Attachment 2-Specifications-SEQUOIA (WLB 225B) DD FQ2 KPW 21R1.pdf
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- FY2021 Dry-Dock Repairs for USCGC SEQUIOA
- Solicitation number
- 70Z085-21-Q-P4504700
About this file
This is a solicitation for dry-dock repair services for the USCGC SEQUOIA, a 225-foot seagoing buoy tender homeported in Guam. The contractor will provide all necessary facilities, materials, equipment and personnel to perform repairs during a 71-day performance period starting February 23, 2021 through May 1, 2021 at the contractor's proposed dry-dock facility. The required work includes ship repair and associated support services. The solicitation is set aside for small businesses with a NAICS code of 336611 and size standard of 1,250 employees. Quotes are due by December 23, 2020 and must include completed representations and certifications, past performance documentation, welding certifications, proof of insurance, subcontractor names if applicable, and technical representative certifications. Award is contingent upon a valid dry-dock certification.
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USCGC SEQUOIA (WLB 215)
SPECIFICATION FOR DRYDOCK REPAIRS
FY2021
Developed By: Kyle P Wood
(Rev-1, 30 October 2020)
USCGC SEQUOIA (WLB-225B) DRYDOCK AVAILABILITY FY2021
ii (Rev-1)
TABLE OF CONTENTS
Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property .............................................................................. xiii Consolidated List of Critical Inspection Items ........................................................................................ xviii Principal Characteristics .............................................................................................................................. xx General Requirements WORK ITEM 1: Hull Plating (Side Scan), Ultrasonic Testing WORK ITEM 2: Hull Plating (U/W Body), Inspect WORK ITEM 3: U/W Body, Preserve (100%) WORK ITEM 4: U/W Body, Preserve (Partial - Condition A) WORK ITEM 5: U/W Body, Preserve (Partial - Condition B) WORK ITEM 6: U/W Body, Preserve (Partial - Condition C) WORK ITEM 7: Hull Plating Freeboard, Preserve “100%” WORK ITEM 8: Appendages (U/W), Leak Test WORK ITEM 9: Propulsion Shaft Fairwaters And Rope Guards, Inspect WORK ITEM 10: Appendages (U/W) - Internal, Preserve WORK ITEM 11: Chain Locker(s), Clean and Inspect WORK ITEM 12: Voids (Non-Accessible), Leak Test WORK ITEM 13: Voids (Non-Accessible), Internal Surfaces, Preserve WORK ITEM 14: Tanks (Ballast), Clean and Inspect WORK ITEM 15: Tanks, Dirty Oil and Waste, Clean and Inspect WORK ITEM 16: Hydraulically Operated Cargo Hatch, Inspect and Service WORK ITEM 17: Propulsion Shafting; Remove, Inspect, and Reinstall WORK ITEM 18: Propulsion Shaft Seals, Mechanical Overhaul And Inflatable Renewal WORK ITEM 19: Propulsion Shafting, Optical or Laser Alignment Check WORK ITEM 20: Propulsion Tail Shaft Sleeve, Skim Cut WORK ITEM 21: Propulsion Shaft Bearings (External), Check Clearances WORK ITEM 22: Propulsion Shaft Bearing, Stave Renewal WORK ITEM 23: Stern Tube Interior Surfaces, Preserve 100% WORK ITEM 24: Controllable Pitch Propellers, Clean and Inspect WORK ITEM 25: Controllable Pitch Propeller, System Maintenance WORK ITEM 26: Controllable Pitch Propeller Hub, General Maintenance, Perform WORK ITEM 27: Controllable Pitch Propeller Hub, Remove and Reinstall WORK ITEM 28: Heat Exchangers; Clean, Inspect And Hydro WORK ITEM 29: Electrical Power Distribution System, Thermographic Inspection (450 VAC And
Below) WORK ITEM 30: Fathometer Transducer, Renew WORK ITEM 31: Fwd Scan Sonar Transducer, General Maintenance, Perform WORK ITEM 32: Sea Valves and Waster Pieces, Overhaul Or Renew WORK ITEM 33: Sea Strainers (All Sizes), Renew WORK ITEM 34: Sea Strainers - Duplex (All Sizes), Overhaul WORK ITEM 35: Sea Strainers - Simplex (All Sizes), Clean and Inspect WORK ITEM 36: Sea Bay, Clean and Inspect WORK ITEM 37: Sea Bay, Preserve 100% WORK ITEM 38: Rudder(s), Preserve (“100%”) WORK ITEM 39: Rudder Stock Bearings, Check Clearances WORK ITEM 40: Rudder, Inspect And Repair WORK ITEM 41: Rudder and Rudder Stock, Remove and Inspect iii (Rev-1)
WORK ITEM 42: Rudder Bearings, Renewal WORK ITEM 43: Thruster Units (Bow And Stern), Overhaul WORK ITEM 44: Hydraulic Chain Stoppers, Inspect and Service WORK ITEM 45: Crossdeck Winches, Inspect and Service WORK ITEM 46: Hydraulic Inhaul Winch, Inspect And Service WORK ITEM 47: Mechanical Chain Stoppers, Inspect and Service WORK ITEM 48: Anchor Windlass, Inspect and Service WORK ITEM 49: Anchor Chain(s) and Ground Tackle, Inspect and Repair WORK ITEM 50: Warping Capstan, Inspect and Service WORK ITEM 51: Hull Fittings (Mooring and Towing), Inspect and Test WORK ITEM 52: Twin Pivot Arm Davit, Inspect and Service WORK ITEM 53: Buoy Crane, Appleton EB4806040, Inspect and Service WORK ITEM 54: Grey Water Piping, Clean And Flush WORK ITEM 55: Sewage Piping, Clean And Flush WORK ITEM 56: Tanks (Ballast), Preserve “100%” WORK ITEM 57: Tanks (Ballast), Preserve “Partial” WORK ITEM 58: Chain Locker, Preserve 100% WORK ITEM 59: Chain Lockers, Preserve – Partial WORK ITEM 60: Tanks (Potable Water), Preserve “100%” WORK ITEM 61: Decks – Exterior (Buoy or Construction Deck), Preserve 100% WORK ITEM 62: Hull Plating Freeboard (Buoy Port Areas), Preserve WORK ITEM 63: Superstructure, Preserve 100% WORK ITEM 64: Cathodic Protection, Zinc Anodes, Renew, WORK ITEM 65: Impressed Current Cathodic Protection System, Inspect And Maintain WORK ITEM 66: Impressed Current Cathodic Protection System Reference Cells, Renew WORK ITEM 67: Drydock WORK ITEM 68: Temporary Services, Provide - Cutter WORK ITEM 69: Sea Trial Performance, Support, Provide WORK ITEM 70: Deck Covering (Interior Wet/Dry), Renew WORK ITEM 71: Deck Covering, Carpeting, Renew WORK ITEM 72: Deck Covering, Electrical Matting, Renew WORK ITEM 73: Piping Insulation, Renew WORK ITEM 74: Watertight Enclosures, Conditions, Assess WORK ITEM 75: Bow Thruster Ventilation, Renew WORK ITEM 76: Buoy Deck Ladder Brackets, Renew WORK ITEM 77: Sewage TLI Mount, Renew WORK ITEM 78: Seawater Control Valves and Controllers, Overhaul WORK ITEM 79: Main Diesel Engine, Vulkan Coupling Overhaul WORK ITEM 80: Reefer Piping, Renew WORK ITEM 81: Watertight Hatches (External DC Deck and Below), Renew WORK ITEM 82: Various Compartment Decks, Preserve WORK ITEM 83: Hull and Structural Plating (General) -10.2-Pound Steel, Renew WORK ITEM 84: Hull and Structural Plating (General) - 12.75-Pound Steel Plate, Renew WORK ITEM 85: Hull and Structural Plating (General) - 15.3-Pound Steel Plate, Renew WORK ITEM 86: Hull And Structural Plating (General) - 20.4-Pound Steel Plate, Renew WORK ITEM 87: Hull and Structural Plating (General) - 7.5-Pound (3/16") Steel Plate, Renew WORK ITEM 88: Hull and Structural Plating (General) - 7.65- Pound Steel Plate, Renew WORK ITEM 89: Main Mast Internal Deck, Preserve WORK ITEM 90: Decks – Exterior, Preserve (“Non-Skid Broadcast Grit” System) WORK ITEM 91: Recapitalize SRD500 Doppler Speedlog (AC&I) iv (Rev-1)
REVISIONS RECORD
This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.
DATE REV# WORK
ITEM#
CHANGES MADE
30OCT20 1 31 Removed WI 31: Underwater (Speed) Log Transducer(s), Service and Inspect
30OCT20 1 91 Added WI 91: Recapitalize SRD500 Doppler Speed Log
(AC&I)
NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.
v (Rev-1)
CONSOLIDATED LIST OF REFERENCES
The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.
All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.
COAST GUARD DRAWINGS
Coast Guard Drawing 225B-WLB-437-011 Rev. B, SPEED LOG & WIND SPEED COED Coast Guard Drawing 225-WLB-180-002, Rev. H, FOUNDATIONS HULL BLOCK 910 Coast Guard Drawing 225-WLB-184-006, Rev. -, RIPOUT ODEM MK-11 DEEP WATER DEPTH
SOUNDER
Coast Guard Drawing 225-WLB-424-010 Rev. B, MMA DOPPLER SPEED LOG SYSTEM
REPLACEMENT RIPOUT, INSTALLATION, ARRANGEMENT, WIRING AND DETAILS
Coast Guard Drawing 225-WLB-424-011, Rev. -, DEEP WATER DEPTH SOUNDER (DWDS) ODEM
MK-II REMOVAL
Coast Guard Drawing 225-WLB-437-004 Rev. H, SPEED LOG & WIND SPEED BLOCK & ISO Coast Guard Drawing FL-184-003, Rev. -, DS-60 DOPPLER SHELL RING FABRICATION, DIA 14” /Coast Guard Drawing 225B-WLB-601-001, Rev N, General Arrangements, Inboard and Outboard
Profiles Coast Guard Drawing 225 BWLB 633-002, Rev A, Cathodic Protection Passive Coast Guard Drawing 225 WLB 184-001, Rev B, CRP-V850 Transducer Adapter Ring Coast Guard Drawing 225 WLB 256-001, Rev P, Seawater Cooling System Diagram Coast Guard Drawing 225 WLB 424-001, Rev G, Acoustic Navigation System Block & Isometric Coast Guard Drawing 225 WLB 581-001, Rev E, Anchor Handling System Arrangement Coast Guard Drawing 225 WLB 601-001, Rev AB, General Arrangements Inboard and Outboard Profiles Coast Guard Drawing 225 WLB 601-001, Rev M; General Arrangement Inboard & Outboard Profiles Coast Guard Drawing 225 WLB 801-020, Rev B, Tank CAPACITY - 95% Curves Coast Guard Drawing 225B WLB 114-001, Rev C, Shell Appendages Coast Guard Drawing 225B WLB 114-002, Rev -, Flow Accelerating Fin Coast Guard Drawing 225B WLB 568-001, Rev A, Bow Thruster A & D Coast Guard Drawing 225B WLB 801-006, Rev E, Docking Drawing Coast Guard Drawing 225B WLB 111-001, Rev A, Shell Expansion Coast Guard Drawing 225B WLB 111-001, Rev A; Shell Expansion Coast Guard Drawing 225B WLB 114-001, Rev C; Shell Appendages Coast Guard Drawing 225B WLB 170-001, Rev J, Mast A & D Coast Guard Drawing 225B WLB 180-007, Rev J, Foundations Hull Block 960 Coast Guard Drawing 225B WLB 201-001, Rev D, Machinery Spaces Arrangement vi (Rev-1)
Coast Guard Drawing 225B WLB 243-001, Rev J, Propulsion Shafting Arrangement Coast Guard Drawing 225B WLB 243-002, Rev G, Stern Tube and Bearings A&D Coast Guard Drawing 225B WLB 256-001, Rev P, Seawater Cooling System Diagram Coast Guard Drawing 225B WLB 528-001, Rev E, Plumbing and Interior Deck Drains Coast Guard Drawing 225B WLB 528-002, Rev D, Weather Deck Drains Diagram Coast Guard Drawing 225B WLB 541-001, Rev J, Fuel Oil System Diagram Coast Guard Drawing 225B WLB 549-001, Rev C, Onboard Lubrication Requirements Coast Guard Drawing 225B WLB 556-001, Rev F, Hydraulic System Diagram Coast Guard Drawing 225B WLB 556-001, Rev F, Hydraulic System Diagram Coast Guard Drawing 225B WLB 562-002, Rev C, Rudder Structural A&D Coast Guard Drawing 225B WLB 573-001, Rev E, Buoy Handling System Arrangement Coast Guard Drawing 225B WLB 573-001, Rev G, Buoy Handling System Arrangement Coast Guard Drawing 225B WLB 573-002, Rev -, Weight Handling System Arrangement Coast Guard Drawing 225B WLB 573-009, Rev E, Bi-Dir Ch Stopper With Retractable Roller Stopper Coast Guard Drawing 225B WLB 573-012, Rev -, Rising Sheave Chain Stopper Ripout Incidental to
Upgrade Coast Guard Drawing 225B WLB 573-013, Rev B, Rising Sheave Chain Stopper Mechanical Mods
Incidental to Upgrade Coast Guard Drawing 225B WLB 573-014, Rev -, Rising Sheave Chain Stopper Hydraulic Mods
Incidental to Upgrade Coast Guard Drawing 225B WLB 581-001, Rev C, Anchor Handling System Arrangement Coast Guard Drawing 225B WLB 582-001, Rev -, Mooring and Towing A & D Coast Guard Drawing 225B WLB 593-001, Rev D, Sewage and Waste Water System Coast Guard Drawing 225B WLB 601-001, Rev N; General Arrangement Inboard and Outboard Profiles Coast Guard Drawing 225B WLB 601-002, Rev L, Booklet of General Drawings Coast Guard Drawing 225B WLB 601-002, Rev M, Booklet of General Drawings Coast Guard Drawing 225B WLB 631-001, Rev G, Painting Schedule Coast Guard Drawing 225B WLB 633-001, Rev B, Cathodic Protection System Arrangement, Block
Diagram, Wiring Deck Plan, and Elementary Diagrams Coast Guard Drawing 225B WLB 633-002, Rev A; Cathodic protection passive Coast Guard Drawing 225B WLB 635-001, Rev E, Hull, Thermal, & Acoustic Insulation Schedule Coast Guard Drawing 225B WLB 801-001, Rev A, Lines and Offsets Coast Guard Drawing 225B WLB 801-003, Rev -, Curves of Forms and Cross Curves of Stability Coast Guard Drawing 225B WLB 801-005, Rev A Tank CAPACITY - 95% Curves Coast Guard Drawing 225B WLB 801-006, Rev F, Docking Drawing Coast Guard Drawing 225B WLB 901-003, Rev A, Hull Block 901 Block Assembly Coast Guard Drawing 225B-WLB 233-1, Rev D, Propulsion Train Installation Drawing Coast Guard Drawing 225B-WLB 243-1, Rev J, Propulsion Shafting Arrangement Coast Guard Drawing 225B-WLB 243-2, Rev G, Stern Tube and Bearing A & D Coast Guard Drawing 225B-WLB 549-1, Rev -, Onboard Lubrication Requirements Coast Guard Drawing 225B-WLB 556-1, Rev B, Hydraulic System Diagram Coast Guard Drawing 225B-WLB 556-8, Rev C, CPP Hydraulic System Diagram vii (Rev-1)
Coast Guard Drawing 225B-WLB 562-003, Rev -; Thordon Lower Rudder Stock Bearing Coast Guard Drawing 225B-WLB 562-004, Rev -; Pintle Bearing Coast Guard Drawing 225B-WLB 562-2, Rev D, Rudder Structural A & D Coast Guard Drawing 225B-WLB 573-1, Rev -, Buoy Handling System Arrangement Coast Guard Drawing 225B-WLB 573-2, Rev -, Weight Handling System Arrangement Coast Guard Drawing 225B-WLB 611-1, Rev D, Lifting Pads - Main and Aux Machinery Room Coast Guard Drawing 225B-WLB 111-001, Rev A, Shell Expansion Coast Guard Drawing 225B-WLB 201-1, Rev C, Machinery Spaces Arrangement Coast Guard Drawing 225B-WLB 233-1, Rev F, Propulsion Train Installation Drawing Coast Guard Drawing 225B-WLB 243-1, Rev J, Propulsion Shafting Arrangement Coast Guard Drawing 225B-WLB 512-1, Rev K, HVAC Diagram Coast Guard Drawing 225B-WLB 512-12, Rev -, HVAC Standard Details and General Instructions Coast Guard Drawing 225B-WLB 512-2, Rev C, Ventilation Schedule Coast Guard Drawing 225B-WLB 516-1, Rev E, Refrigeration System Piping Diagram Coast Guard Drawing 225B-WLB 516-3, Rev C, Refrigeration Sys Piping A/D Blks 930,940, &960 Coast Guard Drawing 225B-WLB 529-005, Rev A, Ballast System A/C FR 66-92 Coast Guard Drawing 225B-WLB 561-003, Rev B; Steering Gear Arrangement Coast Guard Drawing 225B-WLB 562-001, Rev G; Steering Components A/D Coast Guard Drawing 225B-WLB 562-002, Rev D; Rudder - Struct A & D Coast Guard Drawing 225B-WLB 562-003, Rev -; Thordon Lower Rudder Stock Bearing Coast Guard Drawing 225B-WLB 562-004, Rev -; Pintle Bearing Coast Guard Drawing 225B-WLB 593-1, Rev D, Sewage & Waste Water System Diagram Coast Guard Drawing 225B-WLB 593-9, Rev B, Sewage Holding Tank Coast Guard Drawing 225B-WLB 601-1, Rev N, General Arrangements Inboard and Outboard Profiles Coast Guard Drawing 225B-WLB 601-2, Rev N, Booklet of General Drawings Coast Guard Drawing 225B-WLB 801-013, Rev B, Midship Section & Typical Sections Coast Guard Drawing 225B-WLB 801-015, Rev B, Scantling, Decks, & Platforms Coast Guard Drawing 225B-WLB 801-016, Rev -, Scantlings, Watertight Bulkheads Coast Guard Drawing 225B-WLB 801-6, Rev C; Docking Drawing Coast Guard Drawing 225B-WLB-167-001, Rev L, Structural Closures«CGDWGS» Coast Guard Drawing 225B-WLB-167-001, Rev M, Structural Closures Coast Guard Drawing 225B-WLB-623-003, Rev E, Ladders - Inclined Coast Guard Drawing 225-WLB 244-203, Rev E, Stern Tube Split Dovetail Carrier Casting Coast Guard Drawing 225-WLB_532_1, Rev H, Chilled Water System Diagram Coast Guard Drawing 225-WLB-167-1, Rev W, Structural Closures «CGDWGS» Coast Guard Drawing FL 1204-3. Rev A, Welded Padeyes and Links Coast Guard Drawing FL 2605-031, Rev D, Mechanical Chain Stopper, 1-7/8" Buoy Chain Coast Guard Drawing FL 2605-034, Rev D, Mechanical Chain Stopper Repair Kit: 1-7/8", 1-5/8" & 1-
1/4" Coast Guard Drawing FL 7101-573, Rev L, Buoy Chain Winch Assy Model CW1 Coast Guard Drawing FL-1702-11, Rev -, Inspection of Sheaves Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem viii (Rev-1)
Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters NAVSEA Drawing 803-5001104, Rev -; Rudder Stock Bearings and Seals NAVSEA Dwg 803-1385664, Bearings, Stern Tube & Strut NAVSEA Dwg 803-2145807, Propulsion Shafting & Components
COAST GUARD PUBLICATIONS
Welding and Allied Processes
«REF_A»
Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors
Manual Coast Guard Commandant Instruction (COMDTINST) M9000.6 (series), Naval Engineering Manual Coast Guard Commandant Instruction (COMDTINST) M9077.1 (series), Equipment Tag-Out Procedures Coast Guard Drawing 225B WLB 633-001, Rev B, Cathodic Protection System Arrangement, Block
Diagram, Wiring Deck Plan, and Elementary Diagrams Coast Guard Technical Publication (TP) 3446, Jun 2009, Doppler Speed Log, Model SRD-500 Dual Axis Coast Guard Technical Publication (TP) 3498, Section A, Jul 2015, Buoy Chain Winch Coast Guard Technical Publication (TP) 3518, Oct 2007, MDE Model 3608/1 Coast Guard Technical Publication (TP) 3518B, 07-MAY-01, Main Diesel Engine (MDE) - Model
3608/1 Coast Guard Technical Publication (TP) 3523, SWBS 241-B, Nov 2007, Reduction Gear - Model
96DHCMGH-CP
Coast Guard Technical Publication (TP) 3523B, May 2001; Coupling, Torsional (Flexible), Manufacturer: American Vulkan, Model NO. RATO-S 3321-2100/1070 (Rev B) Coast Guard Technical Publication (TP) 3524, 2013, Manufacturer's Instruction Book-SWBS Group(s)
243-262 Coast Guard Technical Publication (TP) 3524, 07-JAN-97, Manufacturer's Instruction Book-SWBS
Group(s) 243-262 Coast Guard Technical Publication (TP) 3524, SWBS 245-B, May 2009, Propeller System, CPP - Model
110251007 Coast Guard Technical Publication (TP) 3556, Jun 2009, Manufacturer’s Instruction Book-SWBS
Group(s) 568, Bow and Stern Thruster – Model 125/3 STAY/FP Coast Guard Technical Publication (TP) 3557, Section 573-C, July 2016, Manufacturer's Instruction
Book-SWBS Group 568-573, Buoy Crane – Model EB-480-60-40 (Hulls 206, 207, 208, 209, 210, 211, 212, 213, 214, 215, 216)
Coast Guard Technical Publication (TP) 3558, Apr 2008, Manufacturer’s Instruction Book-SWBS Group(s) 573, Section B, Cross Deck Winch – Model BMD-471
Coast Guard Technical Publication (TP) 3559, SWBS 581B, Anchor Windlass, P/S - Model BMD-478 Coast Guard Technical Publication (TP) 3559, Section 582B, Apr 2009, Aft Capstan, 21” - Model BMD-
Coast Guard Technical Publication (TP) 3563, Manufacturer's Instruction Book-SWBS Group(s) 593, Tab 593-F Coast Guard Technical Publication (TP) 3574, Mar 2009, SWBS Group 633-638 Coast Guard Technical Publication (TP) 3717, Jun 2003, Hydraulic Cargo Hatch Coast Guard Technical Publication (TP) 3749, 26-APR-05, 1-7/8 Inch ATON Mechanical Chain Stopper Coast Guard Technical Publication (TP) 3750, SWBS 573-A, Dec 2012, Rising Sheave Chain Stopper ix (Rev-1)
Coast Guard Technical Publication (TP) E-424-006, Version WLB97-1, Wesmar 3060-08/M-8/AC Forward Scan Sonar
General Requirements Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018 Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018, General
Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2018 Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2018, Welding and
Allied Processes Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2014, Overhaul AC
Electrical Motors Surface Forces Logistics Center Standard Specification 3041, (SFLC Std Spec 3041) 2018, Shipboard
Electric Cable Test Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), (2018), Shipboard
Electrical Cable Removal, Relocation, Splice, Repair, And Installation Surface Forces Logistics Center Standard Specification 3042, (SFLC Std Spec 3042) 2018, Shipboard
Electric Cable Removal, Relocation, Splice, Repair and Installation Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2018, Auxiliary
Machine Systems Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2018, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6310, (SFLC Std Spec 6310) 2018 Edition, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2018, Install Interior
Deck Covering Systems Surface Forces Logistics Center Standard Specification 6341, (SFLC Std Spec 6341) 2018 Edition, Install
Interior Deck Covering Systems Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2018, Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2018, Temporary
Services Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2018, Temporary
Hull Accesses
OTHER REFERENCES
The Society for Protective Coatings SSPC-SP 10/NACE No.2, Rev 7; Near-White Blast Cleaning American Bureau of Shipping (ABS) Approved Chain, Accessory and Bar Manufacturing Facilities List, Oct 2016 American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System
Components - Health Effects American Society for Nondestructive Testing, SNT-TC-1A: Personnel Qualification and Certification in
Nondestructive Testing, 2016 American Society of Mechanical Engineers (ASME) B16.34, 2017, Valves-Flanged, Threaded, and
Welding End x (Rev-1)
ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D3359, 2009, Standard Test Methods for Measuring Adhesion by Tape
Test ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means ASTM International (ASTM) D5363, 2016, Standard Specification for Anaerobic Single-Component
Adhesives (AN) ASTM International (ASTM) F683, 2003, Standard Practice for Selection and Application of Thermal
Insulation for Piping and Machinery ASTM International (ASTM) F992, 2017, Standard Specification for Valve Label Plates Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust-
Petrolatum Commercial Item Description (CID) A-A-59316, 2016, Abrasive Materials; for Blasting Commercial Item Description (CID) A-A-59588, 2013, Rubber Silicone Commercial Item Descriptions (CID) A-A-59323, Rev A; Cloths, Cleaning, Low-Lint Federal Specification (Fed Spec) DDD-C-95, Mar 1972, Carpets and Rugs, Wool, Nylon, Acrylic, Modacrylic Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper-Aluminum Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, And Structural and Special Shaped Sections Federal Specification (Fed Spec) RR-C-271, Rev E, Mar 2016, Chains and Attachments, Carbon and
Alloy Steel Federal Standard (FED-STD) 595, 2008, Colors Used In Government Procurement Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2013 Edition, Pressure Testing Of Steel Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2017 Edition, Butterfly Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2018 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2013 Edition, Bronze Gate, Globe, Angle and Check Valves MIL PRF-16173, Sep 2006, Corrosion Preventive Compound, Solvent Cutback, Cold-Application MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418) MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-C-24633, Oct 2014, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded MIL-DTL-23549, Sep 2016, Grease, General Purpose MIL-DTL-24643, Cables and Cords, Electric, Low Smoke, For Shipboard Use, General Specification for Military Specification MIL-A-22262B, March 1996, Abrasive Blasting Media Ship Hull Blast Cleaning MIL-PRF-1149, Rev D; Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness, 6/10/98 MIL-PRF-16173, Sep 2006, Corrosion Preventive Compound, Solvent Cutback, Cold-Application MIL-PRF-24176, 2004, Cement, Epoxy, Metal Repair and Hull Smoothing (Metric) MIL-PRF-24647, Jan 2018, Paint System, Anticorrosive and Antifouling, Ship Hull MIL-PRF-24647, Jan 2018, Paint System, Anticorrosive and Antifouling, Ship Hull MIL-S-22473 , Rev E(8); Sealing, Locking, and Retaining Compounds: (Single Component), 01/21/04 xi (Rev-1)
MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant Naval Sea Systems Command (NAVSEA) S9243-AW-TRS-011, Surface Ships Main Propulsion Shafting
Refurbishment Procedures, Volume I, Part 1 Naval Sea Systems Command (NAVSEA) S9243-AW-TRS-012, Surface Ships Main Propulsion Shafting
Examination, Test and Repair Action Record, Volume 1, Part 2 Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-
PRO-160, Jan 2011, Chapter 16, Cofferdams NAVSEA Drawing 804-5959214, Rev-, Piping Insulation - Installation Details ODOM Echotrac DF3200 MKII, Rev 2, Technical Manual Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2019, Cork and
Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric Society of Automotive Engineers (SAE) AMS-DTL-23053, Insulation Sleeving, Electrical, Heat
Shrinkable, General Specification for The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2015, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2015, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 11 (SSPC-SP 11), 2007, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 16 (SSPC-SP 16), Brush-Off Blast Cleaning of Coated and Uncoated Galvanized Steel, Stainless Steels, and Non- Ferrous Metals
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power-Tool Cleaning to Bare Metal
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning
The Society for Protective Coatings (SSPC) Surface Preparation Standard No. 11 (SSPC-SP 11), 2013, Power-Tool Cleaning to Bare Metal
The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 6/NACE No. 3, 2007, Commercial Blast Cleaning
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 7/NACE No.4, 2007, Brush-Off Blast Cleaning
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-4/NACE WJ-4, 2012, Waterjet Cleaning of Metals – Light Cleaning
The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Metal Blast Cleaning
The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No. SSPC-SP 12/NACE No.5, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting Prior to Recoating xii (Rev-1)
The Society for Protective Coatings (SSPC)-SP 3, Power Tool Cleaning, 11-1-2004 xiii (Rev-1)
CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY
The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.
WORK
ITEM
MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED
COST
($/UNIT)
17 Y **Propeller shaft NSN: 2010-01-399-5912 1ea. 165,000 17 N **Grounding Silver
Strip NSN: 5340-01-126-4569 1ea. 1,889
17 N **SST Straps NSN: 5340-01-126-4570 4ea. 28 17 N **SST Bailing Seals NSN: 5330-01-284-3686 4ea. 6 17 Y Cooper Bearing
Cartridge Assembly NSN: 3130-01-408-3566 1 ea. 26,770
18 N 225' WLB Major Overhaul Kit
NSN: 5330-01-520-5284 1 ea. 35,249.00
18 N **225' WLB Seat (Split)
NSN: 5330-01-645-3665 1 ea. 12,500.00
18 Y *Seal Compression Tool
Onboard Tool 1 ea. 200.00
25 N Stat-O-Seal Washers NSN: 5310-01-212-5987 PN:
0-4-3-5
12 ea. 55.61
25 N O-Ring, Hub Flange Bolt Cover
NSN: 5331-00-983-9878 PN:
0-2-2-5
12 ea. 50.00
26 Y **Blade Bolts NSN: 5306-01-410-6893 4 ea. 1,854.12 26 N Blade Bolt O-rings NSN: 5330-01-408-7251 (0-3-
2-11) 48 ea. 2.25
26 N Blade Seal NSN: 5331-01-623-0621 (2-
472 KA174-75)
4 ea. 55.00
26 Y *Lifting Device, Propeller Blade
NSN: 2020-01-F02-6825 1 ea. 100.00
30 N *** Fathometer Transducer, shallow water, 50-200 kHz
(Airmar Technology
SS505)
NSN: 5845-01-518-7231 PN:
SS505
1 ea. 2,278.99
41 N **Upper bearing NSN: 3110-01-466-9924 1 ea. 5,002.41 41 N Rudder Seal Kit NSN: 5330-01-565-8083 1 ea. 2,000.00 42 N Lower bearing NSN: 3120-21-912-7635 1 ea. 5,478.00 42 N Pintle bearing NSN: 3120-21-912-7634 1 ea. 2,610.00 43 N Seal Kit, Bow Thruster NSN: 2010-01-555-9048 1 ea. 3,634.00 43 N Seal Spacer NSN: 5365-01-495-6823 PN:
B125SM44178
1 ea. $768.26
44 N Repair Kit, HYD Chain Stopper Rising Sheave (for Para. 3.2, Tasks #2 and #3)
NSN: 2040-01-483-3947 2 ea. 2,631.46
44 N Repair Kit, Cylinder NSN: 3040-01-485-3997 2 ea. 2,484.27 xiv (Rev-1)
45 N Hand Pump SS NSN: 4320-01-517-1444 1 ea 1,499.66 45 N Pressure Gauge -
Model BMD-471 NSN: 6685-01-437-2519 4 ea 43.79
45 N Wire Rope Assembly NSN: 4010-01-643-2077 4 ea 900.00 45 N Hydraulic Brake
Repair Kit - Model
BMD-471
NSN: 3950-01-526-9090 4 ea. 913.00
45 N Counterbalance Valve
- Model BMD-471
NSN: 4810-01-353-0586 4 ea. 150.00
45 N Shuttle Valve - Model
BMD-471
NSN: 4820-01-317-2748 4 ea. 35.00
45 N Hydraulic Motor Seal Kit - Model BMD-471
NSN: 5330-01-475-4566 8 ea. 84.00
45 N Clutch Shoe - Model
BMD-471
NSN: 4910-01-475-4125 4 ea. 56.90
45 N Drum Bushing - Model
BMD-471
NSN: 3950-01-631-0884 8 ea. 272.00
45 N Shaft Bushing - Model
BMD-471
NSN: 3950-01-631-0771 4 ea. 298.00
45 N Gearbox Seal Kit (For Winch Gearbox
Assemblies) - Model
BMD-471
NIIN: XFC343225 PN: YMD-
8194-R
4 ea. 70.00
45 N Control Station Repair Parts. Kit
NSN: 6110-01-644-9898 4 ea. 438.00
45 N Flag Block Bearing Kit NSN: 3940-01-526-5592 2 ea. 180.00 45 N Flag Block Bearing
Cup, Sheave NSN: 3110-01-644-9670 2 ea. 231.00
45 N Flag Block Bearing Cone, Sheave
NSN: 3110-01-013-4036 2 ea. 182.00
45 N Seal NSN: 5330-01-287-2826 2 ea. 104.00 45 N Manifold Repair Kit PN: YMD-8192-R 4 ea. 551.00 46 N Roller bearing Unit NSN: 3130-01-504-4363 2 ea. 4,012.00 46 N Grease seal NSN: 5330-01-462-5544 4 ea. 79.25 46 N Level wind pivot bushing NSN: 3120-01-621-2293 1 ea. 1,139.00
46 N Level wind thrust bearing
NSN: 3120-01-621-2300 2 ea. 483.30
46 N Rexroth DCV NSN: 4810-01-507-0037 1 ea. 208.29 46 N Rexroth Sandwich
Flow Control NSN: 4810-01-505-9289 1 ea. 250.00
46 N Sun Sandwich Relief Valves
NSN: 4820-01-439-2451 2 ea. 900.00
46 Y Level Wind Hydraulic Cylinder
NSN: 3040-01-441-3721 1 ea. 7,423.00
46 N 3:1 Pilot Ratio, Vented Counterbalance Valve
Assembly
NSN: 4820-01-563-5841 1 ea 98.70
46 N Fully Adjustable NSN: 4820-01-416-0579 1 ea 48.75 xv (Rev-1)
Needle Valve 46 N Wire Rope Assembly NSN: 4010-01-646-6972 1 ea. 500.00 46 Y **Hydraulic Motor NSN: 4320-01-445-2248 1 ea 23,998 46 N **Pump, Hydraulic
Ram, Hand Driven NSN: 4320-01-286-4065 1 ea. 419.77
46 N **Cylinder Pin NSN: 5315-01-515-9847 1 ea 500.00 46 N **Cylinder Pin NSN: 5315-01-515-9912 1 ea 520.00 47 N Hardware Kit, Pins NSN: 2030-01-485-7209 2 ea. 528.47 47 N Hardware Kit, Mechanical NSN: 2030-01-485-7215 2 ea. 538.91
52 N Wire Rope Renewal Kit
NSN: 3950-01-F13-3314 PN:
892-02060
1 ea. 5,302.00
52 N Check Winch Gearbox Oil Kit
NSN: 5330-01-F13-3315 PN:
892-02061
1 ea. 64.00
52 N Hydraulic Fluid Filter Renewal Kit
NSN: 3950-01-F13-3316 PN:
892-02063
1 ea. 2,108.00
52 N Main Winch Brake and Centrifugal Brake
Inspection Kit
NSN: 3950-01-F13-3299 PN:
892-02064
1 ea. 908.00
52 N Hydraulic Breather Replacement Kit
NSN: 4310-01-F13-3300 PN:
892-02065
1 ea. 228.00
52 N Hydraulic Hose Replacement Kit
NSN: 4720-99-553-9143 PN:
892-02066
1 ea. 1,600.00
53 N Swing Gear Gearbox Seal Kit
NSN: 5330-01-434-3776 PN:
YMD-6847-R
5 ea 3,250.00
53 N Swing Gear Brake O- Ring Kit
NSN: 5330-01-315-7384 PN:
12-501-002 (Mico Inc)
5 ea 1,235.00
53 N Swing Gear Brake Lining Kit
NSN: 2530-01-315-3927 PN:
12-501-004 (Mico Inc)
5 ea 3,085.00
53 N Swing Gear Brake Bearing Kit
NSN: 3120-01-320-9669 PN:
12-501-006 (Mico Inc)
5 ea 1,190.00
53 N Swing Gear Brake Spring Kit
NSN: 5360-01-316-4410 PN:
12-501-008 (Mico Inc)
5 ea 1,635.00
53 N Swing Brake, Wet Type
NSN: 3040-01-536-3596 PN:
YMD-9629
5 ea 3,432.65
53 N Parts Kit, Hydraulic Motor
NSN: 4320-01-475-1857 PN:
YMD-6847-R
5 ea 845.00
53 N Valve, Counterbalance NSN: 4820-01-478-5117 PN:
CBIH-LJN (Sun Hydraulics)
2 ea 260.93
53 N Valve, Shuttle NSN: 4820-01-317-2748 PN:
CSAD-XXN (Sun Hydraulics)
2 ea 18.51
53 N Valve, Logic (DCV) NSN: 4820-01-478-5149 PN:
DKFC-XHN (Sun Hydraulics)
1 ea 143.29
53 N Counterbalance Valve Cartridge (Luff &
Extension Cylinder)
NSN: 4820-01-527-2750 PN:
MBGA-LHN (Sun Hydraulics)
4 ea 203.31
53 N Seal Kit, Luff Cylinder NSN: 5330-01-F16-4854 PN:
SK-8690 (HSI Corp)
2 ea 1756.00
53 N Luff Cylinder Pin NSN: 5315-01-632-8114 PN: 4 ea 740.00 xvi (Rev-1)
MMD-3214
53 N Luff Cylinder Bushing NSN: 3120-01-424-1044 PN:
MMD-2020
8 ea 344.00
53 N Seal Kit, Extension Cylinder
NSN: 5330-01-475-1975 PN:
YMD-8261-R
1 ea 169.00
53 N Extension Cylinder Bushing
NSN: 5365-01-632-8144 PN:
MMD-2875
4 ea 620.00
53 N Extension Cylinder Pin NSN: 5315-01-632-7973 PN:
MMD-3216
2 ea 655.00
53 N Heel Pin NSN: 5315-01-631-1699 PN:
MMD-2873
2 ea 1,1410.00
53 N Main Hoist Block Repair Kit
NSN: 3940-01-543-9872 PN:
YMD-8267-R
1 ea 2,144.00
53 N Overhaul Ball Swivel Assembly
NSN: 2020-01-F16-4853 PN:
2009246 (Crosby Group)
1 ea 100.00
53 N Sheave Bearings NSN: 3020-01-507-3247 PN:
YMD-8269-R
3 ea 1,896.75
53 N Sheave, 24” OD-M/F NSN: 3020-01-506-8814 PN:
YMD-8370
1 ea 2,086.00
53 N Sheave, 18” OD-A/F NSN: 3020-01-506-9078 PN:
YMD-8371
1 ea 1,949.50
53 N Replacement Filter Elements
NSN: 4330-01-346-4729 PN:
KZ3 (Schroeder)
12 ea 44.30
53 N Anti-Two Block Limit Switch
NSN: 5930-01-527-7845 PN:
YMD-7378
2 ea 394.00
53 N Grease Fitting NSN: 4730-00-367-6890 PN:
YMD-6033
18 ea 9.26
53 N Clamp Seal NSN: 5330-01-640-7138 PN:
MMD-3280
1 ea 30.00
53 N Clamp Seal NSN: 5330-01-640-7077 PN:
MMD-3279
1 ea 30.00
53 N Slide Pad/Shim Set Kit NSN: 5365-01-506-8728 PN:
YMD-8956
1 ea 2,101.67
53 N Electrical Connector NSN: 5935-01-640-6747 PN:
YMD-5956
1 ea 19.00
53 N Emergency Release Manifold Cartridge
NSN: 4730-01-507-3516 PN:
YMD-6895-R
3 ea 1,145.21
53 N Pressure Gauge NSN: 6685-01-437-2519 PN:
YMD-6822
2 ea 58.96
53 N Cab Penetration Gasket NSN: 5330-01-524-3389 PN:
MMD-2753
3 ea 14.09
53 N Winch Seal Kit NSN: 5330-01-372-3524 PN:
YMD-7038-R
1 ea 135.00
53 N Winch, Hydraulic Motor
NSN: 4320-01-440-6236 PN:
YMD-8318
1 ea 1,394.68
53 N Hydraulic Swivel Repair Kit
NSN: 4320-01-651-9493 PN:
YMD-8273-R
1 ea 2,424.00
53 N Load Pin (Main) NSN: 6670-01-516-0022 PN:
YMD-8275
1 ea 6,434.00 xvii (Rev-1)
53 N Load Pin (Aux Fall) NSN: 6670-01-516-0024 PN:
YMD-8276
1 ea 3,837.25
53 N Turntable Bearing Bolt NSN: 3950-01-516-5810 PN:
YMD-8953
115 ea 35.00
53 N Thrust Washer NSN: 3120-01-216-4036 PN:
WMD-1100
8 ea 96.00
53 N Thrust Washer NSN: 3120-01-632-7953 PN:
MMD-1363
4 ea 504.00
53 N Snap Ring NSN: 5340-01-F16-4852 PN:
WSM-700-S02 (Smalley Steel
Ring Co)
4 ea 500.00
53 N Sealing Washers NSN: 5310-01-310-5968 PN:
YMD-1828
8 ea 8.00
53 N Gauge Snubber NSN: 4820-01-193-7276 PN:
YMD-6201
2 ea 33.01
53 N Shuttle Valve NSN: 4820-01-417-1911 PN:
YMD-1288
2 ea 70.00
53 N Main Fall Wire Rope NSN: 4010-01-486-0047 PN:
JWCG13001919PL
1 ea 3,000.00
53 N Aux Fall Wire Rope NSN: 4010-01-594-2228 PN:
JWCG75200637PL
1 ea 2,500.00
66 N Reference electrode, silver & silver chloride
Siemens Water Technologies W3T105012
(Electrocatalytic 32622)
NSN: 5977-01-346-0750 2 ea. 1,300.02
67 Y *Transducer Cover Plate
N/A 4 ea. 50.00
78 N ASW Pressure Regulating Valve (4”
Class DDL-3X)
01-533-6679 1 ea. 11.314
78 N PMC-2 Leslie Controller
6695-01-565-1283 1 ea. 3,749.83
79 N Vulkan RATO Flexible Coupling Element
NSN: 3010-01-486-8877 PN:
EG3321A005-ABS .
2 ea. 67,355.00
81 N 30” x 30” C.O., RSD, QA WTETT, 8DOG
WITH 21” QAWTS
(hinge fwd)
PN: 17-D Hatch 3 ea. $8,000
81 N 21” DIA C.O., RSD,
QA, WTRTT
PN: E Scuttle 1 ea. $3,000
91 Y ***Furono USA Doppler WLB Install Kit #WLB-KIT
6605-01-F18-5391 1 KT $31,329.25
*Government-loaned property, which shall be returned to the vessel upon completion of the availability.
**New or refurbished equipment that the Government may provide for installation in place of existing equipment.
***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xviii (Rev-1)
CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS
The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):
Work Item Title
1 Hull Plating (Side Scan), Ultrasonic Testing
3 U/W Body, Preserve (100%)
8 Appendages (U/W), Leak Test
12 Voids (Non-Accessible), Leak Test
14 Tanks (Ballast), Clean and Inspect
16 Hydraulically Operated Cargo Hatch, Inspect and Service
17 Propulsion Shafting; Remove, Inspect, and Reinstall
18 Propulsion Shaft Seals, Mechanical Overhaul And Inflatable Renewal
19 Propulsion Shafting, Optical or Laser Alignment Check
21 Propulsion Shaft Bearings (External), Check Clearances
24 Controllable Pitch Propellers, Clean and Inspect
25 Controllable Pitch Propeller, System Maintenance
26 Controllable Pitch Propeller Hub, General Maintenance, Perform
35 Sea Strainers - Duplex (All Sizes), Overhaul
36 Sea Strainers - Simplex (All Sizes), Clean and Inspect
37 Sea Bay, Clean and Inspect
40 Rudder Stock Bearings, Check Clearances
41 Rudder, Inspect And Repair
42 Rudder and Rudder Stock, Remove and Inspect
45 Hydraulic Chain Stoppers, Inspect and Service
46 Crossdeck Winches, Inspect and Service xix (Rev-1)
47 Hydraulic Inhaul Winch, Inspect And Service
48 Mechanical Chain Stoppers, Inspect and Service
49 Anchor Windlass, Inspect and Service
50 Anchor Chain(s) and Ground Tackle, Inspect and Repair
51 Warping Capstan, Inspect and Service
53 Twin Pivot Arm Davit, Inspect and Service
54 Buoy Crane, Appleton EB4806040, Inspect and Service
66 Impressed Current Cathodic Protection System, Inspect And Maintain
83 Various Compartment Decks, Preserve xx (Rev-1)
PRINCIPAL CHARACTERISTICS
225' WLB (B-CLASS)
PHYSICAL
Length overall 225' 0" Length between perpendiculars 206' 0" Maximum beam 46' Designed draft 13' 0" Full load displacement 1905.6 Long Tons SW Light ship displacement 1500.7 Long Tons SW Minimum operating displacement 1869.2 Long Tons SW Mast height (above 12' waterline) 67' 5" Anchor Two 4000 lb standard Navy stockless anchors, 8 shots each, port and starboard, 1-3/8 die lock chain
HULL
Bilge keels (port & starboard) Frames 42-79 Frame spacing FR 0 to 12 21" FR 12 to 30 22" FR 30 to 102 24"
MACHINERY
Main propulsion Diesel Reduction Diesel engines Two Caterpillar 3608, TA, 3100 BHP each @ 900 RPM Number of propellers 1 Number of blades 4 Diameter 10' Pitch Controllable
RPM 254
Ship's service diesel generators Two Caterpillar 3508 TA, 450 KW Emergency diesel generator One Caterpillar 3406 DITA, 280 KW Shore tie Two 450 VAC, 400 Amp, 3-wire Shaft bearing, forward Cooper Bearing 01-BCP-1400-EX-TL Shaft bearing, aft Water Lubricated Cutless Bearing
TANK CAPACITIES
Diesel oil 76,498 gal.
Fresh water capacity 8056 gal.
Hydraulic oil capacity 2785 gal.
Lube oil storage 764 gal.
Grey water tank 2700 gal.
Sewage holding tank 1700 gal.
1 (Rev-1)
00000_0220_FLT
REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)
General Requirements
1. SCOPE
1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.
1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018, General
Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2018, Welding and
Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2018, Requirements for Preservation of Ship Structures
OTHER REFERENCES
None
3. REQUIREMENTS
3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.
NOTE
The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.
2 (Rev-1)
3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:
• Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.
• Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.
3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.
3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).
3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).
NOTE
Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.
3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.
3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:
3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.
3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.
3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System
3 (Rev-1)
(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.
3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;
ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.
3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.
3.6 Local Policy. None.
3.7 SFLC Standard Specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2018 Edition Standard Specifications and supersede published content:
None.
4. NOTES
4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.
4 (Rev-1)
QA-1 - QUALITY ASSURANCE INSPECTION FORM
(PRESERVATION CHECKLIST)
VESSEL NAME HULL # WORK
ITEM #
WORK ITEM TITLE
LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)
CHECKPOINT 1 – COATING SYSTEM COMPLIANCE
Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.
CHECKPOINT 2 - PAINT STORAGE
Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.
CHECKPOINT 3 - AMBIENT CONDITIONS
Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).
Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).
Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.
CHECKPOINT 4 - PRE-SURFACE PREPARATION
Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.
Verify equipment setup, blast media, and surface preparation methods match designated test coupon.
CHECKPOINT 5 - SURFACE PREPARATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).
Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.
Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).
CHECKPOINT 6 - PRIMER COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Verify proper mixing and stand-in (induction) times.
Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.
Ensure surfaces are completely dry, unless otherwise allowed by the coating…
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