WestFalia Installation Instructions 2058-9601-020 Edition 0211.pdf
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F o r
S e p a ra to rs
N o
-9
-0
E d it io n
G E
A M e ch a n ic a lE q u ip m e n t G
E A
W e s tf a li a
S e p a ra to r G ro u p
-9
-0
O R
IG
IN
A L
IN
S
T R
U C
T
IO
N M
A N
U A
L
S u b je c t to m o d if ic a tio n
T h e a u th o rs a re a lw a ys g ra te fu l fo r c o m m e n ts a n d s u g g e s ti o n s fo r im p ro vi n g th e d o c u m e n ta ti o n
T h e y c a n b e a d d re s s e d to
G E
A M e c h a n ic a lE q u ip m e n t
G E
A W e s tf a li a S e p a ra to r
G ro u p
G m b H
W e rn e r-
H a b ig
-S tr
O e ld e (G e rm a n
y) P h o n e
-0
F a x
-2 w s .i n fo g e a g ro u p
.c o m w w w
.w e s tf a lia
-s e p a ra to r.
c o m
W e s tf a li a
S e p a ra to r®
-9
-0
P re fa c e
T h e s e in s ta lla tio n g u id e lin e s a re p a rt o f th e o ve ra ll d o cu m e n ta ti o n c o m p ile d fo r th e se p a ra to r.
d e sc ri b e th e p ro c e d u re s fo r c o n st ru ct in g m a n u fa c tu ri n g a n d d e si g n in g s e p a ra to rs c o n ta in fu n d a m e n ta li n s tr u ct io n s fo r in s ta lli n g s e p a ra to r in s ta lla tio n s.
c o n ta in g e n e ra lg u id e lin e s fo r s e p a ra to r in st a lla ti o n s
T h e s e g u id e lin e s s p e c if y th e m in im u m s p e c ifi c a tio n s fo r d e s ig n in g a n d c o n s tr u c tin g fr a m e s, ta n k s, p ip in g a n d th e e le ct ri c a li n st a lla ti o n
P u tt in g to g e th e r a n d in s ta lli n g th e in st a lla ti o n co m p o n e n ts m u st b e c a rr ie d o u t in a cc o rd a n ce w ith th e o rd e r-s p e c ifi c d o c u m e n ts
In st a lla ti o n d ia g ra m a n d e q u ip m e n t lis t
D im e n s io n e d d ra w in g (n o te s o n re q u ir e d s p a ce fo r o p e ra ti n g a n d s e rv ic in g m in im u m cl e a ra n ce fr o m w a lls
/p ill a rs o r o th e r m a c h in e s)
W e re s e rv e th e ri g h t to c a rr y o u t te c h n ic a l m o d if ic a ti o n s o n th e s e p a ra to r!
A tt e n ti o n m u st b e p a id to th e o p e ra tin g m a in te n a n c e a n d m o u n ti n g in st ru ct io n m a n u a ls o f a ll u n its a n d fit ti n g s.
F o r y o u r s a fe ty
T a k e s p e c ia l c a re w h e n c a rr y in g o u t o p e ra ti o n s m a rk e d w it h th is s y m b o l o th e rw is e d a n g e r to li fe
S tr ic tl y a d h e re to in s tr u c ti o n s m a rk e d w it h th is s y m b o l.
T h is a vo id s d a m a g e to th e s e p a ra to r a n d o th e r e q u ip m e n t.
N o te
T h is s ym b o l is n o t a s a fe ty p re c a u tio n b u t ra th e r a re fe re n ce to in fo r-m a tio n w h ic h h e lp to b e tt e r u n d e rs ta n d th e s e p a ra to r o r p la n t c o m p o n e n ts a n d th e p ro c e ss e s.
U s e o n ly g e n u in e s p a re p a rt s fr o m
G E
A W e s tf a li a S e p a ra to r.
T h e o ri g i-n a l s p a re p a rt s a re li s te d in th e s p a re p a rt s c a ta lo g
T h e u s e o f n o n
-g e n u in e p a rt s le a d s to s a fe ty ri s k s re d u c e d d u ra b ili ty o f th e s e p a rt s re d u c e d a v a ila b ili ty o f th e s e p a ra to r a n d in c re a s e d s e rv ic e re q u ir e m e n t.
If a s a fe ty ri s k o c c u rs w h e n u s in g n o n
-o ri g in a l s p a re p a rt s th is m a y h a ve le g a l c o n s e q u e n c e s fo r th e re s p o n s ib le p e rs o n s
In s u c h ca s e s
G E
A W e s tf a lia
S e p a ra to r a c c e p ts n o lia b ili ty o r w a rr a n ty c la im s
W e s tf a li a
S e p a ra
-9
-0
G e n e ra l
.1
S a fe ty p re c a u ti o n s
.8
.2 M a te ri a l.
.8
.3 In s ta lla ti o n
.4
S to ra g e
.4
.1 In s ta lla ti o n o f c o n tr o ls
.5 T ra n s p o rt
.5 .1
T ra n s p o rt in g th e s e p a ra to r
.6 P re s e rv a ti o n m e a s u re s o n s ite
S e p a ra to r
.1
S p a c e re q u ir e m e n t fo r s e p a ra to rs
.2
.1 .1
S e p a ra to rs w ith b e lt d ri ve
.2
B o w l w e ig h ts
.3
R e q u ir e d h o is t s p e c if ic a ti o n s fo r s e p a ra to rs
.4
V e n ti la ti n g th e s e p a ra to r ro o m
.5
F o u n d a ti o n s
.2
.6
S e c u ri n g th e s e p a ra to rs
.2
.6 .1
S e p a ra to rs O
T C
O
T C
O
S D
.6 .2
S e p a ra to rs O
S D
O
S E a n d O
T C
.7 W e ld in g p ro c e d u re fo r fa s te n in g th e fo u n d a ti o n fr a m e
.2
.7 .1
In s ta lli n g th e s e p a ra to r
.8
V ib ra ti o n s
.3
.9
P ip e lin e s o n th e s e p a ra to r.
.9 .1
P ro d u c t lin e
.9 .2
O p e ra ti n g fi lli n g a n d d is p la c e m e n t w a te r lin e s
.3
O p e ra ti n g fi ll in g a n d d is p la c e m e n t w a te r
.1
W a te r q u a lit y
.2
S u p p ly p re s s u re a n d te m p e ra tu re
.3
.3 W a te r c o n n e c tio n fo r o p e ra ti n g fi lli n g a n d d is p la c e m e n t w a te r.
.3
.4
D im e n s io n s a n d n u m b e r o f c o n s u m e rs
.3
.5 W a te r q u a n ti ty
C o m p re s s e d a ir
.1
C o m p re s s e d a ir q u a lit y
.2
S u p p ly p re s s u re
.3
.3 C o m p re s s e d a ir c o n s u m p tio n o f th e s e p a ra to rs
O S
D
O S
E a n d O
T C
P ro d u c t li n e s
.1
G e n e ra l.
.4
.2 P ip e c ro s s -s e c tio n s
W e s tf a li a
S e p a ra
-9
-0
.3
F u n c tio n a l d e s c ri p ti o n
.4 In fo rm a tio n o n p re s s u re m o n ito ri n g
.4
.5
P ip in g
.4
.6 M a x im u m s u c tio n h e a d
.6
.1 P re s s u re lin e
.6
.2 P re -f ilt e r
.4
.7 F e e d p u m p
.4
.8 O il p re -h e a te r.
.9 In s ta lla ti o n e x a m p le s
.4
.9 .1
S te a m
-h e a te d p la te h e a t e x c h a n g e r w it h
(P I c o n tr o lle d c o n tr o l v a lv e
.4
.9
.2 S te a m -h e a te d tu b u la r h e a t e x c h a n g e r w it h
(P I c o n tr o lle d c o n tr o l v a lv e
.4
.9
.3 T h e rm a lo il-h e a te d p la te h e a t e x c h a n g e r w ith (P
I c o n tr o lle d c o n tr o l v a lv e
.4
.9
.4 T h e rm a l-o il-h e a te d tu b u la r h e a t e x c h a n g e r w it h
(P I c o n tr o lle d c o n tr o l v a lv e
.4
.1
S e c u ri n g p la te h e a t e x c h a n g e rs
.1
S a fe ty va lv e
.5
S o li d s ta n k
.1
R e c o m m e n d e d c ri te ri a fo r s o lid s ta n k
.5
.1
.1 T a n k ve n t.
.1
.2 S e t-u p o f th e s o lid s ta n k ve n tin g
.5
.2
S o lid s d is c h a rg e lin e s
.2 .1
S o lid s d is c h a rg e lin e s w ith s h u t-o ff fl a p
.5
.2 .2
S ta n d a rd in s ta lla ti o n o f s h u t-o ff fl a p s
.2 .3
In s ta lla ti o n re c o m m e n d a tio n fo r s h u t-o ff fl a p s
.5
.3
O p e ra ti n g a n d d ir ty w a te r d is c h a rg e lin e s
.5
.3 .1
S e p a ra to rs O
S D
O
S E a n d
O T
C
.5
E le c tr ic a l in s ta ll a ti o n
.1
C o n tr o lc a b in e t.
.1
.1 E le c tr ic a lc o n n e c ti o n
.1
.2 E x te rn a l vo lt a g e s
.6
.1
.3 S h ip b o a rd o p e ra ti o n
.1
.4 O n s h o re o p e ra ti o n
.6
.2 E le c tr o -m a g n e ti c a lly c o m p a tib le in s ta lla ti o n
.3
V a lv e s
.3 .1
S o le n o id v a lv e b lo c k
.3
.2 T e rm in a lb o x
.3
.3 S e p a ra to r w ith s e n s o r b lo c
.4 D u a l-p u rp o s e th e rm o m e te r.
.7
.5
E le c tr ic a l in s ta lla ti o n o f tr a n s m itt e rs a n d e le c tr ic m o to rs
.7
.6
E le c tr ic a l e x e c u ti o n
.6 .1
E a rt h in g th e s e p a ra to r
.7
.6
.2 V o lt a g e e q u a liz a ti o n o f th e s e p a ra to r
.6 .3
V o lt a g e e q u a liz a ti o n o f th e e le c tr ic h e a te r.
.6 .4
V o lt a g e e q u a liz a ti o n o f th e fo u n d a ti o n fr a m e
.6 .5
V o lt a g e e q u a liz a ti o n o f th e c o n tr o lc a b in e t.
.7
.7
E le c tr ic m o to rs p ro c u re d b y th e c u s to m e r.
.8 In s ta lla ti o n a n d o p e ra ti o n o f c o n tr o lu n its
W e s tf a li a
S e p a ra
-9
-0
NN
oo tt ee
NN
oo tt ee ss
NN
oo tt ii zz ee nn
AA
nn oo tt aa cc ii oo nn ee ss
MM
uu ii ss tt ii ii nn pp aa nn oo tt
NN
oo tt aa tt ee rr
NN
oo tt ee ss
NN
oo tt ee
W e s tf a li a
S e p a ra
-9
-0
G e n e ra l
.1
S a fe ty p re c a u ti o n s
.8
.2 M a te ri a l.
.8
.3 In s ta lla ti o n
.4
S to ra g e
.4
.1 In s ta lla ti o n o f c o n tr o ls
.5 T ra n s p o rt
.5 .1
T ra n s p o rt in g th e s e p a ra to r
.6 P re s e rv a ti o n m e a s u re s o n s ite
W e s tf a li a
S e p a ra
-9
-0
.1
S a fe ty p re c a u ti o n s
P a y s p e c ia l a tt e n ti o n to th e s a fe ty p re c a u ti o n s c o n ta in e d in th e o v e ra ll d o c u m e n ta ti o n c o m p il e d fo r th e s e p a ra to r!
.2
M a te ri a l
T h e s p e c if ie d m a te ri a l m u s t c o n fo rm to th e s ta n d a rd s s e t o u t in th e s e in s ta lla tio n g u id e lin e s a s a m in im u m re q u ir e m e n t.
A ll m a te ri a ls u s e d m u s t b e n e w a n d fr o m th e s a m e s e ri e s
.3
In s ta ll a ti o n
F ig
In st a lla ti o n e x a m p le
S e p a ra to r:
S o lid s ta n k ve n ti n g
S e p a ra to r fo u n d a ti o n
C ra n e
C o n tr o lu n it
C le a n in g ta b le
C o n tr o lc a b in e t
A e ra ti o n
P re h e a te r
V e n ti n g
S o lid s ta n k
T h e a p p lic a b le re g u la ti o n s a n d s ta n d a rd s o f c la s s if ic a ti o n s o c ie ti e s o r o th e r a u th o ri s e d b o d ie s m u s t b e o b s e rv e d
A ll lu b ri c a ti n g p o in ts a n d th e g e a r d ri v e h o u s in g o f th e s e p a ra to r m u s t b e e a s ily a c c e s s ib le w it h o u t h a v in g to re m o ve p ip e s o r g ra tin g s
A ll o p e ra ti n g e le m e n ts m u s t b e w it h in c o m fo rt a b le re a c h o f th e o p e ra to r a n d a t a s u ita b le h e ig h t.
O p e ra ti n g e le m e n ts m u s t n o t b e m o u n te d h ig h e r th a n m m a b o ve th e w o rk in g p la tf o rm
A ll u n its m u s t b e a rr a n g e d s o th a t th e y d o n o t c ra m p th e w o rk in g a re a a n d s o th a t th e y c a n b e s a fe ly s e rv ic e d a n d o p e ra te d
W e s tf a li a
S e p a ra
-9
-0
A ll fi x e d p ip in g a n d fi tt in g s m u s t b e s a fe ly s u p p o rt e d to re d u c e v ib ra ti o n s a n d m o ve m e n t to a m in im u m
C o n ta c t p o in ts o r s u p p o rt s m u s t b e fi tt e d s o th a t th e p ip e s a re a b le to m o ve w ith c h a n g in g te m p e ra tu re s w it h o u t c re a ti n g te n s io n in th e p ip e s
P ip e s a n d p ip e c o n n e c tio n s m u s t b e a c c e s s ib le fo r m a in te n a n c e
P ip e s m u s t n o t b e u s e d fo r s u p p o rt in g d is tr ib u to rs o r a p p lia n c e s
T h e s e re g u la ti o n s a n d s ta n d a rd s d o n o t a p p ly to s m a ll p u rp o s e
-b u ilt p a rt s w h o s e d u ra b ili ty a c c e s s ib ili ty a n d o p e ra ti o n a re n o t in fl u e n c e d
T h e y m u s t b e fi tt e d in a c c o rd a n c e w ith th e m a n u fa c tu re r' s re c o m m e n d a ti o n s
N o g a lv a n iz e d p a rt s m a y b e fi tt e d in p ro d u c t-c a rr yi n g lin e s (e
.g h e a v y o il, d ie s e l o il, s te a m lin e s a n d th e rm a l o il lin e s
T h is d o e s n o t a p p ly if ty p e -t e s te d p ip e jo in ts a re fi tt e d in p ip e tr a c e h e a tin g s ys te m s
Y -s tr a in e rs s h o u ld p re fe ra b ly b e fi tt e d h o ri z o n ta ll y w ith th e s tr a in e r in s e rt p o in ti n g d o w n w a rd s o r to th e s id e (t u rn e d th ro u g h
If th is is n o t p o s s ib le fo r s p a c e re a s o n s th e d ir t p a n c a n b e fi tt e d v e rt ic a lly w ith a th ro u g h fl o w fr o m to p to b o tt o m
In th is c a s e e n s u re th a t th e s tr a in e r c a n b e d is m a n tl e d
W e s tf a li a
S e p a ra
-9
-0
.4
S to ra g e
P a rt s m a y b e s to re d o n ly in o ri g in a l G
E A
W e s tf a lia
S e p a ra to r tr a n s p o rt p a c k a g in g
A s to ra g e tim e o f m o re th a n m o n th s is o n ly p o s s ib le a ft e r c o n s u lti n g th e m a n u fa c tu re r.
T h e s to ra g e s it e s h o u ld b e a c lo s e d d ry ro o m
T h e s to ra g e te m p e ra tu re m u s t n o t b e b e lo w
°C (4
F a n d m u s t n o t e x c e e d
°C (1
°F
IM
P
O R
T A
N T
O u td o o r e x p o s u re is n o t a d m is s ib le
P a y a tt e n ti o n to th e fo llo w in g p o in ts o n s to ra g e a n d tr a n s p o rt p a c k a g in g
H a n d le fr a g ile g o o d s w it h c a re
P ro te c t th e g o o d s a g a in s t m o is tu re a n d h u m id it y.
P ro te c t th e g o o d s a g a in s t h e a t!
P a y a tt e n ti o n w h e n e re c ti n g th e g o o d s
.4
.1 In s ta ll a ti o n o f c o n tr o ls
IM
P
O R
T A
N T
O u td o o r e x p o s u re is n o t a d m is s ib le
S e le c t th e in s ta lla ti o n s ite s o th a t th e c o n tr o l u n it is n o t e x p o s e d to d u s t a n d a g g re s s iv e a tm o s p h e re th e c o n tr o l u n it is n o t in s ta lle d in a n e x c e s s iv e ly h u m id e n vi ro n m e n t o r d a m p a re a th e s u n c a n n o t s h in e o n th e c o n tr o l p a n e l o r d is p la ys m a k in g o p e ra ti o n a n d o b s e rv a ti o n m o re d if fi c u lt.
h e a ti n g u p o f th e c o n tr o l u n it is a v o id e d
W h e re a p p ro p ri a te c h e c k s c re w -t yp e a n d p lu g -t yp e c o n n e c to rs fo r s e c u re c o n ta c t.
W e s tf a li a
S e p a ra
-9
-0
C o n n e c t th e rm o s ta ti c a lly c o n tr o lle d c a b in e t h e a ti n g to e x te rn a l vo lta g e a n d s w it c h it o n
T h e c o n tr o l c a b in e t h e a ti n g m u s t s w itc h o n b e fo re th e te m p e ra tu re d ro p s b e lo w th e d e w p o in t.
B e d e w in g c a n o c c u r d u ri n g th e n ig h t w h ic h is n o t g o o d fo r e le c tr o n ic a p p a ra tu s
C h e c k th a t th e lin e vo lt a g e a n d fr e q u e n c y c o n fo rm to th e c o n n e c ti o n d a ta o f th e c o n tr o l u n it
(s e e n a m e p la te
P a y a tt e n ti o n to a d m is s ib le in s ta lla tio n a n d o p e ra ti n g d a ta
V o lt a g e fl u c tu a ti o n s o f th e lin e vo lt a g e
F re q u e n c y fl u c tu a tio n s o f th e lin e vo lta g e
A m b ie n t te m p e ra tu re s to
°C
(4 to
°F
A tm o s p h e ri c h u m id it y m a x a t
°C (1
°F m a x a t
°C (6
°F
In s ta lla ti o n h e ig h t a b o v e s e a le v e l u p to m
T ra n s p o rt te m p e ra tu re s to
°C to
°F
IM
P
O R
T A
N T
Im p ro p e r in s ta lla ti o n a n d o p e ra ti o n d is c h a rg e s th e s u p p lie r fr o m th e w a rr a n ty o b lig a tio n
W e s tf a li a
S e p a ra
-9
-0
.5
T ra n s p o rt
T h e a d ja c e n t p a c k in g ill u s tr a te s a s e a w o rt h y p a c k a g in g fr o m
G E
A W e s t-fa lia
S e p a ra to r.
F ig
A ft e r re m o vi n g th e s id e b o a rd s a n d fi lli n g m a te ri a l, th e b o tt o m b o a rd c a n b e u s e d a s a s p e c ia l p a lle t fo r fo rk lif t tr u c k s
F ig
If n o fo rk lif t tr u ck s a re a va ila b le tr a n s p o rt th e c a s e w it h th e a id o f a c ra n e
(s e e d ia g ra m
A tt a c h th e ro p e s to th e p o in ts o n th e p a c k in g c a s e a s m a rk e d o n th e p a c k in g c a s e
F ig
W e s tf a li a
S e p a ra
-9
-0
A tt a c h ro p e s ro u n d th e c a s e a n d h a n g th e m in to th e lo a d h o o k o f th e c ra n e
C A
U T
IO
N
W in d o n e p ie c e o f ro p e tw ic e ro u n d th e h o o k to p re v e n t th e ro p e s fr o m s li p p in g
F ig
.5
.1 T ra n s p o rt in g th e s e p a ra to r
IM
P
O R
T A
N T
T o a vo id d a m a g e th e b o w l m u s t b e re m o ve d fr o m th e s e p a ra to r b e fo re tr a n s p o rt
T h e s e p a ra to r is n o rm a lly d e liv e re d w ith o u t in s ta lle d b o w l.
E x c e p ti o n
T h e
O T
C
O T
C
O S
D a n d
O S
E s e p a ra to rs a re d e liv e re d a n d tr a n s p o rt e d w it h in s ta lle d b o w l.
F ig
C A
U T
IO
N
P re v e n t a c c id e n ts b y u s in g s u it a b ly ra te d h o is ts fo r tr a n s p o rt a n d in s ta ll a ti o n
W h e n tr a n s p o rt in g ro p e m a k e s u re th a t o n e p ie c e o f ro p e is w o u n d tw ic e ro u n d th e h o o k to p re ve n t th e ro p e s fr o m s lip p in g
T h e ro p e m u s t b e p ro p e rl y a tt a c h e d to th e s e p a ra to r.
E n s u re th a t n o p u lli n g o r p u s h in g fo rc e s a c t o n m a c h in e p a rt s w h e n u s in g ro p e s
F ig
T h e fo llo w in g e x a m p le s s h o w h o w th e tr a n s p o rt ro p e s m u s t b e a tt a c h e d o n th e d if fe re n t fr a m e d e s ig n s
(s e e F ig
F ig
W e s tf a li a
S e p a ra
-9
-0
F o r O
S D o r a n d O
S E a n d s e p a ra to r w it h b e lt d ri v e
S c re w d o u b le n ip p le in to th e h o le in th e fr a m e
F ig
A tt a c h th e tr a n s p o rt ro p e s to th e m a c h in e a s ill u s tr a te d a n d h a n g th e m in to th e lo a d h o o k o f th e h o is t a s ill u s tr a te d
W in d o n e p ie c e o f ro p e tw ic e ro u n d th e h o o k to p re v e n t th e ro p e s fr o m s lip p in g
M a k e s u re th a t th e ro p e s d o n o t d a m a g e a n y m a c h in e c o m p o n e n ts
D o n o t u s e th e e y e b o lt o f th e m o to r to s u s p e n d th e s e p a ra to r.
M a k e s u re th e m a c h in e to u c h e s d o w n g e n tl y.
F ig
W e s tf a li a
S e p a ra
-9
-0
F o r O
S D a n d O
S E s e p a ra to r w it h b e lt d ri v e
S c re w tw o e ye b o lts in to th e u p p e r s e c tio n o f th e fr a m e
S c re w d o u b le n ip p le in to th e h o le in th e fr a m e
F ig
A tt a c h th e tr a n s p o rt ro p e s a ro u n d th e d o u b le n ip p le
T h re a d th ro u g h th e e ye b o lt s a n d h a n g th e m in to th e lo a d h o o k o f th e h o is t a s ill u s tr a te d
W in d o n e p ie c e o f ro p e tw ic e ro u n d th e h o o k to p re v e n t th e ro p e s fr o m s lip p in g
M a k e s u re th a t th e ro p e s d o n o t d a m a g e a n y m a c h in e c o m p o n e n ts
D o n o t u s e th e e y e b o lt o f th e m o to r to s u s p e n d th e s e p a ra to r.
M a k e s u re th e m a c h in e to u c h e s d o w n g e n tl y.
F ig
W e s tf a li a
S e p a ra
-9
-0
F o r O
S D
O
S E a n d s e p a ra to r w it h b e lt d ri v e
C h e c k th a t tw o e ye b o lts a re s c re w e d in to th e u p p e r s e c ti o n o f th e fr a m e
S c re w tw o e ye b o lt s w it h w a s h e rs in to th e in te rm e d ia te fla n g e fr a m e h o le s
F ig
A tt a c h th e tr a n s p o rt ro p e s
T h re a d th ro u g h th e fo u r e ye b o lts a n d h a n g th e m in to th e lo a d h o o k o f th e h o is t a s ill u s tr a te d
W in d o n e p ie c e o f ro p e tw ic e ro u n d th e h o o k to p re v e n t th e ro p e s fr o m s lip p in g
M a k e s u re th a t th e ro p e s d o n o t d a m a g e a n y m a c h in e c o m p o n e n ts
D o n o t u s e th e e y e b o lt o f th e m o to r to s u s p e n d th e s e p a ra to r.
M a k e s u re th e m a c h in e to u c h e s d o w n g e n tl y.
F ig
W e s tf a li a
S e p a ra
-9
-0
.6
P re s e rv a ti o n m e a s u re s o n s it e
A ft e r in s ta ll a ti o n u n ti l c o m m is s io n in g
A ll p a rt s s u c h a s to o ls s p a re p a rt s a n d b o w l m u s t b e s to re d in th e o ri g in a l p a c k a g in g in a s u it a b le p la c e u n ti lc o m m is s io n in g
T h e p a rt s m u s t b e s to re d a t to
°C (4
°F in d ry w e a th e rp ro o f ro o m s to p re ve n t th e p a c k a g in g fr o m g e tt in g d a m a g e d
T h e s p in d le a n d g e a r/ d ri ve c h a m b e r a re lu b ri c a te d a t th e fa c to ry w h ic h p ro te c ts th e m fo r a p e ri o d o f m o n th s
In th e c a s e o f a s to ra g e a n d s ta n d s ti ll p e ri o d o f lo n g e r th a n m o n th s th e tim e -d e p e n d e n t m a in te n a n c e in te rv a ls s p e c if ie d in th e in s tr u c tio n m a n u a l m u s t b e a d h e re d to b e fo re p u tt in g th e m a c h in e b a c k in to o p e ra ti o n
A ft e r th is tim e
(1 m o n th s h a s e x p ir e d it m u s t b e c h e c k e d a t m o n th ly in te rv a ls th a t a ll b e a ri n g s a n d th e s p in d le h a ve s u ff ic ie n t lu b ri c a ti o n
O il to b e u s e d
S h e ll o il S
.7
(S A
E
/S
A E fo r b e a ri n g s a n d s p in d le ro lle r b e a ri n g g re a s e fo r th e s p in d le c a p
W e s tf a li a
S e p a ra
-9
-0
NN
oo tt ee
NN
oo tt ee ss
NN
oo tt ii zz ee nn
AA
nn oo tt aa cc ii oo nn ee ss
MM
uu ii ss tt ii ii nn pp aa nn oo tt
NN
oo tt aa tt ee rr
NN
oo tt ee ss
NN
oo tt ee
W e s tf a li a
S e p a ra
-9
-0
S e p a ra to r
.1
S p a c e re q u ir e m e n t fo r s e p a ra to rs
.2
.1 .1
S e p a ra to rs w ith b e lt d ri ve
.2
B o w l w e ig h ts
.3
R e q u ir e d h o is t s p e c if ic a ti o n s fo r s e p a ra to rs
.4
V e n ti la ti n g th e s e p a ra to r ro o m
.5
F o u n d a ti o n s
.2
.6
S e c u ri n g th e s e p a ra to rs
.2
.6 .1
S e p a ra to rs O
S D
O
S E a n d O
T C
.7 W e ld in g p ro c e d u re fo r fa s te n in g th e fo u n d a ti o n fr a m e
.2
.7 .1
In s ta lli n g th e s e p a ra to r
.8
V ib ra ti o n s
.3
.9
P ip e lin e s o n th e s e p a ra to r.
.9 .1
P ro d u c t lin e
.9 .2
O p e ra ti n g fi lli n g a n d d is p la c e m e n t w a te r lin e s
.3
W e s tf a li a
S e p a ra
-9
-0
.1
S p a c e re q u ir e m e n t fo r s e p a ra to rs
N o p ip in g m a y b e la id in th e o p e ra ti n g a re a a p a rt fr o m th e fe e d a n d d is c h a rg e lin e s fo r th e s e p a ra to r.
.1
.1 S e p a ra to rs w it h b e lt d ri v e
T h e h a tc h e d a re a re p re s e n ts th e o p e ra ti n g a re a
S e e th e fo llo w in g ta b le to d e te rm in e th e o p e ra ti n g a re a
B e fo re in s ta lli n g th e s e p a ra to r, p a y s p e c ia l a tt e n ti o n to th e re m o va l d im e n s io n X fo r th e e le c tr ic m o to rs
F ro n t v ie w o f s e p a ra to r
F ig
S id e v ie w o f s e p a ra to r
F ig
T o p vi e w o f s e p a ra to r
F ig
W e s tf a li a
S e p a ra
-9
-0
T a b le fo r d e te rm in in g th e o p e ra ti n g a re a fo r s e p a ra to rs w it h b e lt d ri v e
S e p a ra to r m o d e l
D im e n s io n s in m m
A B
D E
F G
X Y
O T
C
O T
C
O T
C
O T
C
O T
C
O S
D
O S
D
O S
D
O S
D
O S
D
O S
E
O S
E
O S
E
O S
E
O S
E
W e s tf a li a
S e p a ra
-9
-0
.2
B o w l w e ig h ts
F ig
T a b le w it h d a ta fo r ra ti n g th e li ft in g d e v ic e
S e p a ra to r m o d e l b h
B o w l w e ig h t
[k g
O S
D
O S
D
O S
D
O S
D
O T
C
O T
C
O T
C
S e p a ra to r m o d e l b h
B o w l w e ig h t
[k g
O S
E
O S
E
O S
E
O S
E
O S
E
W e s tf a li a
S e p a ra
-9
-0
.3
R e q u ir e d h o is t s p e c if ic a ti o n s fo r s e p a ra to rs
F la t b e lt s e p a ra to rs
T h e h o is t m u s t b e tr a v e l-ty p e o r s w iv e l-ty p e
T h e h o is t m u s t b e a rr a n g e d s o a s to e n a b le th e fo llo w in g
V e rt ic a l fi tt in g a n d re m o va l o f th e b o w l (s e e s e c ti o n
.1 .1 ta b le d im e n s io n F
H o ri zo n ta l re m o va l a n d fi tt in g o f th e d ri v e m o to r (s e e s e c tio n
.1 .1 ta b le d im e n s io n X
.4
V e n ti la ti n g th e s e p a ra to r ro o m
P a y a tt e n ti o n to th e c o rr e c t a rr a n g e m e n t o f th e a ir fe e d a n d d is c h a rg e lin e s s o th a t th e s e p a ra to r ro o m is e ff ic ie n tl y ve n ti la te d th e a d m is s ib le ro o m te m p e ra tu re n o rm a lly m a x
°C (1
°F is n o t e x c e e d e d
T h e ra tin g o f th e e le c tr ic a l a p p a ra tu s is c ri ti c a l in th is re s p e c t.
IM
P
O R
T A
N T
If th e a d m is s ib le te m p e ra tu re s a re e x c e e d e d a d d it io n a l m e a s u re s m u s t b e ta k e n
M a in te n a n c e in te rv a ls a n d m a in te n a n c e m e a s u re s m a y h a ve to b e a d ju s te d a c c o rd in g ly
In s ta ll a ti o n e x a m p le o f a v e n ti la ti o n s y s te m
1 2 A e ra ti o n V e n ti n g
F ig
A p p ro x im a te v a lu e s fo r a ir e x c h a n g e
F o r s m a ll c lo s e d s e p a ra to r ro o m s h -1
F o r la rg e s e p a ra to r ro o m s h
-1
F o r n ic h e s in e n g in e ro o m s h -1
W e s tf a li a
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-0
T a b le fo r a ir v o lu m e s p re s s e d o u t o f th e h o u s in g
S e p a ra to r m o d e l A ir v o lu m e
[m ³/ h
O T
C
O T
C
O T
C
O T
C
O T
C
O S
D
O S
D
O S
D
O S
D
O S
D
O S
E
O S
E
O S
E
O S
E
O S
E
W e s tf a li a
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-9
-0
.5
F o u n d a ti o n s
In o rd e r to a v o id th e in fl u e n c e o f e x te rn a l v ib ra ti o n s
F o u n d a ti o n s a n d fo u n d a tio n fr a m e s fo r s e p a ra to rs m u s t n o t b e ri g id ly c o n n e c te d to o th e r fo u n d a ti o n s
IM
P
O R
T A
N T
If th e fo u n d a ti o n d o e s n o t h a v e a d e q u a te ri g id it y a n d fl e x u ra l s tr e n g th th is m a y re s u lt in lo s s o f w a rr a n ty
In s ta ll a ti o n e x a m p le fo r a fo u n d a ti o n fr a m e
F o u n d a ti o n
F ig
T h e fo u n d a ti o n fr a m e s m u s t b e d e s ig n e d s o th a t d im e n s io n s a a n d b in th e ta b le b e lo w a re a d h e re d to
W h e n u s in g o th e r s e c tio n s th e s e c tio n m o d u lu s o f th e
U -s e c ti o n s m u s t n o t b e lo w e r th a n th e va lu e s p e c if ie d in
D
IN
T h e fo u n d a ti o n m u s t b e ri g id w it h a m a x im u m a d m is s ib le d e fl e c tio n o f
:2
T h e s e p a ra to r fe e t m u s t b e fa s te n e d o n th e n e u tr a la x is o f th e fr a m e
F ig
W e s tf a li a
S e p a ra
-9
-0
T a b le fo r d im e n s io n in g fo u n d a ti o n fr a m e s
S e p a ra to r m o d e l
D im e n s io n s in m m a b
O T
C
O T
C
O T
C
O T
C
O T
C
O S
D
O S
D
O S
D
O S
D
O S
D
O S
E
O S
E
O S
E
O S
E
O S
E
W e s tf a li a
S e p a ra
-9
-0
.6
S e c u ri n g th e s e p a ra to rs
T h e fo llo w in g s e c ti o n s s h o w h o w to s e c u re th e d if fe re n t s e p a ra to rs
.6
.1 S e p a ra to rs
O T
C O
T C
O
S D
A s s e m b ly o f s e p a ra to rs w it h th e a id o f ru b b e r-m e ta l c u s h io n s o n a s te e l fo u n d a ti o n fr a m e
F ig
S c re w ru b b e r-m e ta l c u s h io n s in to fo u n d a ti o n
S c re w s tu d s in to ru b b e r-m e ta l c u s h io n s
P la c e p la te o v e r th e s tu d s
P la c e th e s e p a ra to r o n p la te a n d b o lt ti g h t w ith h e x a g o n n u ts
F ig
A T
T E
N T
IO
N
T h e tig h te n in g to rq u e fo r th e s tu d s c re w
(M m u s t b e
N m
W e s tf a li a
S e p a ra
-9
-0
.6
.2 S e p a ra to rs
O S
D
O
S E a n d O
T C
A lig n s e p a ra to r w it h fe e t a n d p la te s o n fo u n d a ti o n
T a ck p la te s
U n s c re w s c re w s
L if t s e p a ra to r w ith fe e t (s e e s e c tio n
.5 .1
W e ld p la te s to fo u n d a ti o n
P la c e th e s e p a ra to r o n p la te s a n d b o lt ti g h t w ith h e x a g o n n u ts
S c re w ti g h t h e x h e a d s c re w s
F ig
A T
T E
N T
IO
N
T h e to rq u e fo r th e h e x h e a d s c re w s is s p e c if ie d in th e ta b le b e lo w
S e p a ra to r m o d e l
H e x h e a d s c re w
T o rq u e
O S
D
M
N m O
S D
O S
D
M
N m
O S
D
O S
E
M
N m O
S E
O S
E
O S
E
M
N m
O S
E
O T
C
M
N m O
T C
O T
C
W e s tf a li a
S e p a ra
-9
-0
.7
W e ld in g p ro c e d u re fo r fa s te n in g th e fo u n d a ti o n fr a m e
T h e fo llo w in g s e c ti o n s s h o w th e w e ld in g p ro c e d u re fo r fa s te n in g th e fo u n d a ti o n fr a m e
M o u n ti n g th e s e p a ra to r in s ta ll a ti o n s o n b o a rd o f a s h ip
T h e fo u n d a ti o n fr a m e ca n b e d i-re c tl y w e ld e d o n to th e s te e l s tr u c tu re fr o m th e s h ip ya rd
F ig
E x a m p le
T h e le n g th o f th e w e ld s e a m s m u s t b e m m
T h e d is ta n c e b e tw e e n th e w e ld s e a m s m u s t b e a p p ro x m m
T h is m e a n s th a t th a t th e re a re w e ld s e a m s w ith a le n g th o f m m a lo n g a le n g th o f o n e m e tr e
E x a m p le
T h e fo u n d a ti o n fr a m e c a n lik e w is e b e w e ld e d a ll th e w a y ro u n d
F ig
D e ta il v ie w
In th is vi e w yo u c a n s e e a n e x a m p le fo r w e ld in g th e fo u n d a ti o n fr a m e to th e s te e ls tr u c tu re
T h e le tt e r
X in d ic a te s a fi lle t w e ld
F ig
W e s tf a li a
S e p a ra
-9
-0
.7
.1 In s ta ll in g th e s e p a ra to r
M o u n ti n g th e s e p a ra to r in s ta ll a ti o n s o n b o a rd o f a s h ip
T h e fr a m e s m u s t b e fi tt e d b e n e a th th e s e p a ra to r fe e t.
T h e d im e n s io n a fo r th e fr a m e d is ta n c e m u s t b e o b s e rv e d
T h e p o s iti o n o f th e s e p a ra to r fe e t is g iv e n in s e c ti o n
.1 .1
F ig
T h e d im e n s io n a fo r th e fr a m e d is ta n c e is g iv e n in th e ta b le b e lo w fo r th e re s p e c ti v e s e p a ra to r m o d e l.
F ig
S e p a ra to r m o d e l
D im e n s io n a
[m m
O
T C m m
O T
C m m
O T
C m m
O T
C m m
O T
C m m
O S
D m m
O S
D m m
O S
D m m
O S
D m m
O S
D m m
O S
E m m
O S
E m m
O S
E m m
O S
E m m
O S
E m m
W e s tf a li a
S e p a ra
-9
-0
.8
V ib ra ti o n s
F ig
9 S e p a ra to r m o d e l
T o le ra b le v ib ra ti o n v a lu e s a t th e s e p a ra to r in s ta ll a ti o n s u rf a c e m a x
[m m
/s
A d m is s ib le v ib ra ti o n v a lu e a t th e re fe re n c e p o in t
[m m
/s
L im it v a lu e s fo r
V ib ro w it h in s ta ll e d v ib ra ti o n s e n s o r [m m /s
O
T C
,8
,8
,8 O
T C
,8
,8
,8 O
T C
,8
,5
,5 O
T C
,8
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O T
C
,8
,5
,5 O
S D
,8
,8
,8 O
S D
,8
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D
,8
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M e a s u re d a t s e p a ra to r s ta n d s ti ll a n d n o rm a ls h ip o p e ra tin g c o n d it io n s
M e a s u re d w ith s e p a ra to rs in o p e ra ti o n T h e
V ib ro s e n s o r is a tt a c h e d in th is ra n g e
W e s tf a li a
S e p a ra
-9
-0
.9
P ip e li n e s o n th e s e p a ra to r
T h e fo llo w in g s e c ti o n s d e s c ri b e th e g e n e ra l s e t-u p o f th e p ip in g s ys te m in th e s e p a ra to r in s ta lla ti o n
.9
.1 P ro d u c t li n e
P ro d u c t lin e s m u s t b e la id in a c c o rd a n c e w it h th e g u id e lin e s o f
G E
A W e s tf a lia
S e p a ra to r o r in a c c o rd a n c e w it h th e re q u ir e m e n ts o f th e c la s s if ic a tio n s o c ie ti e s
U s e o n ly g e n u in e p a rt s fr o m
G E
A W e s tf a li a S e p a ra to r!
T h e lin e s m u s t b e fl u s h e d b e fo re c o m m is s io n in g to p ro te c t th e va lv e s a n d u n its
T h e fo llo w in g lin e s m u s t h a ve n o ri g id c o n n e c ti o n w it h th e s e p a ra to r in o rd e r to p re ve n t v ib ra tio n s
P ro d u c t fe e d a n d d is c h a rg e
W a te r c o n n e c tio n
S o lid s d is c h a rg e
D ir ty w a te r d is c h a rg e
F ra m e d ra in
T h is c a n b e re a lis e d b y m e a n s o f h o s e s o r c o m p e n s a to rs w h e re b y th e re a re s p e c ia l re q u ir e m e n ts fo r s h o c k p ro o f s e p a ra to rs
H o s e p ip e s m u s t b e la id s o th a t th e y c a n n o t b e tw is te d k in k e d c la m p e d o r ru b b e d
U s e o n ly h o s e s fr o m G
E A
W e s tf a li a S e p a ra to r!
.9
.2 O p e ra ti n g fi ll in g a n d d is p la c e m e n t w a te r li n e s
W a te r lin e s m u s t b e la id s o th a t th e y c a n b e c o m p le te ly d ra in e d a t th e lo w e s t p o in t w ith n o d is m a n tli n g
Y -s tr a in e rs a re fi tt e d h o ri zo n ta lly a t th e fa c to ry w it h th e s tr a in e r in s e rt p o in t-in g d o w n w a rd s
S e e s e c tio n
.3
In s ta lla ti o n
T h e s o le n o id v a lv e s fo r o p e ra tin g fi lli n g a n d d is p la c e m e n t w a te r to th e s e p a ra to r a re fi tt e d s o th a t th e h o s e b e tw e e n th e s e p a ra to r a n d s o le n o id va lv e s c a n n o t e m p ty
W e s tf a li a
S e p a ra
-9
-0
O p e ra ti n g fi ll in g a n d d is p la c e m e n t w a te r
.1
W a te r q u a lit y
.2
S u p p ly p re s s u re a n d te m p e ra tu re
.3
.3 W a te r c o n n e c tio n fo r o p e ra ti n g fi lli n g a n d d is p la c e m e n t w a te r.
.3
.4
D im e n s io n s a n d n u m b e r o f c o n s u m e rs
.3
.5 W a te r q u a n ti ty
W e s tf a li a
S e p a ra
-9
-0
.1
W a te r q u a li ty
T h e w a te r s h o u ld b e a s p u re a s p o s s ib le a n d m e e t th e fo llo w in g s ta n d a rd s
H a rd n e s s u p to
°C (1
°F s e p a ra tin g te m p e ra tu re d H a b o v e
°C (1
°F s e p a ra tin g te m p e ra tu re d H
N o te
W h e n u s in g d e m in e ra lis e d w a te r o r c o n d e n s a te c o rr o s io n m u s t b e re ck o n e d w ith
T h e u s e o f b o il e r fe e d w a te r is n o t p e rm is s ib le
L a n d w a te r is n o t re c o m m e n d e d b e c a u s e th e d e g re e s o f h a rd n e s s a re n o rm a lly to o h ig h
T o c o n ve rt th e h a rd n e s s va lu e s s ta te d u s e th e fo llo w in g e q u a ti o n d H
,7 fH
,2 e H
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O p H
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S u s p e n d e d m a tt e r m a x m g /l
P a rt ic le s iz e m a x m
.2
S u p p ly p re s s u re a n d te m p e ra tu re
F ig
N o te
T h e p re s s u re a ft e r th e w a te r p re s s u re re d u c e r m u s t n o t d ro p b e lo w
.2 M p a w ith o p e n o p e ra ti n g w a te r v a lv e
T h e s u p p ly p re s s u re a n d th e te m p e ra tu re fo r th e o p e ra tin g fi lli n g a n d d is p la c e m e n t w a te r m u s t m e e t th e fo llo w in g s p e c if ic a ti o n s
T e m p e ra tu re m in
°C
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°C (1
°F
S u p p ly p re s s u re
.3
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P a
W e s tf a li a
S e p a ra
-9
-0
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W a te r c o n n e c ti o n fo r o p e ra ti n g fi ll in g a n d d is p la c e m e n t w a te r
P a y s p e c ia l a tt e n ti o n to s e c tio n
.9 .2
.4
D im e n s io n s a n d n u m b e r o f c o n s u m e rs
C o lle c ti ve lin e s m u s t b e d im e n s io n e d s o th a t th e s e p a ra to rs a re a lw a ys s u p p lie d w ith a n a d e q u a te w a te r vo lu m e to a s s u re p e rf e c t fu n c tio n in g
L in e s m u s t b e la id s o th a t m a n u a l o ve rr id e o f th e va lv e s a n d fi lte r re p la c e m e n t a re p o s s ib le
T h e m a x im u m le n g th b e tw e e n p re s s u re re d u c e r a n d s o le n o id v a lv e m u s t n o t e x c e e d m
In th e c a s e o f c o n s u m e r, th e c o l-le c ti v e lin e m u s t h a ve th e s a m e n o m in a l d ia m e te r a s th e fe e d lin e s to th e s e p a ra to r.
T h e n o m in a l d ia m e te r
R is g iv e n in th e ta b le b e lo w
F ig
F ig
In th e c a s e o f c o n s u m e rs th e c o lle c ti v e lin e m u s t h a v e a n o m in a l d ia m e te r S
(s e e ta b le th e s u p p ly lin e s to th e s e p a ra to r m u s t h a v e a n o m in a l d ia m e te r R
(s e e ta b le
N o te
W h e n tw o s e p a ra to rs re q u e s t w a te r a t d if fe re n t tim e s, th e w a te r s u p p ly c a n b e ra te d a s fo r o n e s e p a ra to r.
W e s tf a li a
S e p a ra
-9
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In th e c a s e o f c o n s u m e rs th e c o lle c ti v e lin e m u s t h a v e a n o m in a l d ia m e te r o f D
N th e s u p p ly lin e s to th e s e p a ra to r m u s t h a v e a n o m in a l d ia m e te r R
(s e e ta b le
T a b le fo r s e le c ti n g th e n o m in a l d ia m e te rs S a n d R
S e p a ra to r m o d e l
N o m in a l d ia m e te r (D
N
C o ll e c ti v e li n e S
S u p p ly li n e
R
O S
D
O S
D
O S
D
O S
D
O S
D
O S
E
O S
E
O S
E
O S
E
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E
.5
W a te r q u a n ti ty
F o r e x a c t p ro g ra m c o n tr o l, w ith s im u lta n e o u s a c tu a ti o n o f th e va lv e s th e fo llo w in g w a te r q u a n ti tie s a re re q u ir e d
S e p a ra to r m o d e l
V
V
V
T o ta l c o n s u m p ti o n p e r c y c le
T o ta l c o n s u m p ti o n p e r c y c le w it h o u t fi ll in g w a te r
F il li n g w a te r D is p la c e m e n t w a te r
O p e ra ti n g w a te r l/ s l/ s l/ s
A p p ro x
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D
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(f ill in g w a te r d is p la c e m e n t w a te r o p e ra ti n g w a te r)
W e s tf a li a
S e p a ra
-9
-0
C o m p re s s e d a ir
.1
C o m p re s s e d a ir q u a lit y
.2
S u p p ly p re s s u re
.3
.3 C o m p re s s e d a ir c o n s u m p tio n o f th e s e p a ra to rs
O S
D
O S
E a n d O
T C
W e s tf a li a
S e p a ra
-9
-0
.1
C o m p re s s e d a ir q u a li ty
T h e c o m p re s s e d a ir m u s t b e fr e e fr o m im p u ri tie s a n d d ry
.2
S u p p ly p re s s u re
R e c o m m e n d e d s e t-u p o f c o m p re s s e d a ir lin e p e r tr e a tm e n t s ys te m
F ig
O
S D s e p a ra to rs
A s u p p ly p re s s u re o f
.3 to m a x
.0 M
P a is a d m is s ib le
A ft e r th e re d u c e r s ta ti o n
.3 M
P a m u s t s til l b e a v a ila b le to th e c o n s u m e rs
N o te
O n
O S
D s e p a ra to rs a c o m p re s s e d a ir c o n tr o l u n it is n o lo n g e r in c lu d e d in th e s ta n d a rd s c o p e o f s u p p ly
If o th e r p n e u m a tic c o m p o n e n ts a re o p e ra te d th e c o rr e s p o n d in g in s tr u c tio n s re la ti n g to a ir q u a lit y a n d a ir lu b ri c a tio n m u s t b e o b s e rv e d
.3
C o m p re s s e d a ir c o n s u m p ti o n o f th e s e p a ra to rs
O S
D O
S E a n d O
T C
T h e m a x im u m c o m p re s s e d a ir c o n s u m p tio n p e r s e p a ra to r is a p p ro x
.0
N m /h
W e s tf a li a
S e p a ra
-9
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P ro d u c t li n e s
.1
G e n e ra l.
.4
.2 P ip e c ro s s -s e c tio n s
.3 F u n c tio n a l d e s c ri p ti o n
.4 In fo rm a tio n o n p re s s u re m o n ito ri n g
.4
.5
P ip in g
.4
.6 M a x im u m s u c tio n h e a d
.6
.1 P re s s u re lin e
.6
.2 P re -f ilt e r
.4
.7 F e e d p u m p
.4
.8 O il p re -h e a te r.
.9 In s ta lla ti o n e x a m p le s
.4
.9 .1
S te a m
-h e a te d p la te h e a t e x c h a n g e r w it h
(P I c o n tr o lle d c o n tr o l v a lv e
.4
.9
.2 S te a m -h e a te d tu b u la r h e a t e x c h a n g e r w it h
(P I c o n tr o lle d c o n tr o l v a lv e
.4
.9
.3 T h e rm a lo il-h e a te d p la te h e a t e x c h a n g e r w ith (P
I c o n tr o lle d c o n tr o l va lv e
.4
.9
.4 T h e rm a l-o il-h e a te d tu b u la r h e a t e x c h a n g e r w it h
(P I c o n tr o lle d c o n tr o l v a lv e
.4
.1
S e c u ri n g p la te h e a t e x c h a n g e rs
.1
S a fe ty va lv e
.5
W e s tf a li a
S e p a ra
-9
-0
.1
G e n e ra l
P a y s p e c ia l a tt e n ti o n to s e c tio n
.3
T h e s u c tio n lin e s s h o u ld b e a s s h o rt a s p o s s ib le to a vo id p re s s u re lo s s e s
T h e p ip e s m u s t b e in s ta lle d w ith a d e q u a te c le a ra n c e fr o m th e e le c tr o n ic p a rt s
W a te r p o ck e ts m u s t b e a v o id e d
(w a te r m u s t b e a b le to fl o w o ff fr e e ly
W h e n d if fe re n t p ro d u c ts a re ru n th ro u g h th e s a m e s e p a ra to r, it m u s t b e e n s u re d th a t th e c o rr e s p o n d in g p ro d u c t lin e s c a n n o t b e in te rc h a n g e d
.2
P ip e c ro s s -s e c ti o n s
A ll p ip e s va lv e s fi tt in g s a n d in s tr u m e n ts m u s t b e la id s o th a t a n in s u la ti o n o f m m is p o s s ib le
D im e n s io n in g o f th e p ip e s is s p e c if ie d o n th e re s p e c ti v e
P
ID
T h e p ip e s c a n b e s e le c te d w it h th e a id o f th e fo llo w in g d ia g ra m
T h e s p e c if i-c a tio n s o n th e
P
ID
s h a ve p ri o ri ty
P ip e re s is ta n c e s m u s t b e k e p t a s lo w a s p o s s ib le
T a k in g in to a c c o u n t th e to ta lp re s s u re lo s s e s th e fl o w v e lo c it ie s m u s t b e b e tw e e n
.5 m /s a n d m
/s in s u c ti o n lin e s b e tw e e n m
/s a n d m /s in p re s s u re lin e s
.3
F u n c ti o n a l d e s c ri p ti o n
T h e liq u id is d is c h a rg e d fr o m th e s e p a ra to r b y m e a n s o f a p u m p in g d e vi c e in th e fo llo w in g re fe rr e d to a s c e n tr ip e ta l p u m p
A t s m a ll c a p a c it ie s th e d is c h a rg e c a n b e w it h o u t p re s s u re in th e c a s e o f la rg e r c a p a c iti e s th e c e n tr ip e ta l p u m p g e n e ra te s th e re q u ir e d p re s s u re to c o n v e y th e liq u id o u t o f th e s e p a ra to r th ro u g h th e d o w n s tr e a m lin e s b y im m e rs in g m o re d e e p ly in to th e liq u id
T h e p re s s u re va lu e s c a n d if fe r s ig n if ic a n tl y.
T h e fo llo w in g ru le a p p lie s
T h e va l-u e s a re lo w e r o n s m a ll s e p a ra to rs th a n o n la rg e s e p a ra to rs
F u rt h e r in fl u e n c in g fa c to rs a re c a p a c it y, s ys te m re s is ta n c e s
(v a lv e p o s it io n ta n k p o s it io n p ro d u c t p ro p e rt ie s a n d p ro c e s s s p e c if ic a tio n s
.4
In fo rm a ti o n o n p re s s u re m o n it o ri n g
W h e n th e liq u id is d is c h a rg e d fr o m th e s e p a ra to r u n d e r p re s s u re th e o p e ra to r k n o w s th a t th e s e p a ra to r b o w l is h yd ra u lic a lly c lo s e d
A d is c h a rg e p re s s u re a d ju s ts g iv e n a c o n s ta n t c a p a c it y o r it is a d ju s te d to th e d e s ir e d v a lu e b y th ro tt lin g in th e d is c h a rg e
In th e s ta n d a rd a p p lic a ti o n th e p re s s u re s e n s o r re s p o n d s to fa lli n g d is c h a rg e p re s s u re a n a la rm is tr ig g e re d vi a th e c o n tr o l s ys te m
T h e c o n tr o l s ys te m c a n a ls o e va lu a te ri s in g p re s s u re a n d tr ig g e r a n a la rm
G e n e ra lly th e d is c h a rg e p re s s u re is s e t to
.1
.2 M
P a
T h e p re s s u re le ve l c a n d e vi a te fr o m th is w h e n s e p a ra to r s iz e c a p a c it y, p ro d u c t p ro p e rt ie s a n d p ro c e s s s p e c if ic a tio n s re q u ir e
(f o r fu rt h e r in fo rm a tio n s e e th e o rd e r-s p e c if ic d o c u m e n ta tio n
W e s tf a li a
S e p a ra
-9
-0
A c h a n g e in th e d is c h a rg e p re s s u re m a y b e c a u s e d b y th e fo llo w in g fa c to rs
C h a n g e in fe e d c a p a c it y
C h a n g e in p ro d u c t d a ta s u c h a s te m p e ra tu re d e n s it y, vi s c o s it y
C h a n g e in d is c h a rg e re s is ta n c e
L e a k a g e a t th e s e p a ra to r b o w l
T h is re p re s e n ts im p o rt a n t in fo rm a tio n fo r th e o p e ra to r.
S e le c ti o n d ia g ra m
F ig
Q F lo w v V e lo c it y in m
/s
E x a m p le
A fl o w ra te o f m /h p ro d u c e s a ve lo c it y o f
.2 m /s w ith a n o m in a l d ia m e te r o f
W e s tf a li a
S e p a ra
-9
-0
.5
P ip in g
F ig
L u b ri c a ti o n o il s c h e m a tic
L
O ta n k
W h e n s e p a ra ti n g lu b e o il, th e re tu rn lin e o f th e
/2
-w a y v a lv e c a n b e le d in to th e p ro d u c t d is c h a rg e lin e o f th e s e p a ra to r.
F ig
D ie s e l o il s c h e m a tic
D
O ta n k
S e rv ic e ta n k
W h e n s e p a ra tin g d ie s e l o il, th e re tu rn lin e o f th e /2
-w a y v a lv e m u s t b e le d in to th e D
O ta n k
W S d o e s n o t p e rm it le a d in g th e re tu rn li n e in to th e s u c ti o n s id e o f th e p u m p
W e s tf a li a
S e p a ra
-9
-0
F ig
H e a v y fu e l o il sc h e m a ti c
S e tt lin g ta n k
S e rv ic e ta n k
W h e n s e p a ra ti n g h e a v y o il, th e re tu rn lin e o f th e
/2
-w a y va lv e m u s t b e le d in to th e s e tt lin g ta n k
.6
M a x im u m s u c ti o n h e a d
T h e s u c tio n h e a d o f th e fe e d p u m p
(g e a r p u m p is m a x.
.0
M p a
T h e s u c tio n h e a d o f th e fe e d p u m p
(s c re w p u m p is m a x
.0
M
P a
T h e vi s c o s it y o f th e o il to b e c o n ve ye d m u s t b e k e p t c S t, if n e c e s s a ry b y a d e q u a te p re
-h e a ti n g a n d tr a c e h e a ti n g
W h e n d im e n s io n in g th e s u c tio n lin e it m u s t b e e n s u re d th a t th e to ta l p re s s u re lo s s in th e p ip e d o e s n o t e x c e e d th e m a x im u m s u c tio n h e a d o f th e p u m p
T h e m a x im u m fe e d p re s s u re in th e s u c tio n lin e m u s t n o t e x c e e d
.0
M P a
.6
.1 P re s s u re li n e
T h e p re s s u re h e a d o f th e fe e d p u m p is s e t to a p p ro x
.3
M P a
T h e p re s s u re lin e fr o m th e fe e d p u m p vi a th e p re -s e t v a lv e th e p re
-h e a te r a n d th e
/2
-w a y va lv e to th e s e p a ra to r m u s t b e k e p t a s s h o rt a s p o s s ib le
W h e n d im e n s io n in g th e p re s s u re lin e it m u s t b e e n s u re d th a t th e to ta l p re s s u re lo s s in th e p ip e s d o e s n o t e x c e e d th e m a x im u m p re s s u re h e a d o f th e p u m p
W e s tf a li a
S e p a ra
-9
-0
.6
.2 P re -f il te r
T h e p re
-f ilt e rs a re fi tt e d in th e s u c ti o n lin e o f th e fe e d p u m p to p ro te c t it fr o m c o a rs e im p u ri tie s
D u ri n g th e in s ta lla ti o n s p e c ia l a tt e n ti o n m u s t b e p a id to th e o p e ra b ili ty
U s e o n ly s tr a in e rs w ith a m e s h w id th o f th e s tr a in e r in s e rt o f to .2 m m
P a y s p e c ia l a tt e n ti o n to s e c tio n
.3
F ig
U s e o n ly p re -s tr a in e rs w it h a m e s h w id th o f th e s tr a in e r in s e rt o f
.6 m m
F ig
.7
F e e d p u m p
T o p re v e n t th e p re
-h e a te r fr o m o v e rh e a ti n g a p u m p p o s t-ru n n in g ti m e m u s t b e p ro g ra m m e d fo r p u m p u n its a n d p ro d u c t p re
-h e a ti n g
.8
O il p re
-h e a te r
It m u s t b e in s ta lle d s o th a t th e re is n o h e a t d is s ip a ti o n to th e c o n tr o lc a b in e t.
T o p re v e n t a ri s k o f a c c id e n ts w h e n v e n ti n g d u e to d is c h a rg in g h o t v a p o u rs a n d li q u id s th e d is c h a rg e lin e s fr o m ve n t v a lv e s m u s t b e la id a t le a s t to fl o o r p la te h e ig h t.
D is c h a rg e li n e s o f s a fe ty v a lv e s m u s t b e la id s o th a t th e re is n o d a n g e r o f a c c id e n t w h e n th e v a lv e re s p o n d s d u e to d is c h a rg in g li q u id
T h e d is c h a rg e lin e m u s t b e la id s o th a t it c a n a lw a ys b e o b s e rv e d
It m u s t n o t b e c o n c e a le d b y p ip e s v a lv e s o r o th e r u n it s!
W e s tf a li a
S e p a ra
-9
-0
S te a m tr a p s m u s t b e fi tt e d h o ri z o n ta ll y b e tw e e n tw o u n io n s s h o u ld n o t b e in s u la te d to a s s u re c o rr e c t fu n c tio n in g m u s t b e in s ta lle d s o th a t n o c o n d e n s a te a c c u m u la ti o n c a n o c c u r o n th e p re h e a te rs
.9
In s ta ll a ti o n e x a m p le s
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