232113_Hydronic_Piping.pdf

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Section 232113 Hydronic Piping

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CFSL HVAC REPAIRS AND ENERGY UPGRADES 232113 - 1

PNWRS HYDRONIC PIPING

SECTION 232113

HYDRONIC PIPING

PART 1 – GENERAL

1.1 SUMMARY

A. This Section includes pipe and fitting materials, joining methods, special-duty valves, and specialties for the following:

1. Hot-water heating piping.

2. Chilled-water piping.

3. Condenser-water piping.

4. Makeup-water piping.

5. Coil Condensate drain piping.

6. Air-vent piping.

7. Safety-valve-inlet and -outlet piping.

B. See Division 23 Section "Hydronic Pumps" for pumps, motors, and accessories for hydronic piping.

1.2 PERFORMANCE REQUIREMENTS

A. Hydronic piping components and installation shall be capable of withstanding the following minimum working pressure and temperature:

1. Hot-Water Heating Piping: 200 deg F (93 deg C).

2. Chilled-Water Piping: 200 deg F (93 deg C).

3. Condenser-Water Piping: 150 deg F (66 deg C).

4. Makeup-Water Piping: 80 psig (552 kPa) at 150 deg F (66 deg C).

5. Coil Condensate-Drain Piping: 150 deg F (66 deg C).

6. Air-Vent Piping: 200 deg F (93 deg C).

7. Safety-Valve-Inlet and -Outlet Piping: Equal to the pressure of the piping sys-tem to which it is attached.

1.3 SUBMITTALS

A. As specified in Division 1 Section, “Submittal Procedures.”

1. Product Data: For each type of the following:

a. Pipe and fittings

b. Valves. Include flow and pressure drop curves based on manufacturer's testing for calibrated-orifice balancing valves and automatic flow-control valves.

c. Air control devices.

d. Hydronic specialties.

CFSL HVAC REPAIRS AND ENERGY UPGRADES 232113 - 2

2. Shop Drawings: Detail, at 1/4 scale, the piping layout, fabrication of pipe an-chors, hangers, supports for multiple pipes, alignment guides, expansion joints and loops, and attachments of the same to the building structure. Detail location of anchors, alignment guides, and expansion joints and loops.

B. Closeout Submittals: As specified in Division 1 Section, “Closeout Procedures.”

1. Field quality-control test reports.

2. Operation and maintenance data.

3. Warranties.

1.4 QUALITY ASSURANCE

A. ASME Compliance: Comply with ASME B31.9, "Building Services Piping," for materials, products, and installation. Safety valves and pressure vessels shall bear the appropriate ASME label. Fabricate and stamp air separators and expansion tanks to comply with ASME Boiler and Pressure Vessel Code: Section VIII, Division 1.

PART 2 – PRODUCTS

2.1 COPPER TUBE AND FITTINGS

A. Drawn-Temper Copper Tubing: ASTM B 88, Type L (ASTM B 88M, Type B) ASTM B 88, Type M (ASTM B 88M, Type C).

B. DWV Copper Tubing: ASTM B 306, Type DWV.

C. Wrought-Copper Fittings: ASME B16.22.

D. Wrought-Copper Unions: ASME B16.22.

2.2 STEEL PIPE AND FITTINGS

A. Steel Pipe: ASTM A 53/A 53M, black steel with plain ends; type, grade, and wall thickness as indicated in Part 3 "Piping Applications" Article.

B. Cast-Iron Threaded Fittings: ASME B16.4; Classes 125 and 250 as indicated in Part 3 "Piping Applications" Article.

C. Malleable-Iron Threaded Fittings: ASME B16.3, Classes 150 and 300 as indicated in Part 3 "Piping Applications" Article.

D. Malleable-Iron Unions: ASME B16.39; Classes 150, 250, and 300 as indicated in Part 3 "Piping Applications" Article.

E. Cast-Iron Pipe Flanges and Flanged Fittings: ASME B16.1, Classes 25, 125, and 250;

raised ground face, and bolt holes spot faced as indicated in Part 3 "Piping Applications" Article.

CFSL HVAC REPAIRS AND ENERGY UPGRADES 232113 - 3

F. Wrought Cast- and Forged-Steel Flanges and Flanged Fittings: ASME B16.5, including bolts, nuts, and gaskets of the following material group, end connections, and facings:

1. Material Group: 1.1.

2. End Connections: Butt welding.

3. Facings: Raised face.

2.3 PLASTIC PIPE AND FITTINGS

A. CPVC Plastic Pipe: ASTM F 441/F 441M, Schedules 40 and 80, plain ends as indicated in Part 3 "Piping Applications" Article.

B. CPVC Plastic Pipe Fittings: Socket-type pipe fittings, ASTM F 438 for Schedule 40 pipe; ASTM F 439 for Schedule 80 pipe.

C. PVC Plastic Pipe: ASTM D 1785, Schedules 40 and 80, plain ends as indicated in Part 3 "Piping Applications" Article.

D. PVC Plastic Pipe Fittings: Socket-type pipe fittings, ASTM D 2466 for Schedule 40 pipe; ASTM D 2467 for Schedule 80 pipe.

2.4 JOINING MATERIALS

A. Pipe-Flange Gasket Materials: Suitable for chemical and thermal conditions of piping system contents.

1. ASME B16.21, nonmetallic, flat, asbestos free.

a. Full-Face Type: For flat-face, Class 125, cast-iron and cast-bronze flang-es.

b. Narrow-Face Type: For raised-face, Class 250, cast-iron and steel flanges.

B. Flange Bolts and Nuts: ASME B18.2.1, carbon steel, unless otherwise indicated.

C. Plastic, Pipe-Flange Gasket, Bolts, and Nuts: Type and material recommended by piping system manufacturer, unless otherwise indicated.

D. Solder Filler Metals: ASTM B 32, lead-free alloys. Include water-flushable flux according to ASTM B 813.

E. Solvent Cements for Joining Plastic Piping:

1. CPVC Piping: ASTM F 493.

2. PVC Piping: ASTM D 2564. Include primer according to ASTM F 656.

F. Gasket Material: Thickness, material, and type suitable for fluid to be handled and working temperatures and pressures.

CFSL HVAC REPAIRS AND ENERGY UPGRADES 232113 - 4

2.5 TRANSITION FITTINGS

A. Plastic-to-Metal Transition Fittings: One-piece fitting with one threaded brass or copper insert and one Schedule 80 solvent-cement-joint end.

B. Plastic-to-Metal Transition Unions: Include brass or copper end, Schedule 80 solvent-cement-joint end, rubber gasket, and threaded union.

2.6 VALVES

A. Gate, Globe, Check, Ball, and Butterfly Valves: Comply with requirements specified in Division 23 Section "General-Duty Valves for HVAC Piping."

B. Automatic Temperature-Control Valves, Actuators, and Sensors: Comply with requirements specified in Division 23 Section "Instrumentation and Control for

HVAC."

C. Bronze, Calibrated-Orifice, Balancing Valves:

1. Available Manufacturers: Subject to compliance with requirements, manufac-turers offering products that may be incorporated into the Work include, but are not limited to, the following:

a. Armstrong Pumps, Inc.

b. Bell & Gossett Domestic Pump; a division of ITT Industries.

c. Flow Design Inc.

d. Gerand Engineering Co.

e. Griswold Controls.

f. Taco.

2. Body: Bronze, ball or plug type with calibrated orifice or venturi.

3. Ball: Brass or stainless steel.

4. Plug: Resin.

5. Seat: PTFE.

6. End Connections: Threaded or socket.

7. Pressure Gage Connections: Integral seals for portable differential pressure me-ter.

8. Handle Style: Lever, with memory stop to retain set position.

9. CWP Rating: Minimum 125 psig (860 kPa).

10. Maximum Operating Temperature: 250 deg F (121 deg C).

D. Cast-Iron or Steel, Calibrated-Orifice, Balancing Valves:

1. Available Manufacturers: Subject to compliance with requirements, manufac-turers offering products that may be incorporated into the Work include, but are not limited to, the following:

a. Armstrong Pumps, Inc.

CFSL HVAC REPAIRS AND ENERGY UPGRADES 232113 - 5

b. Bell & Gossett Domestic Pump; a division of ITT Industries.

c. Flow Design Inc.

d. Gerand Engineering Co.

e. Griswold Controls.

f. Taco.

2. Body: Cast-iron or steel body, ball, plug, or globe pattern with calibrated orifice or venturi.

3. Ball: Brass or stainless steel.

4. Stem Seals: EPDM O-rings.

5. Disc: Glass and carbon-filled PTFE.

6. Seat: PTFE.

7. End Connections: Flanged or grooved.

8. Pressure Gage Connections: Integral seals for portable differential pressure me-ter.

9. Handle Style: Lever, with memory stop to retain set position.

10. CWP Rating: Minimum 125 psig (860 kPa).

11. Maximum Operating Temperature: 250 deg F (121 deg C).

E. Diaphragm-Operated Safety Valves:

1. Available Manufacturers: Subject to compliance with requirements, manufac-turers offering products that may be incorporated into the Work include, but are not limited to, the following:

a. Amtrol, Inc.

b. Armstrong Pumps, Inc.

c. Bell & Gossett Domestic Pump; a division of ITT Industries.

d. Conbraco Industries, Inc.

e. Spence Engineering Company, Inc.

f. Watts Regulator Co.; a division of Watts Water Technologies, Inc.

2. Body: Bronze or brass.

3. Disc: Glass and carbon-filled PTFE.

4. Seat: Brass.

5. Stem Seals: EPDM O-rings.

6. Diaphragm: EPT.

7. Wetted, Internal Work Parts: Brass and rubber.

8. Inlet Strainer: Removable without system shutdown.

9. Valve Seat and Stem: Noncorrosive.

10. Valve Size, Capacity, and Operating Pressure: Comply with ASME Boiler and

Pressure Vessel Code: Section IV, and selected to suit system in which in-stalled, with operating pressure and capacity factory set and field adjustable.

F. Automatic Flow-Control Valves:

CFSL HVAC REPAIRS AND ENERGY UPGRADES 232113 - 6

1. Available Manufacturers: Subject to compliance with requirements, manufac-turers offering products that may be incorporated into the Work include, but are not limited to, the following:

a. Flow Design Inc.

b. Griswold Controls.

2. Body: Brass or ferrous metal.

3. Piston and Spring Assembly: Stainless steel or corrosion resistant, tamper proof, self cleaning, and removable.

4. Combination Assemblies: Include bonze or brass-alloy ball valve.

5. Identification Tag: Marked with zone identification, valve number, and flow rate.

6. Size: Same as pipe in which installed.

7. Performance: Maintain constant flow, plus or minus 5 percent over system pressure fluctuations.

8. Minimum CWP Rating: 175 psig (1207 kPa).

9. Maximum Operating Temperature: 200 deg F (93 deg C).

2.7 AIR CONTROL DEVICES

A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

1. Amtrol, Inc.

2. Armstrong Pumps, Inc.

3. Bell & Gossett Domestic Pump; a division of ITT Industries.

4. Taco.

B. Manual Air Vents:

1. Body: Bronze.

2. Internal Parts: Nonferrous.

3. Operator: Screwdriver or thumbscrew.

4. Inlet Connection: NPS 1/2 (DN 15).

5. Discharge Connection: NPS 1/8 (DN 6).

6. CWP Rating: 150 psig (1035 kPa).

7. Maximum Operating Temperature: 225 deg F (107 deg C).

C. Bladder Expansion Tanks: Carbon steel shell, rated for 125-psig working pressure and 240 deg F oerating temperature, with taps for pressure gauge, air charge fitting and drain with a replaceable butyl bladder. Tanks tested with taps fabricated and labeled according to ASME Boiler and Pressure Vessel Code: Section VIII, Division 1.

D. In-Line Air Separators:

CFSL HVAC REPAIRS AND ENERGY UPGRADES 232113 - 7

1. Tank: One-piece cast iron with an integral weir constructed to decelerate system flow to maximize air separation.

2. Maximum Working Pressure: Up to 175 psig (1207 kPa).

3. Maximum Operating Temperature: Up to 300 deg F (149 deg C).

2.8 HYDRONIC PIPING SPECIALTIES

A. Y-Pattern Strainers:

1. Body: ASTM A 126, Class B, cast iron with bolted cover and bottom drain connection.

2. End Connections: Threaded ends for NPS 2 (DN 50) and smaller; flanged ends for NPS 2-1/2 (DN 65) and larger.

3. Strainer Screen: 40-mesh startup strainer, and perforated stainless-steel basket with 50 percent free area.

4. CWP Rating: 125 psig (860 kPa).

B. Stainless-Steel Bellow, Flexible Connectors:

1. Body: Stainless-steel bellows with woven, flexible, bronze, wire-reinforcing protective jacket.

2. End Connections: Threaded or flanged to match equipment connected.

3. Performance: Capable of 3/4-inch (20-mm) misalignment.

4. CWP Rating: 150 psig (1035 kPa).

5. Maximum Operating Temperature: 250 deg F (121 deg C).

C. Expansion fittings are specified in Division 23 Section "Expansion Fittings and Loops for HVAC Piping."

PART 3 – EXECUTION

3.1 PIPING APPLICATIONS

A. Hot-water heating, chilled-water, and condenser water piping aboveground, NPS 2 (DN 50) and smaller: Any of the following;

1. Type L drawn-temper copper tubing, wrought-copper fittings, and solder joints.

2. Schedule 40 steel pipe; Class 125, cast-iron 150, malleable-iron fittings; cast-iron flanges and flange fittings; and threaded joints.

B. Hot-water heating and chilled-water piping, aboveground, NPS 2-1/2 (DN 65) and larger: Schedule 40 steel pipe, wrought-steel fittings and wrought-cast or forged-steel flanges and flange fittings, and welded and flanged joints.

C. Condenser-water piping, aboveground, NPS 2-1/2 (DN 65) and larger: Any of the following:

CFSL HVAC REPAIRS AND ENERGY UPGRADES 232113 - 8

1. Schedule 40 steel pipe, wrought-steel fittings and wrought-cast or forged-steel flanges and flange fittings, and welded and flanged joints.

2. Within mechanical spaces only (this option is not available when concealed above a ceiling, Schedule 40 steel pipe; grooved, mechanical joint coupling and fittings; and grooved, mechanical joints.

D. Makeup-water piping installed aboveground: Type L (B), drawn-temper copper tubing, wrought-copper fittings, and solder joints.

E. Condensate-Drain Piping: Type M (C) or DWV, drawn-temper copper tubing, wrought-copper fittings, and soldered joints or Schedule 40 PVC plastic pipe and fittings and solvent-welded joints.

F. Air-Vent Piping:

1. Inlet: Same as service where installed with metal-to-plastic transition fittings for plastic piping systems according to the piping manufacturer's written instruc-tions.

2. Outlet: Type K (A), annealed-temper copper tubing with soldered or flared joints.

G. Safety-Valve-Inlet and -Outlet Piping for Hot-Water Piping: Same materials and joining methods as for piping specified for the service in which safety valve is installed with metal-to-plastic transition fittings for plastic piping systems according to the piping manufacturer's written instructions.

3.2 VALVE APPLICATIONS

A. Install shutoff-duty valves at each branch connection to supply mains, and at supply connection to each piece of equipment.

3.3 PIPING INSTALLATIONS

A. Drawing plans, schematics, and diagrams indicate general location and arrangement of piping systems. Indicate piping locations and arrangements if such were used to size pipe and calculate friction loss, expansion, pump sizing, and other design considerations. Install piping as indicated unless deviations to layout are approved on Coordination Drawings.

B. Install piping in concealed locations, unless otherwise indicated and except in equipment rooms and service areas.

C. Install at right angles or parallel to building walls. Diagonal runs are prohibited unless specifically indicated otherwise.

D. Install piping above accessible ceilings to allow sufficient space for ceiling panel removal.

CFSL HVAC REPAIRS AND ENERGY UPGRADES 232113 - 9

E. Install piping to permit valve servicing.

F. Install piping at indicated slopes.

G. Install piping free of sags and bends.

H. Install fittings for changes in direction and branch connections.

I. Install piping to allow application of insulation.

J. Select system components with pressure rating equal to or greater than system operating pressure.

K. Install groups of pipes parallel to each other, spaced to permit applying insulation and servicing of valves.

L. Install drains, consisting of a tee fitting, NPS 3/4 (DN 20) ball valve, and short NPS 3/4 (DN 20) threaded nipple with cap, at low points in piping system mains and elsewhere as required for system drainage.

M. Install piping at a uniform grade of 0.2 percent upward in direction of flow.

N. Reduce pipe sizes using eccentric reducer fitting installed with level side up.

O. Install branch connections to mains using tee fittings in main pipe, with the branch connected to the bottom of the main pipe. For up-feed risers, connect the branch to the top of the main pipe.

P. Install valves according to Division 23 Section "General-Duty Valves for HVAC Piping."

Q. Install unions in piping, NPS 2 (DN 50) and smaller, adjacent to valves, at final connections of equipment, and elsewhere as indicated.

R. Install flanges in piping, NPS 2-1/2 (DN 65) and larger, at final connections of equipment and elsewhere as indicated.

S. Install strainers on inlet side of each control valve, pressure-reducing valve, solenoid valve, in-line pump, and elsewhere as indicated. Install NPS 3/4 (DN 20) nipple and ball valve in blowdown connection of strainers NPS 2 (DN 50) and larger. Match size of strainer blowoff connection for strainers smaller than NPS 2 (DN 50).

T. Install expansion loops, expansion joints, anchors, and pipe alignment guides as specified in Division 23 Section "Expansion Fittings and Loops for HVAC Piping."

U. Identify piping as specified in Division 23 Section "Identification for HVAC Piping and Equipment."

3.4 HANGERS AND SUPPORTS

CFSL HVAC REPAIRS AND ENERGY UPGRADES 232113 - 10

A. Hanger, support, and anchor devices are specified in Division 23 Section "Hangers and Supports for HVAC Piping and Equipment." Comply with the following requirements for maximum spacing of supports.

B. Install the following pipe attachments:

1. Adjustable steel clevis hangers for individual horizontal piping less than 20 feet (6 m) long.

2. Adjustable roller hangers and spring hangers for individual horizontal piping 20 feet (6 m) or longer.

3. Pipe Roller: MSS SP-58, Type 44 for multiple horizontal piping 20 feet (6 m) or longer, supported on a trapeze.

4. Spring hangers to support vertical runs.

5. Provide copper-clad hangers and supports for hangers and supports in direct contact with copper pipe.

6. On plastic pipe, install pads or cushions on bearing surfaces to prevent hanger from scratching pipe.

C. Install hangers for steel piping with the following maximum spacing and minimum rod sizes:

1. NPS 3/4 (DN 20): Maximum span, 7 feet (2.1 m); minimum rod size, 1/4 inch (6.4 mm).

2. NPS 1 (DN 25): Maximum span, 7 feet (2.1 m); minimum rod size, 1/4 inch (6.4 mm).

3. NPS 1-1/2 (DN 40): Maximum span, 9 feet (2.7 m); minimum rod size, 3/8 inch (10 mm).

4. NPS 2 (DN 50): Maximum span, 10 feet (3 m); minimum rod size, 3/8 inch (10 mm).

5. NPS 2-1/2 (DN 65): Maximum span, 11 feet (3.4 m); minimum rod size, 3/8 inch (10 mm).

6. NPS 3 (DN 80): Maximum span, 12 feet (3.7 m); minimum rod size, 3/8 inch (10 mm).

7. NPS 4 (DN 100): Maximum span, 14 feet (4.3 m); minimum rod size, 1/2 inch (13 mm).

D. Install hangers for drawn-temper copper piping with the following maximum spacing and minimum rod sizes:

1. NPS 3/4 (DN 20): Maximum span, 5 feet (1.5 m); minimum rod size, 1/4 inch

(6.4 mm).

2. NPS 1 (DN 25): Maximum span, 6 feet (1.8 m); minimum rod size, 1/4 inch

(6.4 mm).

3. NPS 1-1/2 (DN 40): Maximum span, 8 feet (2.4 m); minimum rod size, 3/8 inch

(10 mm).

4. NPS 2 (DN 50): Maximum span, 8 feet (2.4 m); minimum rod size, 3/8 inch (10 mm).

CFSL HVAC REPAIRS AND ENERGY UPGRADES 232113 - 11

5. NPS 2-1/2 (DN 65): Maximum span, 9 feet (2.7 m); minimum rod size, 3/8 inch (10 mm).

6. NPS 3 (DN 80): Maximum span, 10 feet (3 m); minimum rod size, 3/8 inch (10 mm).

E. Plastic Piping Hanger Spacing: Space hangers according to pipe manufacturer's written instructions for service conditions. Avoid point loading. Space and install hangers with the fewest practical rigid anchor points.

F. Support vertical runs at roof, at each floor, and at 10-foot (3-m) intervals between floors.

3.5 PIPE JOINT CONSTRUCTION

A. Join pipe and fittings according to the following requirements and Division 23 Sections specifying piping systems.

B. Ream ends of pipes and tubes and remove burrs. Bevel plain ends of steel pipe.

C. Remove scale, slag, dirt, and debris from inside and outside of pipe and fittings before assembly.

D. Soldered Joints: Apply ASTM B 813, water-flushable flux, unless otherwise indicated, to tube end. Construct joints according to ASTM B 828 or CDA's "Copper Tube Handbook," using lead-free solder alloy complying with ASTM B 32.

E. Threaded Joints: Thread pipe with tapered pipe threads according to ASME B1.20.1.

Cut threads full and clean using sharp dies. Ream threaded pipe ends to remove burrs and restore full ID. Join pipe fittings and valves as follows:

1. Apply appropriate tape or thread compound to external pipe threads unless dry seal threading is specified.

2. Damaged Threads: Do not use pipe or pipe fittings with threads that are corrod-ed or damaged. Do not use pipe sections that have cracked or open welds.

F. Flanged Joints: Select appropriate gasket material, size, type, and thickness for service application. Install gasket concentrically positioned. Use suitable lubricants on bolt threads.

G. Plastic Piping Solvent-Cemented Joints: Clean and dry joining surfaces. Join pipe and fittings according to the following:

1. Comply with ASTM F 402 for safe-handling practice of cleaners, primers, and solvent cements.

2. CPVC Piping: Join according to ASTM D 2846/D 2846M Appendix.

3. PVC Pressure Piping: Join ASTM D 1785 schedule number, PVC pipe and

PVC socket fittings according to ASTM D 2672. Join other-than-schedule number PVC pipe and socket fittings according to ASTM D 2855.

CFSL HVAC REPAIRS AND ENERGY UPGRADES 232113 - 12

4. PVC Nonpressure Piping: Join according to ASTM D 2855.

3.6 HYDRONIC SPECIALTIES INSTALLATION

A. Install manual air vents at high points in piping, at heat-transfer coils, and elsewhere as required for system air venting.

B. Install piping from air separator, or air purger to expansion tank with a 2 percent upward slope toward tank.

C. Install in-line air separators in pump suction. Install drain valve on air separators NPS 2 (DN 50) and larger.

D. Install expansion tanks above the air separator. Install tank fitting in tank bottom and charge tank. Use manual vent for initial fill to establish proper water level in tank.

Charge expansion tank with proper air charge.

3.7 TERMINAL EQUIPMENT CONNECTIONS

A. Sizes for supply and return piping connections shall be the same as or larger than equipment connections.

B. Install control valves in accessible locations close to connected equipment.

C. Install ports for pressure gages and thermometers at coil inlet and outlet connections according to Division 23 Section "Meters and Gages for HVAC Piping."

3.8 FIELD QUALITY CONTROL

A. Notify Contracting Officer at least 48 hours before inspection and testing. Perform tests and inspections in the presence of the Contracting Officer. Prepare report for each test, signed by Installer, General Contractor, and Contracting Officer.

B. Prepare hydronic piping according to ASME B31.9 and as follows:

1. Leave joints, including welds, uninsulated and exposed for examination during test.

2. Provide temporary restraints for expansion joints that cannot sustain reactions due to test pressure. If temporary restraints are impractical, isolate expansion joints from testing.

3. Flush hydronic piping systems with clean water; then remove and clean or re-place strainer screens.

4. Isolate equipment from piping. If a valve is used to isolate equipment, its clo-sure shall be capable of sealing against test pressure without damage to valve.

Install blinds in flanged joints to isolate equipment.

5. Install safety valve, set at a pressure no more than one-third higher than test pressure, to protect against damage by expanding liquid or other source of over-pressure during test.

CFSL HVAC REPAIRS AND ENERGY UPGRADES 232113 - 13

C. Perform the following tests on hydronic piping:

1. Use ambient temperature water as a testing medium unless there is risk of dam-age due to freezing. Another liquid that is safe for workers and compatible with piping may be used.

2. While filling system, use vents installed at high points of system to release air.

Use drains installed at low points for complete draining of test liquid.

3. Isolate expansion tanks and determine that hydronic system is full of water.

4. Subject piping system to hydrostatic test pressure that is not less than 1.5 times the system's working pressure. Test pressure shall not exceed maximum pres-sure for any vessel, pump, valve, or other component in system under test. Veri-fy that stress due to pressure at bottom of vertical runs does not exceed 90 per-cent of specified minimum yield strength or 1.7 times "SE" value in Appendix A in ASME B31.9, "Building Services Piping."

5. After hydrostatic test pressure has been applied for at least 10 minutes, examine piping, joints, and connections for leakage. Eliminate leaks by tightening, re-pairing, or replacing components, and repeat hydrostatic test until there are no leaks.

6. Prepare written report of testing.

D. Perform the following before operating the system:

1. Open manual valves fully.

2. Inspect pumps for proper rotation.

3. Set makeup pressure-reducing valves for required system pressure.

4. Inspect air vents at high points of system and determine if all are installed and operating freely (automatic type), or bleed air completely (manual type).

5. Set temperature controls so all coils are calling for full flow.

6. Inspect and set operating temperatures of hydronic equipment, such as boilers, chillers, cooling towers, to specified values.

7. Verify lubrication of motors and bearings.

END OF SECTION 232113

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