Test Data Sheets.pdf

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Attached to
GNAS BATTERIES ACQUISITION AND INSTALLATION Federal contract opportunity
Solicitation number
DTFAAC-16-R-00235
Issued by
Department of Transportation Federal Aviation Administration Aeronautical Center

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Test Data Sheets (pdf)

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Text version

TEST DATA SHEETS

String #

AC Ripple

Voltage

AC Ripple

Current Ambient Temp

Applied Float

Voltage

Applied Equalize

Voltage Rack Integrity

Battery 1

Battery 2

Battery 3

Battery 4

Battery 5

Battery 6

Battery 7

Battery 8

Battery 9

Battery 10

Battery 11

Battery 12

Battery 13

Battery 14

Battery 15

Battery 16

Battery 17

Battery 18

Battery 19

Battery 20

Battery 21

Battery 22

Battery 23

Battery 24

Battery 25

Battery 26

Battery 27

Battery 28

Battery 29

Battery 30

Battery 31

Battery 32

Battery 33

Battery 34

Battery 35

Battery 36

Battery 37

Battery 38

Battery 39

Battery 40

BATTERY

NO.

BATTERY

SERIAL

NUMBER

Post Seal

Integrity

BATTERY

LEAKS OR

CRACKS

Corrosion Battery Cell

Resistance

Battery intercell

Connection

Torque

Battery String Data

Cell Float

Voltage

Battery

Intercell resistance

NOTES:

Data from download from test equipment can be utilized in lieu of data sheet

Battery Manufacturer___________________________

Battery Model_________________________________

Battery Watts/Cell _____________________________

Battery Amp Hour______________________________

Battery String________________________________

Site Reserve Time_____________________________

Installers/Testers

1)._______________________

2)._______________________

3)._______________________

4)._______________________

Battery/Cell Data

Equipment (VOR,DC BUS or UPS) :____________________________ LOC

ID___________________FACTYPE_______________________

City: ________________ State: _______________________________

Contact:_________________________________________________

On Site Date:_____________________________________________

BATTERY BASELINE DATA

Attachment J.16

10 MIN. 20 MIN. 30 MIN. 1 HR 2 HR 3 HR 4 HR

Cell 1 Cell 2 Cell 3 Cell 4 Cell 5 Cell 6 Cell 7 Cell 8 Cell 9

Cell 10 Cell 11 Cell 12 Cell 13 Cell 14 Cell 15 Cell 16 Cell 17 Cell 18 Cell 19 Cell 20 Cell 21 Cell 22 Cell 23 Cell 24

Total Batt

Voltage Amb. Temp

Test Amps

Test Watts

NOTES:

Customer :__________________________________

Site :_______________________________________

City: ________________ State: _________________

Contact:____________________________________

On Site Date:________________________________

Battery Manufacturer______________

Battery Model______________ Battery AH _________________

Battery String_______________

Site Reserve Time___________

Installers

1)._______________________

2)._______________________

3)._______________________

4)._______________________

CELL

NO.

CELL

SERIAL

NUMBER

AS

RECEIVED

CELL

VOLTAGE

(OPEN

CIRCUIT)

CELL

VOLTAGE

UNDER

LOAD

(START OF

TEST)

CELL

VOLTAGE

AFTER

RECHARGE

CELL

TEMP.

(NEG. POST

OF CELL)

BATTERY ON DISCHARGE

VOR OR DC BUS BATTERY SERVICE TEST DATA SHEET

5 MIN. 10 MIN.

Battery 1

Battery 2

Battery 3

Battery 4

Battery 5

Battery 6

Battery 7

Battery 8

Battery 9

Battery 10

Battery 11

Battery 12

Battery 13

Battery 14

Battery 15

Battery 16

Battery 17

Battery 18

Battery 19

Battery 20

Battery 21

Battery 22

Battery 23

Battery 24

Battery 25

Battery 26

Battery 27

Battery 28

Battery 29

Battery 30

Battery 31

Battery 32

Battery 33

Battery 34

Battery 35

Battery 36

Battery 37

Battery 38

Battery 39

Battery 40 Total

Battery

String Ambient

Temp

Test Amps

Test Watts

BATTERY

VOLTAGE

AFTER

RECHARGE

BATTERY

TEMP.

(NEG. POST

OF

BATTERY)

BATTERY ON DISCHARGE

NOTES:

Customer :__________________________________

Site :_______________________________________

City: ________________ State: _________________

Contact:____________________________________

On Site Date:________________________________

Battery Manufacturer______________

Battery Model___________________ Battery Watts/Cell _________________

Battery String_______________

Site Reserve Time___________

Installers/Testers

1)._______________________

2)._______________________

3)._______________________

4)._______________________

BATTERY

NO.

BATTERY

SERIAL

NUMBER

AS

RECEIVED

BATTERY

VOLTAGE

(OPEN

CIRCUIT)

BATTERY

VOLTAGE

UNDER

LOAD

(START OF

TEST)

UPS BATTERY SERVICE TEST DATA SHEET

NAS Facility

Type Type Nominal Strings Battey Type End Voltage Min. Runtime

Design

Load Recommended Battery Quantity

Appx.

Runtime

Service test runtime

2nd Gen VORTAC w/ LPTA 36V (18 cells) 1 Flooded 1.86V/c (33.48V) 8 hours 110A MAX C&D LCT-1008 18 modules (1 cell ea.) 8 hours 4 hours

2nd Gen VORTAC w/o LPTA 36V (18 cells) 1 Flooded 1.86V/c (33.48V) 8 hours 69A MAX C&D KCT-660 18 modules (1 cell ea.) 8.5 hours 4 hours

2nd Gen VOR/DME 36V (18 cells) 1 Flooded 1.86V/c (33.48V) 8 hours 69A MAX C&D KCT-660 18 modules (1 cell ea.) 8.5 hours 4 hours

2nd Gen VOR 36V (18 cells) 1 Flooded 1.86V/c (33.48V) 8 hours 42A MAX C&D KCT-450 18 modules (1 cell ea.) 9.5 hours 4 hours

2nd Gen DME 36V (18 cells) 1 Flooded 1.86V/c (33.48V) 8 hours 35A MAX C&D KCT-360 18 modules (1 cell ea.) 8 hours 4 hours

2nd Gen VOR Being Decommissioned 36V (18 cells) 1 Flooded 1.86V/c (33.48V) 8 hours 35A MAX C&D KCT-360 18 modules (1 cell ea.) 8 hours 4 hours

3rd Gen 48V (24 cells) 1 VRLA 1.75V/c (42V) 8 hours 55A MAX GNB Absolyte 90G11 4 modules (6 cells ea.) 10 hours 4 hours

2nd Gen VORTAC w/ LPTA 36V (18 cells) 1 Flooded 1.86V/c (33.48V) 1 hour 110A MAX C&D 2JC-300 9 modules (2 cells ea.) 1 hour 30 min

2nd Gen VORTAC w/o LPTA 36V (18 cells) 1 Flooded 1.86V/c (33.48V) 1 hour 69A MAX C&D 3DJ-200 6 modules (3 cells ea.) 1.5 hours 30 min

2nd Gen VOR/DME 36V (18 cells) 1 Flooded 1.86V/c (33.48V) 1 hour 69A MAX C&D 3DJ-200 6 modules (3 cells ea.) 1.5 hours 30 min

2nd Gen VOR 36V (18 cells) 1 Flooded 1.86V/c (33.48V) 1 hour 42A MAX C&D 3DJ-110 6 modules (3 cells ea.) 1 hour 30 min

2nd Gen DME 36V (18 cells) 1 Flooded 1.86V/c (33.48V) 1 hour 35A MAX C&D 3DJ-110 6 modules (3 cells ea.) 1.5 hours 30 min

2nd Gen VOR Being Decommissioned 36V (18 cells) 1 Flooded 1.86V/c (33.48V) 1 hour 35A MAX C&D 3DJ-110 6 modules (3 cells ea.) 1.5 hours 30 min

3rd Gen 48V (24 cells) 1 VRLA 1.75V/c (42V) 1 hour 55A MAX GNB Absolyte 50G05 4 modules (6 cells ea.) 1 hour 30 min

National DCBUS 24V (12 cells) Vary VRLA 1.75V/c (21V) 24, 36, or 72 hours Site

Specific GNB Absolyte GP Line

Modules Vary (12 cells/string) Site Specific 4 hours

Legacy 24V DCBUS 24V (12 cells) Vary Either (VRLA common) 1.75V/c (21V) Match Existing (8+ common)

Site

Specific Like for Like

Modules Vary (12 cells/string) Site Specific 4 hours

Legacy 48V DCBUS 48V (24 cells) Vary Either (VRLA common) 1.75V/c (42V) Match Existing (8+ common)

Site

Specific Like for Like

Modules Vary (24 cells/string) Site Specific 4 hours

RCLR/RCLT (at least some) 48V (23 cells) Vary VRLA 1.67V/c Match Existing (8+ common) Site

Specific Like for Like

Modules Vary (24 cells/string) but one is left out of strapping

Site Specific 4 hours

National DCBUS 24V (12 cells) Vary VRLA 1.75V/c (21V) 24, 36, or 72 hours Site

Specific GNB Absolyte GP Line

Modules Vary (12 cells/string) Site Specific 30 min

Legacy 24V DCBUS 24V (12 cells) Vary Either (VRLA common) 1.75V/c (21V) Match Existing (8+ common)

Site

Specific Like for Like

Modules Vary (12 cells/string) Site Specific 30 min

Legacy 48V DCBUS 48V (24 cells) Vary Either (VRLA common) 1.75V/c (42V) Match Existing (8+ common)

Site

Specific Like for Like

Modules Vary (24 cells/string) Site Specific 30 min

ACEPS 48V DC Control 48V (22 cells) Vary VRLA 1.75V/c Match Existing (8+ common) Site

Specific

Enersys DDm 50-13 or

Enersys DDm 50-17 11 modules (2 cells each) Site Specific 30 min

RCLR/RCLT (at least some) 48V (23 cells) Vary VRLA 1.67V/c Match Existing (8+ common) Site

Specific Like for Like

Modules Vary (24 cells/string) but one is left out of strapping

Site Specific 30 min

ARSR

360V (30 modules), 384V

(32 modules), 432V (36 modules), or

480V (40 modules)

Vary VRLA 1.75V/c 15 minutes N/A East Penn HR3500ET 30, 32, 36, or 40 Modules

(6 cells each) Site Specific 10 min

ASR-11

360V (30 modules), 384V

(32 modules), 432V (36 modules), or

480V (40 modules)

Vary VRLA 1.75V/c 15 minutes N/A North Star NSB12-

170RT

30, 32, 36, or 40 Modules

(6 cells each) Site Specific 10 min

TDWR

360V (30 modules), 384V

(32 modules), or

480V (40 modules)

Vary VRLA 15 minutes N/A C&D UPS12-150MR 30, 32, or 40 Modules (6 cells each) Site Specific 10 min

Large Consolidated Tracons (and

Associated Test UPS)

360V (30 modules), 384V

(32 modules), 432V (36 modules), or

480V (40 modules)

Vary VRLA 1.75V/c 15 minutes N/A East Penn HR3500ET 30, 32, 36, or 40 Modules

(6 cells each) Site Specific 10 min

ACEPS Test UPS

432V (36 modules) or

480V (40 modules)

Vary VRLA 1.75V/c 15 minutes N/A East Penn HR5500ET 36 or 40 Modules (6 cells each) Site Specific 10 min

ASDE

360V (30 modules), 384V

(32 modules), 432V (36 modules), or

480V (40 modules)

Vary VRLA 1.75V/c 15 minutes Actual load

+25% East Penn or NSB

30, 32, 36, or 40 Modules

(6 cells each) Site Specific 10 min

ATCT

360V (30 modules), 384V

(32 modules), 432V (36 modules), or

480V (40 modules)

Vary VRLA 1.75V/c 15 minutes Actual load

+25% East Penn or NSB

30, 32, 36, or 40 Modules

(6 cells each) Site Specific 10 min

VOR

VOR w/

Supported

Kohler EG

DCBUS

DCBUS

w/Fuel Cell or

EG

UPS

SERVICE TEST RUNTIME SHEET

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