Attachment_C_-_Specification_4210-5617EQ.docx

State of California Specification Emergency Crew Transport Vehicle (ECT) Package/Installation Instructions

4210-5617EQ

Attachment C

Page of

Middleton, B /18/2022

Document Summary

Revision History

1. Loose Equipment This section of the specification describes general requirements for the Loose Equipment Package for the Emergency Crew Transport (ECT) vehicles. All items listed below shall be provided by the contractor and shipped loose with each completed vehicle. The quantities are listed per vehicle ordered.

· One (1) – OEM wheel lug nut wrench and handle. Handle shall be Budd #44201, 32 inches long.

· One (1) – 12-ton hydraulic bottle jack, with screw extension ram.

· Two (2) – 2.5 pound commercial grade ABC dry chemical fire extinguishers with permanent automotive style mounting brackets. Reference Brand: Amerex # B417T

· One (1) – Three piece bi-directional emergency reflective triangle set that meets the requirements of FMVSS # 125. (Grote # 71422 or comparable)

2. Radio This section of the specification describes general requirements for the Radio Installation Package for the Emergency Crew Transport (ECT) vehicles. All items listed below shall be provided by the contractor and installed in the completed vehicle. One radio shall be provided to the contractor to ensure that the installation of the equipment has been completed properly, but the radio for each vehicle shall be installed by CALFIRE.

Switches) Sigtronics Intercom System

(Additional item)

3. Radio Installation Instructions This section of the specification provides the mobile radio standard installation procedure for the ECT vehicles. All items shall be installed and verified to meet form, fit, and function in accordance with the reference installation instructions. Any requests for clarification to the instructions will be addressed at the pre-construction conference. Reference instructions are to aid in the installation of the radio system.

Scope Of Work Install Instructions Rev. Date: 8Apr19

This is a supplement to the PSC WIRING DIAGRAM Installation Schematic.

This document details the CAL FIRE specific vehicle instructions.

Objectives: 1) Mounting KMB-36 bracket for the RF Deck behind Passenger's seat 2) Establish procedure for the 12VDC power connection wiring of the KNG M150R mobile radio RF Deck and Remote Control Head, defining wiring configuration step-by-step for "Ignition Sense" 3) Installation of Remote-Control Head RCH. 4.) Install BKRA-I-CF 5.) Connect to Intercom

1) KMB-36 Mounting Bracket:

When new build from contractor: A solid flat surface at the rear of the Driver seat for mounting the KMB-36 vertical with the latches facing up. This is a request for vendor to fabricate a metallic mounting surface and install.

The M150R RF deck is to be installed into a Kenwood KMB-36 bracket. The KMB-36 is to be located on a flat metal bracket installed behind the Driver's seat to provide easy access to remove the RF Deck. The orientation is vertical so that the Mic port & USB port are facing up. A minimum of 10 inch service loop for all cables from underneath.

When replacing a Kenwood mobile radio with the new KNG Ml 50R, Remove the RF deck from the existing KMB-36 mounting bracket, KCH-11 Remote Control Head with face plate, KSA-I , remote cable & power cable. EXCEPTION: DO NOT discard the KLF- 2 Noise Filter, KMB-S mounting tray, and KES-5 speaker. These items are suitable to be reused with the KNG M150R.The external speaker: Installer can reuse but the wiring must be connected to the new RCH mounted in the dash. Audio out of the RF Deck doesn't have volume control - isn't used. The existing KMB-36 mounting bracket is to be fitted with the BK KAA0631 side rail adapter kit that was designed to adapt the BK M150 mobile radio to the KMB-36. Remove the side rails from the Kenwood radio and use diagram on next page to assemble to new KNG Ml 50 mobile radio.

1) Continued KMB-36 Mounting bracket The KAA0631 adapter slide fastens to the slide rail in the sides of RF Deck —BK Technologies P/N Bracket, Mounting - Channel, 1400-31014-800 shown below:

This is a of the RF Deck and tie slide rails that come with it. These side rails can fall out and might be in the box the radio was shipped in. They need to slide easily and can be adjusted by the tang frat is on the right side of slide.

As shown on next page, the installation instructions from BK Technologies that come with the KAA0631 adapter kit.

These instructions demonstrate the process of first attaching the adapter bars to the slide rails of RF Deck. Orientation is critical. Please pay attention to detail as the positioning is to be exact or the KMB-36 clasps will not function property.

The orientation of the bars will only work in one way, please look at drawing and install correctly.

On next page is the BK KAA0631 schematic.

1) continued KMB-36 Mounting bracket

Installation Instructions

1. Affix Item 1 to KNG-Mobile with Item 2 and Item 3 as depicted in the illustration with Item 4 being pushed to the front of the radio.

2. Affix console bracket from KMB-36 Kit to Item 1 with KMB-36 hardware.

3. Repeat Steps 1 and 2 for the opposite side of the KNG-Mobile

2) KNG M150R Power wiring instructions The KNG Ml 50R has a Quick Connect male coupler that connects to the KAA0630 female coupler with Red & Black leads. The provided KAA0630 cable Red 8 AWG 12VDC + source wire is to be ran to power source in the console and then butt spliced with three other wires; Yellow +12 VDC source with in-line 7.5 Amp fuse provided in the KAA0638 RCH install kit pictured below, Yellow +12 VDC to Relay pin 30, and Red output +12VDC of KLF-2 noise filter. The +12VDC source input to the noise filter KLF-2 is to be wired to IN-LINE 30 Amp fuse provided by BK. The +12VDC source is to be wired to the terminal post inside the console that is switched by the ECT Battery Disconnect switch under the Driver's seat. The Black 8 AWG from the RF Deck is to be wired to the NEGATIVE terminal post inside the console. The NEGATIVE post in the console is to be wired to the battery NEGATIVE post. All ground wires are common ground, don't create a ground loop.

KAA0630 RF Deck power cable

KAA0638 RCH install kit with 7.5 Amp in-line fuse

Install the KLF-2 noise filter in the bottom of console under the back half - file folder container area. The +12VDC source input to the noise filter KLF-2 is to be wired to IN- LINE 30 Amp fuse provided by BK in the KA0630 kit. The +12VDC 8 AWG Red wire source is to be wired to the terminal post inside the front half of the console electronics area. See picture:

2) continued KNG M150R Power wiring instructions +12VDC and Ground Console Power Points

"Ignition Sense" KNG Ml 50R Ignition Sense wiring is so that the radio will properly shut down and save changes.

2) continued KNG M150R Power wiring instructions +12VDC and Ground

Ignition Sense Red/White wire with Male connector on CC/ M150 cable:

Terminate 24 AWG Yellow wire jumper with female connector and couple to the Red/White wire male connector of the CCI Ml50 cable as shown above. Run wire to the Relay part # 64391 and terminate with female connector and couple to the Relay male pin 30. Install 24 AWG Yellow wire jumper from Relay pin 85 to ignition switched fuse panel in console, use minimum 3 Amp fuse. Switched +12VDC Ignition Sense, The relay will isolate Ignition Sense because the Ml 50R radio will stay on with 1 VDC. The Ignition Sense function can only be done via the RF Deck.

3) KNG M150R KAA0660 Remote Control Head - RCH wiring instructions The KAA0636 RCH 17' control cable goes from the RCH to the RF Deck (Mobile) picture below shows cable & back of RF Deck.

Connect the RCH Control Cable; It is the KAA0636 which is 17feet long. The DB9 side goes to the RCH & the mini-USB end goes to the RF deck. Either port on the RF deck will work but make sure that the screws are fully seated and tight on both ends. There have been several issues in the field due to improper installation of this cable.

3) continued KNG M150R wiring instructions — RCH Power KAA0638 wiring

The RCH KAA0660 and the RF Deck are to be wired to same +12VDC power source See CAL FIRE ECT CREW BUS SHEET 1 & 2 Interconnect Diagram for specific wiring instructions dated 8Apr19. If not wired properly, the radio will drain the battery in idle condition.

Picture above is the KAA0638 RCH install kit

Butt splice the Red wire from KAA0638 16ga to the Yellow +12 VDC source with in-line

7.5 Amp fuse butt spliced to KLF-2.

Connect the RCH to a Troy console faceplate, NEW PART # pin FP-BKM150-R. BK RCH made after 2017 is larger and will not fit old faceplate. The RCH should protrude about 1/4 of an inch from the faceplate. Use the 10-32 Machine Screw, 3/8 inch — not the plastic knobs in the KAA0638. A star washer is to be put in between the faceplate flange and the RCH as a spacer. Tighten so that RCH doesn't swivel, rattle, or recede later due to vibration. See picture:

3) continued KNG M150R wiring instructions — RCH Power KAA0638 wiring

Above picture shows the Troy Console Faceplate with RCH mounted in it

Connect tie DB 25 connector KAA0647 to the RCH - The radio kit comes one each for each device but RF Deck KAA0647 will not be used — CC' MISO cable is used instead. Ignition Sense is not supported through the RCH Volume control is only via the RCH.

DB26 connector KAA0647 on back of RCH External Speaker 1 Radio external speaker MUST be connected to RCH DB25 connector. Use SPKR 1 blue wire pair plug. Cut off quick connect and butt splice if needed. Connect red wires to each other.

DB 25 connector KAA0647 speaker connection at RCH

· Speaker wire pair can be spliced and extended. Don't use RF Deck speaker wires.

The speaker is to be mounted on the console, side facing the dash, or under the dash because it is will be wired to the RCH in the dash.

Please refer to the CAL FIRE ECT CREW BUS SHEET 1 & 2 interconnect Diagram for specific wiring instructions dated 8Apr19.

4) Install BKRA-1-CF Radio Intercom adapter system Install the BKRA-1-CF in the. bottom of the back half of Dog House. console as pictured on page 9. Connect CC1 M160 cable from RF Deck to the "Radio" port of BKRA-1-CF.

5) Connect BKRA-1-CF to Intercom system Connect CCI SIG US45S intercom table from BKRA-1-CF INTERCOM port: to the Intercom system a Sigtronics US45S to be as Pictured on page 8, Do not substitute Intercom system with any other model or manufacturer.

The Intercom system is to be wired to the headset per the:

CAL FIRE SHEET 2 ENGINE INTERCONNECT DIAGRAM.

The Jl cable harness that comes with the Sigtronics US45S system wires are to be tinned with solder and. connected to an insulated terminal strip specified as:

NTE ELECTRONICS BARRIER STRIP

MODEL 25-E2000-12. European style 20-12AWG wire range One 'terminal strip is required and will be mounted in the console as to not to interfere with cables connecting to any other device.

The Sigtronics US-45S Installation drawings and instructions show an in-line 1 amp fuse. This is not needed and is to be removed. The system is line powered by the radio. Connect the Jl pin 7 RED wire to the RED wile coming out of fie C.CSlG45 cable.

Connect the Green Jl pin 12 to the Black wire coming out of the CCSIG-45 cable.

Install two headset jacks end one wireless headset charger on the. back wall of cab close to tie ceiling as specified in the CAL FIRE ECT INTERCONNECT DIAGRAM SHEET 2.

Antenna mounts 3/4 NMO thick mount with 30 feet continuous RG58U solid conductor coax with white Teflon coating Splicing coax is unacceptable. The two NMO mount are to be 25 inches apart with a minimum of 10 inch clearance from roof line and/or any obstruction. They are to be mounted on the roof of ECT body not the cab. The mobile radio antenna is to be the one on the Driver's side. Run both coax to the KMB:-36 mounting bracket and leave unterminated coax coiled up and zip tied to KMBO.

Radio Tech will terminate with N-Type connector and tune antenna to 169 MHz.

Note: Do not program code plug nor attempt Clone to tie RCH KAA0660. Always update via RF Deck. This is not like the Kenwood. BK has published Service Bulletins staring that the connection between "Control Head" and "Mobile" has and relays that can corrupt fie data. All CAL FIRE KNG M150R mobile radios are be upgraded to the new platform of Firmware FW 6.5M "All-ln-One" and programmed with new Software RES 5.5.3 to include the Mobile Display Disabler application and then perform tie "Touchscreen Calibration" on each Control Head. Refer to "KNG M150R Firmware Upgrade Procedure for CAL FIRE."

TEST:

Power on the radio via vehicle ignition switch. Radio should come on and stay on, Verify volume control by going to a weather channel — Zone 13 Ch 1. Tum off vehicle ignition switch and radio should power off. Some vehicles have a courtesy power that stays on until door is opened. Make sure that the radio doesn't stay on,

· When done, cap RF Deck Mic port with KAA004S rubber cap shown below

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4. Automatic Vehicle Location (AVL) Installation Instructions This section of the specification provides the AVL standard installation procedure for the ECT vehicles. All items shall be installed and verified to meet form, fit, and function in accordance with the reference installation instructions. Any requests for clarification to the instructions will be addressed at the pre-construction conference. Reference instructions are to aid in the installation of the AVL system.

Locations and Routing:

Antennas:

AVL antenna locations will be on the roof of the crew compartment 24 inches rear of the current VHF antennas. Hole size will be 7/8 inch for the AVL antennas. Figure 1.

Both the Satellite and Cell antenna will require a shield, example of Orbcomm shield given below, Figure 2. Both shields shall be powder coated white. Blueprints of Sat and Cell shields can be found on pages 21 and 22.

Figure 1.

Figure 2.

Antenna cables:

The antenna cables for AVL will be: the Orbcomm satellite cable, Cellular antenna cables and one VHF coax. These cables will be routed down the appropriate passage on the crew compartment and routed into the cab amidst the other cables and harness.

Termination of AVL cables are to end behind the passenger seat, excess cable will be wrapped up, Figure 3.

Figure 3.

Power and Ground:

8-gauge wire will be used for both power and ground on the AVL system, these can be sourced at the center console. A Maxi fuse holder must be installed at the power source, do not place a fuse in the holder. Note: Power shall be obtained on a constant hot (Battery switched) circuit, and not an ignition circuit. Termination of Power and Ground will be identical to the AVL cables, ensure a minimum of 4 feet of cable extends beyond the center console, Figure 3.

ADDITIONAL INFORMATION:

Orbcomm satellite identification numbers must be recorded prior to installation on the vehicle. Once you open the Orbcomm box you will find two data label stickers and two protective clear stickers. Remove one data sticker and place on the top side of the satellite. Ensure the numbers are correct and cover with a protective clear sticker.

Additionally, the box must remain with the vehicle for a second means of ID records. It is imperative for the numbers to be recorded as stated above to ensure product connectivity to the specific antenna installed. The photos below are in reference to this statement.

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