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USDA FOREST SERVICE KERN RIVER RANGER DISTRICT 2019
ENGINE STATION RELOCATION LAKE ISABELLA, CA
PROJECT TABLE OF CONTENTS
DIVISION 01 - GENERAL REQUIREMENTS
01 00 00 GENERAL REQUIREMENTS
01 13 00 FURNITURE, FIXTURES AND EQUIPMENT RELOCATION
01 14 00 WORK RESTRICTIONS
01 22 00 PRICE AND PAYMENT PROCEDURES
01 32 01 PROJECT SCHEDULE
01 33 00 SUBMITTAL PROCEDURES
01 33 29 SUSTAINABILITY REPORTING
01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00 QUALITY CONTROL
01 45 00.10 QUALITY CONTROL SYSTEM (QCS)
01 50 00 TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS
01 57 20 ENVIRONMENTAL PROTECTION
01 57 23 TEMPORARY STORM WATER POLLUTION CONTROL
01 71 10 MOBILIZATION AND DEMOBILIZATION
01 74 19 CONSTRUCTION AND DEMOLITION WASTE MANAGEMENT
01 78 00 CLOSEOUT SUBMITTALS
01 78 23 OPERATION AND MAINTENANCE DATA
01 91 00 COMMISSIONING
DIVISION 03 - CONCRETE
03 11 13 STRUCTURAL CAST-IN-PLACE CONCRETE FORMING
03 15 00 CONCRETE ACCESSORIES
03 15 10 EXPANSION, CONTRACTION AND CONSTRUCTION JOINTS IN CONCRETE
03 20 00 CONCRETE REINFORCING
03 30 00 CAST-IN-PLACE CONCRETE
03 35 00 CONCRETE FINISHING
03 39 00 CONCRETE CURING
03 40 00 PLANT-PRECAST CONCRETE PRODUCTS FOR BELOW GRADE
CONSTRUCTION
03 62 16 METALLIC NON-SHRINK GROUTING
DIVISION 04 - MASONRY
04 20 00 UNIT MASONRY
04 73 00 MANUFACTURED STONE VENEER
DIVISION 05 - METALS
05 05 23.16 STRUCTURAL WELDING
05 12 00 STRUCTURAL STEEL
05 30 00 STEEL DECKS
05 40 00 COLD-FORMED METAL FRAMING
05 50 13 MISCELLANEOUS METAL FABRICATIONS
05 51 33 METAL LADDERS
DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES
06 10 00 ROUGH CARPENTRY
06 20 00 FINISH CARPENTRY
06 41 10 COUNTERS AND CASEWORK
06 61 16 SOLID SURFACING FABRICATIONS
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
PROJECT TABLE OF CONTENTS Page 1 Amendment 0001
07 05 23 PRESSURE TESTING AN AIR BARRIER SYSTEM FOR AIR TIGHTNESS
07 13 53 ELASTOMERIC SHEET WATERPROOFING
07 21 13 BOARD AND BLOCK INSULATION
07 21 16 MINERAL FIBER BLANKET INSULATION
07 25 13 WEATHER BARRIERS FOR MECHANICAL ATTACHMENT
07 27 10 BUILDING AIR BARRIER SYSTEM
07 46 46 FIBER CEMENT SIDING
07 60 00 FLASHING AND SHEET METAL
07 61 14 STEEL STANDING SEAM ROOFING
07 84 00 FIRESTOPPING
07 92 00 JOINT SEALANTS
DIVISION 08 - OPENINGS
08 11 13 08 11 16 08 36 13 08 51 13 08 60 45 08 71 00 08 81 00 08 91 00
STEEL DOORS AND FRAMES
ALUMINUM DOORS AND FRAMES
SECTIONAL OVERHEAD DOORS
ALUMINUM WINDOWS
SOLAR LIGHT TUBE
DOOR HARDWARE
GLAZING
METAL WALL LOUVERS
DIVISION 09 - FINISHES
09 22 00 SUPPORTS FOR PLASTER AND GYPSUM BOARD
09 22 36 LATH
09 23 00 GYPSUM PLASTERING
09 29 00 GYPSUM BOARD
09 30 13 CERAMIC TILING
09 51 00 ACOUSTICAL CEILINGS
09 65 00 RESILIENT FLOORING
09 65 66 RESILIENT ATHLETIC FLOORING
09 67 23 FUEL RESISTIVE RESINOUS FLOORING, 3-COAT SYSTEM
09 68 00 CARPETING
09 72 00 WALLCOVERINGS
09 90 00 PAINTS AND COATINGS
DIVISION 10 - SPECIALTIES
10 14 00.20 INTERIOR SIGNAGE
10 14 01 EXTERIOR SIGNAGE
10 26 13 WALL AND CORNER GUARDS
10 28 13 TOILET ACCESSORIES
10 44 16 FIRE EXTINGUISHER CABINETS
10 51 13 METAL LOCKERS
DIVISION 12 - FURNISHINGS
12 24 13 ROLLER WINDOW SHADES
12 36 00 STEEL COUNTERTOPS
12 93 00 SITE FURNISHINGS
DIVISION 13 - SPECIAL CONSTRUCTION
13 34 23 FABRICATED STRUCTURES
13 48 00 SEISMIC PROTECTION FOR MISCELLANEOUS EQUIPMENT
13 48 00.10 SEISMIC PROTECTION FOR MECHANICAL EQUIPMENT
PROJECT TABLE OF CONTENTS Page 2
DIVISION 21 - FIRE SUPPRESSION
21 13 13 WET PIPE SPRINKLER SYSTEM, FIRE PROTECTION
DIVISION 22 - PLUMBING
22 00 00 PLUMBING, GENERAL PURPOSE
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS
23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS
23 08 00 COMMISSIONING OF HVAC SYSTEMS
23 23 00 REFRIGERANT PIPING
23 35 00 OVERHEAD VEHICLE TAILPIPE EXHAUST REMOVAL SYSTEM(S)
23 82 02 UNITARY HEATING AND COOLING EQUIPMENT
DIVISION 26 - ELECTRICAL
26 05 48 SEISMIC PROTECTION FOR ELECTRICAL EQUIPMENT
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 31 00 SOLAR PHOTOVOLTAIC (PV) COMPONENTS
26 32 24 VERTICAL AXIS WIND TURBINES
26 41 00 LIGHTNING PROTECTION SYSTEM
26 42 14 CATHODIC PROTECTION SYSTEM (SACRIFICIAL ANODE)
26 51 00 INTERIOR LIGHTING
26 56 00 EXTERIOR LIGHTING
DIVISION 27 - COMMUNICATIONS
27 05 14 CABLE TELEVISION PREMISES DISTRIBUTION SYSTEM
27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM
27 51 16 RADIO AND PUBLIC ADDRESS SYSTEMS
DIVISION 28 - ELECTRONIC SAFETY AND SECURITY
28 20 01 ELECTRONIC SECURITY SYSTEM
28 31 50 CARBON MONOXIDE AND NITROGEN DIOXIDE DETECTORS
28 31 64 FIRE DETECTION AND ALARM SYSTEM, ADDRESSABLE
DIVISION 31 - EARTHWORK
31 00 00 EARTHWORK
31 05 22 GEOTEXTILES USED AS FILTERS
31 11 00 CLEARING AND GRUBBING
31 23 00 EXCAVATION AND FILL
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 05 33 LANDSCAPE ESTABLISHMENT
32 11 16 BASE COURSE FOR RIGID AND SUBBASES FOR FLEXIBLE PAVING
32 11 16.16 SUBBASE COURSE FOR PERVIOUS PAVING
32 11 23 AGGREGATE AND/OR GRADED-CRUSHED AGGREGATE BASE COURSE
32 11 24 GRADED CRUSHED AGGREGATE BASE COURSE FOR PERVIOUS
FLEXIBLE PAVEMENT
32 12 10 BITUMINOUS TACK AND PRIME COATS
32 12 16 HOT-MIX ASPHALT (HMA) FOR ROADS
PROJECT TABLE OF CONTENTS Page 3
32 12 17 HOT MIX BITUMINOUS PAVEMENT
32 15 00 AGGREGATE SURFACE COURSE
32 16 13 CONCRETE SIDEWALKS AND CURBS AND GUTTERS
32 16 15 CONCRETE BLOCK PAVEMENTS
32 17 23 PAVEMENT MARKINGS
32 31 13.53 HIGH-SECURITY CHAIN LINK FENCES AND GATES
32 31 26 WIRE FENCES AND GATES
32 32 23 SEGMENTAL CONCRETE BLOCK RETAINING WALL
32 84 23 UNDERGROUND SPRINKLER SYSTEMS
32 92 33 GRASS SEEDING AND EROSION CONTROL
32 93 00 EXTERIOR PLANTS
DIVISION 33 - UTILITIES
33 11 00 WATER DISTRIBUTION
33 30 00 SANITARY SEWERS
33 40 00 STORM DRAINAGE UTILITIES
33 46 16 SUBDRAINAGE SYSTEM
33 51 15 NATURAL-GAS / LIQUID PETROLEUM GAS DISTRIBUTION
33 56 53 PRESSURE VESSELS FOR STORAGE OF COMPRESSED GASES
33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION
33 82 00 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 4
SECTION TABLE OF CONTENTS
DIVISION 01 - GENERAL REQUIREMENTS
SECTION 01 33 29
SUSTAINABILITY REPORTING
02/15
PART 1 GENERAL
1.1 REFERENCES
1.2 SUMMARY
1.3 SUBMITTALS
1.4 GUIDING PRINCIPLES VALIDATION (GPV)
1.4.1 Sustainability Action Plan
1.4.2 Costs
1.5 SUSTAINABILITY SUBMITTALS
1.5.1 "S" Submittals for Sustainability Documentation
1.5.2 SUSTAINABILITY NOTEBOOK
1.5.2.1 Sustainability Notebook Submittal Schedule
1.5.3 HIGH PERFORMANCE SUSTAINABLE BUILDING (HPSB) CHECKLIST
1.5.3.1 HPSB Checklist Submittals
1.5.3.2 HPSB Checklist Public Access
1.6 DOCUMENTATION REQUIREMENTS
1.6.1 Commissioning
1.6.2 Energy Efficient Equipment
1.6.3 Benchmarking
1.6.4 Reduce Volatile Organic Compounds (VOC)
1.6.5 Indoor Air Quality During Construction
1.6.6 Recycled Content
1.6.7 Bio-Based Products
1.6.8 Landfill Disposal
1.6.9 Ozone Depleting Substances
1.6.10 Validation and Certification Restrictions
PART 2 PRODUCTS
PART 3 EXECUTION
3.1 SUSTAINABILITY COORDINATION
3.1.1 Coordinating Sustainability Documentation Progress
ATTACHMENTS:
USDA - FOREST SERVICE Sustainable Building Assessment and Compliance Tool
-- End of Section Table of Contents --
01 33 29 - 1
SECTION 01 33 29
SUSTAINABILITY REPORTING
02/15
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN SOCIETY OF HEATING, REFRIGERATING AND AIR-CONDITIONING
ENGINEERS (ASHRAE)
ASHRAE 189.1 (2014; Errata 1-2 2015) Standard for the Design of High-Performance Green Buildings Except Low-Rise Residential Buildings
SHEET METAL AND AIR CONDITIONING CONTRACTORS' NATIONAL ASSOCIATION
(SMACNA)
ANSI/SMACNA 008 (2007) IAQ Guidelines for Occupied Buildings Under Construction, 2nd Edition
U.S. DEPARTMENT OF ENERGY (DOE)
ISWG Guiding Principles (2008) High Performance and Sustainable Buildings Guidance
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
40 CFR 247 Comprehensive Procurement Guideline for Products Containing Recovered Materials
1.2 SUMMARY
This specification includes general requirements and procedures for this project to be constructed and documented per the federally mandated "Guiding Principles" (GP), requirements (if applicable), UFC 1-200-02, High Performance and Sustainable Building Requirements, and other requirements identified in this specification.
1.3 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability Notebook, in conformance to this section. Submit the following in accordance with Section 01 33 00
SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Preliminary Sustainability Notebook; G
01 33 29 - 2
Preliminary High Performance and Sustainable Building Checklist
SD-11 Closeout Submittals
Final Sustainability Notebook; G
Final High Performance and Sustainable Building Checklist; G
Amended Final Sustainability Notebook; G
1.4 GUIDING PRINCIPLES VALIDATION (GPV)
Provide construction related sustainability documentation to verify achievement of ISWG Guiding Principles Validation (GPV). Provide the following for GPV:
a. Refer to Attachment 1, USDA - FOREST SERVICE Sustainable Building Assessment and Compliance Tool at the end of this specification section. Use this tool for the High Performance and Sustainable Building (HPSB) Checklist Submittals.
b. Obtain approval of any changes to the HPSB Checklist from the Contracting Officer at the Preconstruction Conference. Contracting Officer's approval establishes identified ISWG Guiding Principles Requirements as the project's sustainability goals.
No variations or substitutions to the HPSB Checklist are allowed without written consent from the Contracting Officer. Immediately bring to the attention of the Contracting Officer any changes that impact meeting the approved ISWG Guiding Principles Requirements for this project and demonstrate that change will not incur additional construction cost or increase the life cycle cost.
c. Include all work required to incorporate the applicable ISWG Guiding Principles Requirements indicated on the HPSB Checklist and in this contract.
d. Include construction related documentation to maintain an up-to-date Sustainability Notebook. Supplement construction related documentation containing the following components;
(1) HPSB Checklist
(2) Sustainability Action Plan
(3) Documentation illustrating Guiding Principle (GP) Requirements compliance
1.4.1 Sustainability Action Plan
Include the following information in the Sustainability Action Plan:
a. Contractor's planned method to achieve each construction related GP requirement.
b. For each designated construction related ISWG Guiding Principles Requirements that is not achieved, provide narrative explaining how mission or activity precludes achieving specific sustainability requirement or goal. Provide analysis of
01 33 29 - 3 particular requirement and level to which project is able to comply.
c. Name and contact information for: Contractor's POC responsible for ensuring sustainability goals are accomplished and documentation is assembled.
1.4.2 Costs
Contractor is responsible for all costs associated with constructing and demonstrating that project complies with approved ISWG Guiding Principles Requirements.
1.5 SUSTAINABILITY SUBMITTALS
Provide documentation in the Sustainability Notebook and the HPSB Checklist to indicate compliance with the sustainability requirements of the project.
1.5.1 "S" Submittals for Sustainability Documentation
Submit the GPV sustainability documentation required in this specification as "S" submittals. Highlight GPV compliance data in "S" submittal.
1.5.2 SUSTAINABILITY NOTEBOOK
Provide and maintain a comprehensive Sustainability Notebook to document compliance with the sustainability requirements identified in the approved USDA - Forrest Service HPSB Checklist. Sustainability Notebook must contain all required data to support full compliance with the ISWG Guiding Principles Requirements . Sustainability Notebook is in the form of an Adobe PDF file; bookmarked at each ISWG Guiding Principles Requirement and sub-bookmarked at each document. Match format to ISWG Guiding Principles numbering system indicated herein. Maintain up to date information, spreadsheets, templates, and other required documentation with each current submittal.
Contracting Officer may deduct from the monthly progress payment accordingly if Sustainability Notebook information is not current, until information is updated and on track per project goals.
1.5.2.1 Sustainability Notebook Submittal Schedule
Provide Sustainability Notebook Submittals at the following milestones of the project:
a. Preliminary Sustainability Notebook
Submit preliminary Sustainability Notebook for approval at the Pre-construction conference. Include Preliminary High Performance and Sustainable Building Checklist.
b. Construction Progress Meetings. Update GP documentation in the Sustainability Notebook for each meeting.
c. Final Sustainability Notebook
Submit updated Sustainability Notebook within 60 days after the Beneficial Occupancy Date (BOD). Final progress payment retainage may be held by Contracting Officer until final sustainability documentation
01 33 29 - 4 is complete. Include Final High Performance and Sustainable Building Checklist.
d. Amended Final Sustainability Notebook
Amend and resubmit the Final Sustainability Notebook to include commissioning, testing and balancing, and collection of performance requirements.
1.5.3 HIGH PERFORMANCE SUSTAINABLE BUILDING (HPSB) CHECKLIST
Provide construction documentation that provides proof of and supports compliance with the completed HBSP Checklist.
1.5.3.1 HPSB Checklist Submittals
Submit an updated copy of the HPSB Checklist with each Sustainability Notebook submittal. Attach HPSB Checklist to DD1354 Real Property Record Submittal.
1.5.3.2 HPSB Checklist Public Access
Where not included as attachment to this specification section, use the following as HPSB Checklist for respective service branch. Where Internet address appears on two lines, copy full address into Internet browser.
a. USDA - Forret Service Sustainable Building Assessment and Compliance Tool, Checklist for Sustainable New Construction an Major Renovations.
http://www.fs.fed.us/eng/toolbox/sus/documents/SustChecklist_NewConstr-Renov.xlsx
1.6 DOCUMENTATION REQUIREMENTS
Incorporate each of the following ISWG Guiding Principles Requirements into project construction; and provide documentation that proves compliance with each listed requirement. Items below are organized according to the ISWG Guiding Principles. For projects that require TPC, refer to Third Party Certifier's reference manuals for TPC requirements.
1.6.1 Commissioning
Work with the Commissioning Authority (CxA) to achieve requirements of the Commissioning plan and other contract document requirements at each stage of commissioning. Maintain up-to-date records of commissioning activities in the Sustainability Notebook, to include commissioning plan and summary commissioning report.
1.6.2 Energy Efficient Equipment
Provide only energy-using equipment that is Energy Star rated, or has the Federal Energy Management Program (FEMP) recommended efficiency. Where Energy Star or FEMP recommendations have not been established, provide equipment with efficiency in the top 25 percent for the type of equipment procured. Provide only energy using equipment that meets FEMP requirements for low standby power consumption. Energy efficient equipment can be found at: http://www1.eere.energy.gov/femp/ and http://www.energystar.gov/.
Provide the following documentation:
01 33 29 - 5
Proof that equipment is energy efficient and complies with the cited requirements.
1.6.3 Benchmarking
Provide report of initial actual energy performance with the energy design targets. Provide the following documentation:
Prefinal Performance Report with data collected from the first 60 days of operation of the facility after Beneficial Occupancy Date (BOD). Submit this information with the Final Sustainability Notebook Submittal.
1.6.4 Reduce Volatile Organic Compounds (VOC)
Provide materials and products with low pollutant emissions, including composite wood products, adhesives, sealants, interior paints and finishes, carpet systems, and furnishings. Meeting the requirements of ASHRAE 189.1 Sections 8.4.2 (Prescriptive Option: Materials) or Section 8.5.2 (Performance Option: Materials) demonstrates compliance. Provide the following documentation:
a. Demonstrate that materials do not exceed maximum VOC emissions of cited standards. VOC averaging is allowed where coatings are subject to human contact or harsh environmental conditions.
b. Demonstrate that flooring materials comply with VOC emissions of cited standards.
c. Demonstrate that composite wood and agrifiber products and associated laminating adhesives contain no added urea-formaldehyde.
d. Demonstrate that furniture and seating complies with low emissions requirements.
e. Create and maintain a list of above listed products used on the project within the building vapor barrier. Demonstrate how product meets cited standards.
1.6.5 Indoor Air Quality During Construction
Prior to construction, create indoor air quality plan. Implement IAQ plan during construction and flush building air before occupancy.
a. Construction submittal documentation required:
(1) For new construction and for renovation of unoccupied existing buildings, comply with ASHRAE 189.1 Section 10.3.1.4. (Indoor Air Quality (IAQ) Construction Management), with maximum outdoor air consistent with achieving relative humidity no greater than 60 percent. For renovation of occupied existing buildings, comply with ANSI/SMACNA 008 IAQ Guidelines for Occupied Buildings Under Construction.
(2) Provide required documentation showing that after construction ends and prior to occupancy, new HVAC filters were installed, and building air was flushed out in accordance with UFC 1-200-02.
01 33 29 - 6
1.6.6 Recycled Content
Provide materials on this project with aggregated total recycled content greater than 10 percent. In addition, comply with 40 CFR 247. Refer to http://www.epa.gov/cpg/products.htm for assistance identifying products cited in 40 CFR 247. Provide the following documentation:
a. Total amount of recycled content contained in building materials as a percentage of total cost of all building materials on the project (mechanical, electrical, and plumbing components, fire protection equipment and transportation are excluded).
b. Substitutions: Contractor may submit for Government approval, proposed alternative products or systems that provide equivalent performance and appearance and have greater contribution to project recycled content requirements. For all such proposed substitutions, submit with the Sustainability Action Plan accompanied by product data demonstrating equivalence.
1.6.7 Bio-Based Products
Utilize products and material made from biobased materials to the maximum extent possible without jeopardizing the intended end use or detracting from the overall quality delivered to the end user. Use only supplies and materials of a type and quality that conform to applicable specifications and standards.
Biobased products that are designated for preferred procurement under the USDA BioPreferred Program must meet the required minimum biobased content.
Refer to http://www.biopreferred.gov for the product categories and BioPreferred Catalog. Provide the following documentation:
a. For biobased products used on this project, provide biobased content and biobased source of material. Indicate name of the manufacturer, cost of each product and the use of each product on this project.
1.6.8 Landfill Disposal
Divert construction debris from landfill disposal in accordance with Section 01 74 19 CONSTRUCTION AND DEMOLITION WASTE MANAGEMENT. Provide the following documentation:
a. Documentation showing total amount of construction debris diverted from landfill as a percentage of all construction debris on the project.
b. Include project's Construction Waste Management Plan and all dumpster haul tickets.
1.6.9 Ozone Depleting Substances
Eliminate the use of ozone depleting substances during and after construction where alternative environmentally preferable products are available. Meet the requirements of ASHRAE 189.1 Section 9.3.3 Refrigerants for no CFC-based refrigerants in heating ventilation, air conditioning and refrigeration systems (except for fire suppression system requirements, covered elsewhere in this specification). Provide the following documentation:
a. MSDS sheets for all refrigerants provided
01 33 29 - 7
b. Products that meet the criteria of U.S. EPA Significant New Alternatives Policy, available at http://www.epa.gov/ozone/snap/index.html.
1.6.10 Validation and Certification Restrictions
The Contractor's purchase of renewable energy certificates (RECs) specifically to meet project sustainability goals is prohibited.
PART 2 PRODUCTS
Not used.
PART 3 EXECUTION
3.1 SUSTAINABILITY COORDINATION
3.1.1 Coordinating Sustainability Documentation Progress
Provide sustainability focus and coordination at the following meetings to achieve sustainability goals. Contractor's designated TPC accredited sustainability professional responsible for GP and TPC documentation must participate in the following meetings to coordinate documentation completion.
a. Pre-Construction Conference: Discuss the following: HPSB Checklist, Sustainability Action Plan, Construction submittal requirements and schedule, individuals responsible for achieving each Guiding Principle Requirement.
b. Construction Progress Meetings: Review GP sustainability requirements with project team including contractor and sub-contractor representatives. Demonstrate GP documentation is being collected and updated to the Sustainability Notebook.
(1) Facility Turnover Meetings: Review Sustainability Notebook for completeness and identify any outstanding issues relating to final documentation requirements.
(2) Final Sustainability Notebook Review
-- End of Section --
01 33 29 - 8
SECTION TABLE OF CONTENTS
DIVISION 01 - GENERAL REQUIREMENTS
SECTION 01 45 00
QUALITY CONTROL
07/14
PART 1 GENERAL
1.1 REFERENCES
1.2 PAYMENT
1.3 SUBMITTALS
PART 2 PRODUCTS
PART 3 EXECUTION
3.1 GENERAL REQUIREMENTS
3.2 QUALITY CONTROL PLAN
3.2.1 Content of the CQC Plan
3.2.2 Acceptance of Plan
3.2.3 Notification of Changes
3.3 COORDINATION MEETING
3.4 QUALITY CONTROL ORGANIZATION
3.4.1 Personnel Requirements
3.4.2 CQC System Manager
3.4.3 CQC Personnel
3.4.4 Additional Requirement
3.4.5 Organizational Changes
3.5 SUBMITTALS AND DELIVERABLES
3.6 CONTROL
3.6.1 Preparatory Phase
3.6.2 Initial Phase
3.6.3 Follow-up Phase
3.6.4 Additional Preparatory and Initial Phases
3.7 TESTS
3.7.1 Testing Procedure
3.7.2 Testing Laboratories
3.7.2.1 Capability Check
3.7.2.2 Capability Recheck
3.7.3 Onsite Laboratory
3.7.4 Furnishing or Transportation of Samples for Testing
3.8 COMPLETION INSPECTION
3.8.1 Punch-Out Inspection
3.8.2 Pre-Final Inspection
3.8.3 Final Acceptance Inspection
3.9 DOCUMENTATION
3.10 IMPLEMENTATION OF GOVERNMENT RESIDENT MANAGEMENT SYSTEM
3.11 SAMPLE FORMS
3.12 NOTIFICATION OF NONCOMPLIANCE
3.13 CONSTRUCTION CONTROL MANUAL
01 45 00 - 1
ATTACHMENTS:
Sample forms
Test Report Form
Daily Contractor Quality Control Form
Preparatory Inspection Report Form
CESPK FORM 437 - Materials Test Summary
-- End of Section Table of Contents --
01 45 00 - 2
SECTION 01 45 00
QUALITY CONTROL
07/14
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
ASTM INTERNATIONAL (ASTM)
ASTM C1077 (2015) Standard Practice for Laboratories Testing Concrete and Concrete Aggregates for Use in Construction and Criteria for Laboratory Evaluation
ASTM D3666 (2013) Standard Specification for Minimum Requirements for Agencies Testing and Inspecting Road and Paving Materials
ASTM D3740 (2012a) Minimum Requirements for Agencies Engaged in the Testing and/or Inspection of Soil and Rock as Used in Engineering Design and Construction
ASTM E329 (2014a) Standard Specification for Agencies Engaged in the Testing and/or Inspection of Materials Used in Construction
INTERNATIONAL CODE COUNCIL (ICC)
ICC IBC (2012) International Building Code
U.S. ARMY CORPS OF ENGINEERS, SACRAMENTO DISTRICT (CESPK)
CESPK PAM 415-1-2 (1989) Construction Control Manual
CESPK FORM 437 (1988) Materials Test Summary
1.2 PAYMENT
Separate payment will not be made for providing and maintaining an effective Quality Control program, and all associated costs will be included in the applicable Bid Schedule unit or job prices.
1.3 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in
01 45 00 - 3 accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Contractor Quality Control (CQC) Plan; G
MTC validation; G
PART 2 PRODUCTS
Not Used
PART 3 EXECUTION
3.1 GENERAL REQUIREMENTS
Establish and maintain an effective quality control (QC) system in compliance with the Contract Clause titled "Inspection of Construction."
QC consist of plans, procedures, and organization necessary to produce an end product which complies with the contract requirements. Cover all construction operations, both onsite and offsite, and be keyed to the proposed construction sequence. The project superintendent will be held responsible for the quality of work and is subject to removal by the Contracting Officer for non-compliance with the quality requirements specified in the contract. In this context the highest level manager responsible for the overall construction activities at the site, including quality and production is the project superintendent. The project superintendent must maintain a physical presence at the site at all times and is responsible for all construction and related activities at the site, except as otherwise acceptable to the Contracting Officer.
3.2 QUALITY CONTROL PLAN
Submit no later than 15 days after receipt of notice to proceed, the Contractor Quality Control (CQC) Plan proposed to implement the requirements of the Contract Clause titled "Inspection of Construction."
The Government will consider an interim plan for the first 60 days of operation. Construction will be permitted to begin only after acceptance of the CQC Plan or acceptance of an interim plan applicable to the particular feature of work to be started. Work outside of the accepted interim plan will not be permitted to begin until acceptance of a CQC Plan or another interim plan containing the additional work.
3.2.1 Content of the CQC Plan
Include, as a minimum, the following to cover all construction operations, both onsite and offsite, including work by subcontractors, fabricators, suppliers, and purchasing agents:
a. A description of the quality control organization, including a chart showing lines of authority and acknowledgment that the CQC staff will implement the three phase control system for all aspects of the work specified. Include a CQC System Manager who reports to the project superintendent.
b. The name, qualifications (in resume format), duties, responsibilities, and authorities of each person assigned a CQC function.
c. A copy of the letter to the CQC System Manager signed by an authorized
01 45 00 - 4 official of the firm which describes the responsibilities and delegates sufficient authorities to adequately perform the functions of the CQC System Manager, including authority to stop work which is not in compliance with the contract. Letters of direction to all other various quality control representatives outlining duties, authorities, and responsibilities will be issued by the CQC System Manager. Copies of these letters must be furnished to the Government.
d. Procedures for scheduling, reviewing, certifying, and managing submittals, including those of subcontractors, offsite fabricators, suppliers, and purchasing agents. These procedures must be in accordance with Section 01 33 00 SUBMITTAL PROCEDURES.
e. Control, verification, and acceptance testing procedures for each specific test to include the test name, specification paragraph requiring test, feature of work to be tested, test frequency, and person responsible for each test. (Laboratory facilities approved by the Contracting Officer must be used.)
f. Procedures for tracking preparatory, initial, and follow-up control phases and control, verification, and acceptance tests including documentation.
g. Procedures for tracking construction deficiencies from identification through acceptable corrective action. Establish verification procedures that identified deficiencies have been corrected.
h. Reporting procedures, including proposed reporting formats.
i. A list of the definable features of work. A definable feature of work is a task which is separate and distinct from other tasks, has separate control requirements, and may be identified by different trades or disciplines, or it may be work by the same trade in a different environment. Although each section of the specifications may generally be considered as a definable feature of work, there are frequently more than one definable features under a particular section. This list will be agreed upon during the coordination meeting.
j. Any special inspection requirements as required in accordance with
ICC IBC
3.2.2 Acceptance of Plan
Acceptance of the Contractor's plan is required prior to the start of construction. Acceptance is conditional and will be predicated on satisfactory performance during the construction. The Government reserves the right to require the Contractor to make changes in his CQC Plan and operations including removal of personnel, as necessary, to obtain the quality specified.
3.2.3 Notification of Changes
After acceptance of the CQC Plan, notify the Contracting Officer in writing of any proposed change. Proposed changes are subject to acceptance by the Contracting Officer.
3.3 COORDINATION MEETING
After the Preconstruction Conference, before start of construction, and
01 45 00 - 5 prior to acceptance by the Government of the CQC Plan, meet with the Contracting Officer or Authorized Representative and discuss the Contractor's quality control system. Submit the CQC Plan a minimum of 14 calendar days prior to the Coordination Meeting. During the meeting, a mutual understanding of the system details must be developed, including the forms for recording the CQC operations, control activities, testing, administration of the system for both onsite and offsite work, and the interrelationship of Contractor's Management and control with the Government's Quality Assurance. Minutes of the meeting will be prepared by the Government, signed by both the Contractor and the Contracting Officer and will become a part of the contract file. There may be occasions when subsequent conferences will be called by either party to reconfirm mutual understandings and/or address deficiencies in the CQC system or procedures which may require corrective action by the Contractor.
3.4 QUALITY CONTROL ORGANIZATION
3.4.1 Personnel Requirements
The requirements for the CQC organization are a CQC System Manager and sufficient number of additional qualified personnel to ensure safety and contract compliance. The Safety and Health Manager must report directly to a senior project (or corporate) official independent from the CQC System Manager. The Safety and Health Manager will also serve as a member of the CQC Staff Personnel identified in the technical provisions as requiring specialized skills to assure the required work is being performed properly will also be included as part of the CQC organization. The Contractor's CQC staff must maintain a presence at the site at all times during progress of the work and have complete authority and responsibility to take any action necessary to ensure contract compliance. The CQC staff will be subject to acceptance by the Contracting Officer. Provide adequate office space, filing systems and other resources as necessary to maintain an effective and fully functional CQC organization. Promptly complete and furnish all letters, material submittals, shop drawing submittals, schedules and all other project documentation to the CQC organization. The CQC organization must be responsible to maintain these documents and records at the site at all times, except as otherwise acceptable to the Contracting Officer.
3.4.2 CQC System Manager
Identify as CQC System Manager an individual within the onsite work organization who is responsible for overall management of CQC and have the authority to act in all CQC matters for the Contractor. The CQC System Manager must be a graduate engineer, or a graduate architect, with a minimum of 5 years construction experience on construction similar to this contract. This CQC System Manager must be on the site at all times during construction and be employed by the prime Contractor. The CQC System Manager must be assigned no other duties. Identify in the plan an alternate to serve in the event of the CQC System Manager's absence. The requirements for the alternate are the same as the CQC System Manager.
3.4.3 CQC Personnel
In addition to CQC personnel specified elsewhere in the contract, provide as part of the CQC organization specialized personnel to assist the CQC System Manager for the following areas: electrical, mechanical, civil, structural, environmental, architectural, materials technician, submittals clerk. These individuals mustay be directly employed by the prime
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Contractor and may notor be employed by a supplier or subcontractor on this project ; be responsible to and directly report to the CQC System Manager;
be physically present at the construction site during work on their areas of responsibility; have the necessary education and/or experience in accordance with the experience matrix listed herein. These individuals must have no other duties other than quality control . A single person may cover more than one area provided that they are qualified to perform QC activities in each designated and that workload allows.
Experience Matrix
Area Qualifications
Civil Graduate Civil Engineer with 5 years experience in the type of work being performed on this project or person with 10 years of experience in civil engineering features of work in the field with a construction company
Mechanical Graduate Mechanical Engineer with 2 yrs experience or person with 5 years of experience supervising mechanical features of work in the field with a construction company
Electrical Graduate Electrical Engineer with 2 yrs related experience or person 5 years of experience supervising electrical features of work in the field with a construction company
Structural Graduate Civil Engineer (with Structural Track or Focus) or Construction Manager with 2 yrs experience or person 5 years of experience supervising structural features of work in the field with a construction company
Architectural Graduate Architect with 5 yrs related experience or person with 10 years of experience in architectural features of work in the field with a construction company
Environmental Graduate Environmental Engineer with 3 yrs experience or person with 10 years of experience in environmental engineering features of work in the field with a
Submittals Submittal Clerk with 1 yr experience
Concrete, Pavements and Soils
Materials Technician with 2 yrs experience for the appropriate area
Testing, Adjusting and Balancing (TAB) Personnel
Specialist must be a member of AABC or an experienced technician of the firm certified by the NEBB
3.4.4 Additional Requirement
In addition to the above experience and education requirements the CQC System Manager must have completed the course entitled "Construction Quality Management For Contractors." This course is periodically offered
01 45 00 - 7 by the Sacramento District, contact the Contracting Officer for more information.
3.4.5 Organizational Changes
Maintain the CQC staff at full strength at all times. When it is necessary to make changes to the CQC staff, revise the CQC Plan to reflect the changes and submit the changes to the Contracting Officer for acceptance.
3.5 SUBMITTALS AND DELIVERABLES
Submittals, if needed, must comply with the requirements in Section 01 33 00 SUBMITTAL PROCEDURES. The CQC organization is responsible for certifying that all submittals and deliverables are in compliance with the contract requirements. When 23 05 93 TESTING, ADJUSTING, AND BALANCING OF HVAC SYSTEMS; 23 08 00 COMMISSIONING OF HVAC SYSTEMS are included in the contract, the submittals required by those sections must be coordinated with Section 01 33 00 SUBMITTAL PROCEDURES to ensure adequate time is allowed for each type of submittal required.
3.6 CONTROL
Contractor Quality Control is the means by which the Contractor ensures that the construction, to include that of subcontractors and suppliers, complies with the requirements of the contract. At least three phases of control must be conducted by the CQC System Manager for each definable feature of the construction work as follows:
3.6.1 Preparatory Phase
This phase is performed prior to beginning work on each definable feature of work, after all required plans/documents/materials are approved/accepted, and after copies are at the work site. This phase includes:
a. A review of each paragraph of applicable specifications, reference codes, and standards. Make available during the preparatory inspection a copy of those sections of referenced codes and standards applicable to that portion of the work to be accomplished in the field. Maintain and make available in the field for use by Government personnel until final acceptance of the work.
b. Review of the contract drawings.
c. Check to assure that all materials and/or equipment have been tested, submitted, and approved.
d. Review of provisions that have been made to provide required control inspection and testing.
e. Examination of the work area to assure that all required preliminary work has been completed and is in compliance with the contract.
f. Examination of required materials, equipment, and sample work to assure that they are on hand, conform to approved shop drawings or submitted data, and are properly stored.
g. Review of the appropriate activity hazard analysis to assure safety requirements are met.
01 45 00 - 8
h. Discussion of procedures for controlling quality of the work including repetitive deficiencies. Document construction tolerances and workmanship standards for that feature of work.
i. Check to ensure that the portion of the plan for the work to be performed has been accepted by the Contracting Officer.
j. Discussion of the initial control phase.
k. The Government must be notified at least 48 hours in advance of beginning the preparatory control phase. Include a meeting conducted by the CQC System Manager and attended by the superintendent, other CQC personnel (as applicable), and the foreman responsible for the definable feature. Document the results of the preparatory phase actions by separate minutes prepared by the CQC System Manager and attach to the daily CQC report. Instruct applicable workers as to the acceptable level of workmanship required in order to meet contract specifications.
3.6.2 Initial Phase
This phase is accomplished at the beginning of a definable feature of work. Accomplish the following:
a. Check work to ensure that it is in full compliance with contract requirements. Review minutes of the preparatory meeting.
b. Verify adequacy of controls to ensure full contract compliance. Verify required control inspection and testing.
c. Establish level of workmanship and verify that it meets minimum acceptable workmanship standards. Compare with required sample panels as appropriate.
d. Resolve all differences.
e. Check safety to include compliance with and upgrading of the safety plan and activity hazard analysis. Review the activity analysis with each worker.
f. The Government must be notified at least 48 hours in advance of beginning the initial phase. Prepare separate minutes of this phase by the CQC System Manager and attach to the daily CQC report. Indicate the exact location of initial phase for future reference and comparison with follow-up phases.
g. The initial phase should be repeated for each new crew to work onsite, or any time acceptable specified quality standards are not being met.
3.6.3 Follow-up Phase
Perform daily checks to assure control activities, including control testing, are providing continued compliance with contract requirements, until completion of the particular feature of work. Record the checks in the CQC documentation. Conduct final follow-up checks and correct all deficiencies prior to the start of additional features of work which may be affected by the deficient work. Do not build upon nor conceal non-conforming work.
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3.6.4 Additional Preparatory and Initial Phases
Conduct additional preparatory and initial phases on the same definable features of work if: the quality of on-going work is unacceptable; if there are changes in the applicable CQC staff, onsite production supervision or work crew; if work on a definable feature is resumed after a substantial period of inactivity; or if other problems develop.
3.7 TESTS
3.7.1 Testing Procedure
Perform specified or required tests to verify that control measures are adequate to provide a product which conforms to contract requirements.
Upon request, furnish to the Government duplicate samples of test specimens for possible testing by the Government. Testing includes operation and/or acceptance tests when specified. Procure the services of a Corps of Engineers approved testing laboratory or establish an approved testing laboratory at the project site. Perform the following activities and record and provide the following data:
a. Verify that testing procedures comply with contract requirements.
b. Verify that facilities and testing equipment are available and comply with testing standards.
c. Check test instrument calibration data against certified standards.
d. Verify that recording forms and test identification control number system, including all of the test documentation requirements, have been prepared.
e. Record results of all tests taken, both passing and failing on the CQC report for the date taken. Specification paragraph reference, location where tests were taken, and the sequential control number identifying the test. If approved by the Contracting Officer, actual test reports may be submitted later with a reference to the test number and date taken. Provide an information copy of tests performed by an offsite or commercial test facility directly to the Contracting Officer. Failure to submit timely test reports as stated may result in nonpayment for related work performed and disapproval of the test facility for this contract.
3.7.2 Testing Laboratories
The listing of validated testing laboratories is available at http://gsl.erdc.usace.army.mil/SL/MTC/.
3.7.2.1 Capability Check
The Government reserves the right to check laboratory equipment in the proposed laboratory for compliance with the standards set forth in the contract specifications and to check the laboratory technician's testing procedures and techniques. Laboratories utilized for testing soils, concrete, asphalt, and steel must meet criteria detailed in ASTM D3740, ASTM C1077, ASTM D3666, and ASTM E329.
Use an independent commercial laboratory that has been validated by abbreviated audit by the Corps of Engineers, Materials Testing Center
01 45 00 - 10
(MTC), for the required test methods. To receive validation by abbreviated audit by the MTC, the laboratory must complete the required form and submit copies of its AASHTO accreditation certificate, applicable AMRL and/or CCRL inspection reports, and responses to any deficiencies to the MTC no later than 7 days after the Notice to Proceed. The cost for the validation by the MTC is the responsibility of the Contractor.
Any on-site laboratory that is used by the Contractor will require a separate validation by this MTC. All costs associated with this validation will be the responsibility of the Contractor.
Submit the above MTC validation for Government Approval as part of the Contractor's Quality Control Plan. No materials testing allowed until the laboratory has been validated by the MTC and approved by the Resident Engineer. Include the inspection report(s) and the written response(s) to any noted deficiencies with the Contractor Quality Control Plan and is subject to approval by the Contracting Officer.
3.7.2.2 Capability Recheck
If the selected laboratory fails the capability check, the cost for each succeeding recheck of the laboratory or the checking of a subsequently selected laboratory will be the responsibility of the Contractor. Such costs will be deducted from the contract amount due the Contractor.
3.7.3 Onsite Laboratory
The Government reserves the right to utilize the Contractor's control testing laboratory and equipment to make assurance tests, and to check the Contractor's testing procedures, techniques, and test results at no additional cost to the Government.
3.7.4 Furnishing or Transportation of Samples for Testing
Costs incidental to the transportation of samples or materials are borne by the Contractor. Samples of materials for test verification and acceptance testing by the Government must be delivered to the QA laboratory designated by the Contracting Officer.
Coordination for each specific test, exact delivery location, and dates will be made through the Area Office.
3.8 COMPLETION INSPECTION
3.8.1 Punch-Out Inspection
Conduct an inspection of the work by the CQC Manager near the end of the work, or any increment of the work established by a time stated in the SPECIAL CONTRACT REQUIREMENTS Clause, "Commencement, Prosecution, and Completion of Work", or by the specifications. Prepare and include in the CQC documentation a punch list of items which do not conform to the approved drawings and specifications, as required by paragraph DOCUMENTATION. Include within the list of deficiencies the estimated date by which the deficiencies will be corrected. Make a second inspection the CQC System Manager or staff to ascertain that all deficiencies have been corrected. Once this is accomplished, notify the Government that the facility is ready for the Government Pre-Final inspection.
01 45 00 - 11
3.8.2 Pre-Final Inspection
The Government will perform the pre-final inspection to verify that the facility is complete and ready to be occupied. A Government Pre-Final Punch List may be developed as a result of this inspection. Ensure that all items on this list have been corrected before notifying the Government, so that a Final inspection with the customer can be scheduled. Correct any items noted on the Pre-Final inspection in a timely manner. These inspections and any deficiency corrections required by this paragraph must be accomplished within the time slated for completion of the entire work or any particular increment of the work if the project is divided into increments by separate completion dates.
3.8.3 Final Acceptance Inspection
The Contractor's Quality Control Inspection personnel, plus the superintendent or other primary management person, and the Contracting Officer's Representative must be in attendance at the final acceptance inspection. Additional Government personnel including, but not limited to, those from Base/Post Civil Facility Engineer user groups, and major commands may also be in attendance. The final acceptance inspection will be formally scheduled by the Contracting Officer based upon results of the Pre-Final inspection. Notify the Contracting Officer at least 14 days prior to the final acceptance inspection and include the Contractor's assurance that all specific items previously identified to the Contractor as being unacceptable, along with all remaining work performed under the contract, will be complete and acceptable by the date scheduled for the final acceptance inspection. Failure of the Contractor to have all contract work acceptably complete for this inspection will be cause for the Contracting Officer to bill the Contractor for the Government's additional inspection cost in accordance with the contract clause titled "Inspection of Construction".
3.9 DOCUMENTATION
Maintain current records providing factual evidence that required quality control activities and/or tests have been performed. Include in these records the work of subcontractors and suppliers on an acceptable form that includes, as a minimum, the following information:
a. Contractor/subcontractor and their area of responsibility.
b. Operating plant/equipment with hours worked, idle, or down for repair.
c. Work performed each day, giving location, description, and by whom.
When Network Analysis Schedule (NAS) is used, identify each phase of work performed each day by NAS activity number.
d. Test and/or control activities performed with results and references to specifications/drawings requirements. Identify the control phase (Preparatory, Initial, Follow-up). List of deficiencies noted, along with corrective action.
e. Quantity of materials received at the site with statement as to acceptability, storage, and reference to specifications/drawings requirements.
f. Submittals and deliverables reviewed, with contract reference, by whom, and action taken.
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g. Offsite surveillance activities, including actions taken.
h. Job safety evaluations stating what was checked, results, and instructions or corrective actions.
i. Instructions given/received and conflicts in plans and/or specifications.
k. Contractor's verification statement.
Indicate a description of trades working on the project; the number of personnel working; weather conditions encountered;…
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