Partial Submittals D2A.pdf

PDF 18 MB Posted Jul 22, 2020

Attached to: Services to remove, replace, and upgrades four (4) Motor Control Centers Federal contract opportunity
Solicitation number: 191BWC20R00005
Issued by: International Boundary and Water Commission U.S.-Mexico

About this file

Written by GovTribe AI · Dec 28, 2023

This document provides details for a federal contract solicitation seeking services to remove, replace, and upgrade four motor control centers at a power plant facility. The solicitation was issued by the International Boundary and Water Commission United States-Mexico seeking a contractor to provide all labor, materials, and resources necessary to remove and replace four existing motor control centers including units for pumps and compressors, auxiliary generator power, and heating and ventilation. Additional requirements include installing two automatic transfer switches, updating the programmable logic controller program, installing a new communication system via fiber optic and CATV, and running new electrical feeders according to code. No funds are presently available and no award will be made until funding is secured. Interested offerors are instructed to submit proposals using the attached Standard Form 1449.

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Other files for this federal contract opportunity

Other files attached to Services to remove, replace, and upgrades four (4) Motor Control Centers, newest first.
File	Type	Posted
Qand A.pdf	PDF	Jul 30, 2020
PARTIAL_SUBMITTALS ATS 1-8.pdf	PDF	Jul 22, 2020
PARTIAL SUBMITTALS D1A (1).pdf	PDF	Jul 22, 2020
MCC Phase 1.pdf	PDF	Jul 22, 2020
PARTIAL SUBMITTALS N4A_1-19.pdf	PDF	Jul 22, 2020
PARTIAL SUBMITTALS PLC CABINET 1-11.pdf	PDF	Jul 22, 2020
QandA 7.16.2020.pdf	PDF	Jul 16, 2020
New Equipment required ONE LINE DIAGRAM.pdf	PDF	Jul 10, 2020
pic 2.jpg	JPG image	Jul 10, 2020
Pic 1.jpg	JPG image	Jul 10, 2020
FUTURE GENERAL ONE LINE-O001096-01-02 rev2.pdf	PDF	Jul 10, 2020
CURRENT GENERAL ONE LINE 07 2020.pdf	PDF	Jul 10, 2020
QandA.pdf	PDF	Jul 9, 2020
Att 2 QASP Falcon Motor Control Center.pdf	PDF	Jun 19, 2020
Att 1 PWS- Falcon Power Plant Motor Control Center II.pdf	PDF	Jun 19, 2020
191BWC20R0005.pdf	PDF	Jun 19, 2020
Att 3 WD 2015-5309 Rev 11.pdf	PDF	Jun 19, 2020
Att 4 WD TX2020221 01.03.2020.pdf	PDF	Jun 19, 2020

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PARTIAL

SUBMITTALS

FOR:

IBWC - AUXILIARY POWER BOARD D2A

REQUISITION/REFERENCE NO.

73095201088

PRESENTED BY:

POWERGEN CONTROLS, LLC

7322 Almeda Genoa Rd

Houston TX 77075

PRESENTED TO:

International Boundary and Water Commission Attn..: Edi Delgado

Email: Edi.Delgado@ibwc.gov

OCTOBER 26, 2018

7322 Almeda Genoa Road , Houston, TX 77075 Phone: +1 (832) 730 5220

INDEX

I. DRAWINGS

• ONE LINE

• ELEMENTARIES

• MECHANICALS

II. TECHNICAL SPEC SHEETS

1. SCHNEIDER

2. SCHWEITZER

3. ELECTRO INDUSTRIES

4. BASLER

5. GE

6. FLEX CORE

7. IDEC

8. PROCONX

9. PHOENIXCONTACT

10. SOCOMEC

11. ABB

12. HAMMOND

AUXILIARY POWER BOARD D2A

ONE LINE

DRAWINGS INDEX

DRAWING NUMBER DRAWING NAME

O001116-07-01 ONE LINE DRAWINGS INDEX

O001116-07-02 ONE LINE DRAWINGS

3 4 5

2 3 4

United States Section

SOLICITATION/RFP NUMBER

L M

T e c h

Z P

R O

J E

C T

O n e d r i v e

I B

W C

A L C

O N

M o t o r

C o n t r o l

C e n t e r s

U p g r a d e

P R

O J E

X E

C U

T I O

R A

W I N

G S

O W

E R

G E

D A

N E

L I N

E O d w g

P l o t

S t y l e

T a b l e

N a m e

D a t e a n d

T i m e

P l o t t e d

C A

F i l e n a m e

1 2

1 5

International Boundary & Water Commission

O U

N D

O M

N U

D M

O U

R E

O D

E S

C R

I P

T I O

E V

I S

I O

N S

I G

N A

T U

E S

I G

N E

A T

CONTRACT NUMBER

P l o t

S c a l e

D a t e

L a s t

S a v e d

A u t o C

V e r s i o n

I N

T E

R Y A

I S

I O

O I

IBWC CONTRACTOR NAME

IBWC CONTRACT/TASK ORDER

P o w e r g e n c o n t r o l s

F a x

P h o n

U n i t e d

S t a t e s

H o u s t o n

T X

A d d r e s s

A l m e d a

G e n o a

R d w w w p o w e r g e n c o n t r o l s c o m

F O

O N

S T

R U

C T

I O

FALCON DAM FIEL OFFICE

O001116-07-01

F A

L C

E R

V O

I R

A U

X I L

I A

F L O

POWERGENCONTROLS LLC

IBM-17PO148

POWERGENCONTROLS LLC

10-26-2018

12345

ONE LINE

DRAWINGS

(M.O)

50AT

150AF

D2A-BKR6

(M.O)

175AT

250AF

D2A-BKR

D2A-CT1,2,3

200:5

D2A-STB1

(3)

C-D2A

0.5A

(3)

480/120

0.4A

(3)

D2A-PT

(1)

D2A-DS

100VA

V-D2A

D2A-MULT

VOLTS

AMPS

WATTS

VARS

V-D2A

FLOOR EL 215.00

AUXILIARY POWER BOARD D2A

TO PLC

OF1

TO PLC

SDE1

TO PLC

OF1

TO PLC

SDE1

(1L)

(3Q)

FROM DISTRIBUTION

BOARD (D1B)

FLOOR EL 215.00

D2A-2747

(M.O)

20AT

150AF

D2A-BKR5

TO PLC

OF1

TO PLC

SDE1

(3F)

(M.O)

20AT

150AF

D2A-BKR3

TO PLC

OF1

TO PLC

SDE1

(3A)

(M.O)

30AT

150AF

D2A-BKR1

TO PLC

OF1

TO PLC

SDE1

(2T)

(M.O)

30AT

150AF

D2A-BKR2

TO PLC

OF1

TO PLC

SDE1

(2A)

(M.O)

20AT

150AF

TO PLC

OF1

TO PLC

SDE1

(1Q)

(M.O)

70AT

150AF

D2A-BKR7

TO PLC

OF1

TO PLC

SDE1

(M.O)

35AT

150AF

D2A-BKR4

(3P)

M O

T O

W G

H E

A T

K W

W G

C O

O L

I N

A T

V E

S P

A R

S P

A R

E X

C I T

A T

I O

U B

I C

L E

W G

G O

U M

W G

G O

W G

P O

W E

R A

N S

F O

R M

E R

W G

C O

O L

I N

A N

O R

C P T C W V M

V A

NEMA00

D2A-BKR8

NEMA 2

TO PLC

G E

N E

R A

T O

TO PLC

MO MC

TO PLC

OF1

TO PLC

SDE1

TO PLC

3 4 5

2 3 4

United States Section

SOLICITATION/RFP NUMBER

L M

T e c h

Z P

R O

J E

C T

O n e d r i v e

I B

A L C t o r

C o n t r o l

C e n t e r s

U p g r a d e

P R

O J E

C U

T I O

R A

W I N

G S

O W

E R

G E

D A

N E

L I N

E O d w g

P l o t

S t y l e

T a b l e

N a m e

D a t e a n d

T i m e

P l o t t e d

C A

F i l e n a m e

1 2

1 5

International Boundary & Water Commission

O U

N D

O M

N U

D M

O U

R E

O D

E S

C R

I P

T I O

E V

I S

I O

N S

I G

N A

T U

E S

I G

N E

CONTRACT NUMBER

P l o t

S c a l e

D a t e

L a s t

S a v e d

A u t o C r s i o n

I N

T E

R Y A

I S

I O

O I

IBWC CONTRACTOR NAME

IBWC CONTRACT/TASK ORDER

P o w e r g e n c o n t r o l s

F a

P h o n

U n i t e d

S t a t e s

H o u s t o n

T X

A d d r e s s

A l m e d a

G e n o a

R d w w w p o w e r g e n c o n t r o l s c o m

F O

O N

S T

R U

C T

I O

FALCON DAM FIEL OFFICE

O001116-07-02

F A

L C

E R

V O

I R

A U

X I L

I A

F L O

POWERGENCONTROLS LLC

IBM-17PO148

POWERGENCONTROLS LLC

10-26-2018

12345

ONE LINE

ELECTRICAL ELEMENTARIES

DRAWINGS INDEX

DRAWING NUMBER DRAWING NAME

O001116-07-01 ELECTRICAL ELEMENTARIES DRAWINGS INDEX

O001116-07-02 DRAWINGS LEGENDS AND SYMBOLS

C001116-07-03 BILL OF MATERIALS

C001116-07-04 THREE LINE DIAGRAM

C001116-07-05 COOLING WATER VALVE MOTOR

C001116-07-06 GENERATOR HEATER CONTROL

C001116-07-07 CONTROL POWER DISTRIBUTION 24VDC

C001116-07-08 PLC DIGITAL INPUT MODULE B

C001116-07-09 PLC DIGITAL INPUT MODULE C

C001116-07-10 PLC DIGITAL OUTPUT MODULE D & PANEL ANNUCIATOR

C001116-07-11 NETWORK COMMUNICATIONS DIAGRAMS

3 4 5

2 3 4

United States Section

SOLICITATION/RFP NUMBER

L M

T e c h

Z P

R O

J E

C T

O n e d r i v e

I B

A L C t o r

C o n t r o l

C e n t e r s

U p g r a d e

P R

O J E

C U

T I O

R A

W I N

G S

O W

E R

G E

D A

L E

M E

N T

A R

I E

S C d w g

P l o t

S t y l e

T a b l e

N a m e

D a t e a n d

T i m e

P l o t t e d

C A

F i l e n a m e

1 2

1 5

International Boundary & Water Commission

O U

N D

O M

N U

D M

O U

R E

O D

E S

C R

I P

T I O

E V

I S

I O

N S

I G

N A

T U

E S

I G

N E

CONTRACT NUMBER

P l o t

S c a l e

D a t e

L a s t

S a v e d

A u t o C r s i o n

I N

T E

R Y A

I S

I O

O I

IBWC CONTRACTOR NAME

IBWC CONTRACT/TASK ORDER

P o w e r g e n c o n t r o l s

F a

P h o n

U n i t e d

S t a t e s

H o u s t o n

T X

A d d r e s s

A l m e d a

G e n o a

R d w w w p o w e r g e n c o n t r o l s c o m

F O

O N

S T

R U

C T

I O

FALCON DAM FIEL OFFICE

C001116-07-01

F A

L C

E R

V O

I R

A U

X I L

I A

F L O

POWERGENCONTROLS LLC

IBM-17PO148

POWERGENCONTROLS LLC

10-26-2018

12345

ELEMENTARIES

NOTE

RELAY

LEGEND

NORMALLY CLOSED CONTACT

NORMALLY OPEN CONTACT

MINI CIRCUIT BREAKER

LIGHT

GROUND (GREEN WIRE)

1XXX - CONTROL 24VDC

2XXX - CONTROL 24VDC

3XXX - CONTROL 125VDC

4XXX - CONTROL 125VDC

5XXX - CONTROL 120/240 VAC

6XXX - CONTROL 120/240 VAC

7XXX - AC SENSING AND CTs

WIRE NUMBERS

X=REFERENCE NAME

TBXX-Y

TO DEVICE NAME:TERMINAL NUMBER

REF Y - LOCATION

CIRCUIT BREAKER CLOSED AUX CONTACT

CIRCUIT BREAKER OPEN AUX CONTACT

Y=UNIT NUMBER

CONTROL POWER TRANSFORMER

CURRENT TRANSFORMER

PLUG-IN BRIDGE

Y=REFERENCE NUMBER ON TABLE

LOCATION = LOCATION IN PAGE DENOTED FOR

LETTER (VERTICAL) - LINE NUMBER (HORIZONTAL)

Z=A AMBER

Z=B BLUE

Z=G GREEN

Z=R RED

XXTB-Y

Z=TERMINAL NUMBER

1.- ALL WIRES ARE TO HAVE THE NUMBER WIRE

LABEL AS SPECIFIED IN THE SCHEMATIC DRAWING.

2.- ALL GROUND WIRES TO BE GREEN.

3.- ALL DIAGRAMS ARE SHOWN WITH CIRCUITS

DE-ENERGIZED, RELAYS IN NORMAL POSITION AND

ALL CIRCUIT BREAKER OPEN, CONNECTED AND

CHARGED.

1 2

3 4

5 6

1 1

2 2

3 3

4 4

1A b a

WITH FUSE

DISCONNECT SWITCH

DISCONNECT TERMINAL BLOCK

2 4 6

LSIG

MICROLOGIC

TRIP

1 3 5

POWER BREAKER

WITH ELECTRONIC PROTECTION

LEGEND

TERMINAL BLOCK WITH SINGLE PLUG

IN=SINGLE PLUG

POWER BREAKER WITH THERMAL-MAGNETIC

3 4 5

2 3 4

United States Section

SOLICITATION/RFP NUMBER

L M

T e c h

Z P

R O

J E

C T

O n e d r i v e

I B

A L C t o r

C o n t r o l

C e n t e r s

U p g r a d e

P R

O J E

C U

T I O

R A

W I N

G S

O W

E R

G E

D A

L E

M E

N T

A R

I E

S C d w g

P l o t

S t y l e

T a b l e

N a m e

D a t e a n d

T i m e

P l o t t e d

C A

F i l e n a m e

1 2

1 5

International Boundary & Water Commission

O U

N D

O M

N U

D M

O U

R E

O D

E S

C R

I P

T I O

E V

I S

I O

N S

I G

N A

T U

E S

I G

N E

CONTRACT NUMBER

P l o t

S c a l e

D a t e

L a s t

S a v e d

A u t o C r s i o n

I N

T E

R Y A

I S

I O

O I

IBWC CONTRACTOR NAME

IBWC CONTRACT/TASK ORDER

P o w e r g e n c o n t r o l s

F a

P h o n

U n i t e d

S t a t e s

H o u s t o n

T X

A d d r e s s

A l m e d a

G e n o a

R d w w w p o w e r g e n c o n t r o l s c o m

F O

O N

S T

R U

C T

I O

FALCON DAM FIEL OFFICE

C001116-07-02

F A

L C

E R

V O

I R

A U

X I L

I A

F L O

POWERGENCONTROLS LLC

IBM-17PO148

POWERGENCONTROLS LLC

10-26-2018

12345

ELEMENTARIES

LEGENDS AND SYMBOLS

BILL OF MATERIALS

NAME PART NO MANUFACTURER DESCRIPTION

QTY

D1A LVMCC SCHNEIDER MODEL 6 MOTOR CONTROL CENTER 1

D1A-PT EL-3VT472-480-208FF GE AC VOLTAGE TRANSFORMERS 3PH WYE PT WITH FUSE 1

D1A-MULT SHARK100-60-10-V2-D-485P-X ELECTRO INDUSTRIES MULTIMETER , 60HZ, V, A, P, PH, 125VDC, RS-485 + PULSE 1

D1AN1A 224321X0 SCHWEITZER POWER COUPLER 1

D1AN1 2242R2X0 SCHWEITZER CHASSIS / BLAKPLANE 4 SLOT RACK 1

D1AN1B, D1AN1C 22442121X0 SCHWEITZER DIGITAL INPUT MODULE 2

D1AN1D 22443131X0 SCHWEITZER DIGITAL OUTPUT MODULE 1

- 915900240 SCHWEITZER SEL-2240 Wetting Voltage Jumper Kit, contains twenty-four 4-prong jumpers for one SEL-2240 1

D1A-PMA SLC40N-0203-DD2FB-W(3),Y(1),R(1),G(1) IDEC 24VDC LED ANNUNCIATOR PANEL 2 ROW 3 COLUMNS 1 GREEN - 1 RED - 1

YELLOW - 3 WHITE 1

- SLCN-JP45 IDEC TERMINAL CONNECTION, JUMPERS 2 WINDOWS

SPARE1, SPARE2

RU2S-D24 IDEC RELAY 10A 2DPDT 24 VDC COIL 2

SM2S-O5C IDEC RELAY SOCKET FOR RU2S SERIES 2

CRC, CRO, CRM

RU2S-A110 IDEC RELAY 10A 2DPDT 110 VAC COIL 3

SM2S-O5C IDEC RELAY SOCKET FOR RU2S SERIES 3

TB-125, TB-24, TB-OUT, TB-PLCB, TB-PLCC

3031306 PHOENIX CONTACTS ST 2 5-QUATTRO FEED-THROUGH TERMINAL BLOCK 66

3030161 PHOENIX CONTACTS FBS2.5 PLUG-IN BRIDGE, 2 POS, RED 3

3030514 PHOENIX CONTACTS D-ST 2 5-QUATTRO END COVER 5

828734 PHOENIX CONTACTS MARKER FOR TERMINAL BLOCKS - UCT-TM 5 (72 LABELS) 66

D1A-STB1

3070516 PHOENIX CONTACTS DISCONNECT TERMINAL BLOCK - URTK/SP 4

0360025 PHOENIX CONTACTS SWITCHING JUMPER SB4-URTK/SP 1

828734 PHOENIX CONTACTS MARKER FOR TERMINAL BLOCKS - UCT-TM 5 4

311139 PHOENIX CONTACTS PARTITION PLATE - ATP-URTK/SP 1

PS1 2866763 PHOENIX CONTACTS Power supply unit - QUINT-PS/1AC/24DC/ 10 1

D1A-DS 22003002 SOCOMEC DISCONNECT SWITCH NON-FUSIBLE 25A 1

D1A-DS 22995013 SOCOMEC RED DIRECT HANDLE 1

D1A-2747 ES-47N/27-3AB1N0N0 BASLER PHASE BALANCE RELAY SENSING 1

D1A-CTA,B,C 101-201 FLEX-CORE CURRENT TRANSFORMER 600:5A 3

MODG-100 MODG-100 PROCONX MODBUS/TCP TO MODBUS RTU GATEWAYS 1

CB-125 S202UDC-K10 ABB S202 - K10 MINIATURE CIRCUIT BREAKER 2P 10A 125VDC, UL489 1

CB-24 S201UDC-K10 ABB S201 - K10 MINIATURE CIRCUIT BREAKER 1P 10A 24VDC, UL489 1

CB-PLC S201UDC-K5 ABB S201 - K5 MINIATURE CIRCUIT BREAKER 1P 5A 24VDC, UL489 1

CB-M, CB-COM S201UDC-K2 ABB S201 - K2 MINIATURE CIRCUIT BREAKER 1P 2A 24VDC, UL489 2

CB-120C S201U-K2 ABB S201 - K2 MINIATURE CIRCUIT BREAKER 1P 2A 120VAC, UL489

MO,MC 8736SAO013V02E SCHNEIDER REVERSING STARTER 240VAC 9A NEMA 0 1

CPT-1 500SV1B SCHNEIDER XFMR DRY 1PH 0.5KVA 240X480-120/240V 1

CPT-2

PH150MQMJ HAMMOND VOLTAGE TRANSFORMER 150VA 480-240/240-120VAC 1

FG3 HAMMOND

FINGER-SAFE COVER FUSED, PRIMARY OR SECONDARY

PFK2 HAMMOND FUSE KIT MQMJ & PG SERIES 150-250VA PRIMARIY SIDE 1

HCTR2 EDISON

FUSE 2A 600 VAC, CLASS CC CURRENT LIMITING TIME-DELAY

HCTR1 EDISON

FUSE 1A 600 VAC, CLASS CC CURRENT LIMITING TIME-DELAY

3 4 5

2 3 4

United States Section

SOLICITATION/RFP NUMBER

L M

T e c h

Z P

R O

J E

C T

O n e d r i v e

I B

A L C t o r

C o n t r o l

C e n t e r s

U p g r a d e

P R

O J E

C U

T I O

R A

W I N

G S

O W

E R

G E

D A

L E

M E

N T

A R

I E

S C d w g

P l o t

S t y l e

T a b l e

N a m e

D a t e a n d

T i m e

P l o t t e d

C A

F i l e n a m e

1 2

1 5

International Boundary & Water Commission

O U

N D

O M

N U

D M

O U

R E

O D

E S

C R

I P

T I O

E V

I S

I O

N S

I G

N A

T U

E S

I G

N E

CONTRACT NUMBER

P l o t

S c a l e

D a t e

L a s t

S a v e d

A u t o C r s i o n

I N

T E

R Y A

I S

I O

O I

IBWC CONTRACTOR NAME

IBWC CONTRACT/TASK ORDER

P o w e r g e n c o n t r o l s

F a

P h o n

U n i t e d

S t a t e s

H o u s t o n

T X

A d d r e s s

A l m e d a

G e n o a

R d w w w p o w e r g e n c o n t r o l s c o m

F O

O N

S T

R U

C T

I O

FALCON DAM FIEL OFFICE

C001116-07-03

F A

L C

E R

V O

I R

A U

X I L

I A

F L O

POWERGENCONTROLS LLC

IBM-17PO148

POWERGENCONTROLS LLC

10-26-2018

12345

ELEMENTARIES

BILL OF MATERIALS

FROM DISTRIBUTION

FLOOR EL 215.00

BOARD (N1B)

(3 X 7.5KW)

GENERATOR HEATER

VALVE MOTOR

COOLING WATER

(3-1/C-10AWG) (1/3 HP-120V)

TO CONTROL

[PAGE05-D1][PAGE07-D2]

TO CONTROL

D2A-DS

X0H0

0.4

M1-FU6

3X13H1

2X12H1

1X11H1

D2A-PT

0.4

0.5

M1-FU4M1-FU1

M1-FU3 M1-FU5

M1-FU2

100VA

480:120V

D2A-2747

D2A-CTA,B,C

200:5A

D2A-BKR

175AT

(M.O.)

(1A)

3P-250AF

D2A-BKR3

20AT

(M.O.)

(2A)

3P-150AF

D2A-BKR6

50AT

(M.O.)

(3F)

3P-150AF

D2A-BKR7

70AT

(M.O.)

(3Q)

3P-150AF3P-150AF

(1Q)

(M.O.)

35AT

D2A-BKR2

D2A-BKR5

20AT

(M.O.)

(3A)

3P-150AF 3P-150AF

(3P)

(M.O.)

10AT

D2A-BKR8

IC.LOIC.HI

IB.LOIB.HI

IA.LOIA.HI

D2A-MULT

D2A-STB1

1 1

4 4

2 2

3 3

VREF

D2A-MULT

A B C

D2A-BKR1

20AT

(M.O.)

(1L)

3P-150AF

D2A-BKR4

30AT

(M.O.)

(2T)

3P-150AF

EXCITATION CUBICLE

(3-1/C-10AWG)

COOLING FANS FOR

POWER TRANSFORMER

(3-1/C-12AWG)

GOV. OIL PUMP NO.2

(3-1/C-12AWG)

460V OUTLETS

(3-1/C-6AWG)

MACHINE SHOPGOV. OIL PUMP NO.1

(3-1/C-12AWG)

FLOOR EL.215.00

(3-1/C-4AWG)

(3-1/C-12AWG)

7001 7002 7003

7004 7005 7006

7007 7008 7009

GROUND 7010

3 4 5

2 3 4

United States Section

SOLICITATION/RFP NUMBER

L M

T e c h

Z P

R O

J E

C T

O n e d r i v e

I B

A L C t o r

C o n t r o l

C e n t e r s

U p g r a d e

P R

O J E

C U

T I O

R A

W I N

G S

O W

E R

G E

D A

L E

M E

N T

A R

I E

S C d w g

P l o t

S t y l e

T a b l e

N a m e

D a t e a n d

T i m e

P l o t t e d

C A

F i l e n a m e

1 2

1 5

International Boundary & Water Commission

O U

N D

O M

N U

D M

O U

R E

O D

E S

C R

I P

T I O

E V

I S

I O

N S

I G

N A

T U

E S

I G

N E

CONTRACT NUMBER

P l o t

S c a l e

D a t e

L a s t

S a v e d

A u t o C r s i o n

I N

T E

R Y A

I S

I O

O I

IBWC CONTRACTOR NAME

IBWC CONTRACT/TASK ORDER

P o w e r g e n c o n t r o l s

F a

P h o n

U n i t e d

S t a t e s

H o u s t o n

T X

A d d r e s s

A l m e d a

G e n o a

R d w w w p o w e r g e n c o n t r o l s c o m

F O

O N

S T

R U

C T

I O

FALCON DAM FIEL OFFICE

C001116-07-04

F A

L C

E R

V O

I R

A U

X I L

I A

F L O

POWERGENCONTROLS LLC

IBM-17PO148

POWERGENCONTROLS LLC

10-26-2018

12345

ELEMENTARIES

THREE LINE DIAGRAM

COOLING WATER VALVE MOTOR

GENERATOR 1

1/3 HP - 120V

BREAKER STATUS TO PLC

BREAKER TRIPPED TO PLC

OVERLOAD TRIPPED TO PLC

F R O M

B R E A K E R

D A B K R

A G

C2C1

b a

D2A-BKR8

OF1

b a

D2A-BKR8

A11

FTB8

A12

FTB8

A14

FTB8

A91

FTB8

A92

FTB8

A94

FTB8

L97

FTB8

L98

FTB8

120V

1/3 HP

COOLING WATER

VALVE MOTOR

(3-1/C-10AWG)

OL1

CONTACTOR STATUS TO PLC

O41

FTB8

O44

FTB8

CB-120C

C2C1

CRC

C2C1

CRO

CPT-1

TRANSFORMER WITH FUSES

CONTROL POWER

480:120 V

500 VA

3A 3

G1WCS

4 4A

1CW02

C3A-4F

1CW01

C3A-4F

1A 1

G1WCS

2 2A

1CW1

C3A-4F

1CW3

C3A-4F

TB-N

X2X1

OPEN

X2X1

1CWRG

C3A-4F

L.S.C

L.S.O

1CW02

TBD

1CW01

TBD

1CW1

TBD

1CW3

TBD

X2X1

OPEN

X2X1

1CWRG

TBD

1CWY

TBD

1A1

TBDC

114113

OPEN

1A1

TBDO

FROM C3A (REMOTE CONTROL)

COOLING WATER VALVE MOTOR

FROM VALVE (REMOTE CONTROL)

COOLING WATER VALVE MOTOR

TBP

F O

R W

A R

R E

V E

R S

N E

U T

R A

FTB8

b a

VALVE CLOSE

CRC

b a

[PAGE05-B5]

CRC

b a

VALVE OPEN

CRO

b a

[PAGE05-B5]

CRO

b a

CRO

C41

FTB8

C44

FTB8

b a

CRC

[PAGE05-B4]

[PAGE05-C4]

NEMA00 NEMA00

L1 L3

L2 L4

MO MC

L1 L3

L2 L4

OL1

X2X1

OL1

7015 5001

7016 5002 5003 5004 5005

3 4 5

2 3 4

United States Section

SOLICITATION/RFP NUMBER

L M

T e c h

Z P

R O

J E

C T

O n e d r i v e

I B

A L C t o r

C o n t r o l

C e n t e r s

U p g r a d e

P R

O J E

C U

T I O

R A

W I N

G S

O W

E R

G E

D A

L E

M E

N T

A R

I E

S C d w g

P l o t

S t y l e

T a b l e

N a m e

D a t e a n d

T i m e

P l o t t e d

C A

F i l e n a m e

1 2

1 5

International Boundary & Water Commission

O U

N D

O M

N U

D M

O U

R E

O D

E S

C R

I P

T I O

E V

I S

I O

N S

I G

N A

T U

E S

I G

N E

CONTRACT NUMBER

P l o t

S c a l e

D a t e

L a s t

S a v e d

A u t o C r s i o n

I N

T E

R Y A

I S

I O

O I

IBWC CONTRACTOR NAME

IBWC CONTRACT/TASK ORDER

P o w e r g e n c o n t r o l s

F a

P h o n

U n i t e d

S t a t e s

H o u s t o n

T X

A d d r e s s

A l m e d a

G e n o a

R d w w w p o w e r g e n c o n t r o l s c o m

F O

O N

S T

R U

C T

I O

FALCON DAM FIEL OFFICE

C001116-07-05

F A

L C

E R

V O

I R

A U

X I L

I A

F L O

POWERGENCONTROLS LLC

IBM-17PO148

POWERGENCONTROLS LLC

10-26-2018

12345

ELEMENTARIES

VALVE CONTROL

GENERATOR HEATER

(3 X 7.5KW)

FROM THERMOSTAT (REMOTE CONTROL)

BREAKER STATUS TO PLC

BREAKER TRIPPED TO PLC

FROM BREAKER D2A-BKR2

[PAGE04-A5]

b a

D2A-BKR2

OF1

b a

D2A-BKR2

FU3

FU2

FU1

CPT-2

TRANSFORMER WITH FUSES

CONTROL POWER

480:120 V

150 VA

FTB2

A11

FTB2

A12

FTB2

A14

FTB2

A91

FTB2

A92

FTB2

A94

FTB2

NEMA2

L1 L2 L3

L2 L3

CONTACTOR STATUS TO PLC

M11

FTB2

M14

FTB2

THER

G1HX

TBD

G1HY1

TBD

GENERATOR

HEATER (3 X 7.5KW)

(3-1/C-10AWG)

C2C1

CRM

b a

[PAGE06-B5]

HEATER ON

CRM

b a

[PAGE06-C3]

CRM

b a

CRM

[PAGE06-C4]

C2C1

M2 b a

CRM

[PAGE06-C4]

3 4 5

2 3 4

United States Section

SOLICITATION/RFP NUMBER

L M

T e c h

Z P

R O

J E

C T

O n e d r i v e

I B

A L C t o r

C o n t r o l

C e n t e r s

U p g r a d e

P R

O J E

C U

T I O

R A

W I N

G S

O W

E R

G E

D A

L E

M E

N T

A R

I E

S C d w g

P l o t

S t y l e

T a b l e

N a m e

D a t e a n d

T i m e

P l o t t e d

C A

F i l e n a m e

1 2

1 5

International Boundary & Water Commission

O U

N D

O M

N U

D M

O U

R E

O D

E S

C R

I P

T I O

E V

I S

I O

N S

I G

N A

T U

E S

I G

N E

CONTRACT NUMBER

P l o t

S c a l e

D a t e

L a s t

S a v e d

A u t o C r s i o n

I N

T E

R Y A

I S

I O

O I

IBWC CONTRACTOR NAME

IBWC CONTRACT/TASK ORDER

P o w e r g e n c o n t r o l s

F a

P h o n

U n i t e d

S t a t e s

H o u s t o n

T X

A d d r e s s

A l m e d a

G e n o a

R d w w w p o w e r g e n c o n t r o l s c o m

F O

O N

S T

R U

C T

I O

FALCON DAM FIEL OFFICE

C001116-07-06

F A

L C

E R

V O

I R

A U

X I L

I A

F L O

POWERGENCONTROLS LLC

IBM-17PO148

POWERGENCONTROLS LLC

10-26-2018

12345

ELEMENTARIES

DRAWINGS

GENERATOR HEATER

CONTROL

POWER DISTRIBUTION

24VDC

24VDC POWER

DISTRIBUTION

125VDC POWER

C O

N T

R O

P O

W E

I N

P U

L C

T O

A G

T O

A G

G N

A M

U L

G N

A N

TB-125

TB-24

P S

G N

CB-24

10A

C B

O M

C B

L C

C B

BRIDGE

M O

D G

A G

GROUNE GROUNF

GROUNG

3 4 5

2 3 4

United States Section

SOLICITATION/RFP NUMBER

L M

T e c h

Z P

R O

J E

C T

O n e d r i v e

I B

A L C t o r

C o n t r o l

C e n t e r s

U p g r a d e

P R

O J E

C U

T I O

R A

W I N

G S

O W

E R

G E

D A

L E

M E

N T

A R

I E

S C d w g

P l o t

S t y l e

T a b l e

N a m e

D a t e a n d

T i m e

P l o t t e d

C A

F i l e n a m e

1 2

1 5

International Boundary & Water Commission

O U

N D

O M

N U

D M

O U

R E

O D

E S

C R

I P

T I O

E V

I S

I O

N S

I G

N A

T U

E S

I G

N E

CONTRACT NUMBER

P l o t

S c a l e

D a t e

L a s t

S a v e d

A u t o C r s i o n

I N

T E

R Y A

I S

I O

O I

IBWC CONTRACTOR NAME

IBWC CONTRACT/TASK ORDER

P o w e r g e n c o n t r o l s

F a

P h o n

U n i t e d

S t a t e s

H o u s t o n

T X

A d d r e s s

A l m e d a

G e n o a

R d w w w p o w e r g e n c o n t r o l s c o m

F O

O N

S T

R U

C T

I O

FALCON DAM FIEL OFFICE

C001116-07-07

F A

L C

E R

V O

I R

A U

X I L

I A

F L O

POWERGENCONTROLS LLC

IBM-17PO148

POWERGENCONTROLS LLC

10-26-2018

12345

ELEMENTARIES

NEMA 1, MOTOR 2HP

PLC, NODE 1, MODULE B

INPUT, SEL-2244-2

24VDC CONTROL

D2A-BKR, BKR CLOSED

D2A-BKR, TRIPPED BY OVERCURRENT

D2A-BKR1, BKR CLOSED

D2A-BKR1, TRIPPED BY OVERCURRENT

D2A-BKR2, BKR CLOSED

D2A-BKR2, TRIPPED BY OVERCURRENT

D2A-BKR3, BKR CLOSED

D2A-BKR3, TRIPPED BY OVERCURRENT

D2A-BKR4, BKR CLOSED

D2A-BKR4, TRIPPED BY OVERCURRENT

Z2 C4

-PAGE09

2ZD1

-PAGE09

Z1 C4

FROM

PAGE07 -

1ZB4

FROM

PAGE07 -

b a

D2A-BKR

A11

FTB

A12

FTB

A14

FTB

b a

D2A-BKR

A91

FTB

A92

FTB

A94

FTB

b a

D2A-BKR1

A11

FTB1

A12

FTB1

A14

FTB1

b a

D2A-BKR1

A91

FTB1

A92

FTB1

A94

FTB1

b a

D2A-BKR3

A11

FTB3

A12

FTB3

A14

FTB3

b a

D2A-BKR3

A91

FTB3

A92

FTB3

A94

FTB3

b a

D2A-BKR4

A11

FTB4

A12

FTB4

A14

FTB4

b a

D2A-BKR4

A91

FTB4

A92

FTB4

A94

FTB4

D2AN1B

9 10

11 12

13 14

15 16

25 26

27 28

29 30

31 32

TB-PLCB

B R

I D

G E

B R

I D

G E

B R

I D

G E

TB-PLCB

D2A-2747, UNDERVOLTAGE

D2A-2747, SPARE

PS1, 125VDC/24VDC POWER SUPPLY No.1 OK b a

D2A-2747 b a

D2A-2747

[PAGE08-C3]

PS1

SPARE

A11

FTB2

A12

FTB2

A14

FTB2

A91

FTB2

A92

FTB2

A94

FTB2

b a

D2A-BKR2

OF1

b a

D2A-BKR2

M11

FTB2

M14

FTB2

GENERATOR HEATER, ON

b a

CRM

SPARE

SPARESPARE

SPARE

3 4 5

2 3 4

United States Section

SOLICITATION/RFP NUMBER

L M

T e c h

Z P

R O

J E

C T

O n e d r i v e

I B

A L C t o r

C o n t r o l

C e n t e r s

U p g r a d e

P R

O J E

C U

T I O

R A

W I N

G S

O W

E R

G E

D A

L E

M E

N T

A R

I E

S C d w g

P l o t

S t y l e

T a b l e

N a m e

D a t e a n d

T i m e

P l o t t e d

C A

F i l e n a m e

1 2

1 5

International Boundary & Water Commission

O U

N D

O M

N U

D M

O U

R E

O D

E S

C R

I P

T I O

E V

I S

I O

N S

I G

N A

T U

E S

I G

N E

CONTRACT NUMBER

P l o t

S c a l e

D a t e

L a s t

S a v e d

A u t o C r s i o n

I N

T E

R Y A

I S

I O

O I

IBWC CONTRACTOR NAME

IBWC CONTRACT/TASK ORDER

P o w e r g e n c o n t r o l s

F a

P h o n

U n i t e d

S t a t e s

H o u s t o n

T X

A d d r e s s

A l m e d a

G e n o a

R d w w w p o w e r g e n c o n t r o l s c o m

F O

O N

S T

R U

C T

I O

FALCON DAM FIEL OFFICE

C001116-07-08

F A

L C

E R

V O

I R

A U

X I L

I A

F L O

POWERGENCONTROLS LLC

IBM-17PO148

POWERGENCONTROLS LLC

10-26-2018

12345

ELEMENTARIES

DRAWINGS

CONTROL POWER

DISTRIBUTION 24VDC

PLC, NODE 1, MODULE C

INPUT, SEL-2244-2

24VDC CONTROL

SPARE

Z3 D2

-PAGE10

3ZC4

-PAGE10

Z2 A4

FROM

PAGE08 -

2ZB1

FROM

PAGE08 -

b a

D2A-BKR5

A11

FTB5

A12

FTB5

A14

FTB5

b a

D2A-BKR5

A91

FTB5

A92

FTB5

A94

FTB5

D2AN1C

9 10

11 12

13 14

15 16

25 26

27 28

29 30

31 32

TB-PLCC

B R

I D

G E

B R

I D

G E

B R

I D

G E

TB-PLCC

b a

D2A-BKR6

A11

FTB6

A12

FTB6

A14

FTB6

b a

D2A-BKR6

A91

FTB6

A92

FTB6

A94

FTB6

A11

FTB8

A14

FTB8

A91

FTB8

A92

FTB8

A94

FTB8

L97

FTB8

L98

FTB8

b a

D2A-BKR8

OF1

b a

D2A-BKR8

OL1

A12

FTB8

O41

FTB8

C41

FTB8

C44

FTB8

b a

CRO

b a

CRC

O44

FTB8

b a

D2A-BKR7

A11

FTB7

A12

FTB7

A14

FTB7

b a

D2A-BKR7

A91

FTB7

A92

FTB7

A94

FTB7

D2A-BKR8, BKR CLOSED

D2A-BKR8, TRIPPED BY OVERCURRENT

COOLING WATER VALVE, CLOSED

COOLING WATER VALVE, OVERLOAD TRIPPED

COOLING WATER VALVE, OPEN

D2A-BKR5, BKR CLOSED

D2A-BKR5, TRIPPED BY OVERCURRENT

D2A-BKR6, BKR CLOSED

D2A-BKR6, TRIPPED BY OVERCURRENT

D2A-BKR7, BKR CLOSED

D2A-BKR7, TRIPPED BY OVERCURRENT

3 4 5

2 3 4

United States Section

SOLICITATION/RFP NUMBER

L M

T e c h

Z P

R O

J E

C T

O n e d r i v e

I B

A L C t o r

C o n t r o l

C e n t e r s

U p g r a d e

P R

O J E

C U

T I O

R A

W I N

G S

O W

E R

G E

D A

L E

M E

N T

A R

I E

S C d w g

P l o t

S t y l e

T a b l e

N a m e

D a t e a n d

T i m e

P l o t t e d

C A

F i l e n a m e

1 2

1 5

International Boundary & Water Commission

O U

N D

O M

N U

D M

O U

R E

O D

E S

C R

I P

T I O

E V

I S

I O

N S

I G

N A

T U

E S

I G

N E

CONTRACT NUMBER

P l o t

S c a l e

D a t e

L a s t

S a v e d

A u t o C r s i o n

I N

T E

R Y A

I S

I O

O I

IBWC CONTRACTOR NAME

IBWC CONTRACT/TASK ORDER

P o w e r g e n c o n t r o l s

F a

P h o n

U n i t e d

S t a t e s

H o u s t o n

T X

A d d r e s s

A l m e d a

G e n o a

R d w w w p o w e r g e n c o n t r o l s c o m

F O

O N

S T

R U

C T

I O

FALCON DAM FIEL OFFICE

C001116-07-09

F A

L C

E R

V O

I R

A U

X I L

I A

F L O

POWERGENCONTROLS LLC

IBM-17PO148

POWERGENCONTROLS LLC

10-26-2018

12345

ELEMENTARIES

DRAWINGS

PLC DIGITAL INPUT

MODULE B

PLC, NODE 1, MODULE D

OUTPUT, SEL-2244-3

24VDC CONTROL

SPARE2

SPARE1

MAIN BKR CLOSED

MAIN BKR OPEN

MAIN BKR TRIPPED

POWER OK

SPARE

3ZB1

FROM

PAGE09 -

Z3A4

FROM

PAGE09 -

OUT1

OUT2

OUT3

OUT4

OUT5

OUT6

OUT7

OUT8

OUT9

OUT10

OUT11

OUT12

OUT13

OUT14

OUT15

OUT16

D2AN1D

6X26X1

5X25X1

4X24X1

3X23X1

2X22X1

1X21X1

D2A-PMA

A 2S

P A

R E

A 2S

P A

R E

B R

I D

G E

B R

I D

G E

B R

I D

G E b a

SPARE1

b a

SPARE1

b a

SPARE2

b a

SPARE2

1008 1058

3 4 5

2 3 4

United States Section

SOLICITATION/RFP NUMBER

L M

T e c h

Z P

R O

J E

C T

O n e d r i v e

I B

A L C t o r

C o n t r o l

C e n t e r s

U p g r a d e

P R

O J E

C U

T I O

R A

W I N

G S

O W

E R

G E

D A

L E

M E

N T

A R

I E

S C d w g

P l o t

S t y l e

T a b l e

N a m e

D a t e a n d

T i m e

P l o t t e d

C A

F i l e n a m e

1 2

1 5

International Boundary & Water Commission

O U

N D

O M

N U

D M

O U

R E

O D

E S

C R

I P

T I O

E V

I S

I O

N S

I G

N A

T U

E S

I G

N E

CONTRACT NUMBER

P l o t

S c a l e

D a t e

L a s t

S a v e d

A u t o C r s i o n

I N

T E

R Y A

I S

I O

O I

IBWC CONTRACTOR NAME

IBWC CONTRACT/TASK ORDER

P o w e r g e n c o n t r o l s

F a

P h o n

U n i t e d

S t a t e s

H o u s t o n

T X

A d d r e s s

A l m e d a

G e n o a

R d w w w p o w e r g e n c o n t r o l s c o m

F O

O N

S T

R U

C T

I O

FALCON DAM FIEL OFFICE

C001116-07-10

F A

L C

E R

V O

I R

A U

X I L

I A

F L O

POWERGENCONTROLS LLC

IBM-17PO148

POWERGENCONTROLS LLC

10-26-2018

12345

ELEMENTARIES

DRAWINGS

PLC DIGITAL INPUT

MODULE C

NETWORK COMMUNICATIONS

LEGEND

FIBER

ETHERNET

WOODWARD

TRUNK CABLE

SERIAL CABLE

ETHERNET CAT5

ETHERCAT

ETHERNET

WOODWARD

TRUNK CONNECTOR

FIBER CONNECTOR

SERIAL 485 CONNECTOR

CANBUS

TO BE

DEFINE

POWER

COUPLER

D1AN1A

POWER

COUPLER

[X]

[1]

SWITCH

[X]

ETHERNET

MODG-100

[1]

D1A-MULT

[1]

6 6

ETHERNET CAT6

DEFINE

TO BE

3 4 5

2 3 4

United States Section

SOLICITATION/RFP NUMBER

L M

T e c h

Z P

R O

J E

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IBM-17PO148

POWERGENCONTROLS LLC

10-26-2018

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ELEMENTARIES

DRAWINGS

NETWORK

COMMUNICATIONS

MECHANICALS

DRAWINGS INDEX

DRAWING NUMBER DRAWING NAME

M001116-07-01 MECHANICALS DRAWINGS INDEX

M001116-07-02 FRONT VIEW

M001116-07-03 TOP VIEW

M001116-07-04 FLOOR VIEW

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POWERGENCONTROLS LLC

IBM-17PO148

POWERGENCONTROLS LLC

10-26-2018

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MECHANICALS

FLOOR EL 215.00

FRONT VIEW

MENU ENTER

MAX

MIN

LM1

LM2

%THD

PRG

VOLTS L-N

VOLTS L-L

AMPS

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VARh

VAh

W/VAR/PF

Electro Industries

Gauge Tech

SHARK

MEGA

KILO

Wh Pulse

%LOAD

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60%

90%

120%

MAIN

POWER

MAIN

BKR

CLOSED

CABINET D2A

HEATING & VENTILATION

MAIN

BKR

OPEN

MAIN

BKR

TRIPPED

EACH

LETTER

EQUALS

3.00/[76]

MOUNTING

SPACE

REMOVABLE LIFTING ANGLE

1.50

[38]

90.00

[2286]

3.00

[76]

SECT

20.00

[508]

SS #

60.00

[1524]

D2A-BKR

D2A-BKR1

D2A-BKR2

SECT

20.00

[508]

D2A-BKR3

CONTROL

UNIT

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SECT

20.00

[508]

D2A-BKR5

D2A-BKR6

D2A-BKR7

D2A-BKR8

60.00

[1524.00]

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UNIT

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TOP VIEW

FLOOR EL 215.00

20.00

[508]

1.60

[41]

2286305

17.20

[437]

1.40

[36]

3.30

[84]

6.30

[160]

17.20

[437]

1.40

[36]

3.30

[84]

4.10

[104]

17.20

[437]

1.40

[36]

3.30

[84]

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[104]

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FLOOR EL 215.00

20.00

[508]

12.50

[318]

3.40

[86]

17.20

[437]

20.00

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1.40

[36]

3.30

[84]

2.40

[61]

13.20

[335]

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[437]

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[508]

1.40

[36]

3.30

[84]

2.40

[61]

13.20

[335]

17.20

[437]

20.00

[508]

1.40

[36]

3.30

[84]

2.40

[61]

13.20

[335]

17.20

[437]

20.00

[508]

1.40

[36]

3.30

[84]

2.40

[61]

13.20

[335]

GRD

BUS

17.20

[437]

20.00

[508]

1.40

[36]

3.30

[84]

2.40

[61]

13.20

[335]

17.20

[437]

20.00

[508]

1.40

[36]

3.30

[84]

2.40

[61]

13.20

[335]

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IBM-17PO148

POWERGENCONTROLS LLC

10-26-2018

12345

MECHANICALS

FLOOR VIEW

7322 Almeda Genoa Road , Houston, TX 77075 Phone: +1 (832) 730 5220

SCHNEIDER

Model 6 Motor Control Centers Introduction Product Description

Product Description

Introduction

Motor control centers (MCCs) provide the most suitable method for grouping electrical motor control, automation, and power distribution in a compact and economical package. Motor control centers consist of totally enclosed, dead front, free-standing structures bolted together. These sections support and house control units, a common bus bar for distributing power to the control units, and a network of wire trough and conductor entrance areas for accommodating incoming and outgoing load and control wires.

The control units consist of components such as combination motor starters, branch feeder devices, AC drives, soft starts, or lighting panelboards. Each unit is mounted in an individual, isolated compartment having its own door. Standard MCC dimensions are 20 in. wide (including a 4 in. vertical wireway trough) by 90 in. high (add 1.5 in. base channel and a 3 in. removable top lifting channel) by

15 or 20 in. deep. Larger sections are often required for mounting larger equipment or for providing space for customer-mounted devices.

Two package styles are available: standard and industrial. These Model 6 feature packages allow you to custom design the MCC to fit your specific requirements. The standard package lets you tailor the

MCC by selecting only those options that you need for an individual project, guaranteeing the optimal cost/value balance. The industrial package includes options most often requested and specified by industrial customers. Offering the options as part of a package reduces the possibility of leaving out common industrial features. See the following table for a comparison of the two packages.

All features of the industrial package can be added individually to the standard version.

Option Standard Package Industrial Package

Structure Features

Vertical ground bus material Steel Copper

Horizontal bus material Tin-plated aluminum1

1 Exceptions: 1600–2500 A are tin plated copper.

Tin-plated copper

Fishtape barriers Optional Included

Unit Features

Interior color Gray White

Nameplates Optional Included

X1 and X2 wired to terminal blocks Optional Included

Model 6 Motor Control Centers Product Description Features

07/2009

Features

• Horizontal power bus is located at the top of the structure for easy installation, inspection, and maintenance without the need to remove units.

• Non-conductive, two-piece, sliding, horizontal bus barrier provides convenient access for splicing and maintenance without the need to remove the panels.

• Captive, four-bolt, horizontal splice bars with self-contained nuts and hardware make installation easy and reduce the possibility of splice bar loss.

• A full-depth vertical wireway maximizes the wire pulling area. The Model 6 MCC has the largest vertical wireway in the industry.

• Vertical bus barriers and wireway openings, when supplied, are built in 3 in. increments. This feature allows more mounting flexibility for the units and reduces wasted space in the enclosure.

• Vertical ground bus is located in each section. This bus mates with ground stabs on the rear of each plug-on unit to create a positive ground connection, with first make/last break operation.

• Frame is constructed with 12-gauge steel, and features welded corner channels for exceptional structural rigidity.

• Leveling notches in the base channel provide a means of aligning the section during installation.

• Cast metal handle, an industry-exclusive feature, is more rugged than composites, and clearly indicates disconnect status, including a ‘tripped’ circuit breaker, for added safety.

• Quarter-turn fasteners on unit and wireway doors expedite closing and opening.

• L-shaped unit door hinge pins are easily removed with a screwdriver for general maintenance.

• Each unit is fully compartmentalized, with solid side, back, and bottom plates. This feature allows more mounting space for components and confines any potential faults within the individual unit.

• A hinged, or fold-down, unit bottom plate allows additional space for wiring and maintenance.

• Shrouded power stabs protect stabs against damage during unit maintenance, and provide a self-aligning system for installation of units and connection to the vertical bus.

Sliding Bus Barriers

Full Depth Vertical Wireway (Right-Side View)

Structural Integrity

Innovative

Shrouded Power Stabs

Codes and Standards / NEMA/EEMAC Wiring Classes, Enclosure Types Product Description

Codes and Standards

Model 6 Motor Control Centers are manufactured to National Electrical Manufacturers Association

(NEMA) Standard ICS 18-2001 and Electrical Equipment Manufacturers Association of Canada

(EEMAC) standards. Model 6 MCCs are also manufactured to Underwriters Laboratories (UL)

Standard 845 and bear the “UL Listed” label, where applicable. The “UL Listed” mark is applied to vertical sections and units that are installed within those sections. It should be noted that sections and installed units are independently listed devices. Thus, it is possible to have non-UL Listed units installed in UL Listed vertical sections.

All sections and units listed in this catalog are UL Listed, unless otherwise noted. The Model 6 MCC meets Canadian Standards Association (CSA) specification standards and can carry the CSA label.

Certification

Model 6 Motor Control Centers are certified by the American Bureau of Shipping (ABS) for use in power distribution, control, and protection of motor and non-motor loads for multiple applications on board ABS Classed Vessels, Offshore Rigs and Platforms, and Marine applications. ABS develops and verifies conformance with standards for design, construction, and operational maintenance of marine-related facilities. Many customers require ABS certification for products used by and for marine facilities. The certification granted by ABS includes classification of use of the motor control center for both Essential and/or Non-Essential Services.

NEMA/EEMAC Wiring Classes and Enclosure Types

Wiring Classes

Class 1—Independent Units

Class 1 motor control centers consist of mechanical groupings of combination motor control units, branch feeders, other units, and electrical devices arranged in a convenient assembly. The manufacturer completes wiring between components within each unit. Wiring between units is not required.

Class 2—Interconnected Units

Class 2 MCCs are the same as Class 1 MCCs with the addition of manufacturer-furnished electrical interlocking and wiring between units as specifically described in the overall control system diagrams supplied by the purchaser.

Type A

User (field) wiring connects directly to device terminals internal to the unit. Type A wiring is provided only on Class 1 MCCs.

Type B

User (field) control wiring connects to unit terminal block(s) in or adjacent to each motor control unit.

User load (power) wiring for Size 3 or smaller combination motor control units connects as follows:

Type B-D

User load (power) wiring connects directly to the device terminals, which are located immediately adjacent to, and are readily accessible from, the vertical wireway.

Type B-T

User load (power) wiring connects to factory-wired power terminal blocks located in or adjacent to each unit.

User load (power) wiring for Size 4 or larger combination motor control units and branch feeder units connects directly to the unit device terminals.

Control Terminal Block

Model 6 Motor Control Centers Product Description Enclosure Types / Shipping Weights

07/2009

Type C

User (field) control wiring and load wiring on Size 3 or smaller motor control units connects to master terminal blocks mounted at the top or bottom of those vertical sections containing control units. Unit control wiring and load wiring on Size 3 or smaller units are factory-wired from unit-located terminal blocks to the master terminal blocks.

User load (power) wiring for Size 4 or larger units connects directly to the device terminals. As an option, user load (power) wiring for all sizes of motor control units may connect directly to the device terminals within the MCC units. See page 85 for load wiring options.

Enclosure Types

Type 1

Intended for indoor use only. Type 1 enclosures are designed primarily to provide protection against contact with energized equipment inside. They are to be used in locations where normal service conditions exist.

Type 1A (Gasketed)

Intended to restrict the entrance of dust and falling dirt into Type 1 enclosures. Type 1A enclosures are not dust-tight. Neoprene gasketing is the standard material used.

Type 3R

Intended for outdoor use only. Type 3R enclosures are designed primarily to provide protection against falling rain and sleet and remain undamaged by the formation of ice on the enclosure. They are not intended to provide protection against conditions such as dust, internal condensation, internal icing, or extreme heat or cold. The Model 6 Type 3R enclosure is built with galvannealed steel, which provides a high level of resistance to corrosion when compared to standard hot or cold rolled steel with the same paint finish.

Type 12

Intended for indoor use only. Type 12 enclosures are designed primarily to protect against dust, falling dirt, light splashing, and dripping of non-corrosive liquid. They are not intended to provide protection against conditions such as internal condensation.

Shipping Weights

One, two, or three vertical sections can be shipped together on a pallet. Larger MCCs are split into shipping blocks of three sections maximum. The following table lists typical approximate shipping weights for a normal mix of MCC equipment. Some sections, based on installed devices and width of the section, may vary from values shown in the table.

Approximate MCC Shipping Weights

NEMA/EEMAC Enclosure Type Depth (inches) 1 Section (lbs) 2 Sections (lbs) 3 Sections (lbs)

1, 1A, 12 15 600 1200 1800

3R Non-Walk-In

(27.2 in. overall)

1 See the NEMA/EEMAC 3R dimensions drawing on page 108.

900 1800 2700

1, 1A, 12 20 750 1500 2250

3R Non-Walk-In

(32.2 in. overall) 1050 2100 3150

Altitude Ratings / Heat Dissipation Product Description

Altitude Ratings

The following table lists the MCC derating factors necessary at altitudes of 6,600 ft (2,000 m) and higher.

Motor Control Center Heat Dissipation

The following table lists the approximate heat dissipation of various MCC units. This information is often requested by engineers who are sizing HVAC equipment to cool and ventilate equipment rooms.

Values include an estimate of heat dissipated by the MCC Power Bus. To use, add the values for each of the units in the MCC. Values are given in BTUs per hour and watts.

The values given are for “typical” applications, and include an adjustment for power bus contribution.

Make the following adjustments for special situations:

• Add 10–20 percent to the total heat dissipation for MCCs that make extensive use of relays, timers, and other control devices.

• Add 10 percent to the total heat dissipation for MCCs with 1200–1600 A main bus.

• Add 20 percent to the total heat dissipation for MCCs with 2000–2500 A main bus.

Altitude Altitude Rating Correction Factors1

1 For variable frequency drives above 3,300 ft (1,000 m), derate the output current rating by 1% for each additional 330 ft (100 m) up to a maximum of 9,900 ft (3000 m).

For solid state reduced voltage starters above 3,300 ft (1,000 m), derate the nominal output current by 2.2% for each additional 330 ft (100 m) up to a maximum of 6,600 ft (2,000 m).

Full Load Current System Voltage Ambient Temperature

6,600 ft (2,000 m) 1.0 1.0 1.0

8,500 ft (2,600 m) 0.99 0.95 1.0

13,000 ft (3,900 m) 0.96 0.80 0.95

14,000 ft (4,300 m) 0.95 0.80 0.90

15,000 ft (4,600 m) 0.93 0.80 0.85

Typical Heat Dissipation Values1

1 For programmable logic controllers, unit heat dissipation can be significant. Contact the MCC Technical Assistance Group (TAG) for the heat dissipation of these devices.

Description Size/Rating Heat Dissipation

BTUs/hr Watts

Combination Starters (Circuit Breaker or Fusible Disconnect)

1 270 79

2 360 106

3 720 210

4 1440 420

5 2400 700

Main and Branch Feeder Breakers

15–150 A 270 79

175–250 A 720 210

300–400 A 780 230

500–600 A 1320 390

700–800 A 2220 650

900–1200 5802 1700

1600 A 8020 2350

2000 A 12,628 3700

2500 A 27,815 8150

Main and Branch Feeder Switches

30 A 126 37

60 A 156 46

100 A 282 85

200 A 780 230

400 A 1020 300

600 A 2047 600

800 A 3242 950

1200 A 8874 2600

1600 A 15,529 4550

2000 A 24,232 7100

Model 6 Motor Control Centers Product Description Heat Dissipation

07/2009

Typical Heat Dissipation Values (Continued)

Description

Motor

Rated HP

@ 480V

Heat Dissipation

BTUs/hr Watts

Drive

Line

Reactor

3% / 5%

Load

Reactor or Filter

Drive

Line

Reactor

3% / 5%

Load

Reactor or Filter

Combination Altivar 61 AC drives (variable torque rated)

1 150 27 / 41 255 44 8 / 12 75 2 150 48 / 48 255 45 14 / 14 75 3 218 68 / 68 273 64 20 / 20 80 5 389 99 / 89 307 119 29 / 26 90

7.5 491 106 / 140 324 144 31 / 41 95 10 608 147 / 147 324 178 43 / 43 95 15 741 177 / 208 375 217 52 / 61 110 20 1092 180 / 180 444 320 53 / 53 130 25 1338 184 / 184 444 392 54 / 54 130 30 1662 212 / 222 461 487 62 / 65 135 40 2447 229 / 242 495 717 67 / 71 145 50 3331 246 / 276 870 976 72 / 81 255 60 4301 1

1 A 3% line reactor is standard in these drive sizes.

— / 328 870 1260 1 — / 96 255 75 4928 1 — / 369 836 1444 1 — / 108 245 100 5690 1 — / 614 921 1667 1 — / 180 270 125 8447 1 — / 470 887 2475 1 — / 138 260 150 11002 1 — / 498 904 3224 1 — / 146 265 200 13016 1 — / 747 990 3814 1 — / 219 290 250 14676 1 — / 1197 1109 4300 1 — / 351 325 300 17450 1 — / 2682 1024 5113 1 — / 786 300 350 19717 1 — / 2560 1535 5777 1 — / 750 450 400 22931 1 — / 2491 1621 6719 1 — / 730 475 450 24665 1 — / 2642 — 7227 1 — / 774 — 500 52927 1 — / 2379 — 8281 1 — / 697 —

Combination Altivar 71 AC drives (constant torque rated)

1 150 27 / 41 255 44 8 / 12 75 2 218 48 / 48 255 64 14 / 14 75 3 297 68 / 68 273 87 20 / 20 80 5 492 99 / 89 307 144 29 / 26 90

7.5 608 106 / 140 324 178 31 / 41 95 10 741 147 / 147 324 217 43 / 43 95 15 1092 177 / 208 375 320 52 / 61 110 20 1338 180 / 180 444 392 53 / 53 130 25 1659 184 / 184 444 486 54 / 54 130 30 2447 212 / 222 461 717 62 / 65 135 40 3331 229 / 242 495 976 67 / 71 145 50 4253 1 — / 276 870 1246 1 — / 81 255 60 4936 1 — / 328 870 1446 1 — / 96 255 75 5607 1 — / 369 836 1643 1 — / 108 245 100 5446 1 — / 470 921 2475 1 — / 138 270 125 8774 1 — / 498 887 2571 1 — / 146 260 150 9638 1 — / 747 904 2824 1 — / 219 265 200 10205 1 — / 1197 990 2990 1 — / 351 290 250 14146 1 — / 2242 1109 4145 1 — / 657 325 300 17877 1 — / 2229 1024 5238 1 — / 653 300 350 18556 1 — / 2160 1535 5437 1 — / 633 450 400 21279 1 — / 2449 1621 6235 1 — / 716 475 450 24719 1 — / 2058 — 7243 1 — / 603 —

Description Soft Start

Frame

Heat Dissipation

BTUs/hr Watts

Combination Altistart 48 Soft Start (includes shorting contactor as standard)

10 51 15 15 51 15 20 85 25 25 85 25 30 85 25 40 85 25 50 85 25 60 85 25 75 85 25 100 85 25 125 85 25 150 171 50 200 171 50 250 171 50 300 273 80 350 273 80 400 273 80 500 273 80

Structure Steel Gauge Information Product Description

Structure Steel Gauge Information

Model 6 MCCs are totally enclosed, dead front, free standing assemblies. All steel is in compliance with UL 845/CSA requirements:

Part Description Thickness (Gauge)

Corner Channels 12

Back Plates: 20–30 in. wide 16

35 in. wide 14

End Closing Plates 16 (NEMA/EEMAC Type 3R: 12 gauge)

Unit Doors 14 and 16 (NEMA/EEMAC Type 3R: 12 gauge on outer door)

Side Channels 11

Top and Bottom Frame 12

Top and Bottom Plates 14

Base Channels 10

Lifting Angle 7

Model 6 Motor Control Centers Application and General Information Structures and Bussing

07/2009

Application and General Information

Structures and Bussing

Structure

Each section provides 72 in. of vertical mounting space for MCC units. Special sections are required for selected units such as autotransformer starters and some main breakers, drives, and soft starters.

Bussing Options and Modifications

Horizontal Bus Splice

NEMA/EEMAC Enclosure Type Depth

General Purpose Type 1

15 in. - Standard

20 in. - Optional

General Purpose Type 1 Gasketed (often referred to as Type 1A)

Industrial Duty Type 12

Outdoor Duty Type 3R Non-Walk-In

Outdoor Duty Type 3R Walk-In (Contact the Project Support and Engineering Center in Nashville.)

Main Bus Amps and Material 1

600 A tin-plated aluminum 1200 A silver-plated copper

600 A tin-plated copper 1600 A tin-plated copper (20 in. deep only)

600 A silver-plated copper 1600 A silver-plated copper (20 in. deep only)

800 A tin-plated aluminum 2000 A tin-plated copper (20 in. deep only)

800 A tin-plated copper 2000 A silver-plated copper (20 in. deep only)

800 A silver-plated copper 2500 A tin-plated copper 2

1200 A tin-plated aluminum 2500 A silver-plated copper 2

1200 A tin-plated copper

NOTE: For 3-phase, 4-wire systems, see page 26.

1 Ratings shown based on 149 ° F (65 °C) max. temperature rise per UL 845. Consult the MCC Technical Assistance Group (TAG) for current density ratings.

2 Not available in NEMA/EEMAC Type 12 or 3R enclosures.

Description

Bus bar surge protection. Requires 6 in. mounting space near the incoming feeder. Not UL Listed. Not for use on ungrounded systems.

300 A vertical bus – tin-plated copper (Standard)

Substitute 600 A vertical bus – tin-plated copper

Substitute 600 A vertical bus – silver-plated copper

4 bolt splice (captive) on main/horizontal bus (Standard)

Bus Withstand Rating

Modifications to increase the bus system withstand rating to meet available fault current requirements.

Does not increase individual unit ratings.

42,000 A rms (Standard)

65,000 A rms

85,000 A rms

100,000 A rms 1

1 480 V maximum

Tin-plated copper vertical ground bus

Tin-plated copper horizontal ground bus - 1/4 in. x 1 in., rated 300 A (Standard)

Tin-plated copper horizontal ground bus - 1/4 in. x 2 in., rated 600 A 2

2 Standard on 2500 A horizontal bus

Silver-plated copper horizontal ground—1/4 in. x 1 in. (rated 300 A)

Silver-plated copper horizontal ground—1/4 in. x 2 in. (rated 600 A)

Optional 2 in. main/horizontal bus – tin-plated copper 2

Optional 2 in. main/horizontal bus – silver-plated copper

Insulated horizontal bus (Non-UL Listed)

Standard section (600–1600 A)

Main lug section (600–1600 A)

Main circuit breaker/fusible switch section (600–1600 A)

Structures and Bussing Application and General Information

Structure Options and Modifications

Special Structures

Not available in NEMA/EEMAC Type 3R construction or reduced height sections.

Automatic Vertical Bus Shutter

Description

12 in. high pull box

18 in. high pull box

Two-piece top plate

Bottom plate for NEMA/EEMAC Type 1 Gasketed

Drip hood (Not available with 2500A horizontal bus)

Strip heater (200 Watts at 120 V) (Not available in sections with Size 6 RVAT, bottom feed main lugs, bottom feed mains and branches over 600 A, or distribution…

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File details come from the government source that posted it. Updated Jul 22, 2020.