make application 14 calendar days prior to such work to allow arrangements to be made by the Government for inspecting the work in progress, giving the specific dates, hours, location, type of work to be performed, contract number and project title.
SECTION 01 14 00 Page 6
1.4.5 Permits and Requests
All permit requests must include at minimum the following:
a. Site Map (8" x 11" or 8" x 14") 5 complete copies
b. 100% Construction Drawings 5 complete copies
c. Project Name and Number
d. Contractor & Subcontractor Name
e. Brief Description of Work - Identify all buildings and/or facilities possibly affected.
f. Desired Date for Work to Begin
g. Estimated Duration of Work
h. 14 Day Advance Notice minimum, unless otherwise noted.
i. Contractor's Representative Contact Information
1.4.5.1 Digging Permits / Utility Locate
a. Digging permits must be obtained prior to prior to any digging, drilling or any excavation work to include post driving.
b. Digging permit /utility locates are available by submitting the completed US Air Force Form 103 Base Civil Engineer Clearance Request which will be provided to the Contractor at time of Notice To Proceed by the CEPM or the Civil Engineer's Inspector CEI. Contractor shall also register with and contact TX 811 (https://www.texas811.org/ )IAW Title 5. Texas Administrative Code. Contractor shall Contact the San Antonio Water System and request a locate service.
c. Contractor shall attend the Utility Locate meeting held each Wednesday at 1300hrs in B7065, JBSA-LAK for one stop-shop Government review of digging permit requests. A digging permit for a specified area of excavation expires 30 days after the issue date; the contractor shall re-apply for a new permit to perform excavation in the area if the excavation was not started within the 30-day period.
d. Permits will identify all underground utilities within 5 feet of the designated area. Contractor shall be responsible for all repairs, costs, and damages due to excavating without permit or damaging an identified utility. The Contractor shall maintain the Government markings until the excavations are complete (severe weather is an exception). The Contractor shall be responsible to the Government for a $75.00 remarking fee if the Government is requested to remark.
1.4.5.2 Utility Outage Permit
a. Contractor shall complete and submit a written request 30 days in advance of the requested utility outage to CEPM and CEI. The request shall include the utility service to be affected, the proposed date, and two proposed alternate dates, proposed time, and outage duration.
b. The Contractor shall be responsible to coordinate with CPS Energy about any energy or gas outage request and San Antonio Water System (SAWS) for any water, storm water or sanitary sewage interruptions/outages.
http://www.texas811.org/
SECTION 01 14 00 Page 7
This coordination is separate than the government coordination. The Contractor shall simultaneously notify in writing the CEPM and CEI so that they can monitor the process with our public private Utility Corporation Colleagues and intercede on the Contractor's behalf to help prevent unnecessary delays and confusion.
c. Provide CEPM and CEI a copy of the signed written Utility Outage request prior to any outage.
d. After submitting the request to the government, the contractor shall receive approval from the government prior to schedule a utility outage.
1.4.5.3 Hot Work Permits
Under no circumstances shall hot work operations start without a hot work permit.
All welding and cutting operations shall be performed in accordance with National Fire Protection Association NFPA Standard 5lB Fire Prevention during Welding, Cutting, and Other Hot Work. Contact the site specific JBSA fire department to request an AF Form 592 USAF Welding, Cutting and Brazing Permit. Ensure a copy of are:
the AF Form 592 is located on site. Phone numbers
JBSA-Ft Sam Houston/Camp Bullis Fire Prevention
(210) 221-2727
JBSA-Lackland Fire Prevention
(210) 671-2921
JBSA-Randolph Fire Prevention
(210) 652-6915
Permits expire in 30 days. If work will extend beyond 30 day period the contractor shall contact JBSA Fire and Emergency Services to re-issue a new permit.
1.4.5.4 Road Closure Approval Requests
a. Road closings will not be permitted without approval. To get approval for a proposed road closure contractor shall submit a traffic control plan to the 802D CES Project Manager prior to anticipated need for closure
b. The Contractor traffic control plan will include each section of road that will be worked on or impacted as a result of this contract. The traffic control plan shall be in accordance with "Traffic Controls for Street and Highway Construction and Maintenance Operations" of the latest edition of the "Texas Manual on Uniform Traffic Control Devices."
c. Contractor will provide traffic control signs and barricades for all street widening and extensions. At least one lane of traffic must be maintained at all times.
1.4.6 Occupied and Existing Building[s]
The Contractor shall be working in and around existing buildings, which are occupied. Do not enter buildings other than B10056 without prior
SECTION 01 14 00 Page 8 approval of the Contracting Officer.
The existing building and its contents must be kept secure at all times. Provide temporary closures as required to maintain security as directed by the Contracting Officer.
Provide dust covers or protective enclosures to protect existing work that remains and Government material located in the facility during the construction period.
Leave remaining attached equipment in place, and protect it against damage, or temporarily disconnect, relocate, protect, and reinstall it at the proper time based on the Contractor’s execution of work features or at the completion of the work whichever is soonest.
1.5 PERMANENT UTILITIES
1.5.1 Water Meter
PART 2 PRODUCTS –
PART 3 EXECUTION - NOT USED
SECTION 01 30 00 Page 1
1.1 REFERENCES
SECTION 01 30 00
ADMINISTRATIVE REQUIREMENTS
08/15
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
U.S. ARMY CORPS OF ENGINEERS (USACE)
EM 385-1-1 (2014) Safety and Health Requirements
Manual
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for Contractor QC approval.
Submit all necessary submittals using the format below, as indicated throughout this specification and as indicated on the Draft Submittal register appendix. The following is in accordance with this section.
Progress Reports; G
1.3 VIEW LOCATION MAP
Not Used.
1.4 PROGRESS AND COMPLETION PICTURES
Photographically document site conditions prior to start of work, during work, prior to cover up of permanently concealed work, and at completion of work. Color digital photographs, in JPEG format, shall be provided to the Contracting Officer with each progress payment for unrestricted use by the Government.
1.5 CONTRACTOR SPECIAL REQUIREMENTS
1.5.1 Asbestos Containing Material
1.5.2 HVAC TAB, and Apparatus Inspection
All contract requirements of shall be accomplished directly by a first tier subcontractor, including the Commissioning Agent. The Contractor should refer to UFGS Section 23 05 93 TESTING, ADJUSTING AND BALANCING FOR HVAC and the Testing Organizations requirements manual for further guidance and understanding of TAB procedures. The TAB Agent shall be chosen early but no later than 10 days from the issuance of the Notice to Proceed. This is to ensure the TAB Agent is involved and can guide the decision making processes.
SECTION 01 30 00 Page 2
1.6 SUPERVISION
1.6.1 Minimum Communication Requirements
Have at least one qualified superintendent, or competent alternate, capable of reading, writing, and conversing fluently in the English language, on the job-site at all times during the performance of contract work. In addition, if a Quality Control (QC) representative is required on the contract, then that individual must also have fluent English communication skills.
1.6.2 Superintendent Qualifications
The project superintendent must have experience in construction on HVAC projects similar in size and complexity. The individual must be familiar with the requirements of EM 385-1-1 and have experience in the areas of hazard identification and safety compliance. The individual must be capable of interpreting project specifications, project schedule, and construction drawings. The qualification requirements for the alternate superintendent are the same as for the project superintendent. The Contracting Officer may request proof of the superintendent's qualifications at any point in the project if the performance of the superintendent is in question.
For this project the superintendent is permitted to also serve as the Quality Control (QC) Manager IF the individual also has the QC Qualifications required by this Specification. Quality Control of work to include submittals shall not suffer if the same individual handles both roles.
1.6.2.1 Duties
The project superintendent is primarily responsible for managing and coordinating day-to-day production and schedule adherence on the project.
The superintendent is required to attend meetings that may arise and be scheduled i.e. JBSA Red Zone meetings, partnering meetings, and quality control meetings. The superintendent or qualified alternative must be on-site at all times during the performance of this contract until the work is completed and accepted.
1.7 PRECONSTRUCTION CONFERENCE
After award of the contract but prior to commencement of any work at the site, meet with the Contracting Officer to discuss and develop a mutual understanding relative to the administration of the contract, safety program, quality control program, safety, security, and other topics such submittals, scheduling programming, and the Contractor’s intended method of prosecution of the work. Major subcontractors who will engage in the work shall also attend.
1.7.1 Start of Construction Work
If the Contractor has submitted the Accident Prevention (Safety) Plan, Quality Control Plan, and Environmental Protection Plan for review prior to this meeting, these may be accepted in to or accepted with comments at the conference. Construction work will not proceed until after this meeting has been held, the plans noted above have been accepted, and the Notice to Proceed has been received and acknowledged by the Contractor.
SECTION 01 30 00 Page 3
1.8 PARTNERING
To most effectively accomplish this contract, the Government requires the formation of a cohesive partnership within the Project Team whose members are from the Government, the Contractor and their Subcontractors. Key Stakeholders from the Installation, the Contractor and Subcontractors, and the Designer of Record will be invited to participate in the Partnering process. The Partnership will draw on the strength of each organization in an effort to achieve a project that is without any safety mishaps, conforms to the Contract, and stays within budget and on schedule.
The Initial Partnering session should be a part of the Pre-Construction Meeting. Partnering sessions will be held at a location agreed to by the Contracting Officer and the Contractor. The Partners will determine the frequency of the follow-on sessions.
1.9 AVAILABILITY OF CADD DRAWING FILES
Not Used. At this time no drawings are available for this facility.
1.10 ELECTRONIC MAIL (E-MAIL) ADDRESS
The Contractor shall establish and maintain electronic mail (e-mail) capability along with the capability to open various electronic attachments in Microsoft, Adobe Acrobat, and other similar formats. All DoD and Government data that is shared, stored or created on non-DoD information systems must be protected and any breach or loss of that data must be reported immediately, not to exceed 24 hours. The contractor shall comply with the security requirements defined in DoD Instruction 8582.01. The use of private email addresses (Yahoo, Gmail etc.) by the Contractor, sub-contractors or other entities involved in this project, for project related information, and communications are not acceptable. At this level of business, the Contractor is expected to provide a company or corporate .com, .biz or other ICANN-accredited and registered domain with appropriate security protocols in place. The Contractor shall, within 10 days after contract award, provide the Contracting Officer a single (only one) e-mail address for electronic communications from the Contracting Officer related to this contract including, but not limited to contract documents, invoice information, request for proposals, and other correspondence. The Contracting Officer may also use email to notify the Contractor of base access conditions when emergency conditions warrant, such as hurricanes, terrorist threats, etc. Multiple email address will not be allowed.
It is the Contractor's responsibility to make timely distribution of all Contracting Officer initiated e-mail with its own organization including field office(s). The Contractor shall notify, in writing, the Contracting Officer, promptly, and not more than 48 hours after any changes to this email address.
Not Used
SECTION 01 33 00 Page 1
1.1 DEFINITIONS
SECTION 01 33 00
SUBMITTAL PROCEDURES
08/18
1.1.1 Submittal Descriptions (SD)
Submittal requirements are specified in the technical sections. Examples and descriptions of submittals identified by the Submittal Description (SD) numbers and titles follow:
Preconstruction Submittals include schedules and a tabular list of locations, features, and other pertinent information regarding products, materials, equipment, or components to be used in the work.
The submittals listed below are some but not all of the submittals that may be required for the execution of this project. The Submittals listed below are however, mandatory.
Certificates of Insurance
Surety Bonds
List of Proposed Subcontractors
List of Proposed Products
Submittal Register
Schedule of Energy Savings Cost Analysis
Work Plan to include Project Schedule and Execution Plan
Quality Control (QC) Plan
Environmental Protection Plan (an overview of any required practices but to include best practices and the demonstration of acknowledgement of the affects the contractor's chosen method of execution may have on the local environment (e.g. damage to ground cover, pavement, soil)and the Contractor's intended steps to mitigate and correct.
SD-02 Shop Drawings
Drawings, diagrams and schedules specifically prepared to illustrate some portion of the work.
Diagrams and instructions from a manufacturer or fabricator for use in producing the product and as aids to the Contractor for integrating the
SECTION 01 33 00 Page 5 product or system into the project.
Drawings prepared by or for the Contractor to show how multiple systems and interdisciplinary work will be coordinated.
NOTE: It is not expected that a full “Design” including engineered drawings will be required for this Scope. The level of the definable features of work in this Project do not appear to rise to the level of necessitating engineered designs or drawings. The TX Licensed “A” level HVAC Contractor is expected to have the knowledge, understanding and skill level necessary to review the existing installation, and design/draw their proposed plan. The level of effort required for drawings showing the final product (referred to as “as-builts”) will require an experienced CAD operator. The drawings when accomplished shall meet Design After Award CAD and A/E/C/D requirements in
SECTION 01 33 16.00 10.
SD-03 Product Data
Catalog cuts, illustrations, schedules, diagrams, performance charts, instructions and brochures illustrating size, physical appearance and other characteristics of materials, systems or equipment for some portion of the work. NOTE: It is expected that the Contractor will conduct the required due diligence and not attempt to submit catalogue data older than 3 years, data sets that are illegible or hard to read, data that is not clearly identified e.g. a set of pipe fittings without identifying the intended sizes and nomenclature of the ones the Government will expect to see on the finished installation.
Samples of warranty language and any extended product warranties.
SD-04 Samples
Color samples from the manufacturer's standard line (or custom color samples if specified) to be used in selecting or approving colors for the project.
SD-05 Design Data
Basic design calculations, mix designs-specifications, analyses or other data pertaining to a part, assembly and discipline of work.
SD-06 Test Reports
Report that includes finding of a test made at the job site or on sample taken from the job site, on portion of work during or after installation. This may include refrigerant and HAZMAT sampling and testing.
Investigation reports
Daily logs and checklists
Final acceptance test and operational test procedures to include the final TAB. These test reports shall be submitted a minimum 30 days prior to the final inspection being scheduled to allow time for corrections.
The following Tests/Inspections are the minimum mandatory. No test is a successful test unless the CEPM/CEI/CO, and Contractor, or
SECTION 01 33 00 Page 6 their designated representatives are present. The Government reserves the right to inspect anytime. The presence of a Government Inspector, or Project Manager does not waive the requirement for a formal test. The Contractor is responsible for their Quality Control. The Government inspects and observes for its own benefit.
a. Pre-pour concrete and housekeeping slab inspection
b. Piping installation/welding and layout (initial post demolition and throughout installation.
c. Valve installation and operation/seating test*
d. Piping Hydraulic test (24hr)*
e. Pump alignment test*
f. Pump meg, rotation test*
g. Pump flow and pressure test*
h. Chiller installation and alignment
i. Chiller refrigerant vacuum tests*
j. Chiller refrigerant Pressure test*
k. Manufacturer start-up tests*
l. Cooling Tower Start-up
m. Air and Water Full TABB*
* Indicates a go/no-go test.
SD-07 Certificates
Statements printed on the manufacturer's letterhead and signed by responsible officials of manufacturer of product, system or material attesting that the product, system, or material meets specification requirements. Must be dated after award of project contract and clearly name the project.
Document required of Contractor, or of a manufacturer, supplier, installer or Subcontractor through Contractor. The document purpose is to further promote the orderly progression of a portion of the work by documenting procedures, acceptability of methods, or personnel qualifications. Note: All letterhead shall be that of the issuing party and meet the requirements of Titles 15 and 16 of the Texas Administrative Code including 16 TAC 75.
Confined space entry permits
Text of posted operating instructions and Sequence of Operations for each piece of equipment.
SD-08 Manufacturer's Instructions
Preprinted material describing installation of a product, system or material, including special notices and (SDS) concerning impedances, hazards and safety precautions.
SD-09 Manufacturer's Field Reports
Documentation of the testing and verification actions taken by manufacturer's representative at the job site, in the vicinity of the job site, or on a sample taken from the job site, on a portion of the work, during or after installation, to confirm compliance with manufacturer's standards or instructions. The documentation must be signed by an authorized official of a testing laboratory or agency and state the test results; full Manufacturer's start up report(s) and logs, and indicate whether the material, product, or system has passed or failed the test.
Factory test and start up reports.
SECTION 01 33 00 Page 7
SD-10 Operation and Maintenance Data
Data provided by the manufacturer, or the system provider, including manufacturer's help and product line documentation, necessary to maintain and install equipment, for operating and maintenance use by facility personnel.
Data required by operating and maintenance personnel for the safe and efficient operation, maintenance and repair of the item.
Data incorporated in an operations and maintenance manual and control systems' matrix, software, and full DDC programming data in CD form.
The Contractor shall not install any proprietary system requiring manufacturer's only training to operate and maintain such as annual manufacturer licensing requirements.
SD-11 Closeout Submittals
Documentation to record compliance with technical or administrative requirements or to establish an administrative mechanism.
Submittals required by the Contracting Officer.
Special requirements necessary to properly close out a construction Contract. For example, Record Drawings and as-built drawings. Also, submittal requirements necessary to properly close out a major phase of construction on a multi-phase contract.
1.1.2 Approving Authority
The Contractor's in-writing designated legal signatory person authorized to approve the submittal, letter, plan etc.
1.1.3 Work
As used in this section, on-site and off-site construction required by contract documents, including labor necessary to produce submittals, construction, materials, products, equipment, and systems incorporated or to be incorporated in such construction. In exception, excludes work to produce SD-01 submittals.
Government approval is required for all submittals. Submit the following in accordance with this section.
Submittal Register; G
SECTION 01 33 00 Page 8
1.3 SUBMITTAL CLASSIFICATION
1.3.1 Government Approved
Within the terms of the Contract Clause SPECIFICATIONS AND DRAWINGS FOR CONSTRUCTION, submittals are considered to be "shop drawings." For the purpose of this…
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