Attachment 2 - CGC WILLIAM TATE (WLM 560) Specifiation.pdf

USCGC WILLIAM TATE (WLM 560)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2023

Developed By: Mark A Schmalstieg

(Rev-0, 9 November 2022)

USCGC WILLIAM TATE (WLM-175) DRYDOCK AVAILABILITY FY2023

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property .............................................................................. xiii Consolidated List of Critical Inspection Items ............................................................................................ xv Principal Characteristics - TENDER .......................................................................................................... xvi General Requirements WORK ITEM 1: Hull Plating, U/W Body, Inspect WORK ITEM 2: Hull Plating, U/W Body, Ultrasonic Testing WORK ITEM 3: U/W Body, Preserve, 100 percent WORK ITEM 4: U/W Body, Preserve, Partial, Condition A WORK ITEM 5: U/W Body, Preserve, Partial, Condition B WORK ITEM 6: U/W Body, Preserve, Partial, Condition C WORK ITEM 7: Hull Plating Freeboard, Preserve, Partial WORK ITEM 8: Hull Plating Freeboard, Preserve, 100 Percent WORK ITEM 9: Hull and Structural Plating, General, 10.2 lbs. Steel, Renew WORK ITEM 10: Hull and Structural Plating, General, 12.75 lbs. Steel Plate, Renew WORK ITEM 11: Hull and Structural Plating, General, 15.3 lbs. Steel Plate, Renew WORK ITEM 12: Hull And Structural Plating, General, 20.4 lbs. Steel Plate, Renew WORK ITEM 13: Hull and Structural Plating, General, 7.5 lbs., 3/16 in. Steel Plate, Renew WORK ITEM 14: Hull and Structural Plating, General, 7.65 lbs. Steel Plate, Renew WORK ITEM 15: Appendages, U/W, Leak Test WORK ITEM 16: Appendages, U/W, Internal, Preserve WORK ITEM 17: Chain Lockers, Clean and Inspect WORK ITEM 18: Tanks, MP Fuel Stowage and Overflow, Clean and Inspect WORK ITEM 19: Tanks, MP Fuel Service, Clean and Inspect WORK ITEM 20: Tanks, Ballast, Clean and Inspect WORK ITEM 21: Tanks, Dirty Oil and Waste, Clean and Inspect WORK ITEM 22: Z-Drive Propulsion Units, Overhaul WORK ITEM 23: Fathometer Transducer, Renew WORK ITEM 24: Sea Valves and Waster Pieces, Overhaul Or Renew WORK ITEM 25: Sea Bay, Clean and Inspect WORK ITEM 26: Sea Bay, Preserve 100% WORK ITEM 27: Thruster Unit (General), Overhaul WORK ITEM 28: Anchor Windlass, Inspect And Service WORK ITEM 29: Anchor Chains and Ground Tackle, Inspect and Repair WORK ITEM 30: Chain Locker, Preserve, 100 Percent WORK ITEM 31: Decks – Exterior (Buoy or Construction Deck), Preserve 100% WORK ITEM 32: Cathodic Protection, Zinc Anodes, Renew, WORK ITEM 33: Drydock WORK ITEM 34: Temporary Services, Provide - Cutter WORK ITEM 35: Sea Trial Performance, Support, Provide WORK ITEM 36: Machinery Plant Control and Monitoring System, Groom WORK ITEM 37: Doppler Speed Log, Upgrade WORK ITEM 38: Main Mast Interior Deck, Preserve WORK ITEM 39: Bilges, Partial Preserve WORK ITEM 40: Tanks, Potable Water, Clean and Inspect WORK ITEM 41: Z-Drive Coolers, Clean and Inspect WORK ITEM 42: Sea Strainers, Duplex, All Sizes, Overhaul iii (Rev-0)

WORK ITEM 43: Sea Bay, Preserve - Partial WORK ITEM 44: Potable Water Pneumatic Tanks, Clean and Inspect WORK ITEM 45: Hot Water Accumulator Tanks, Clean and Inspect WORK ITEM 46: Hull Plating Freeboard (Buoy Port Areas), Preserve WORK ITEM 47: Molded Case Circuit Breakers, Inspect & Test WORK ITEM 48: Both Button Roller Chocks, Renew WORK ITEM 49: Tanks, Potable Water, Preserve, Partial, WORK ITEM 50: Deck Covering (Interior Wet/Dry), Renew WORK ITEM 51: Deck Covering, Carpeting, Renew WORK ITEM 52: Buoy Chain Port Renew WORK ITEM 53: Grey Water Holding Tanks, Clean and Inspect WORK ITEM 54: Sewage Holding Tanks, Clean and Inspect WORK ITEM 55: Tanks, Grey Water Holding, Preserve, Partial WORK ITEM 56: Tanks (Sewage Holding), Preserve, 100 percent WORK ITEM 57: Tanks (Sewage Holding), Preserve, Partial WORK ITEM 58: Tanks, Grey Water Holding, Preserve, 100 Percent WORK ITEM 59: Tanks, Potable Water Preserve, 100 Percent WORK ITEM 60: Decks - Exterior, Preserve, Non-Skid Broadcast Grit System iv (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

175-WLM_192_2 Compartment Testing

175-WLM_634_1 Rev-G Deck Covering Schedule

Coast Guard Drawing 175 WLM 114-001, Rev D, Shell Appendages

Coast Guard Drawing 175 WLM 130-001, Rev -Mods to Buoy Deck Incidental to Hawser Pipe Cover

Coast Guard Drawing 175 WLM 170-001, Rev H, Masts A & D

Coast Guard Drawing 175 WLM 180-011, Rev F, Sheet 5 Bow Thruster Foundation

Coast Guard Drawing 175 WLM 184-001, Rev A, V850 Transducer Adaptor Ring

Coast Guard Drawing 175 WLM 184-001, Rev-, CRP-V850 Transducer Adapter Ring

Coast Guard Drawing 175 WLM 184-001, V850 Transducer Adaptor Ring

Coast Guard Drawing 175 WLM 243-2, Rev F, Propulsion Shaft Arrangement

Coast Guard Drawing 175 WLM 245-2, Rev A, Z DRIVE PROPELLER DETAILS, MODIFIED

Coast Guard Drawing 175 WLM 256-004, Rev J, Sheets 5 and 13, Seawater Cooling System A & D, Hull

Blocks 940-970

Coast Guard Drawing 175 WLM 256-013, Rev A, Sea Bay Thermometer Installation

Coast Guard Drawing 175 WLM 505-003, Rev B, Sea Connection Arrangements

Coast Guard Drawing 175 WLM 506-001, Rev G, Overflows, Air Escapes & Sounding Tubes Diagram

Coast Guard Drawing 175 WLM 533-001, Rev H, Potable Water System Diagram

Coast Guard Drawing 175 WLM 533-001, Rev H, Potable Water System Diagram

Coast Guard Drawing 175 WLM 533-006, Rev D, Independent Tank Potable Water Hb 950

Coast Guard Drawing 175 WLM 541-001, Rev H, Fuel Oil System Diagram

Coast Guard Drawing 175 WLM 541-006, Rev C, Independent Tanks, Emergency Generator Day Tank

IIP:7-1

Coast Guard Drawing 175 WLM 573-001, Rev T, Buoy Deck Arrangement

Coast Guard Drawing 175 WLM 581-001, Rev E, Anchor Handling System Arrangement

Coast Guard Drawing 175 WLM 581-001, Rev F, Anchor Handling System Arrangement

Coast Guard Drawing 175 WLM 581-001, Rev F, Anchor Handling System

Coast Guard Drawing 175 WLM 593-001, Rev G, Sewage & Waste Water System Diagram

Coast Guard Drawing 175 WLM 593-009, Rev E, Independent Tanks, Sewage Holding Tank vi (Rev-0)

Coast Guard Drawing 175 WLM 601-001, Rev L, General Arrangement and Inboard and Outboard

Profiles

Coast Guard Drawing 175 WLM 601-001, Rev P, General Arrangement and Inboard and Outboard

Profiles

Coast Guard Drawing 175 WLM 601-001, Rev T, General Arrangement Inboard and Outboard Profiles

Coast Guard Drawing 175 WLM 601-002, Rev H, Booklet of General Drawings (IDA LEWIS)

Coast Guard Drawing 175 WLM 601-003, Rev F, Booklet of General Drawings (552-564)

Coast Guard Drawing 175 WLM 601-003, Rev F, Booklet of General Drawings 552-564

Coast Guard Drawing 175 WLM 601-003, Rev F, Booklet of General Plans

Coast Guard Drawing 175 WLM 601-003, Rev F, Booklet of General Plans

Coast Guard Drawing 175 WLM 601-003, Rev F, Booklet Of General Plans

Coast Guard Drawing 175 WLM 601-003, Rev N, Booklet of General Plans

Coast Guard Drawing 175 WLM 601-1, Rev N, Arrangement, Inboard And Outboard Profiles

Coast Guard Drawing 175 WLM 601-1, Rev T, Arrangement, Inboard And Outboard Profiles

Coast Guard Drawing 175 WLM 633-001, Rev D, Cathodic Protection

Coast Guard Drawing 175 WLM 801-001, Rev A, Hull Lines

Coast Guard Drawing 175 WLM 801-003, Rev A, Curves of Form

Coast Guard Drawing 175 WLM 801-006, Rev H, Docking Plan

Coast Guard Drawing 175 WLM 801-006, Rev J, Docking Drawing

Coast Guard Drawing 175 WLM 801-006, Rev J, Docking Plan

Coast Guard Drawing 175 WLM 801-015, Rev C, Scantlings, Decks & Platforms

Coast Guard Drawing 175 WLM 801-019, Rev C, Shell Expansion

Coast Guard Drawing 175 WLM 801-19, Rev C; Shell Expansion

Coast Guard Drawing 175 WLM 920-001, Rev K, Hull Block 920 Panels

Coast Guard Drawing 175 WLM 940-001, Rev J, Hull Block 940 Panels

Coast Guard Drawing 175 WLM 940-002, Rev K, Hull Block 940 Modules

Coast Guard Drawing 175 WLM 940-004, Rev J, Hull Block 940 - Transverse Frames & BHD

Coast Guard Drawing 175 WLM-528-001, Rev E, Plumbing and Interior Deck Drains Diagram

Coast Guard Drawing 175-WLM 256-5, Rev -, Z-Drive Lube Oil Heat Exchanger Tube Bundle

Replcmnt & Piping Mods

Coast Guard Drawing 175-WLM 568-001, Rev B, Bow Thruster Arrangement & Detail

Coast Guard Drawing 175-WLM 130-001, Rev -, Mods to Buoy Deck Incid to Hawser Pipe Cover

Coast Guard Drawing 175-WLM 202-1, Rev J, MPCMS Cabling Diagram

Coast Guard Drawing 175-WLM 202-2, Rev F, MPCMS Cabling Diagram COED

Coast Guard Drawing 175-WLM 202-6, Rev B, MPCMS Wiring Modifications to Main & Secondary

Consoles (551-559)

Coast Guard Drawing 175-WLM 202-7, Rev C, MPCMS Wiring Data Modifications to Consoles

(COED), Hulls 551-559

Coast Guard Drawing 175-WLM 256-001, Rev H, Seawater Cooling System Diagram

Coast Guard Drawing 175-WLM 256-001, Rev J, Seawater Cooling System Diagram

Coast Guard Drawing 175-WLM 256-003, Rev A, Seawater Cooling System, Fr 61 Fwd Blocks 910, 920, vii (Rev-0)

Coast Guard Drawing 175-WLM 256-003, Rev D, Seawater Cooling System, Fr 61 Fwd Blocks 910, 920, Coast Guard Drawing 175-WLM 256-004, Rev J, Seawater Cooling System A & D, Hull Blks 940-970

Coast Guard Drawing 175-WLM 256-012, Rev B, ASW System Piping Modifications

Coast Guard Drawing 175-WLM 320-1, Rev AF, Electrical One-Line Diagram

Coast Guard Drawing 175-WLM 568-002, Rev N, Bow Thruster Detail

Coast Guard Drawing 175-WLM 601-001, Rev T, General Arrangement, Inbd and Outbd Profiles

Coast Guard Drawing 175-WLM 635-001, Rev F, Hull Thermal & Acoustic Insulation Schedule

Coast Guard Drawing 175-WLM 920-001, Rev K, Hull Block 920 Panels

Coast Guard Drawing 175-WLM-184-003, Rev. -, Structural Mods Incidental to Doppler DS60 Doppler

Install

Coast Guard Drawing 175-WLM-202-201, Rev Q, MPCMS

Coast Guard Drawing 175-WLM-423-002, Rev. T, Electronic Navigation System Coed.

Coast Guard Drawing 175-WLM-423-007, Rev. B, DGPS Installation Wiring Data (Coed)

Coast Guard Drawing 175-WLM-424-003, Rev. -, Doppler Speed Log System Replacement, Ripout, Installation, Arrangement, Wiring and Details

Coast Guard Drawing 175-WLM-505-002 Rev F Mechanical Remote Valve Operators Arrangement and

Details

Coast Guard Drawing 175-WLM-529-002 Rev G Main Drainage System Diagram

Coast Guard Drawing 175-WLM-582-001, Rev D, Mooring &Towing. A & D

Coast Guard Drawing 225B-WLB 202-1, Rev G, MPCMS Cabling Diagram

Coast Guard Drawing 225B-WLB 202-2, Rev D, MPCMS Connection Table

Coast Guard Drawing 225-WLB 202-1, Rev F, MPCMS Cabling Diagram

Coast Guard Drawing 225-WLB 202-2, Rev G, MPCMS COED

Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem

Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters

DESIGN

COAST GUARD PUBLICATIONS

«REF_A»

CGTO PG-85-00-230-S, August 2013, Planned Maintenance System Development Process Guide

Coast Guard Commandant Instruction (COMDTINST) 10360.3 (series), Coatings and Color Manual

Coast Guard Commandant Instruction (COMDTINST) 9000.6 (series), Naval Engineering Manual

Coast Guard Commandant Instruction (COMDTINST) 9077.1 (series), Equipment Lockout/Tags-Plus

Instruction

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual

Coast Guard Technical Publication (TP) 10502 Machinery Plant Control & Monitoring System Operating

Manual (MPCMSOM)

Coast Guard Technical Publication (TP) 3498, Section A, Jul 2015, Buoy Chain Winch

Coast Guard Technical Publication (TP) 3505 A & B Machinery Plant Control & Monitoring System

Operating Manual (MPCMSOM)

Coast Guard Technical Publication (TP) 3507 MPCMS Computer System Operating Manual (CSOM) viii (Rev-0)

Coast Guard Technical Publication (TP) 3508 MPCMS Computer System Diagnostic Manual (CSDM)

Coast Guard Technical Publication (TP) 3509 MPCMS Software User's Manual (SUM)

Coast Guard Technical Publication (TP) 3585 A& B Machinery Plant Control & Monitoring System

Operating Manual (MPCMSOM)

Coast Guard Technical Publication (TP) 3589 MPCMS Computer System Manual

Coast Guard Technical Publication (TP) 3605 A & B Machinery Plant Control & Monitoring System

Operating Manual (MPCMSOM)

Coast Guard Technical Publication (TP) 3607 MPCMS Computer System Operating Manual (CSOM)

Coast Guard Technical Publication (TP) 3608 MPCMS Computer System Diagnostic Manual (CSDM)

Coast Guard Technical Publication (TP) 3619, Mar 2001 Switchboard, Ship Service & Emergency

Coast Guard Technical Publication (TP) 3628, Mar 2017; Vol 4 of 9, Instruction Manual, Bow Thruster

Coast Guard Technical Publication (TP) 3631, Section 581-A, Sep 2013, Manufacturer's Instruction

Book-SWBS Groups 573-581, Anchor Windlass

Coast Guard Technical Publication (TP) 3653, Jul 2013; SWBS 245, Section A; Z-Drive - Model 1350-H

Coast Guard Technical Publication (TP) 3932 MPCMS Data Logging System

Coast Guard Technical Publication TP-10500, Doppler Sonar – Model DS-60

Coast Guard Technical Publication TP-3446, Doppler Speed Log, Model SRD-500 Dual Axis

COMDTINST M9085.1, Rev C, Naval Engineering Computer Aided Design Standards

Fire Prevention and Response

Naval Ships’ Technical Manual (NSTM), Chapter 074, Volume 3, 2019, Gas Free Engineering

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation

Details

SFLC Technical Standard 086, June 2013, Technical Publications (TP)

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General

Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements

Surface Forces Logistics Center Standard Specification 0000, (SFLC Std Spec 0000) 2020 Edition, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and

Allied Processes.

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 0740, (SFLC Std Spec 0740) 2020, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 0850 (SFLC Std Spec 0850), 2020, General

Requirements for Drawing Preparation

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2020, Shipboard

Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3041, (SFLC Std Spec 3041) 2020, Shipboard

Electrical Cable Test ix (Rev-0)

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2020, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 3042, (SFLC Std Spec 3042) 2020, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2020 Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2020, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6310, (SFLC Std Spec 6310) 2020, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2020, Install Interior

Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2020, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2020, Temporary

Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2020, Temporary

Hull Accesses

OTHER REFERENCES

«OTHER_REF»

225-WLB Doppler Sonar DS-60 System Operation Verification Test (SOVT)

3.1 General

3.1.1 CIR. The Contractor must submit a CIR for the inspections listed in the following paragraph(s):

3.1.2 Tech Rep. The Contractor must provide the services of a Furuno authorized/ licensed Tech Rep for the DS60 Doppler Speed Log System to accomplish the following on site:

3.1.2.1 Ensure the Tech Rep is an OEM Certified Representative for the system/equipment stated above and is demonstrated on their résumé.

3.1.3 Protective measures. The Contractor must furnish and install all protective measures in accordance with SFLC Std Spec 0000, paragraph 3.3.3 (Vessel component, space, and equipment protection).

3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec

0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:

3.1.4.1 Visual inspection

3.1.4.1 Visual inspection. The Contractor must visually inspect exposed areas after interferences are removed. Notify Contracting Officer (KO) or designated representative if damage or excessive corrosion is found. Submit a CIR.

American Bureau of Shipping (ABS) Approved Chain, Accessory and Bar Manufacturing Facilities List, Oct 2016

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities x (Rev-0)

American National Standards Institute/National Electrical Manufacturers Association (ANSI/NEMA) AB

4, Mar 2011, Guidelines for Inspection and Preventive Maintenance of Molded Case Circuit

Breakers Used in Commercial and Industrial Applications

American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System

Components - Health Effects

American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System

Components - Health Effects

American National Standards Institute/Underwriters Laboratories Inc. (ANSI/UL) 489, Molded Case

Circuit Breakers, Molded-Case Switches and Circuit-Breaker Enclosures, Jan 2013

American Society of Mechanical Engineers (ASME) B16.34, 2017, Valves-Flanged, Threaded, and

Welding End

Assist with and ensure compliance with manufacturer's procedures and standards during disassembly of the equipment/system, inspection, repair, modification, calibration, reassembly, commissioning services/installation testing, and operation & maintenance training.

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D1330, 2010 Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D1330, 2015, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D3359, 2009, Standard Test Methods for Measuring Adhesion by Tape

Test

ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

ASTM International (ASTM) D5363, 2016, Standard Specification for Anaerobic Single-Component

Adhesives (AN)

ASTM International (ASTM) F992, 2017, Standard Specification for Valve Label Plates

Cableways and cables

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for

Shipyard Employment

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust-

Petrolatum

Commercial Item Description (CID) A-A-59323, Rev A, Cloths, Cleaning, Low-Lint

Commercial Item Description (CID) A-A-59588, Jul 2005, Rubber Silicone

Federal Specification (Fed Spec) DDD-C-95, Mar 1972, Carpets and Rugs, Wool, Nylon, Acrylic, Modacrylic

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert

Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections

Federal Specification (Fed Spec) RR-C-271, Rev E, Mar 2016, Chains and Attachments, Carbon and

Alloy Steel

Insulation

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2013 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2017 Edition, Butterfly Valves xi (Rev-0)

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2018 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2013 Edition, Bronze Gate, Globe, Angle and Check Valves

MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418)

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-C-24633, Oct 2014, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded

MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of

Reliability Is Required

MIL-DTL-23549, Sep 2016, Grease, General Purpose

MIL-F-24402, May 1995, Filters (Hydraulic), Filter Elements (High Efficiency), and Filter Differential

Pressure Indicators, General Specification

MIL-PRF-16173, Sep 2006, Corrosion Preventive Compound, Solvent Cutback, Cold-Application

MIL-PRF-24647, 2013, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-PRF-24647, Jun 2006, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-PRF-24647, Jun 2006, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-S-45180, 1998, Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-

PRO-160, Nov 2011, Chapter 16, Cofferdams

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for

Fabrication, Welding, and Inspection of Submarine Structure

Piping

Pre-Installation Test Check Out (PITCO) WLB-225 SRD-500 Doppler Speed Log Replace PITCO

Provide manufacturer's proprietary system/equipment information, software, and tools.

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2019, Cork and

Rubber Composition Sheet; for Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2019, Cork and

Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C-6183B, 2019, Cork and Rubber Composition Sheet; for Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2020 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2016, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2016, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning xii (Rev-0)

The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Metal Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 6/NACE No. 3, 2007, Commercial Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 7/NACE No.4, 2007, Brush-Off Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough

Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-4/NACE WJ-4, 2012, Waterjet Cleaning of Metals – Light Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning xiii (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

22 N Z-Drive Propeller Shaft

Seal Kit

NSN: 5330-20-009-3957 2 ea. 31,116.67

22 N Z-Drive Steering Seal

Kit

NSN: 5330-20-009-5500 2 ea. 2,379.50

22 N Clutch Overhaul Kit

(New Clutch)

NSN: 2520-01-645-8279 2 ea. 9,055.00

23 N ***Fathometer

Transducer, Shallow

Water, 50-200 kHz

(Airmar Technology

SS505)

NSN: 5845-01-470-2500 1 ea. 343.63

27 N Seal Kit, Thruster NSN: 2010-01-555-9048 1 ea. 4376.00

27 N Anode, Zinc NSN: 5365-01-495-5350 9 ea. 113.75

27 N **Seal Spacer

(B125SM44178)

NSN: 2010-01-495-6823 1 ea. 700.00

27 N **Shaft Sleeve NSN: 2010-01-495-2638 1 ea. 5702.40

28 N Anchor Windlass

Overhaul kit

NSN: 5430-01-546-4684 1 ea. 12,474.00

28 N Ball Valve NSN: 4820-01-013-3430 1 ea. 87.36

28 N Valve, Counterbalance NSN: 4820-01-F16-4571 PN:

CBEH-LKN-BCL Sun

Hydraulics Corp

1 ea. 354.00

28 N ** Motor, Hydraulic NSN: 4320-01-419-3520 1 ea. 1,811.00

28 N ** Valve, Linear, Directional Control

NSN: 4810-01-511-3173 1 ea. 983.14

28 N Hydraulic Brake NSN: 2530-01-F14-4033 P/N:

90B3C4G087

1 ea 2000.00

33 Y *Transducer Cover

Plate

N/A 2 ea. 50.00

37 N Main Display Unit NSN: 7025-01-678-5218 PN:

DS600

1 ea $2,525.00

37 N Electronics Distribution

Unit

NSN: 5895-01-678-5147 PN:

DS610

1 ea $6,670.00

37 N Electronics Transceiver

Unit

NSN: 5845-01-678-5160 PN:

DS620

1 ea $9,750.00

37 N Gate Valve Assembly NSN: 4820-01-678-5058 PN:

DS661

1 ea $15,750.00

37 N Dual-Axis Transducer NSN: 5848-01-678-5056 PN:

DS630-30

1 ea $7,700.00

37 N Doppler Shell Ring NSN: 5340-01-F19-5622 PN:

DS661-1

1 ea $5,225.00

37 N Furuno 7-Pin Cable NSN: 5995-01-530-4744 PN: 1 ea $82.40 xiv (Rev-0)

000-154-028

48 N Chock, Roller Button, 16 inch

Part No. 89188 Nashville

Bridge Co. Model No, DF-

511-5

2 ea. $1200.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xv (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

2 Hull Plating, U/W Body, Ultrasonic Testing

3 U/W Body, Preserve, 100 percent

15 Appendages, U/W, Leak Test

22 Z-Drive Propulsion Units, Overhaul

25 Sea Bay, Clean and Inspect

28 Anchor Windlass, Inspect And Service

29 Anchor Chains and Ground Tackle, Inspect and Repair

33 Drydock

36 Machinery Plant Control and Monitoring System, Groom

37 Doppler Speed Log, Upgrade

38 Main Mast Interior Deck, Preserve

39 Bilges, Partial Preserve

42 Sea Strainers, Duplex, All Sizes, Overhaul

47 Molded Case Circuit Breakers, Inspect & Test

50 Deck Covering (Interior Wet/Dry), Renew xvi (Rev-0)

PRINCIPAL CHARACTERISTICS - TENDER

175' WLM, BUOY TENDER

PHYSICAL

Length overall 174' 8"

Length between perpendiculars 155' 1"

Depth 14' 8"

Maximum beam 36' 0"

Designed draft 8' 0"

Mast height (above 8' waterline) 58' 8"

Frame spacing 20"

Full load displacement 855.15 Long Tons SW

Light load displacement 719.78 Long Tons SW

Minimum op condition displ 852.19 Long Tons SW

HULL

Hull material Steel

MACHINERY

Main propulsion Two Caterpillar 3508 DITA V-8 diesel; 999 BHP ea @ 1500 RPM

Two Ulstein 360 degree steerable Z-Drives, 403 SRPM @ 1600 ERPM

Reduction gears Two Z-Drive units, Cardan shafting; 3.973:1 gear ratio

Shaft seal John Crane Type ND

Shaft bearings Five pedestal mounted, Cooper split roller bearings

Number of propellers 2

Number of blades 4

Diameter 57.1"

Rudders None; Z-drive

Ship's service generators Three Caterpillar Model 3406 DITA Turbocharged; 285KW, 450V, 60 Hz, 1800

RPM

Emergency diesel generator One Caterpillar Model 3406 DIT 210 KW, 24V, 60 Hz, 1800 RPM

TANK CAPACITIES

Diesel oil capacity (100%) 16,385 gal

Fresh water capacity (100%) 7,339 gal

Lubricating oil (100%) 86 gal

1 (Rev-0)

00000_0522_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (0121)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Fire Prevention and Response

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for

Shipyard Employment

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for

Fabrication, Welding, and Inspection of Submarine Structure

2 (Rev-0)

3. REQUIREMENTS

3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements of this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.1.1 The Contractor must conform to all requirements specified in SFLC Std Spec 5550 and in the Fire

Protection and Response work item, as applicable, during the performance of this availability.

3.1.1.1 Fire Safety Plan submission. The Contractor must submit a copy of the CFR 1915, Subpart P, Fire Safety

Plan with the Contractor’s bid when work will be conducted in a Contractor–owned facility. Include any MOA(s) with local firefighting facilities.

3.1.1.2 Fire Plan submission. The Contractor must submit a copy of the developed availability specific fire plan, as requested in the Fire Protection and Response work item, seven (7) days before the Arrival Conference.

NOTE

NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast

Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents.

Contractors can apply to NAVSEA headquarters directly for copies.

3.2 Fire watch requirements. The Contractor must refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec

0000, in accomplishing the following task:

Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.

3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).

3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.

3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken.

3 (Rev-0)

Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:

ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.

ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.

3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm.

For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsegments/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).

3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet;

for each additional 1000 square feet, perform an additional area measurement. A “measurements” for coating thickness is defined as follows:

SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.

SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5 inch diameter circle defining the spot.

3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.4.1 HY-130 material substitution. The Contractor must be aware that HY-130 steel plating is no longer commercially available. For the purpose of performing flight deck repairs on US Coast Guard WMEC-270 “B-

Class” cutters, Weldox 900 steel plating has been approved as a replacement for HY-130. Due to the similarity in material properties and weld-ability of HY-130 and Weldox 900, all welding procedures and welder qualifications for welding Weldox 900 must be the same as those outlined in NAVSEA TP 1688 as applicable for welding HY-

130.

3.4.2 Standard spec modification. For any welding involving HY-130 on the flight deck of WMEC-270 “B-Class” cutters, perform all welding and allied processes, and non-destructive evaluation (NDE) in accordance with

NAVSEA TP 1688. The Contractor must be aware that the welding requirements specified in this document take precedence over paragraph 3.3.6 of SFLC Standard Spec 0000 for the purpose of welding involving HY-130.

3.4.3 Approval to weld HY-130. To obtain Coast Guard approval to weld on HY-130 steel for WMEC-270 “B-

Class” cutters, the Contractor must provide written Performance Qualification Records (PQR’s) for each process to be used. The PQR’s must be approved by one of the regulatory agencies affirming that the WPS meets the welding requirements of NAVSEA TP 1688. In addition, the Contractor must ensure that all subcontractors, prior to performing welding operations, have qualified procedures by meeting all the requirements set forth in this document.

NOTE

NAVSEA approval is NOT required for welding procedures submitted but the procedures must be reviewed and shown to satisfy the requirements set forth in

NAVSEA TP 1688, by a welding regulatory agency. The requirements for welding

Weldox 900 are considered the same as those for welding HY-130.

3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

4 (Rev-0)

3.5.1 Contractor operated (non USCG) facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at

Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. Not Applicable________.

3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.

3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations.

3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’

Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out;

ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous

Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental

Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix A, Requirements For

Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. Not Applicable

3.7 SFLC Standard Specification approved changes. The Contractor must be aware that the following are approved changes to published SFLC 2020 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Standard Specification 8636. Add missing paragraphs between 3.2 and 3.5 of Std Spec 8636 as follows:

“3.3 Access cut boundaries. The Contractor shall ensure that access cuts comply with the requirements and restrictions detailed in the following and in SFLC Std Spec 0740, and referenced codes.

5 (Rev-0)

3.3.1 Location of boundaries. Boundaries of access cuts and closure plates shall, in general, be located between principal ship framing, bulkheads, and other structural members and shall be at least three inches from any of these members or from the toes of other welds. A reduction in this three inch minimum may be approved by the KO on a case by case basis provided sufficient clearance is maintained for welding and inspection requirements. The boundaries of access cuts and closure plates should land on existing butts or seams, wherever practicable. The boundaries of prior access cuts should be utilized wherever possible. Boundaries may extend across one or more frames as required for the size of the opening.

3.3.2 Access hole dimensions and arrangements. Holes or access cuts shall be the minimum size necessary and shall be in accordance with the following:

Rectangular access cuts and closure plates welded into primary hull structure shall be at least 12 inches wide in the lesser dimension.

For circular access cuts, the minimum diameter shall be 4T, where T = thickness of the involved structural member, but not less than three inches.

Circular closure plates for access cuts less than two feet in diameter shall be dished 1/16 to 1/8 inch to allow for shrinkage when welded.

Corners of rectangular access cuts and closure plates shall have a minimum radius of 6 inches except when a boundary lands on an existing hull longitudinal seam or transverse butt weld.

Corners at an existing seam or butt shall intersect at a 90 degree angle.

Cuts that are to cross existing butts or seams shall do so at an angle of 90 degrees plus or minus 15 degrees.

In primary hull structure, existing welds forming the boundary of a cut shall be cut back 3 inches beyond the toe of the access cut, except that the cut back shall not intersect or cross an existing weld, frame, or structural member. In which case, the cut back may be reduced to a minimum of two inches in length.

Existing welds crossed by the cut shall not be cut back.

3.3.3 Primary hull structure. Primary Hull Structure includes the shell, main strength decks, principal longitudinal bulkheads, vertical keel, deep web girders and stiffeners designed to withstand the ship bending stress.

3.3.4 Mechanically fastened joints. Welding closer than six inches to a mechanically fastened joint should be avoided. When access cuts cross or come within six inches of a mechanically fastened joint, the fasteners shall be checked for tightness and if necessary, loose fasteners shall be seal welded or removed, and replaced for a distance of 6 inches beyond the edge of the cut. When a cut crosses a mechanically fastened seam the cut plates shall be repaired using single V welds backed with glass tape (MIL-C-20079) to prevent fusion between the mechanically fastened plates.

3.4 Ship integrity maintenance. The Contractor shall maintain safety and ship integrity by installing temporary guarding and coaming, in addition to weathertight and watertight closures. Remove these temporary fabrications after closing the hull access, and grind surfaces flush in way of removals. For shell plating cuts made at or below the waterline where temporary closures are impractical, the Contractor shall secure each vulnerable

6 (Rev-0) compartment and subdivision to minimize potential damage to the extent permitted by the scope and urgency of the work.

3.4.1 Guarding. Install temporary guards in accordance with 29 CFR 1915.73.

3.4.2 Coaming. Ensure that in areas where flammable liquids may be stored, a 4 inch high metal coaming shall be installed on the surface of the deck with tack welds and fully sealed with caulking compound. The coaming shall encircle the access cut in the deck.

3.4.3 Weathertight and contamination closures. Fabricate temporary closures, using fire retardant material, before cutting access openings and install closures whenever access is not in use. Closures shall be:

Constructed to protect the access from inclement weather and entry of contaminants (shall include a coaming or dam on the deck to redirect rain runoff away from the opening).

Fitted with fasteners that permit rapid installation and removal.

Able to support a minimum of 150 pounds per square foot for horizontal deck closures.

Where the access opening is in way of a removed hatch, scuttle or door, the closure shall be configured to allow normal passage of ship’s personnel and equipment.

3.4.4 Watertight closures. Ensure that access openings created four feet or less above the maximum anticipated waterline shall include temporary watertight closures when the vessel is waterborne.

NOTE

NAVSEA S0600-AA-PRO-160/CH16 provides requirements for design, fabrication, and installation of temporary watertight closures.”

3.7.2 SFLC Standard Specification 0000. Replace paragraph 3.3.4 Vessel access, as follows:

"3.3.4 Vessel access. During work at the Contractor’s facility, provide access and/or egress to and from the vessel in accordance with 29 CFR 1915.74, Subpart E. Provide a minimum of two gangways that have the following:

Adequate walking surface width and strength and be safely secured.

A railing, with a mid-rail, on each side of the gangway, and a turn table if necessary.

Substantial steps properly secured and equipped with at least one handrail, when the upper end of the gangway rests on or is flush with the top of the bulwark of the dock.

Nets or other suitable protection on both sides, when there is a danger of personnel falling between the ship and the dock. Nets and other suitable protection must extend beyond the projected area of the access and egress points so as to catch a personnel that may be falling outward: i.e., the nets must be wider than the gangway.

Proper trimming at all times.

Adequate illumination for their full length.

7 (Rev-0)

Separated by one-fourth the length of the vessel, at a minimum, as to mitigate the possibility that an incident could block both means of escape."

3.7.3 SFLC Standard Specification 8635. Replace and add paragraphs as follows, "3.3.10.4.1 Contractor-furnished supporting equipment. Provide all hoses and fittings needed to supply water to the system. Provide pressure gauges at the connection(s) to the ship and the furthest firehose station to allow personnel to clearly read the gage-face to demonstrate or record the required water pressure is available at all energized portions of the system."

"3.2.3 Shipboard access/egress and routing of temporary services. Maintain a primary and secondary means of access/egress for each vessel, where practicable.

Pre-plan for the installation of temporary services to minimize the total number of service leads penetrating the hull by maximizing the use of backbones and/or manifolds for industrial services. Pre-planning for the installation of temporary services shall include removal (first in, last out, when no longer required). Pay special attention to transitional spaces (cross passages, top and bottom of stairwells) where services could potentially fall and restrict emergency personnel egress and/or casualty responder access."

"3.2.3.2 Materials used for suspending temporary services. Temporary services shall be suspended at regular intervals, to prevent impeding personnel access/egress and emergency response, using a high temperature line that meets the non-combustibility test requirements contained in reference (e). When using steel wire rope, or other potentially abrasive material, an anti-chafing material shall be used to prevent damage of the temporary service line.