Attachment 0003 SPEC-6x6 GTT with MHE.DOC

Specification

October 2020

6x6 GENERAL TRANSPORT TRUCK WITH MATERIAL HANDLING Equipment (6x6 GTT w/MHE)

1. CONFIGURATION

1.1. The vehicle shall have a Navistar 7000 series chassis.

1.2. The vehicle shall be a 2020 model year or later, and shall be of the same make and model.

1.3. The vehicle shall be provided with all new parts.

1.4. The vehicle shall be delivered with no more than 500 miles on the odometer.

2. SPECIAL REQUIREMENTS

2.1. For vehicles shipped to Iraq:

2.1.1. All instructions, diagrams, and warning labels shall be in both Arabic and English, or in universal symbols.

2.1.2. An operator manual(s) shall be provided for every vehicle and written in both Arabic and English.

2.1.2.1. All manual(s) shall have an amendment stating the ability to operate on ultra-high sulfur diesel fuel (10,000 ppm or 1%).

2.1.2.2. The fuel filler cap or a location near the fuel filler cap shall be labeled, with the type of fuels compatible with the vehicle, in both Arabic and English, or in universal symbols.

3. EQUIPMENT

3.1. The vehicle shall be provided all the standard equipment and the options specified herein.

3.2. The vehicle shall be provided with a push button or lever actuated ignition, provisions to lock the steering wheel with a padlock, and door latches/hasps for locking the driver and passenger doors with a padlock. Padlocks shall be provided, and all padlocks shall be identically keyed for all vehicles. Integral OEM keyed doors, steering column locks and ignition locks, if provided, shall be disabled.

3.3. Fire extinguisher, type ABC and mounting bracket, minimum 10 pound (4.5 kilogram) capacity shall be provided.

3.4. The vehicle shall be provided with lockable toolbox (es) or secured stowage compartment(s) of sufficient capacity to store all manufacturer’s standard equipment and accessories, and those specified below. All locks for the toolbox (es) compartment(s) shall be identically keyed.

3.4.1. The vehicle shall be provided with standard tools required for simple operator level maintenance (wrench and socket set, screwdrivers, adjustable wrench, pliers and hammer at a minimum).

3.4.2. The vehicle shall be provided with tire changing tools and lifting jack capable of lifting the vehicle at ½ curb weight.

3.4.3. The vehicle shall be provided with any tools required for cargo body sides (if applicable), and attaching/detaching of self-recovery winch.

3.4.4. The vehicle shall be provided with pioneer tools (shovel, pick, axe at a minimum), portable handheld flashlight of a minimum 6 volts, and at least three red emergency reflective triangles at a minimum.

3.4.5. The vehicle shall be provided with NATO slave start jumper cables, one slave-to-slave style and one slave-to-alligator clamp style, minimum 12 feet (3.5 meters) each.

3.4.6. The vehicle shall be provided with tire inflating hose with quick-connect fitting on both ends, powered by vehicle compressed air system, of sufficient length to inflate all tires on vehicle, with chuck and pressure gauge.

3.4.7. The vehicle shall be provided with a towing cable/strap at least 25 feet (7.5 meters) long and rated at a minimum of 27,000 pounds (12,246 kilograms).

3.4.8. The vehicle shall be provided with a minimum of six (6) adjustable tie-down straps compatible with the cargo body tie-down rings/hooks. Tie-down strap size and strength to be appropriate for vehicle payload.

3.5. The vehicle rear wheels shall be covered by metal fenders or body structure or a combination of rear fenders and body structure with anti-sail mud guards.

3.6. The vehicle shall be provided with two (2) front and two (2) rear frame mounted tow hooks.

3.7. The vehicle shall be provided with two (2) 5 gallon (or 20 liter) jerry cans with mounting provisions.

3.8. The vehicle shall be provided with all provisions, including mounts, power source and quick-connect power connections, to operate the front mounted vehicle self recovery winch as called out in paragraph 3.10, even if a front mounted self-recovery winch is not specified on the contract or purchase order.

3.9. The vehicle shall be provided with a front mounted self-recovery winch with a minimum of 75 feet (23 meters) of cable, rated at 18,000 pounds (8,164 kgs) bare drum first layer, and equipped with overload protection.

3.9.1. A roller fairlead shall be provided with the winch.

3.9.2. The winch shall be provided with a remote control, which will allow the winch to be operated from a minimum distance of 12 feet (3.5 meters) from the vehicle.

3.9.3. The winch shall be removable, and be provided with quick-connect power connections with integral dust covers.

3.9.4. The winch shall not interfere in any way with towing operations.

3.9.5. Snatch block shall be provided.

3.10. The vehicle shall be provided with a minimum of one 24-unit first aid kit, which meets or exceeds ANSI Standard Z308.1-2009.

4. RATINGS

4.1. The vehicle ratings shall be the manufacturer’s published rating at the time of offer.

4.2. Component ratings shall not exceed the manufacturer’s published ratings, and shall not be raised to meet requirements.

4.3. All individual components, including engine, transmission, driveline, axles, suspension and tires shall be rated at or above the gross vehicle weight (GVW) or gross combination weight (GCW), whichever is greater.

5. DIMENSIONS

5.1. Overall vehicle width shall not exceed 102 inches (2.6 meters), excluding mirrors.

5.2. Vehicle shall be provided with a minimum of 12 inches (30 cm.) of ground clearance.

6. ENGINE

6.1. Vehicle shall be provided with a turbocharged diesel engine, capable of performing as specified herein on ultra-high sulfur content diesel fuel (10,000 ppm or 1%).

6.1.1. The vehicle may be exempt from U.S. EPA emission standards and regulations due to a DOD exemption and the vehicle (including engine, emission control devices, engine management software/controls, etc) shall be configured for an export market.

6.2. The vehicle shall not be provided with emission control devices, such as but not limited to the Exhaust Gas Recirculation (EGR) system, Diesel Particulate Filter (DPF), and Diesel Oxidation Catalyst (DOC).

6.2.1. If emission control devices cited in paragraph 6.2 were removed from the vehicle after the vehicle was manufactured, then documentation shall be provided that describes in detail all such modifications made to the vehicle in order to meet specification paragraph 6.1.

6.2.1.1. The vehicle manufacturer shall also verify/approve all modifications and/or alterations made to the vehicle to allow it to operate on ultra-high sulfur content diesel fuel (10,000 ppm or 1%).

6.3. Maintenance/service schedule for the vehicle while operating on ultra high sulfur content diesel fuel (10,000 ppm or 1%) shall be provided and also included in the operator’s manual.

6.4. The engine shall have a cooling system and air filter designed for dusty, desert and humid tropical environments (120°F or 49°C temperature).

6.5. Fuel/water separator with electric fuel heater shall be provided.

7. CHASSIS/DRIVELINE/SUSPENSION/FRAME

7.1. A 6x6 all-wheel drive configuration shall be provided; the driveline and rear axle ratios shall be the same for all vehicles.

7.2. Rear axles shall be provided with driver-controlled lockable differentials.

7.3. A two-speed transfer case shall be provided.

8. TRANSMISSION

8.1. The vehicle shall be supplied with a manual transmission.

9. STEERING

9.1. The vehicle shall be provided with left hand drive and power steering.

10. BRAKES

10.1. The vehicle shall be provided with a service brake system, emergency, relief (i.e. engine or exhaust brake) and parking.

10.2. Service brakes shall be a dual circuit air brake system with ABS and an air dryer.

10.2.1. ABS shall be provided with at least a 4S/4M system.

11. TIRES

11.1. The vehicle shall be provided with tubeless off road radial tires.

11.2. A spare tire and wheel assembly with holder shall be provided.

11.3. All tires shall be of the same size, load rating and tread design, and all wheels shall be interchangeable, including spare wheel and tire assembly.

11.4. Means shall be provided to assist with the loading/unloading of the spare tire (i.e. davit, winch or equivalent).

12. ELECTRICAL

12.1. Vehicle shall be supplied with a 12/24 dual volt system.

12.2. A NATO slave starting receptacle shall be provided.

12.3. The following provided circuits shall operate at 24 volts:

12.3.1. NATO 12-pin connector for towed vehicles or trailers

12.3.2. Starting circuit

12.3.3. NATO slave receptacle

12.4. Vehicle shall be provided with heavy duty battery(ies).

12.4.1. Vehicle shall be provided with a battery equalizer that has an environmental protection rating to IP67 at a minimum.

12.5. Vehicle shall be provided with a 24-volt charging system with a minimum capacity of 60 amps.

13. PERFORMANCE

13.1. Vehicle shall be capable of being stored, started, and operated in temperatures ranging from 10°F to +120°F (-12°C to +49°C).

13.2. Vehicle shall be capable of water fording to a minimum of 24 inches (60 cm) without a kit.

13.3. Parking brake shall hold the vehicle on a 30% longitudinal slope at GVW.

13.4. Vehicle shall be capable of operating 50% of mission on sandy/rocky/off-road and mountainous terrain and 50% on unimproved roads.

13.5. Vehicle shall be capable at GCW of:

13.5.1. Maintaining a minimum speed of 30 mph (48 kph) on a 2% slope.

13.5.2. Operating on sandy roads at an average speed of not less than 22 mph (35 kph).

13.5.3. Operating on a 25% side slope.

13.6. In addition to the above requirements at GCW, the vehicle shall be capable at GVW of:

13.6.1. Climbing and descending a 40% longitudinal slope.

13.6.2. Climbing a 40% longitudinal slope at a minimum speed of 2.5 mph (4.0 kph).

13.6.3. Operating on a 30% lateral side slope.

13.6.4. Operating from an integral fuel tank(s) for at least 310 miles (500 km) on highway surfaces at an average speed of not less than 37 mph (60 kph) and at least 186 miles (300 km) on a sandy/rocky/off-road and mountainous terrain at speeds as low as 2.5 mph (4.0 kph).

13.6.5. Braking the vehicle to a complete stop within 35 feet (10.7 meters) from 20 mph (32 kph).

13.6.6. Maintaining a speed of at least 47 mph (75 kph) on a level highway.

14. COLOR

14.1. Exterior color of the vehicle, including the crane shall be Desert Tan 686A, color chip 33446 in accordance with FED-STD-595, or the closest commercial equivalent.

14.1.1. No chrome plating or bright finishes shall be visible, with exception of vehicle fasteners and battery connections.

14.2. All wheels shall be powder coated in a black finish.

15. CAB

15.1. Vehicle shall be provided with an extended cab.

15.2. Cab shall accommodate driver and a minimum of one passenger.

15.3. Seatbelts shall be provided for all cab occupants.

15.4. Cab shall be provided with manual windows.

15.5. Easily accessible weapons bracket capable of securing a minimum of two (2) AK-47 type weapons shall be provided.

15.6. Manufacturer’s heavy-duty air conditioning and heating systems shall be provided. The air conditioning system(s) shall be designed for operation in dusty, desert environments, humid, tropical environments, with temperatures ranging from 10°F to +120°F (-12°C to +49°C).

16. TOWING PROVISIONS

16.1. Vehicle shall be provided with a rear swivel pintle, electrical and air braking connections for the towing of trailers at the performance requirements specified in paragraph 13.

16.1.1. Pintle height shall be a nominal 40 inches when measured from the ground.

16.2. Rear mounted electrical and air brake connections with integral dust covers shall be provided for the towing of MTV’s.

16.2.1. Air hoses of sufficient length for towing operations shall be provided, and shall have dedicated stowage space on the vehicle.

16.3. NATO 12-pin, 24 volt electrical hook-up for trailers and MTV shall be provided.

16.4. The vehicle shall be provided with a towing bar capable of towing any MTV at GVW (except Recovery Vehicle, which is at curb weight), without damage or permanent deformation to either vehicle or any components.

16.4.1. The towing bar shall be compatible with the vehicle swivel pintle and pintle mount.

16.4.2. Stowage space on vehicle shall be provided for the towing bar, other than the cargo body floor.

16.5. Front and rear mounted electrical and air brake connections with integral dust covers shall be provided for activation of lights and brakes when GTT is being towed.

16.6. Vehicle shall be capable of being towed at GVW, by the Recovery Vehicle, as specified below, without damage to either vehicle:

16.6.1. From either the front or the rear of the vehicle with the leading axle(s) off the ground, at speeds of up to 35 mph (56 kph) on the highway.

16.6.2. From either the front or the rear of the vehicle with the leading axle(s) off the ground, at speeds of up to 15 mph (24 kph) on sandy/rocky/off-road and mountainous terrain. With all tires of the towed vehicle on the ground.

17. CARGO BODY

17.1. The cargo body shall be capable of safely transporting:

17.1.1. A minimum payload of 13,225 pounds (6,000 kg) (payload evenly distributed over the cargo body floor).

17.2. The cargo body shall be provided with drop sides.

17.3. The cargo body floor shall have minimum dimensions of 167 x 94.5 inches (4.25 meters length by 2.40 meters width).

17.4. A minimum of six (6) flush-mount tie-down rings/hooks shall be provided on the cargo body floor. Tie down ring/hook size and strength shall be appropriate for vehicle payload.

18. CORROSION PROTECTION

18.1. The entire vehicle (where applicable) shall be provided with Carwell (www.carwell.com) or an equivalent type of protection (e.g. Coating, e-coat, etc.) to prevent corrosion and rust.

18.1.1. If an equivalent type of corrosion protection product is utilized, the following minimum criteria shall be met:

18.1.1.1. The product shall protect the vehicle from exposure to a salt atmosphere (minimum 336 hours) during open ocean transport.

18.1.1.2. The product shall inhibit vehicle rust and corrosion.

18.1.1.3. The product shall protect the vehicle for a minimum of 1 year after application.

18.1.1.4. The product shall not contain any toxic or harmful materials.

18.1.2. Type of corrosion protection used may be different on different parts of the vehicle.

19. RADIO FREQUENCY IDENTIFICATION (RFID) TAGS

19.1. Each vehicle or item and associated lot of spares shall be tagged with a removable active RFID data rich tracking tag, specifically designated as either:

19.1.1. Savi ST-654-031

19.1.2. Savi ST-654-041

19.1.3. Identec I-Q310 DRT

19.1.4. Evigia EV3-DRT

19.2. The active RFID tag shall have at least 128 Kbytes of memory.

19.3. The active RFID tag shall be compliant with ANSI standards or ISO 18000/7.

19.4. The tag shall be located on the exterior front of the vehicle and for the spares the tag shall be located on the pallet or container.

19.5. The tag shall be securely affixed to the vehicle or item and associated lot of spares with two or more plastic cable ties.

19.6. The tag data and electronic data field format shall be in accordance with specifications established by Joint Total Asset Visibility (JTAV) version 2.0, section 3.4.1 “Commodity Item Database Format” with the following clarifications:

19.6.1. The “document field” titled “DOCUMENT” shall be the document number (e.g. “milstrip”) as specified by the Government procuring agency.

19.6.2. The “MISC1” field shall be the item serial number, if available.

19.6.3. The “MISC2” field shall be used for user comments (e.g. contract number).

20. MATERIAL HANDLING EQUIPMENT

20.1. The vehicle shall be provided with a material handling crane with the following specifications:

20.1.1. 10,000 pound (4,545 kg) lifting capability at a reach at 7 feet (2.1 m) radius.

20.1.2. 5,100 pound (2,313 kg) lifting capability at a reach at 16 feet (4.87 m) radius.

20.1.3. Hydraulic stabilizers shall be provided.

20.1.4. The crane shall have a slewing angle of at least 390 degrees.

20.1.5. The crane shall be provided with manual lever controls on the side of the vehicle.

20.1.6. In addition to the manual lever controls a remote control that is operable at least 20 feet (6 meters) from the crane base shall also be provided.

20.1.7. Crane shall have a foldable boom.

20.2. The crane shall be located at or near the rear of the cargo bed.

20.3. The hydraulic system shall be powered by a PTO.