Attachment 0001 SPEC 4x4 GTT.doc

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Medium Tactical Vehicles - Iraq (sole source)
Solicitation number
W56HZV20R0199
Issued by

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This document contains a specification for medium tactical vehicles to be provided through a foreign military sales action to the government of Iraq. The U.S. Army Materiel Command TACOM Life Cycle Management Command intends to award a five-year requirements contract on a sole source basis to Navistar Defense for up to 507 non-standard medium tactical vehicles, including 30 ton wreckers, 4x4 general transport trucks, 6x6 general transport trucks, and 6x6 general transport trucks with material handling equipment and spare parts. The vehicles must be Navistar 7000 series chassis no more than 500 miles from delivery and meet extensive technical requirements for equipment, performance, corrosion protection, and radio frequency identification tags laid out in the specification.

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Other files

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Attachment 0009 PSD -30 Ton Wrecker (Vehicle Recovery Truck).doc DOC document
Attachment 0006 PSD - 4x4 GTT.doc DOC document
Attachment 0002 SPEC-6x6 GTT.doc DOC document
W56HZV20R0199.pdf PDF
Attachment 0005 - Spare Parts Spreadsheet.xlsx XLSX spreadsheet
Attachment 0003 SPEC-6x6 GTT with MHE.DOC DOC document
Attachment 0007 PSD - 6x6 GTT.doc DOC document
Attachment 0004 SPEC-30 Ton Wrecker (Vehicle Recovery Truck).docx DOCX document
Attachment 0008 PSD - 6x6 GTT with MHE.DOC DOC document

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Text version

Specification

October 2020

4x4 – General Transport Truck (4x4 GTT/Cargo Truck) THE VEHICLE SHALL BE PROVIDED WITH ALL NEW PARTS, THE MANUFACTURER’S STANDARD EQUIPMENT AND THE FOLLOWING MINIMUM EQUIPMENT AND CAPABILITIES:

1. CONFIGURATION

1.1. The vehicle shall have a Navistar 7000 series 4x4 chassis with a platform body suitable for hauling cargo, 2020 model year or later with no more than 500 miles (804.6 km) on the odometer when delivered.

1.2. Overall vehicle width shall not be more than 2.5 meters (98.4 in)

1.3. The vehicle shall have a ground clearance of at least 11 inches (28 cm)

2. EQUIPMENT

2.1. The vehicle shall be provided with all of the manufacturer’s standard equipment for the model proposed.

2.2. The vehicle shall be provided with two front and two rear frame mounted tow hooks or eyes.

2.3. The vehicles shall be provided with keyless ignition and standard door locks.

2.4. The vehicle shall be provided with lockable toolbox (es) or secured stowage compartment(s) of sufficient capacity to store all manufacturer’s standard equipment and accessories, and those specified below. All locks for the toolbox (es) or compartment(s) shall be identically keyed.

2.4.1. The vehicle shall be provided with the standard tools required for simple operator level maintenance (wrench and socket set, screwdrivers, adjustable wrench, pliers, and hammer at a minimum).

2.4.2. The vehicle shall be provided with tire changing tools and a lifting jack.

2.4.3. First aid kit and three warning triangles shall be provided.

2.4.4. The vehicle shall be provided with a tire inflating hose with quick-connect fittings on both ends, powered by vehicle compressed air system of sufficient length to inflate all tires on vehicle, and with chuck and pressure gauge.

2.4.5. The vehicle shall be provided with NATO slave start jumper cables, one slave-to-slave style and one slave-to-alligator clamp style, minimum 12 feet (3.5 meters) each.

2.5. The vehicle shall be provided with at least one ABC type fire extinguisher located in the cab with mounting bracket, minimum 4.4 pound (2.0 kg) capacity.

2.6. The rear wheels shall be provided with anti-sail mud flaps.

2.7. The vehicle shall be provided with a rear pintle compatible with trailer drawbar eye dimensions of 2.0 to 3.0 inches (50.8 to 76.2 mm) loop inner diameter (I.D.) and 1.25 to 1.62 inches (31.8 to 41.1 mm) loop cross-section diameter.

2.8. One 5-gallon or one 20-liter jerry can for diesel fuel shall be provided with mounting bracket.

2.8.1. The jerry can shall be marked in universal symbols or labeled in English and Arabic “For Diesel fuel,” and shall be permanently affixed to the can.

2.9. One 5-gallon or one 20-liter jerry can for water shall be provided with mounting bracket.

2.9.1. The jerry can shall be marked in universal symbols or labeled in English and Arabic “For Water only”, and shall be permanently affixed to the can.

2.10. The vehicle shall be provided with a minimum of one 24-unit first aid kit, which meets or exceeds ANSI Standard Z308.1-2009.

2.11. Vehicle language requirements:

2.11.1. All instruction diagrams and warning labels shall be in English and Arabic, or in universal symbols, and shall be permanently affixed to the vehicle.

2.11.2. Fuel filler cap or area near filler cap shall be labeled with the type of fuel compatible with the vehicle in English and Arabic, or in universal symbols.

2.11.3. An operator manual(s) shall be provided for every vehicle written in English and Arabic.

2.12. The vehicle shall be provided with a towing bar.

2.12.1. The towing bar shall be compatible with the vehicle’s pintle and pintle mount.

2.12.2. Stowage space on vehicle shall be provided for the towing bar, other than the cargo body floor.

3. RATINGS

3.1. Vehicle ratings shall be the manufacturer’s published rating at the time of offer.

3.2. All individual components, including engine, transmission, driveline, axles, suspension and tires shall be rated at or above the Gross Vehicle Weight (GVW).

4. ENGINE

4.1. The vehicle shall be provided with a turbo charged 4 stroke diesel engine with at least 200 horsepower, capable of performing as specified herein on ultra-high sulfur content diesel fuel (10,000 ppm or 1.0%).

4.2. The vehicle shall not be provided with emission control devices, such as but not limited to the Exhaust Gas Recirculation (EGR) valve, Diesel Particulate Filter (DPF), Diesel Oxidation Catalyst (DOC), or Catalytic Reduction Catalyst (SCR).

4.2.1. If emission control devices cited in paragraph 4.2 were removed from the vehicle after the vehicle was manufactured for the purposes of this solicitation, then supporting documentation from the OEM shall be provided that describes in detail all such modifications made to the vehicle in order to meet specification paragraph 4.1.

4.2.1.1. The vehicle manufacturer shall also verify or approve all modifications and/or alterations made to the vehicle to allow it to operate on ultra-high sulfur content diesel fuel (10,000 ppm or 1.0%).

4.3. Maintenance or service schedule for the vehicle while operating on ultra-high sulfur content diesel fuel (10,000 ppm or 1.0%) shall be provided and also included in the vehicle’s manual.

4.4. Engine shall have water cooling system and air filtration system designed for dusty, desert environments to +120°F or +49°C temperature.

5. TRANSMISSION

5.1. Vehicle shall be provided with a manual transmission.

5.2. A transfer case shall be provided.

6. STEERING

6.1. Vehicle shall be provided with left-hand drive and power steering.

7. BRAKES

7.1. Vehicle shall be provided with glad-hands to accommodate trailer brake connections and shall be in accordance with SAE J318.

8. WHEEL ASSEMBLY (TIRE AND WHEEL)

8.1. Vehicle shall be provided with on-off road rated tires with all-terrain tread.

8.2. Vehicle shall be provided with a full-size spare wheel assembly with holder.

8.2.1. Location shall not be in the cargo bed or block the rear cab window.

8.3. All tires shall be of the same size, load rating and tread design and all wheels shall be interchangeable, including the spare wheel assembly.

9. ELECTRICAL SYSTEM

9.1. Vehicle shall be supplied with a 12/24 dual voltage system.

9.2. A NATO slave starting receptacle shall be provided.

9.3. The following provided circuits shall operate at 24 volts:

9.3.1. Starting circuit

9.3.2. NATO slave receptacle

9.4. Vehicle shall be provided with the manufacturer’s highest rated available alternator and heaviest duty maintenance free batteries.

10. COLOR

10.1. The exterior color shall be Desert Tan, or the closest commercial equivalent.

11. CAB

11.1. A standard two door cab shall be provided.

11.1.1. Rear window shall be provided.

11.2. Driver’s side seat shall be air suspension type.

11.3. The manufacturer’s heaviest duty air conditioning and heaviest duty heating and defrosting systems shall be provided.

11.4. The air conditioning system shall be designed for operation in dusty, desert environments to +120°F or +49°C temperature.

12. PLATFORM BODY

12.1. The vehicle shall be provided with a platform body with minimum dimensions of 13.9 ft (4.25 meters length by 7.2 ft (2.2 meters) width.

12.1.1. The platform body should have a wood separator or torsion free mounting between the truck chassis and platform body.

12.2. The platform body shall have metal side and rear walls that are at least 16 inches (406 mm) in height.

12.2.1. All side and rear walls shall be hinged such that they can be folded down.

12.3. At least 6 swivel style tie-down rings shall be provided on the platform body floor.

12.4. The vehicle flatbed shall be provided with an easily removable support structure and canvas cover.

12.4.1. The inside height shall be at least 70 inches (1778 mm).

12.5. Rear steps shall be provided to gain access to platform body.

12.6. The platform body shall be capable of carrying at least 9,000 pounds (4082 kg) of payload.

12.7. The floor of the platform body shall be tread plate steel type, at least 1/8 inch thick(3.1 mm)

12.8. Full width, weld on style rectangular bulkhead with punched window shall be provided.

12.9. The platform body lighting shall meet FMVSS 108.

13. TROOP SEATING

13.1. The platform body shall be provided with removable seats for a minimum of 20 troops with full gear.

13.1.1. Troop seats shall be integral with cargo body sides.

13.1.2. If tools are required for the set-up and take down of troop seats then they shall be provided.

14. SOFT COVER/SUPPORT STRUCTURE

14.1. The vehicle shall be provided with a removable weather resistant soft cover and support structure for the cargo body.

14.2. The soft cover and support structure shall be capable of remaining in place without damage to itself or the vehicle when the vehicle is subjected to the performance requirements specified in section 15.

14.3. The soft cover and support structure shall not impede or interfere with the transporting of personnel and their gear.

14.4. The soft cover and support structure shall not require the use of tools to be taken down.

14.5. The color of the soft cover shall be Desert Tan, or the closest available color to it.

15. PERFORMANCE

15.1. The vehicle shall be capable of being stored, started, and operated in temperatures ranging from 10 to 120°F (-12 to 49 °C )

15.2. The vehicle shall be capable of climbing and descending a 45% longitudinal grade.

15.3. The vehicle shall be capable at GVW of:

15.3.1. Climbing and descending a 40% longitudinal slope.

15.3.2. Climbing a 40% longitudinal slope at a minimum speed of 2.5 mph (4.0 kph).

15.3.3. Operating on a 30% lateral side slope.

15.3.4. Operating from an integral fuel tank(s) for at least 310 miles (500 km) on highway surfaces at an average speed of not less than 37 mph (60 kph) and at least 186 miles (300 km) on a sandy/rocky/off-road and mountainous terrain at speeds as low as 2.5 mph (4.0 kph).

15.3.5. Braking the vehicle to a complete stop within 35 feet (10.7 meters) from 20 mph (32 kph).

15.3.6. Maintaining a speed of at least 47 mph (75 kph) on a level highway.

16. RADIO FREQUENCY IDENTIFICATION (RFID) TAGS

16.1. Each vehicle or item and associated lot of spares shall be tagged with a removable active RFID data rich tracking tag, specifically designated as either:

16.1.1. Savi ST-654-031

16.1.2. Savi ST-654-041

16.1.3. Identec I-Q310 DRT

16.1.4. Evigia EV3-DRT

16.2. The active RFID tag shall have at least 128 Kbytes of memory.

16.3. The active RFID tag shall be compliant with ISO 18000/7 standards.

16.4. The tag shall be located on the exterior front of the vehicle and for the spares the tag shall be located on the pallet or container.

16.5. The tag shall be securely affixed to the vehicle or item and associated lot of spares with two or more plastic cable ties.

16.6. The tag data and electronic data field format shall be in accordance with specifications established by Joint Total Asset Visibility (JTAV) version 2.0, section 3.4.1 “Commodity Item Database Format” with the following clarifications:

16.6.1. The “document field” titled “DOCUMENT” shall be the document number (e.g. “milstrip”) as specified by the Government procuring agency.

16.6.2. The “MISC1” field shall be the item serial number, if available.

16.6.3. The “MISC2” field shall be used for user comments (e.g. contract number).

17. CORROSION PROTECTION

17.1. The entire vehicle (where applicable) shall be provided with Carwell (www.carwell.com) or an equivalent type of protection (e.g. coating, e-coat, etc.) to prevent corrosion and rust due to exposure to a salt atmosphere and its intended usage.

17.1.1. If an equivalent type of corrosion protection product is utilized, the following minimum criteria shall be met:

17.1.1.1. The product shall protect the vehicle from exposure to a salt atmosphere (minimum 336 hours) during open ocean transport.

17.1.1.2. The product shall inhibit vehicle rust and corrosion due to environmental exposure.

17.1.1.3. The product shall protect the vehicle for a minimum of 1 year after application.

17.1.1.4. The product shall not contain any toxic or harmful materials.

17.1.2. Type of corrosion protection used may be different on different parts of the vehicle.

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