PARTIAL SUBMITTALS D1A (1).pdf

PDF 17 MB Posted Jul 22, 2020

Attached to: Services to remove, replace, and upgrades four (4) Motor Control Centers Federal contract opportunity
Solicitation number: 191BWC20R00005
Issued by: International Boundary and Water Commission U.S.-Mexico

About this file

Written by GovTribe AI · Dec 28, 2023

This document outlines a federal contract opportunity for services to remove, replace, and upgrade four motor control centers. The International Boundary and Water Commission U.S.-Mexico is soliciting proposals to perform work including removing and replacing four motor control centers at the Falcon Power Plant Field Office in Falcon Heights, Texas. Services will also include installing two automatic transfer switches, updating the program logic controller digital program, installing a new communication system via fiber optic and CAT V, and installing new electrical feeders according to National Electrical Code standards. Bidders should submit a completed SF 1449 form with their proposal, and funds are presently unavailable so no award will be made until funding is allocated for this project.

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Other files for this federal contract opportunity

Other files attached to Services to remove, replace, and upgrades four (4) Motor Control Centers, newest first.
File	Type	Posted
Qand A.pdf	PDF	Jul 30, 2020
Partial Submittals D2A.pdf	PDF	Jul 22, 2020
MCC Phase 1.pdf	PDF	Jul 22, 2020
PARTIAL SUBMITTALS N4A_1-19.pdf	PDF	Jul 22, 2020
PARTIAL SUBMITTALS PLC CABINET 1-11.pdf	PDF	Jul 22, 2020
PARTIAL_SUBMITTALS ATS 1-8.pdf	PDF	Jul 22, 2020
QandA 7.16.2020.pdf	PDF	Jul 16, 2020
FUTURE GENERAL ONE LINE-O001096-01-02 rev2.pdf	PDF	Jul 10, 2020
CURRENT GENERAL ONE LINE 07 2020.pdf	PDF	Jul 10, 2020
New Equipment required ONE LINE DIAGRAM.pdf	PDF	Jul 10, 2020
Pic 1.jpg	JPG image	Jul 10, 2020
pic 2.jpg	JPG image	Jul 10, 2020
QandA.pdf	PDF	Jul 9, 2020
191BWC20R0005.pdf	PDF	Jun 19, 2020
Att 3 WD 2015-5309 Rev 11.pdf	PDF	Jun 19, 2020
Att 4 WD TX2020221 01.03.2020.pdf	PDF	Jun 19, 2020
Att 2 QASP Falcon Motor Control Center.pdf	PDF	Jun 19, 2020
Att 1 PWS- Falcon Power Plant Motor Control Center II.pdf	PDF	Jun 19, 2020

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PARTIAL

SUBMITTALS

FOR:

IBWC - AUXILIARY POWER BOARD D1A

REQUISITION/REFERENCE NO.

73095201088

PRESENTED BY:

POWERGEN CONTROLS, LLC

7322 Almeda Genoa Rd

Houston TX 77075

PRESENTED TO:

International Boundary and Water Commission Attn..: Edi Delgado

Email: Edi.Delgado@ibwc.gov

JULY 20, 2018

7322 Almeda Genoa Road, Houston, TX 77075 Phone: +1 (832) 730 5220

INDEX

I. DRAWINGS

ONE LINE

ELEMENTARIES

MECHANICALS

II. TECHNICAL SPEC SHEETS

1. SCHNEIDER

2. SCHWEITZER

3. ELECTRO INDUSTRIES

4. BASLER

5. GE

6. FLEX CORE

7. IDEC

8. PROCONX

9. PHOENIXCONTACT

10. SOCOMEC

DRAWINGS INDEX

DRAWING NUMBER DRAWING NAME

O001116-06-01 ONE LINE DRAWINGS INDEX

O001116-06-02 ONE LINE DRAWINGS

3 4 5

2 3 4

United States Section

SOLICITATION/RFP NUMBER

M S

T e c h

Z P o w e r g n

C o n t r o l s P o w e r g n t r o l s P

N G

I N

E E

R I N

G P

R O

J E

C T

I B

A L

C O

M o t o r

C o n t r o l

C e n t e r s

U p g r a d e

R O

J E

X E

C U

T I O

R A

W I N

G S

O W

E R

G E

N E

L I N

E O d w g

P l o t

S t y l a b

N m e

D a t d i m e

P l o t t e d C

A l e n a m e

1 2

1 5

International Boundary & Water Commission

O U

N D

O M

N U

D M

O U

R E

O D

E S

C R

I P

T I O

E V

I S

I O

N S

I G

N A

T U

E S

I G

N E

CONTRACT NUMBER

P l o t

S c a l e

D a

L s t

S a v e d

A u t o

C A

V e r s i o n

I N

T E

A R

Y A N

I S

I O

O I

IBWC CONTRACTOR NAME

IBWC CONTRACT/TASK ORDER

F O

O N

S T

R U

C T

I O

FALCON DAM FIEL OFFICE

O001116-06-01

F A

L C

E R

V O

I R

A U

X I L

I A

F L

O O

POWERGENCONTROLS LLC

IBM-17PO148

POWERGENCONTROLS LLC

07-20-2018

12345

ONE LINE

DRAWINGS

(M.O)

50AT

150AF

D1A-BKR6

(M.O)

175AT

250AF

D1A-BKR

FROM DISTRIBUTION

BOARD (D1B)

FLOOR EL 215.00

(M.O)

20AT

150AF

D1A-BKR5

(M.O)

20AT

150AF

D1A-BKR3

(M.O)

30AT

150AF

D1A-BKR1

(M.O)

30AT

150AF

D1A-BKR2

(M.O)

20AT

150AF

(M.O)

70AT

150AF

D1A-BKR7

(M.O)

35AT

150AF

D1A-BKR4

M O

T O

W G

H E

A T

K W

W G

C O

O L

I N

A T

V E

U T

L E

T S

A W

F L

O O

A W

E X

C I T

A T

I O

U B

I C

L E

W G

M A

C H

I N

H O

G O

W G

G O

W G

P O

W E

R A

N S

F O

R M

E R

W G

C O

O L

I N

A N

O R

NEMA00

D1A-BKR8

NEMA 2

G E

N E

R A

T O

MO MC

3 4 5

2 3 4

United States Section

SOLICITATION/RFP NUMBER

L c h

Z P o w e r g n t r o l s P o w e r g n t r o l s P

N G

I N

E E

R I N

G P

R O

J E

C T

I B

A L

C O

M o t o r

C o n t r o l

C e n t e r s

U p g r a d e

R O

J E

C U

T I O

R A

W I N

G S

O W

E R

G E

N E

L I N

E O d w g

P l o t

S t y b m e

D a m e

P l o t t e d C l e n a m e

1 2

1 5

International Boundary & Water Commission

O U

N D

O M

N U

D M

O U

R E

O D

E S

C R

I P

T I O

E V

I S

I O

N S

I G

N A

T U

E S

I G

N E

CONTRACT NUMBER

P l o t

S c a l e

D a s t

S a v e d

A u t o

C A

V e r s i o n

I N

T E

A R

Y A N

I S

I O

O I

IBWC CONTRACTOR NAME

IBWC CONTRACT/TASK ORDER

F O

O N

S T

R U

C T

I O

FALCON DAM FIEL OFFICE

O001116-06-02

F A

L C

E R

V O

I R

A U

X I L

I A

F L

O O

POWERGENCONTROLS LLC

IBM-17PO148

POWERGENCONTROLS LLC

07-20-2018

12345

ELECTRICAL ELEMENTARIES

DRAWING NUMBER DRAWING NAME

O001116-06-01 ELECTRICAL ELEMENTARIES DRAWINGS INDEX

O001116-06-02 DRAWINGS LEGENDS AND SYMBOLS

C001116-06-03 BILL OF MATERIALS

C001116-06-04 THREE LINE DIAGRAM

C001116-06-05 COOLING WATER VALVE MOTOR

C001116-06-06 GENERATOR HEATER CONTROL

C001116-06-07 CONTROL POWER DISTRIBUTION 24VDC

C001116-06-08 PLC DIGITAL INPUT MODULE B

C001116-06-09 PLC DIGITAL INPUT MODULE C

C001116-06-10 PLC DIGITAL OUTPUT MODULE D & PANEL ANNUCIATOR

C001116-06-11 NETWORK COMMUNICATIONS DIAGRAMS

3 4 5

2 3 4

United States Section

SOLICITATION/RFP NUMBER

L c h

Z P o w e r g n t r o l s P o w e r g n t r o l s P

N G

I N

E E

R I N

G P

R O

J E

C T

I B

A L

C O

M o t o r

C o n t r o l

C e n t e r s

U p g r a d e

R O

J E

C U

T I O

R A

W I N

G S

O W

E R

G E

L E

M E

N T

A R

I E

S C d w g

P l o t

S t y b m e

D a m e

P l o t t e d C l e n a m e

1 2

1 5

International Boundary & Water Commission

O U

N D

O M

N U

D M

O U

R E

O D

E S

C R

I P

T I O

E V

I S

I O

N S

I G

N A

T U

E S

I G

N E

CONTRACT NUMBER

P l o t

S c a l e

D a s t

S a v e d

A u t o

C A

V e r s i o n

I N

T E

A R

Y A N

I S

I O

O I

IBWC CONTRACTOR NAME

IBWC CONTRACT/TASK ORDER

F O

O N

S T

R U

C T

I O

FALCON DAM FIEL OFFICE

C001116-06-01

F A

L C

E R

V O

I R

A U

X I L

I A

F L

O O

POWERGENCONTROLS LLC

IBM-17PO148

POWERGENCONTROLS LLC

07-20-2018

12345

ELEMENTARIES

WIRE NUMBERS

TBXX-Y

TO DEVICE NAME:TERMINAL NUMBER

REF Y - LOCATION

XXTB-Y

1 2

3 4

5 6

2 4 6

LSIG

MICROLOGIC

TRIP

1 3 5

3 4 5

2 3 4

United States Section

SOLICITATION/RFP NUMBER

L c h

Z P o w e r g n t r o l s P o w e r g n t r o l s P

N G

I N

E E

R I N

G P

R O

J E

C T

I B

A L

C O

M o t o r

C o n t r o l

C e n t e r s

U p g r a d e

R O

J E

C U

T I O

R A

W I N

G S

O W

E R

G E

L E

M E

N T

A R

I E

S C d w g

P l o t

S t y b m e

D a m e

P l o t t e d C l e n a m e

1 2

1 5

International Boundary & Water Commission

O U

N D

O M

N U

D M

O U

R E

O D

E S

C R

I P

T I O

E V

I S

I O

N S

I G

N A

T U

E S

I G

N E

CONTRACT NUMBER

P l o t

S c a l e

D a s t

S a v e d

A u t o

C A

V e r s i o n

I N

T E

A R

Y A N

I S

I O

O I

IBWC CONTRACTOR NAME

IBWC CONTRACT/TASK ORDER

F O

O N

S T

R U

C T

I O

FALCON DAM FIEL OFFICE

C001116-06-02

F A

L C

E R

V O

I R

A U

X I L

I A

F L

O O

POWERGENCONTROLS LLC

IBM-17PO148

POWERGENCONTROLS LLC

07-20-2018

12345

ELEMENTARIES

LEGENDS AND SYMBOLS

NAME PART NO MANUFACTURER DESCRIPTION QTY

D1A LVMCC SCHNEIDER MODEL 6 MOTOR CONTROL CENTER 1

D1A-PT EL-3VT472-480-208FF GE AC VOLTAGE TRANSFORMERS 3PH WYE PT WITH FUSE 1

D1A-MULT SHARK100-60-10-V2-D-485P-X ELECTRO INDUSTRIES MULTIMETER , 60HZ, V, A, P, PH, 125VDC, RS-485 + PULSE 1

D1AN1A 224321X0 SCHWEITZER POWER COUPLER 1

D1AN1 2242R2X0 SCHWEITZER CHASSIS / BLAKPLANE 4 SLOT RACK 1

D1AN1B, D1AN1C 22442121X0 SCHWEITZER DIGITAL INPUT MODULE 2

D1AN1D 22443131X0 SCHWEITZER DIGITAL OUTPUT MODULE 1

- 915900240 SCHWEITZER SEL-2240 Wetting Voltage Jumper Kit, contains twenty-four 4-prong jumpers for one SEL-2240 1

PMA-D1A SLC40N-0203-DD2FB-W(3),Y(1),R(1),G(1) IDEC 24VDC LED ANNUNCIATOR PANEL 2 ROW 3 COLUMNS 1 GREEN - 1 RED - 1

YELLOW - 3 WHITE 1

- SLCN-JP44 IDEC TERMINAL CONNECTION, JUMPERS 4 WINDOWS 2

- SLCN-JP45 IDEC TERMINAL CONNECTION, JUMPERS 2 WINDOWS 1

SPARE1, SPARE2, CRO, CRC, CRM

RU2S-D24 IDEC RELAY 10A 2DPDT 24 VDC COIL 5

SM2S-O5C IDEC RELAY SOCKET FOR RU2S SERIES 5

TB-125, TB-24, TB-OUT, TB-PLCB, TB-PLCC

3031306 PHOENIX CONTACTS ST 2 5-QUATTRO FEED-THROUGH TERMINAL BLOCK 60

3030161 PHOENIX CONTACTS FBS2.5 PLUG-IN BRIDGE, 2 POS, RED 3

3030514 PHOENIX CONTACTS D-ST 2 5-QUATTRO END COVER 5

828734 PHOENIX CONTACTS MARKER FOR TERMINAL BLOCKS - UCT-TM 5 (72 LABELS) 60

D1A-STB1

3070516 PHOENIX CONTACTS DISCONNECT TERMINAL BLOCK - URTK/SP 4

0360025 PHOENIX CONTACTS SWITCHING JUMPER SB4-URTK/SP 1

828734 PHOENIX CONTACTS MARKER FOR TERMINAL BLOCKS - UCT-TM 5 4

311139 PHOENIX CONTACTS PARTITION PLATE - ATP-URTK/SP 1

PS1 2866763 PHOENIX CONTACTS Power supply unit - QUINT-PS/1AC/24DC/ 10 1

D1A-DS 22003002 SOCOMEC DISCONNECT SWITCH NON-FUSIBLE 25A 1

D1A-DS 22995013 SOCOMEC RED DIRECT HANDLE 1

D1A-2747 ES-47/27-3AB1N0N0 BASLER PHASE BALANCE RELAY SENSING 1

D1A-CTA,B,C 101-201 FLEX-CORE CURRENT TRANSFORMER 600:5A 3

MODG-100 MODG-100 PROCONX MODBUS/TCP TO MODBUS RTU GATEWAYS 1

CB-125 S202UDC-K10 ABB S202 - K10 MINIATURE CIRCUIT BREAKER 2P 10A 125VDC, UL489 1

CB-24 S201UDC-K10 ABB S201 - K10 MINIATURE CIRCUIT BREAKER 1P 10A 24VDC, UL489 1

CB-PLC S201UDC-K5 ABB S201 - K5 MINIATURE CIRCUIT BREAKER 1P 5A 24VDC, UL489 1

CB-M, CB-COM S201UDC-K2 ABB S201 - K2 MINIATURE CIRCUIT BREAKER 1P 2A 24VDC, UL489 2

CB-120C S201U-K2 ABB S201 - K2 MINIATURE CIRCUIT BREAKER 1P 2A 120VAC, UL489

MO,MC 8736SAO013V02E SCHNEIDER REVERSING STARTER 240VAC 9A NEMA 0 1

CPT-1 500SV1B SCHNEIDER XFMR DRY 1PH 0.5KVA 240X480-120/240V 1

CPT-2

PH150MQMJ HAMMOND VOLTAGE TRANSFORMER 150VA 480-240/240-120VAC 1

FG3 HAMMOND

FINGER-SAFE COVER FUSED, PRIMARY OR SECONDARY

PFK2 HAMMOND FUSE KIT MQMJ & PG SERIES 150-250VA PRIMARIY SIDE 1

HCTR2 EDISON

FUSE 2A 600 VAC, CLASS CC CURRENT LIMITING TIME-DELAY

HCTR1 EDISON

FUSE 1A 600 VAC, CLASS CC CURRENT LIMITING TIME-DELAY

3 4 5

2 3 4

United States Section

SOLICITATION/RFP NUMBER

L c h

Z P o w e r g n t r o l s P o w e r g n t r o l s P

N G

I N

E E

R I N

G P

R O

J E

C T

I B

A L

C O

M o t o r

C o n t r o l

C e n t e r s

U p g r a d e

R O

J E

C U

T I O

R A

W I N

G S

O W

E R

G E

L E

M E

N T

A R

I E

S C d w g

P l o t

S t y b m e

D a m e

P l o t t e d C l e n a m e

1 2

1 5

International Boundary & Water Commission

O U

N D

O M

N U

D M

O U

R E

O D

E S

C R

I P

T I O

E V

I S

I O

N S

I G

N A

T U

E S

I G

N E

CONTRACT NUMBER

P l o t

S c a l e

D a s t

S a v e d

A u t o

C A

V e r s i o n

I N

T E

A R

Y A N

I S

I O

O I

IBWC CONTRACTOR NAME

IBWC CONTRACT/TASK ORDER

F O

O N

S T

R U

C T

I O

FALCON DAM FIEL OFFICE

C001116-06-03

F A

L C

E R

V O

I R

A U

X I L

I A

F L

O O

POWERGENCONTROLS LLC

IBM-17PO148

POWERGENCONTROLS LLC

07-20-2018

12345

ELEMENTARIES

BILL OF MATERIALS

[PAGE05-D1][PAGE07-D2]

D1A-DS

X0H0

M1-FU6

3X13H1

2X12H1

1X11H1

D1A-PT

M1-FU4M1-FU1

M1-FU3 M1-FU5

M1-FU2

100VA

480:120V

D1A-2747

D1A-CTA,B,C

200:5A

D1A-BKR

175AT

(M.O.)

(1A)

3P-250AF

D1A-BKR3

20AT

(M.O.)

(2A)

3P-150AF

D1A-BKR6

50AT

(M.O.)

(3F)

3P-150AF

D1A-BKR7

70AT

(M.O.)

(3Q)

3P-150AF3P-150AF

(1Q)

(M.O.)

35AT

D1A-BKR2

D1A-BKR5

20AT

(M.O.)

(3A)

3P-150AF 3P-150AF

(3P)

(M.O.)

10AT

D1A-BKR8

IC.LOIC.HI

IB.LOIB.HI

IA.LOIA.HI

D1A-MULT

D1A-STB1

1 1

4 4

2 2

3 3

VREF

D1A-MULT

D1A-BKR1

20AT

(M.O.)

(1L)

3P-150AF

D1A-BKR4

30AT

(M.O.)

(2T)

3P-150AF

3 4 5

2 3 4

United States Section

SOLICITATION/RFP NUMBER

L c h

Z P o w e r g n t r o l s P o w e r g n t r o l s P

N G

I N

E E

R I N

G P

R O

J E

C T

I B

A L

C O

M o t o r

C o n t r o l

C e n t e r s

U p g r a d e

R O

J E

C U

T I O

R A

W I N

G S

O W

E R

G E

L E

M E

N T

A R

I E

S C d w g

P l o t

S t y b m e

D a m e

P l o t t e d C l e n a m e

1 2

1 5

International Boundary & Water Commission

O U

N D

O M

N U

D M

O U

R E

O D

E S

C R

I P

T I O

E V

I S

I O

N S

I G

N A

T U

E S

I G

N E

CONTRACT NUMBER

P l o t

S c a l e

D a s t

S a v e d

A u t o

C A

V e r s i o n

I N

T E

A R

Y A N

I S

I O

O I

IBWC CONTRACTOR NAME

IBWC CONTRACT/TASK ORDER

F O

O N

S T

R U

C T

I O

FALCON DAM FIEL OFFICE

C001116-06-04

F A

L C

E R

V O

I R

A U

X I L

I A

F L

O O

POWERGENCONTROLS LLC

IBM-17PO148

POWERGENCONTROLS LLC

07-20-2018

12345

ELEMENTARIES

THREE LINE DIAGRAM

A G

C2C1

D1A-BKR1

OF1

D1A-BKR1

A11

FTB8

A12

FTB8

A14

FTB8

A91

FTB8

A92

FTB8

A94

FTB8

L97

FTB8

L98

FTB8

120V

1/3 HP

COOLING WATER

VALVE MOTOR

(3-1/C-10AWG)

OL1

O41

FTB8

O44

FTB8

CB-120C

C2C1

CRC

C2C1

CRO

CPT-1

TRANSFORMER WITH FUSES

CONTROL POWER

480:120 V

500 VA

3A 3

G1WCS

4 4A

1CW02

C3A-4F

1CW01

C3A-4F

1A 1

G1WCS

2 2A

1CW1

C3A-4F

1CW3

C3A-4F

TB-N

X2X1

OPEN

X2X1

1CWRG

C3A-4F

L.S.C

L.S.O

1CW02

TBD

1CW01

TBD

1CW1

TBD

1CW3

TBD

X2X1

OPEN

X2X1

1CWRG

TBD

1CWY

TBD

1A1

TBDC

114113

OPEN

1A1

TBDO

TBP

FTB8

CRC

[PAGE05-B5]

CRC

CRO

[PAGE05-B5]

CRO

C41

FTB8

C44

FTB8

CRC

[PAGE05-B4]

[PAGE05-C4]

NEMA00 NEMA00

L1 L3

L2 L4

MO MC

L1 L3

L2 L4

OL1

X2X1

OL1

3 4 5

2 3 4

United States Section

SOLICITATION/RFP NUMBER

L c h

Z P o w e r g n t r o l s P o w e r g n t r o l s P

N G

I N

E E

R I N

G P

R O

J E

C T

I B

A L

C O

M o t o r

C o n t r o l

C e n t e r s

U p g r a d e

R O

J E

C U

T I O

R A

W I N

G S

O W

E R

G E

L E

M E

N T

A R

I E

S C d w g

P l o t

S t y b m e

D a m e

P l o t t e d C l e n a m e

1 2

1 5

International Boundary & Water Commission

O U

N D

O M

N U

D M

O U

R E

O D

E S

C R

I P

T I O

E V

I S

I O

N S

I G

N A

T U

E S

I G

N E

CONTRACT NUMBER

P l o t

S c a l e

D a s t

S a v e d

A u t o

C A

V e r s i o n

I N

T E

A R

Y A N

I S

I O

O I

IBWC CONTRACTOR NAME

IBWC CONTRACT/TASK ORDER

F O

O N

S T

R U

C T

I O

FALCON DAM FIEL OFFICE

C001116-06-05

F A

L C

E R

V O

I R

A U

X I L

I A

F L

O O

POWERGENCONTROLS LLC

IBM-17PO148

POWERGENCONTROLS LLC

07-20-2018

12345

ELEMENTARIES

VALVE CONTROL

GENERATOR HEATER

(3 X 7.5KW)

[PAGE04-A5]

D1A-BKR2

OF1

D1A-BKR2

CPT-2

TRANSFORMER WITH FUSES

CONTROL POWER

480:120 V

150 VA

FTB2

A11

FTB2

A12

FTB2

A14

FTB2

A91

FTB2

A92

FTB2

A94

FTB2

NEMA2

L1 L2 L3

L2 L3

M41

FTB2

M44

FTB2

THER

G1HX

TBD

G1HY1

TBD

GENERATOR

HEATER (3 X 7.5KW)

(3-1/C-10AWG)

C2C1

CRM

[PAGE06-B5]

CRM

[PAGE06-C3]

CRM

[PAGE06-C4]

C2C1

CRM

[PAGE06-C4]

3 4 5

2 3 4

United States Section

SOLICITATION/RFP NUMBER

L c h

Z P o w e r g n t r o l s P o w e r g n t r o l s P

N G

I N

E E

R I N

G P

R O

J E

C T

I B

A L

C O

M o t o r

C o n t r o l

C e n t e r s

U p g r a d e

R O

J E

C U

T I O

R A

W I N

G S

O W

E R

G E

L E

M E

N T

A R

I E

S C d w g

P l o t

S t y b m e

D a m e

P l o t t e d C l e n a m e

1 2

1 5

International Boundary & Water Commission

O U

N D

O M

N U

D M

O U

R E

O D

E S

C R

I P

T I O

E V

I S

I O

N S

I G

N A

T U

E S

I G

N E

CONTRACT NUMBER

P l o t

S c a l e

D a s t

S a v e d

A u t o

C A

V e r s i o n

I N

T E

A R

Y A N

I S

I O

O I

IBWC CONTRACTOR NAME

IBWC CONTRACT/TASK ORDER

F O

O N

S T

R U

C T

I O

FALCON DAM FIEL OFFICE

C001116-06-06

F A

L C

E R

V O

I R

A U

X I L

I A

F L

O O

POWERGENCONTROLS LLC

IBM-17PO148

POWERGENCONTROLS LLC

07-20-2018

12345

ELEMENTARIES

DRAWINGS

GENERATOR HEATER

CONTROL

24VDC POWER

DISTRIBUTION

125VDC POWER

C O

N T

R O

P O

W E

I N

P U

L C

T O

A G

T O

A G

G N

D A

U L T

G N

D A

N A

TB-125

TB-24

P S

G N

CB-24

10A

C B

O M

C B

L C

C B

BRIDGE

M O

D G

A G

3 4 5

2 3 4

United States Section

SOLICITATION/RFP NUMBER

L c h

Z P o w e r g n t r o l s P o w e r g n t r o l s P

N G

I N

E E

R I N

G P

R O

J E

C T

I B

A L

C O

M o t o r

C o n t r o l

C e n t e r s

U p g r a d e

R O

J E

C U

T I O

R A

W I N

G S

O W

E R

G E

L E

M E

N T

A R

I E

S C d w g

P l o t

S t y b m e

D a m e

P l o t t e d C l e n a m e

1 2

1 5

International Boundary & Water Commission

O U

N D

O M

N U

D M

O U

R E

O D

E S

C R

I P

T I O

E V

I S

I O

N S

I G

N A

T U

E S

I G

N E

CONTRACT NUMBER

P l o t

S c a l e

D a s t

S a v e d

A u t o

C A

V e r s i o n

I N

T E

A R

Y A N

I S

I O

O I

IBWC CONTRACTOR NAME

IBWC CONTRACT/TASK ORDER

F O

O N

S T

R U

C T

I O

FALCON DAM FIEL OFFICE

C001116-06-07

F A

L C

E R

V O

I R

A U

X I L

I A

F L

O O

POWERGENCONTROLS LLC

IBM-17PO148

POWERGENCONTROLS LLC

07-20-2018

12345

ELEMENTARIES

NEMA 1, MOTOR 2HP

Z2 C4

-PAGE09

2ZD1

-PAGE09

Z1 D4

FROM

PAGE08 -

1ZB4

FROM

PAGE08 -

D1A-BKR

A11

FTB

A12

FTB

A14

FTB

D1A-BKR

A91

FTB

A92

FTB

A94

FTB

D1A-BKR1

A11

FTB1

A12

FTB1

A14

FTB1

D1A-BKR1

A91

FTB1

A92

FTB1

A94

FTB1

D1A-BKR3

A11

FTB3

A12

FTB3

A14

FTB3

D1A-BKR3

A91

FTB3

A92

FTB3

A94

FTB3

D1A-BKR4

A11

FTB4

A12

FTB4

A14

FTB4

D1A-BKR4

A91

FTB4

A92

FTB4

A94

FTB4

D1AN1B

IN0

IN1

IN2

IN3

IN4

IN5

IN6

IN7

IN8 10

IN9 12

IN10 14

IN11 16

IN12

IN13

IN14

IN15

IN16

IN17

IN18

IN19

IN20 26

IN21 28

IN22 30

IN23 32

TB-PLCB

B R

I D

G E

B R

I D

G E

B R

I D

G E

TB-PLCB

D1A-2747

[PAGE08-C3]

PS1

A11

FTB2

A12

FTB2

A14

FTB2

A91

FTB2

A92

FTB2

A94

FTB2

D1A-BKR2

OF1

D1A-BKR2

M41

FTB2

M44

FTB2

CRM

3 4 5

2 3 4

United States Section

SOLICITATION/RFP NUMBER

L c h

Z P o w e r g n t r o l s P o w e r g n t r o l s P

N G

I N

E E

R I N

G P

R O

J E

C T

I B

A L

C O

M o t o r

C o n t r o l

C e n t e r s

U p g r a d e

R O

J E

C U

T I O

R A

W I N

G S

O W

E R

G E

L E

M E

N T

A R

I E

S C d w g

P l o t

S t y b m e

D a m e

P l o t t e d C l e n a m e

1 2

1 5

International Boundary & Water Commission

O U

N D

O M

N U

D M

O U

R E

O D

E S

C R

I P

T I O

E V

I S

I O

N S

I G

N A

T U

E S

I G

N E

CONTRACT NUMBER

P l o t

S c a l e

D a s t

S a v e d

A u t o

C A

V e r s i o n

I N

T E

A R

Y A N

I S

I O

O I

IBWC CONTRACTOR NAME

IBWC CONTRACT/TASK ORDER

F O

O N

S T

R U

C T

I O

FALCON DAM FIEL OFFICE

C001116-06-08

F A

L C

E R

V O

I R

A U

X I L

I A

F L

O O

POWERGENCONTROLS LLC

IBM-17PO148

POWERGENCONTROLS LLC

07-20-2018

12345

ELEMENTARIES

DRAWINGS

CONTROL POWER

DISTRIBUTION 24VDC

Z3 D2

-PAGE10

3ZC4

-PAGE10

Z2 A4

FROM

PAGE08 -

2ZB1

FROM

PAGE08 -

D1A-BKR5

A11

FTB5

A12

FTB5

A14

FTB5

D1A-BKR5

A91

FTB5

A92

FTB5

A94

FTB5

D1AN1C

IN0

IN1

IN2

IN3

IN4

IN5

IN6

IN7

IN8 10

IN9 12

IN10 14

IN11 16

IN12

IN13

IN14

IN15

IN16

IN17

IN18

IN19

IN20 26

IN21 28

IN22 30

IN23 32

TB-PLCC

B R

I D

G E

B R

I D

G E

B R

I D

G E

TB-PLCC

D1A-BKR6

A11

FTB6

A12

FTB6

A14

FTB6

D1A-BKR6

A91

FTB6

A92

FTB6

A94

FTB6

A11

FTB8

A14

FTB8

A91

FTB8

A92

FTB8

A94

FTB8

L97

FTB8

L98

FTB8

D1A-BKR8

OF1

D1A-BKR8

OL1

A12

FTB8

O41

FTB8

C41

FTB8

C44

FTB8

CRO

CRC

O44

FTB8

D1A-BKR7

A11

FTB7

A12

FTB7

A14

FTB7

D1A-BKR7

A91

FTB7

A92

FTB7

A94

FTB7

3 4 5

2 3 4

United States Section

SOLICITATION/RFP NUMBER

L c h

Z P o w e r g n t r o l s P o w e r g n t r o l s P

N G

I N

E E

R I N

G P

R O

J E

C T

I B

A L

C O

M o t o r

C o n t r o l

C e n t e r s

U p g r a d e

R O

J E

C U

T I O

R A

W I N

G S

O W

E R

G E

L E

M E

N T

A R

I E

S C d w g

P l o t

S t y b m e

D a m e

P l o t t e d C l e n a m e

1 2

1 5

International Boundary & Water Commission

O U

N D

O M

N U

D M

O U

R E

O D

E S

C R

I P

T I O

E V

I S

I O

N S

I G

N A

T U

E S

I G

N E

CONTRACT NUMBER

P l o t

S c a l e

D a s t

S a v e d

A u t o

C A

V e r s i o n

I N

T E

A R

Y A N

I S

I O

O I

IBWC CONTRACTOR NAME

IBWC CONTRACT/TASK ORDER

F O

O N

S T

R U

C T

I O

FALCON DAM FIEL OFFICE

C001116-06-09

F A

L C

E R

V O

I R

A U

X I L

I A

F L

O O

POWERGENCONTROLS LLC

IBM-17PO148

POWERGENCONTROLS LLC

07-20-2018

12345

ELEMENTARIES

DRAWINGS

PLC DIGITAL INPUT

MODULE B

3ZB1

FROM

PAGE09 -

Z3A4

FROM

PAGE09 -

OUT1

OUT2

OUT3

OUT4

OUT5

OUT6

OUT7

OUT8

OUT9

OUT10

OUT11

OUT12

OUT13

OUT14

OUT15

OUT16

D1AN1D

6X26X1

5X25X1

4X24X1

3X23X1

2X22X1

1X21X1

D1A-PMA

A 2S

P A

R E

A 2S

P A

R E

B R

I D

G E

B R

I D

G E

B R

I D

G E

SPARE1

SPARE2

3 4 5

2 3 4

United States Section

SOLICITATION/RFP NUMBER

L c h

Z P o w e r g n t r o l s P o w e r g n t r o l s P

N G

I N

E E

R I N

G P

R O

J E

C T

I B

A L

C O

M o t o r

C o n t r o l

C e n t e r s

U p g r a d e

R O

J E

C U

T I O

R A

W I N

G S

O W

E R

G E

L E

M E

N T

A R

I E

S C d w g

P l o t

S t y b m e

D a m e

P l o t t e d C l e n a m e

1 2

1 5

International Boundary & Water Commission

O U

N D

O M

N U

D M

O U

R E

O D

E S

C R

I P

T I O

E V

I S

I O

N S

I G

N A

T U

E S

I G

N E

CONTRACT NUMBER

P l o t

S c a l e

D a s t

S a v e d

A u t o

C A

V e r s i o n

I N

T E

A R

Y A N

I S

I O

O I

IBWC CONTRACTOR NAME

IBWC CONTRACT/TASK ORDER

F O

O N

S T

R U

C T

I O

FALCON DAM FIEL OFFICE

C001116-06-10

F A

L C

E R

V O

I R

A U

X I L

I A

F L

O O

POWERGENCONTROLS LLC

IBM-17PO148

POWERGENCONTROLS LLC

07-20-2018

12345

ELEMENTARIES

DRAWINGS

PLC DIGITAL INPUT

MODULE C

3 4 5

2 3 4

United States Section

SOLICITATION/RFP NUMBER

L c h

Z P o w e r g n t r o l s P o w e r g n t r o l s P

N G

I N

E E

R I N

G P

R O

J E

C T

I B

A L

C O

M o t o r

C o n t r o l

C e n t e r s

U p g r a d e

R O

J E

C U

T I O

R A

W I N

G S

O W

E R

G E

L E

M E

N T

A R

I E

S C d w g

P l o t

S t y b m e

D a m e

P l o t t e d C l e n a m e

1 2

1 5

International Boundary & Water Commission

O U

N D

O M

N U

D M

O U

R E

O D

E S

C R

I P

T I O

E V

I S

I O

N S

I G

N A

T U

E S

I G

N E

CONTRACT NUMBER

P l o t

S c a l e

D a s t

S a v e d

A u t o

C A

V e r s i o n

I N

T E

A R

Y A N

I S

I O

O I

IBWC CONTRACTOR NAME

IBWC CONTRACT/TASK ORDER

F O

O N

S T

R U

C T

I O

FALCON DAM FIEL OFFICE

C001116-06-11

F A

L C

E R

V O

I R

A U

X I L

I A

F L

O O

POWERGENCONTROLS LLC

IBM-17PO148

POWERGENCONTROLS LLC

07-20-2018

12345

ELEMENTARIES

DRAWINGS

NETWORK

COMMUNICATIONS

MECHANICALS

DRAWING NUMBER DRAWING NAME

M001116-06-01 MECHANICALS DRAWINGS INDEX

M001116-06-02 FRONT VIEW

M001116-06-03 TOP VIEW

M001116-06-04 FLOOR VIEW

3 4 5

2 3 4

United States Section

SOLICITATION/RFP NUMBER

L c h

Z P o w e r g n t r o l s P o w e r g n t r o l s P

N G

I N

E E

R I N

G P

R O

J E

C T

I B

A L

C O

M o t o r

C o n t r o l

C e n t e r s

U p g r a d e

R O

J E

C U

T I O

R A

W I N

G S

O W

E R

G E

E C

H A

N I C

A L

M d w g

P l o t

S t y b m e

D a m e

P l o t t e d C l e n a m e

1 2

1 5

International Boundary & Water Commission

O U

N D

O M

N U

D M

O U

R E

O D

E S

C R

I P

T I O

E V

I S

I O

N S

I G

N A

T U

E S

I G

N E

CONTRACT NUMBER

P l o t

S c a l e

D a s t

S a v e d

A u t o

C A

V e r s i o n

I N

T E

A R

Y A N

I S

I O

O I

IBWC CONTRACTOR NAME

IBWC CONTRACT/TASK ORDER

F O

O N

S T

R U

C T

I O

FALCON DAM FIEL OFFICE

M001116-06-01

F A

L C

E R

V O

I R

A U

X I L

I A

F L

O O

POWERGENCONTROLS LLC

IBM-17PO148

POWERGENCONTROLS LLC

07-20-2018

12345

MECHANICALS

POWER

MAIN

BKR

CLOSED

MAIN

BKR

OPEN

MAIN

BKR

TRIPPED

3 4 5

2 3 4

United States Section

SOLICITATION/RFP NUMBER

L c h

Z P o w e r g n t r o l s P o w e r g n t r o l s P

N G

I N

E E

R I N

G P

R O

J E

C T

I B

A L

C O

M o t o r

C o n t r o l

C e n t e r s

U p g r a d e

R O

J E

C U

T I O

R A

W I N

G S

O W

E R

G E

E C

H A

N I C

A L

M d w g

P l o t

S t y b m e

D a m e

P l o t t e d C l e n a m e

1 2

1 5

International Boundary & Water Commission

O U

N D

O M

N U

D M

O U

R E

O D

E S

C R

I P

T I O

E V

I S

I O

N S

I G

N A

T U

E S

I G

N E

CONTRACT NUMBER

P l o t

S c a l e

D a s t

S a v e d

A u t o

C A

V e r s i o n

I N

T E

A R

Y A N

I S

I O

O I

IBWC CONTRACTOR NAME

IBWC CONTRACT/TASK ORDER

F O

O N

S T

R U

C T

I O

FALCON DAM FIEL OFFICE

M001116-06-02

F A

L C

E R

V O

I R

A U

X I L

I A

F L

O O

POWERGENCONTROLS LLC

IBM-17PO148

POWERGENCONTROLS LLC

07-20-2018

12345

MECHANICALS

FRONT VIEW

United States Section

SOLICITATION/RFP NUMBER

L c h

Z P o w e r g n t r o l s P o w e r g n t r o l s P

N G

I N

E E

R I N

G P

R O

J E

C T

I B

A L

C O

M o t o r

C o n t r o l

C e n t e r s

U p g r a d e

R O

J E

C U

T I O

R A

W I N

G S

O W

E R

G E

E C

H A

N I C

A L

M d w g

P l o t

S t y b m e

D a m e

P l o t t e d C l e n a m e

1 2

1 5

International Boundary & Water Commission

O U

N D

O M

N U

D M

O U

R E

O D

E S

C R

I P

T I O

E V

I S

I O

N S

I G

N A

T U

E S

I G

N E

CONTRACT NUMBER

P l o t

S c a l e

D a s t

S a v e d

A u t o

C A

V e r s i o n

I N

T E

A R

Y A N

I S

I O

O I

IBWC CONTRACTOR NAME

IBWC CONTRACT/TASK ORDER

F O

O N

S T

R U

C T

I O

FALCON DAM FIEL OFFICE

M001116-06-03

F A

L C

E R

V O

I R

A U

X I L

I A

F L

O O

POWERGENCONTROLS LLC

IBM-17PO148

POWERGENCONTROLS LLC

07-20-2018

12345

MECHANICALS

TOP VIEW

United States Section

SOLICITATION/RFP NUMBER

L c h

Z P o w e r g n t r o l s P o w e r g n t r o l s P

N G

I N

E E

R I N

G P

R O

J E

C T

I B

A L

C O

M o t o r

C o n t r o l

C e n t e r s

U p g r a d e

R O

J E

C U

T I O

R A

W I N

G S

O W

E R

G E

E C

H A

N I C

A L

M d w g

P l o t

S t y b m e

D a m e

P l o t t e d C l e n a m e

1 2

1 5

International Boundary & Water Commission

O U

N D

O M

N U

D M

O U

R E

O D

E S

C R

I P

T I O

E V

I S

I O

N S

I G

N A

T U

E S

I G

N E

CONTRACT NUMBER

P l o t

S c a l e

D a s t

S a v e d

A u t o

C A

V e r s i o n

I N

T E

A R

Y A N

I S

I O

O I

IBWC CONTRACTOR NAME

IBWC CONTRACT/TASK ORDER

F O

O N

S T

R U

C T

I O

FALCON DAM FIEL OFFICE

M001116-06-04

F A

L C

E R

V O

I R

A U

X I L

I A

F L

O O

POWERGENCONTROLS LLC

IBM-17PO148

POWERGENCONTROLS LLC

07-20-2018

12345

MECHANICALS

FLOOR VIEW

7102 Brookside Road, Suite 112. Pearland, TX 77581 Phone: +1 (615) 538 0073

SCHNEIDER

Type S Contactors and Starters

Class 8536/8502/8736/8702/8810/8811/8812

CONTENTS

Description Page

Magnetic Contactors and Starters Reversing Magnetic Starters and Contactors Motor Starters Multi-Speed

SECTION 1 – MAGNETIC CONTACTORS AND STARTERS

Application Data – Class 8502, 8536. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Selection – Class 8502 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 Selection – Class 8536 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12 Application Data – Class 8502, 8536. . . . . . . . . . . . . . . . . . . . . . . . . . 13-16 Approximate Dimensions, Shipping Weights – Class 8502, 8536 . . . . 17-22 Application Data – Class 8502 Vacuum Contactors Selection and Pricing – Class 8502

Contents

5/98

AC MAGNETIC CONTACTORS

CLASS 8502

General Information

Class 8502 Type S magnetic contactors are used to switch heating loads, capacitors, transformers, and electric motors where overload protection is separately provided. Class 8502 contactors are available in NEMA Sizes 00-7. Type S contactors are designed for operation at 600 Volts, AC 50-60 Hertz.

Holding Circuit Contact

A normally open holding circuit contact for three wire control is provided on all contactors as standard. Sizes 00-2 contactors use a Class 9999 SX11 auxiliary contact as the holding circuit contact. Sizes 3-7 contactors use a Class 9999 SX6 auxiliary contact as the holding circuit contact. See Class 9999 for the holding circuit contact electrical ratings. On Size 00-1 single phase contactors, a power pole is used as the holding circuit contact and therefore has the same rating as the power contacts.

Enclosures

Class 8502 magnetic contactors are available in the following enclosures:

• NEMA Type 1 General Purpose

• NEMA Type 4 & 4X Watertight and Dusttight

Stainless Steel

• NEMA Type 4X Watertight, Dusttight, and

Corrosion Resistant Glass — Polyester

• NEMA Type 7 & 9 Bolted and Spin-Top for

Hazardous Locations

• NEMA Type 12 Dusttight and Driptight for

Industrial Use The NEMA Type 4 & 4X stainless steel enclosure (Sizes 0-5) has a brushed finish. For an electropolished finish, specify Form G16 and add 15% to the price of the standard device.

Also, NEMA Type 12 devices are available UL Listed for use in Class II, Division 2, Group G and Class III, Divisions 1 and 2 locations. Request Form G21, no additional charge.

Separate enclosures are available, see Class 9991.

AC MAGNETIC STARTERS

CLASS 8536

General Information

Class 8536 Type S magnetic starters are used for full voltage starting and stopping AC squirrel cage motors. Motor overload protection is provided by melting alloy type thermal overload relays. Class 8536 starters are available in NEMA Sizes 00-7.

Type S starters are designed for operation at 600 Volts AC, 50-60 Hertz.

Holding Circuit Contact

Overload Relays with Melting Alloys

Class 8536 Type S Sizes 00-6 starters are provided with a melting alloy thermal overload relay as standard. Interchangeable thermal units are available in standard trip (Class 20) Sizes 00-6, quick trip (Class 10) Sizes 00-4, and slow trip (Class 30) Sizes 00-3. Single-phase starters use one thermal unit, 3-phase starters use three thermal units.

Class 8536 Size 7 starters are provided with solid state Motor Logic which has selectable trip Class10/20, Ground fault detection, and Communication capabilities for future enhancement. The solid state overload relay is ambient insensitive and features phase loss, phase unbalance and over-current protection.

MOTOR LOGIC™ Solid State Overload Relay

(SSOLR)

Solid state overload relays are available for Sizes 00 – 7 starters. These ambient insensitive overload relays provide phase loss protection, phase unbalance protection and a LED power indicator. For additional information, see the Class 9065 catalog section. To order Type S starters with solid state overload relays, see Factory Modification (FORMS).

Bimetallic overload relays are also available for Sizes 0-6. Ambient Compensated and Non-compensated versions are supplied with manual

Full Voltage Contactors and Starters — NEMA

Application Data – Class 8502, 8536

Type SCO3 Size 1, 3-Pole Starter

Starter with Melting Alloy

Starter with MOTOR LOGIC

Type SCO2 Size 1, 3-Pole Contactor

Powergen Controls Highlight

Powergen Controls Highlight and automatic reset, trip current adjustment, and an alarm contact on Sizes 0-2. For additional information, see the Class 9065 catalog section.

To order Type S starters with bimetallic overload relays, see Factory Modifications (FORMS).

Enclosures

Class 8536 magnetic starters are available in the following enclosures.

• NEMA Type 1 General Purpose Enclosure

• NEMA Type 3R Rainproof, Sleet Resistant for

Outdoor Use

• NEMA Type 4 & 4X Watertight and Dusttight

• NEMA Type 4X Watertight, Dusttight, and

Corrosion Resistant Glass – Polyester

• NEMA Type 7 & 9 Bolted and Spin-Top for

Hazardous Locations

• NEMA Type 9 Bolted for Hazardous Locations

• NEMA Type 12 Dusttight and Driptight for

Industrial Use The NEMA Type 4 & 4X stainless steel enclosure (Sizes 0-5) has a brushed finish. For an electropolished finish, specify Form G16 and add 15% to the price of the standard device. Sizes 6 & 7 are painted sheet steel and are rated NEMA 4

ONLY.

Also NEMA Type 12 devices are available UL Listed for use in Class II, Division 2, Group G and Class III, Divisions 1 and 2 locations. Specify Form G21, no additional charge.

Separate enclosures are available, see Class 9991.

Coil Voltages

AC coils are available for application on 50-60 Hertz. NEMA Sizes 00-5 are supplied with coils that are designed to operate satisfactorily on line voltages of 85% – 110% of rated voltage. NEMA Size 6 and 7 contactors are supplied with a DC coil operated by a solid state rectifier circuit that is powered by an AC source.

Please note that

Voltage Codes have been added to the Type designations in order to improve customer service. It is necessary to include the Voltage Code when ordering contactors and starters. Also, 120 Volt Polyphase contactors and starters will be wired for separate control.

Auxiliary Contacts

Additional auxiliary contacts may be added to Type S contactors. See Page 15 for maximum number of auxiliary units and Form designations for factory installed auxiliary contacts.

Type S Accessories

Additional accessories such as power poles, pneumatic timer attachments, and cover mounted control stations are available as factory or field modifications.

Application Data – Class 8502, 8536

5/98

3-Pole Polyphase — 600 Volts AC Maximum — 50-60 Hertz

NEMA

Size

Continuous Current Ratings

Motor Volts Max. HP

Coil Voltage Open Type

NEMA Type 1 General Purpose Enclosure

NEMA Type 4 & 4X Watertight, Dusttight Brushed Stainless Steel Enclosure (Size 0-5) f

Type Type Type

00 9

Separate Control j

120 SAO12V02S SAG12V02S

USE Size 0 200 1

208 SAO12V08 SAG12V08

230 1

240 SAO12V03 SAG12V03

460 2 480 SAO12V06 SAG12V06

575 2 600 SAO12V07 SAG12V07

0 18

120 SBO2V02S SBG2V02S SBW12V02S

200 3 208 SBO2V08 SBG2V08 SBW12V08

230 3 240 SBO2V03 SBG2V03 SBW12V03

460 5 480 SBO2V06 SBG2V06 SBW12V06

575 5 600 SBO2V07 SBG2V07 SBW12V07

1 27

120 SCO2V02S SCG2V02S SCW12V02S

200 7

208 SCO2V08 SCG2V08 SCW12V08

230 7

240 SCO2V03 SCG2V03 SCW12V03

460 10 480 SCO2V06 SCG2V06 SCW12V06

575 10 600 SCO2V07 SCG2V07 SCW12V07

2 45

120 SDO2V02S SDG2V02S SDW12V02S

200 10 208 SDO2V08 SDG2V08 SDW12V08

230 15 240 SDO2V03 SDG2V03 SDW12V03

460 25 480 SDO2V06 SDG2V06 SDW12V06

575 25 600 SDO2V07 SDG2V07 SDW12V07

3 90

120 SEO2V02S SEG2V02S SEW12V02S

200 25 208 SEO2V08 SEG2V08 SEW12V08

230 30 240 SEO2V03 SEG2V03 SEW12V03

460 50 480 SEO2V06 SEG2V06 SEW12V06

575 50 600 SEO2V07 SEG2V07 SEW12V07

4 135

120 SFO2V02S SFG2V02S SFW12V02S

200 40 208 SFO2V08 SFG2V08 SFW12V08

230 50 240 SFO2V03 SFG2V03 SFW12V03

460 100 480 SFO2V06 SFG2V06 SFW12V06

575 100 600 SFO2V07 SFG2V07 SFW12V07

5 270

120 SGO2V02S SGG2V02S SGW12V02S

200 75 208 SGO2V08 SGG2V08 SGW12V08

230 100 240 SGO2V03 SGG2V03 SGW12V03

460 200 480 SGO2V06 SGG2V06 SGW12V06

575 200 600 SGO2V07 SGG2V07 SGW12V07

6 540

120 SHO2V02S SHG2V02S SHW12V02S

200 150 208 SHO2V08 SHG2V08 SHW12V08

230 200 240 SHO2V03 SHG2V03 SHW12V03

460 400 480 SHO2V06 SHG2V06 SHW12V06

575 400 600 SHO2V07 SHG2V07 SHW12V07

7 810

120 SJO2V02S SJG2V02S SJW12V02S

200 . . . 208 SJO2V08 SJG2V08 SJW12V08

230 300 240 SJO2V03 SJG2V03 SJW12V03

460 600 480 SJO2V06 SJG2V06 SJW12V06

575 600 600 SJO2V07 SJG2V07 SJW12V07

Size 6 and 7 are painted sheet steel rated NEMA Type 4 only.

120 Volt Polyphase contactors are wired for separate control.

Coil voltage code must be specified to order this product. Refer to standard voltage codes listed below and insert as shown in How to Order.

Coil Voltage Codes

Voltage Code

60 Hz 50 Hz q

. . . VO1

120 110 VO2

208 . . . VO8

240 220 VO3

480 440 VO6

600 550 VO7

Specify Specify V99 q

24 V coils are not available on Sizes 4-7. On Sizes 00-3, where 24 V coils are available, Form S (separate control) must be specified.

Full Voltage Contactors — NEMA

Selection – Class 8502

Factory Modifications (FORMS)

...............Refer to Catalog 9999CT9701

Application Data

................................................................... Pages 13-16

Dimensions

........................................................................... Pages 17-20

Separate Enclosures (Class 9991)

...........Refer to Catalog 9999CT9701

Replacement Parts (Class 9998)

..............Refer to Catalog 9999CT9701

Type S Accessories (Class 9999)

.............Refer to Catalog 9999CT9701

How to Order:

To Order Specify: Catalog Number

• Class Number

• Type Number

• Coil Voltage Code

• Form(s)

Class Type Coil Voltage Code

Form(s)

8502 SBG2 VO2 P1S

Type SC02 Size 1, 3-Pole Contactor

File LR12751 Class 3211-04

File E78351

CCN NLDX

File 60905 Class 3211-04

IEC 947-4-1

Sizes 00-5 only

Powergen Controls Highlight

Class 8502 Open Type Class 8536 Open Type

Class

NEMA

Size

Type No.

of Poles

Fig.

No.

Mtg.

Screws

Dimensions – Inches/mm (Refer to Appropriate Figure) Wt (Lbs)

A B C D E F G H I

IN mm IN mm IN mm IN mm IN mm IN mm IN mm IN mm IN mm

00 SAO 2-3 1 (2) #10 3.22 82 4.34 110 4.22 107 1.63 41 1.63 41 .22 6 3.94 100

0 SBO 1-3

1 (2) #10

3.22 82 4.34 110 4.22 107 1.63 41 1.63 41 .22 6 3.94 100 1 SCO 4-5 4.25 108 4.34 110 4.22 107 1.63 41 2.63 67 .22 6 3.94 100 . . . . . . . . . . . . 41⁄2

2 SDO

2-3

1 (3) #10

4.94 125 5.13 130 4.94 125 2.16 55 2.16 55 .22 6 4.59 117 .53 13 1.06 27 63⁄4

4-5 5.63 143 5.13 130 4.94 125 2.16 55 3.47 88 .22 6 4.59 117 .53 13 1.06 27 81⁄4

3 SEO

2-3

(3) 1⁄4" 5.47 139 7.09 180 6.50 165 1.88 48 3.59 91 .31 8 6.03 153 3.25 83 4.75 121 14

4-5 (3) 5⁄16" 9.75 248 7.88 200 6.50 165 3.94 100 5.81 148 .31 8 7.00 178 4.53 115 9.06 230 22

4 SFO

2-3

(3) 5⁄16" 6.00 152 8.19 208 6.50 165 2.06 52 3.94 100 .31 8 7.00 178 3.59 91 5.31 135 18

4-5 (3) 5⁄16" 9.75 248 8.19 208 6.50 165 3.94 100 5.81 148 .31 8 7.00 178 4.53 115 9.06 230 22

5 SGO 2-3 1 (3) 1⁄2" 8.66 220 12.31 313 8.75 222 3.25 83 5.81 148 .63 16 11.13 283 4.75 121 7.25 184 45

6 SHO 2-3 1 (3) 1⁄2" 12.34 313 28.06 713 9.00 229 3.53 90 5.78 147 5.06 129 18.56 471 4.75 121 7.25 184 80

7 SJO 2-3 1 (3) 1⁄2" 12.34 313 37.25 946 10.88 276 3.53 90 5.78 147 7.22 183 22.38 568 4.75 121 7.25 184 135

00, 0, 1, 1P SAO-SCO 2-3 2 (3) #10 3.50 89 6.77 172 4.22 107 .50 13 1.00 25 1.61 41 .20 5 6.25 159 3.97 101 5

0, 1 SBO-SCO 4 2 (3) #10 4.53 115 6.77 172 4.22 107 .50 13 1.00 25 2.66 68 .20 5 6.25 159 3.97 101 51⁄2

2 SDO

2-3

2 (3) #10

4.31 109 7.81 198 4.94 125 .50 13 1.00 25 2.16 55 .20 5 7.34 186 4.06 103 73⁄4

4 5.63 143 7.81 198 4.94 125 .50 13 1.00 25 3.47 88 .20 5 7.34 186 4.06 103 91⁄4

3 SEO

2-3

(3) 1⁄4" 5.47 139 11.09 282 6.50 165 .88 22 1.75 44 3.59 91 .31 8 10.19 259 5.75 146 17

4 (3) 5⁄16" 9.75 248 12.13 308 6.50 165 1.81 46 1.75 44 5.81 148 .31 8 11.19 284 5.75 146 25

4 SFO

(3) 5⁄16" 6.00 152 12.88 327 6.50 165 1.81 46 1.75 44 3.94 100 .31 8 11.19 284 5.75 146 22

4 (3) 5⁄16" 9.75 248 12.88 327 6.50 165 1.81 46 1.75 44 5.91 150 .31 8 11.19 284 5.75 146 25

5 SGO 3 2 (3) 1⁄2" 8.56 217 17.56 446 8.75 222 4.75 121 7.25 184 5.38 137 .63 16 16.38 416 6.00 152 62

6 SHO 3 2 (3) 1⁄2" 12.34 313 28.06 713 9.00 229 4.75 121 7.25 184 5.78 147 5.06 129 18.56 471 8.69 221 85

7 SJO 3 2 (3) 1⁄2" 12.34 313 37.25 946 10.88 276 4.75 121 7.25 184 5.78 147 7.22 183 22.38 568 9.00 229 140

E F

F G

RESET

Figure 1

Figure 2

Approximate Dimensions, Shipping Weights – Class 8502, 8536

AC MAGNETIC REVERSING

CONTACTORS CLASS 8702

General Information

Class 8702 Type S reversing magnetic contactors are used for starting, stopping, and reversing AC motors where overload protection is separately provided. Class 8702 reversing contactors are available in NEMA Sizes 00-7. Class 8702 reversing contactors consist of two Class 8502 contactors mechanically and electrically interlocked. Open type devices, Sizes 0-5 are available in either horizontal or vertical arrangements. Sizes 00, 6, and 7 are available as horizontal only. Enclosed devices, Size 00-7 use horizontally arranged components. Type S reversing contactors are designed for operation at 600 Volts AC, 50-60 Hertz.

AC MAGNETIC REVERSING STARTERS

CLASS 8736

General Information

Class 8736 Type S reversing magnetic starters are used for full voltage starting, stopping, and reversing AC squirrel cage motors. Class 8736 reversing starters are available in NEMA Sizes 00-7. Class 8736 reversing starters consist of one Class 8502 contactor and one Class 8536 starter mechanically and electrically interlocked. Open type devices, Sizes 0-5 are available in either horizontal or vertical arrangements. Sizes 00, 6, and 7 are available as horizontal only. Enclosed devices use horizontally arranged components.

Motor overload protection is provided by melting alloy type thermal overload relays. Type S starters are designed for operation at 600 Volts AC, 50-60 Hertz.

Overload Relays

Class 8736 Type S Size 00-6 reversing starters are provided with melting alloy thermal overload relay as standard. Interchangeable thermal units are available in standard trip Sizes 00-6, quick trip Sizes 00-4, and slow trip Sizes 00-3. Single phase starters use one thermal unit, three phase starters use three thermal units.

Class 8736 Size 7 starters are provided with solid state overload Motor Logic, which has selectable trip Class 10/20, Ground Fault Detection, and Communication capabilities for future enhancements. The solid state overload relay is ambient insensitive and features phase loss, phase unbalance and over-current protection.

MOTOR LOGIC™ Solid State Overload Relay

(SSOLR)

Solid state overload relays are available for Sizes 00-7 starters. These ambient insensitive overload relays provide phase loss protection, phase unbalance protection and LED power indicator.

For additional information see the Class 9065 catalog section. To order Type S starters with solid state overload relays, see Factory Modification

(FORMS).

Bimetallic overload relays are also available for Sizes 0-6. Ambient Compensated and Non-compensated versions are supplied with manual and automatic reset, trip current adjustment, and an alarm contact on Sizes 0-2. For additional information, see the Class 9065 catalog section.

To order Type S starters with bimetallic overload relays, see Factory Modifications (FORMS).

Enclosures

Class 8702 and 8736 reversing magnetic contactors and starters are available in the following enclosures:

• NEMA Type 1 General Purpose Enclosure

• NEMA Type 4 & 4X Watertight and Dusttight

• NEMA Type 7 & 9 Bolted and Spin-Top for

Hazardous Locations

• NEMA Type 12 Dusttight and Driptight for

Industrial Use The NEMA Type 4 and 4X stainless steel enclosure (Sizes 0-5) has a brushed finish. For an electropolished finish, specify Form G16 and add 15% to the price of the standard device. Sizes 6 and 7 are painted sheet steel and are rated NEMA Type 4 only.

Also, NEMA Type 12 devices are available UL Listed for use in Class II, Division 2, Group G and Class III, Divisions 1 and 2 locations. Request Form G21, no additional charge.

Separate enclosures are available, see Class 9991.

Full Voltage Reversing Contactors and Starters — NEMA Application Data – Class 8702, 8736

Size 00, 0, 1 Reversing Contactor

Size 00, 0, 1 Reversing Starter

Powergen Controls Highlight

5/98

Holding Circuit Contact

Two normally open holding circuit contacts are provided on all reversing contactors and starters as standard. Sizes 00-2 contactors use a Class 9999 SX11 auxiliary contact as the holding circuit contact. Sizes 3-7 contactors use a Class 9999 SX6 auxiliary contact as the holding circuit contact. Additionally, two normally closed auxiliary contacts are provided as standard and wired to prevent energization of both coils at the same time. Sizes 00-2 use a Class 9999 SX12 auxiliary contact while Sizes 3-7 use a Class 9999 SX7 auxiliary contact for this purpose. See Class 9999, for the holding circuit contact electrical ratings.

Coil Voltages

AC coils are available for application on 50-60 Hertz. NEMA Sizes 00-5 are supplied with coils that are designed to operate satisfactorily on line voltages of 85%-110% of rated voltage. NEMA Size 6 and 7 contactors are supplied with a DC coil operated by a solid state rectifier circuit that is powered by an AC source.

Please note that Voltage Codes have been added to the Type designations in order to improve customer service. It is necessary to include the Voltage Code when ordering contactors and starters. Also, 120 Volt Polyphase reversing contactors and starters will be wired for separate control.

Mechanical Interlocks

Mechanical interlocks are available for replacement or field assembly of Type S reversing contactors and starters (Sizes 00-4 ONLY). See Class 9999 for additional information.

Auxiliary Contacts

Additional auxiliary contacts may be added to Type S reversing contactors and starters. See Page 33 for maximum number of auxiliary units and Form designations for factory installed auxiliary contacts. See Class 9999 for auxiliary contact kits for field installation.

Type S Accessories

Additional accessories such as power poles, pneumatic timer attachments, and cover mounted control stations are available as factory or field modifications.

Full Voltage Reversing Contactors and Starters — NEMA Application Data – Class 8702, 8736

File LR60905 Class 3211-04

File E78351

CCN NLDX

5/98

600 Volts AC Maximum — 50-60 Hertz

NEMA

Size

Continuous Current Ratings

Motor Volts

Max.

Type of Motor t Coil Voltage

Open Type

NEMA

Type 1 General Purpose Enclosure

NEMA Type 4 & 4X Watertight, Dusttight Brushed Stainless Steel Enclosure

NEMA Type 7 & 9 Hazardous Locations Class I, Groups C & D Class II, Groups E, F & G

NEMA Type 12 Dusttight & Driptight Industrial Use Enclosure

Vertical Type

Horizontal Type

Type Type Bolted Type

SPIN TOP®

Type Type

2-Pole Single Phase — 1 Thermal Unit Required

00 9 115 1⁄3

Single Phase 3-Wire

120 . . . SAO13V02 SAG13V02

Use Size 0 Use Size 0 Use Size 0 Use Size 0

230 1 240 . . . SAO13V08 SAG13V08

0 18

115 1 120 SBO7V02 SBO1V02 SBG1V02 SBW11V02 SBT46V02 SBR6V02 SBA1V02

230 2 240 SBO7V08 SBO1V08 SBG1V08 SBW11V08 SBT46V08 SBR6V08 SBA1V08

1 27

115 2 120 SCO1V02 SCO2V02 SCG2V02 SCW11V02 SCT46V02 SCR6V02 SCA1V02

230 3 240 SCO1V08 SCO2V08 SCG2V08 SCW11V08 SCT46V08 SCR6V08 SCA1V08

3-Pole Single Phase — 1 Thermal Unit Required

00 9

115 1⁄3 4-Wire Rep.-Ind.

120 . . . SAO14V02 SAG14V02

Use Size 0 Use Size 0 Use Size 0 Use Size 0

230 1 240 . . . SAO14V08 SAG14V08

115 1⁄3 4-Wire Split Ph.

120 . . . SAO15V02 SAG15V02

Use Size 0 Use Size 0 Use Size 0 Use Size 0

230 1 240 . . . SAO15V08 SAG15V08

0 18

115 1 4-Wire Rep.-Ind.

120 SBO80V02 SBO2V02 SBG2V02 SBW12V02 SBT47V02 SBR7V02 SBA2V02

230 2 240 SBO8V08 SBO2V08 SBG2V08 SBW12V08 SBT47V08 SBR7V08 SBA2V08

115 1 4-Wire Split Ph.

120 SBO9V02 SBO3V02 SBG3V02 SBW13V02 SBT48V02 SBR8V02 SBA3V02

230 2 240 SBO9V08 SBO3V08 SBG3V08 SBW13V08 SBT48V08 SBR8V08 SBA3V08

1 27

115 2 4-Wire Rep.-Ind.

120 SCO3V02 SCO4V02 SCG4V02 SCW12V02 SCT47V02 SCR7V02 SCA2V02

230 3 240 SCO3V08 SCO4V08 SCG4V08 SCW12V08 SCT47V08 SCR7V08 SCA2V08

115 2 4-Wire Split Ph.

120 SCO5V02 SCO6V02 SCG6V02 SCW13V02 SCT48V02 SCR8V02 SCA3V02

230 3 240 SCO5V08 SCO6V08 SCG6V08 SCW13V08 SCT48V08 SCR8V08 SCA3V08

4-Pole Polyphase — 2 Thermal Units Required

0 18

Separate Controlj

2 Phase 2 Wire

120 SBO11V02S SBO5V02S SBG5V02S SBW15V02S

Consult Local Square D Field Office

SBR10V02S SBA5V02S

200 3 208 SBO11V08 SBO5V08 SBG5V08 SBW15V08 SBR10V08 SBA5V08

230 3 240 SBO11V03 SBO5V03 SBG5V03 SBW15V03 SBR10V03 SBA5V03

460 5 480 SBO11V06 SBO5V06 SBG5V06 SBW15V06 SBR10V06 SBA5V06

575 5 600 SBO11V07 SBO5V07 SBG5V07 SBW15V07 SBR10V07 SBA5V07

1 27

Separate Controlj 120 SCO9V02S SCO10V02S SCG10V02S SCW15V02S Consult Local Square D Field Office

SCR10V02S SCA5V02S

200 71⁄2 208 SCO9V08 SCO10V08 SCG10V08 SCW15V08 SCR10V08 SCA5V08

230 71⁄2 240 SCO9V03 SCO10V03 SCG10V03 SCW15V03 SCR10V03 SCA5V03

460 10 480 SCO9V06 SCO10V06 SCG10V06 SCW15V06 SCR10V06 SCA5V06

575 10 600 SCO9V07 SCO10V07 SCG10V07 SCW15V07 SCR10V07 SCA5V07

2 45

Separate Controlj 120

SDO4V02S SDG4V02S SDW12V02S

Consult Local Square D Field Office

SDR4V02S SDA2V02S

200 10 208 SDO4V08 SDG4V08 SDW12V08 SDR4V08 SDA2V08

230 15 240 SDO4V03 SDG4V03 SDW12V03 SDR4V03 SDA2V03

460 25 480 SDO4V06 SDG4V06 SDW12V06 SDR4V06 SDA2V06

575 25 600 SDO4V07 SDG4V07 SDW12V07 SDR4V07 SDA2V07

3 90

Separate Controlj 120

SEO4V02S SEG4V02S SEW12V02S

SEA2V02S

200 25 208 SEO4V08 SEG4V08 SEW12V08 SEA2V08

230 30 240 SEO4V03 SEG4V03 SEW12V03 SEA2V03

460 50 480 SEO4V06 SEG4V06 SEW12V06 SEA2V06

575 50 600 SEO4V07 SEG4V07 SEW12V07 SEA2V07

4 135

Separate Controlj 120

SFO4V02S SFG4V02S SFW12V02S

SFA2V02S

200 40 208 SFO4V08 SFG4V08 SFW12V08 SFA2V08

230 50 240 SFO4V03 SFG4V03 SFW12V03 SFA2V03

460 100 480 SFO4V06 SFG4V06 SFW12V06 SFA2V06

575 100 600 SFO4V07 SFG4V07 SFW12V07 SFA2V07

j 120 Volt starters are wired for separate control.

t Coil voltage code must be specified to order this product. Refer to standard coil voltage codes listed in selection table above or additional standard voltage codes below and insert as shown in the HOW TO ORDER block.

Coil Voltage Codes

Voltage Code

60 Hz 50 Hz 24q . . . V01 120 110 V02 208 . . . V08 240 220 V03 480 440 V06 600 550 V07 Specify Specify V99 q 24 V coils are not available on Sizes 4-7. On Sizes 00-3, where 24 V coils are available, Form S (separate control) must be specified.

Full Voltage Reversing Starters — NEMA Selection – Class 8736

Factory Modifications (FORMS) ...............Refer to Catalog 9999CT9701 Application Data .................................................................... Page 33, 37 Dimensions ........................................................................... Pages 34-36 Separate Enclosures (Class 9991) ...........Refer to Catalog 9999CT9701 Replacement Parts (Class 9998) ..............Refer to Catalog 9999CT9701 Type S Accessories (Class 9999).............Refer to Catalog 9999CT9701

How to Order:

To Order Specify: Catalog Number

• Class Number

• Type Number

• Coil Voltage Code

• Form(s)

Class Type Coil Voltage Code

Form(s)

8736 SCG8 VO2 P1S

File LR60905 Class 3211-04

File E78351

CCN NLDX

Powergen Controls Highlight

Power Contact Ratings

All contactors are rated in accordance with NEMA standards. The ratings shown in the tables on Pages 29-32 are for normal service. For complete data on power contact ratings, refer to Class 8536 Section.

Maintenance of Equipment

Class 9998 repair parts kits are available for all Class 8702 contactors and Class 8736 starters.

Service bulletins with a complete list of replaceable parts are supplied with all devices.

See Page 15.

Control Transformer Selection

The following table gives the proper size control transformer to be used with a given reversing device, with or without additional auxiliary contacts or timer. For factory addition of control transformers, see Factory Modifications (Forms) section.

Auxiliary Units

The table below shows the maximum number of auxiliary units (in addition to the holding circuit and interlocking contacts) that can be added to either the forward or reverse contactor or starter.

Factory Installed Auxiliary Contacts

Additional auxiliary contacts may be factory or field added to any Type 3 contactor or starter. See table above for maximum number of auxiliary units. The table below lists the Form designations for factory installed auxiliary contacts. See Class 9999 for field modification kits.

NEMA Size Type No. of Poles

Transformers Class 9070 Type

0, 1 & 2 SB, SC & SD Any T100 or GO2

3 SE

3 T1500 or GO3

4 & 5 T300

4 SF Any T300

5 SG Any T500

6 & 7 SH & SJ Any See Page 16

NEMA Size (Type)

No. of Poles of Basic Contactor

Maximum number of auxiliary units on each contactor, forward or reverse, (in addition to internal holding circuit and interlocking contacts).

(SA)

2 or 3 2 single circuit auxiliary contacts (N.O. or N.C.)

0, 1 & 2

(SB, SC

& SD)

2 or 3

4 single circuit auxiliary contactsq (N.O. or N.C.)

1 single circuit auxiliary contact (N.O. or N.C.) plus 1 attached timer (ON or OFF delay).

2 single circuit auxiliary contacts (N.O. or N.C.)

3, 4, 5, 6, & 7

(SE, SF, SG,

SH, & SJ)

Any

2 single circuit auxiliary contacts (N.O. or N.C.)

1 single circuit auxiliary contact plus 1 attached timer (ON or OFF delay).

q When adding 4 external auxiliary contacts to one Size 0 or 1 contactor, remove one of the return springs.

Example: X 1 O 1 O

Number of N.C. auxiliary contacts on right hand (Reverse) contactor.

Number of N.O. auxiliary contacts on right hand (Reverse) contactor.

Number of N.C. auxiliary contacts on left hand (Forward) contactor.

Number of N.O. auxiliary contacts on left hand (Forward) contactor.

Basic Form Designation.

Additional Auxiliary Contacts on R.H. Contactor (Reverse Contactor)

Standard (No Additional Auxiliary Contacts)

1 N.O. 1 N.C. 2 N.O. 1 N.O.-1 N.C. 2 N.C.

Additional Auxiliary Contacts on L.H.

Contactor (Forward Contactor)

Standard (No Additional Auxiliary Contacts)

X0010 X0001 X0020 X0011 X0002

1 N.O. X1000 X1010 X1001 X1020 X1011 X1002

1 N.C. X0100 X0110 X0101 X0120 X0111 X0102

2 N.O. X2000 X2010 X2001 X2020 X2011 X2002

1 N.O.-1 N.C.

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File details come from the government source that posted it. Updated Jul 22, 2020.