Attachment_0002_-_PERFORMANCE_WORK_STATEMENT_7.11.2019.pdf

PERFORMANCE WORK STATEMENT (PWS)

(Dated 27 March 2019)

Engineering, Production, Quality Assurance Technical Support Services

1. BACKGROUND: Located on the Mississippi River in Rock Island, IL, the Rock Island Arsenal

– Joint Manufacturing and Technology Center (RIA-JMTC) is the only multi-purpose and vertically integrated metal manufacturer in the U.S. Department of Defense. Encompassing more than 3 million square feet of manufacturing and warehouse space, over 1000 machining centers, and the only active foundry in the U.S. Army, RIA-JMTC’s mission is to support the Nation with world-class manufactured products and services. Capabilities include composite manufacturing, engineering and laboratory facilities, tool/die manufacturing, forging, blasting, forming, extensive laser cutting, plating, assembly and packaging, machining, casting and investment casting, welding, water jet cutting, 3-Dimensional modeling, and painting.

2. DESCRIPTION OF SERVICES:

a. To provide Engineering, Production, and Quality Assurance Technical Support services for

RIA-JMTC. The following service support requirements are an augmentation to Department of Defense (DOD) Civilian personnel. At no time will a Contractor commit the United States Government (USG) to a purchase or be the decision maker on a product being procured.

Contractor personnel will at no times direct the activities of a USG employee or assume their responsibilities. All acceptance documentation must be approved/signed by an authorized USG employee. This Performance Work Statement (PWS) defines the effort required of the Contractor. This PWS will provide, engineering, production operations and Quality Assurance capabilities to RIA-JMTC as a supplement to RIA-JMTC’s current workforce.

Work will include the following:

1. Administrative Support Assistant (OA)

2. Applications System Analyst

3. Carpenter

4. Chemist

5. Electrical Engineer

6. Electrician

7. Electroplating Worker

8. Equipment Installer

9. Facilities Support Worker

10. General Supply Specialist (Distribution Processing)

11. General Supply Specialist (Inventory)

12. Heat Treater

13. Helpdesk Support Service Specialist

14. Information Assurance (IA) Policy and Compliance Certified Professional

15. Industrial Engineer / Industrial Engineer Technician (Methods and Standards)

16. Industrial Specialist (Process Planner)

17. Information Security Specialist

18. Machine Tool Operator

19. Machinist (Conventional)

20. Machinist (Numerical Control)

21. Material Engineer – Metallurgist

22. Material Handler

23. Mechanical Engineer

24. Mechanical Engineer (Facilities)

25. Mechanical Engineer Technician

26. Metal Forger

27. Molder

28. Motor Vehicle Operator

29. Network Administrator

30. Non-Destructive Tester (NDT)

31. Numerical Control (NC) Machining Programmer

32. Packing Specialist

33. Painter

34. Painter Worker

35. Patternmaker

36. Physical Scientist

37. Precision Calibration & Measurement Inspector

38. Production Controller (IPT)

39. Production Controller (Shop Floor)

40. Program Analyst (Process Improvement)

41. Quality Assurance Data Manager

42. Quality Assurance Engineer

43. Quality Assurance International Organization for Standardization (ISO) Internal

Auditor

44. Quality Assurance Machine Tool Work Inspector

45. Quality Assurance Mechanical Engineering Technician

46. Quality Assurance Planner

47. Quality Assurance Process Surveillance Auditor

48. Sheet Metal Mechanic

49. Supply Management Specialist

50. Supply Technician

51. Tool and Parts Attendant

52. Tool Designer

53. Toolmaker

54. Tour Guide

55. Trades Worker

56. Web Software Developer

57. Welder

58. Welder Helper

59. Welding Engineer

b. The contractor is responsible for filling all positions with qualified personnel, as defined in Attachment 0008 – Qualifications, at all times. In the event a position becomes vacant (for any reason), the contractor is responsible for replacing departing personnel with qualified individuals within 45 days of notifying the Government or sooner if possible.

c. The Government reserves the right to remove or not fill positions at the Government’s discretion.

3. REQUIREMENTS: The Contractor shall provide the technical resources required to augment the RIA-JMTC Government workforce with the requested skills listed below:

1. Administrative Support Assistant (OA):

a. Utilizes independent judgment and applies available resources to complete tasks and deliver required final products in a highly efficient and effective manner.

b. Performs a wide variety of complex organizational projects and assignments.

c. Performs general clerical and administrative duties.

d. Maintains up-to-date-knowledge of regulations and policies.

e. Must be a qualified typist.

2. APPLICATIONS SYSTEMS ANALYST:

a. Formulates/defines system scope and objectives based on user needs.

b. Devises or modifies procedures to solve complex problems considering computer equipment capacity and limitations, operating time and form of desired results.

c. Prepares detailed specifications from which programs will be written.

d. Analyzes and revises existing system logic difficulties and documentation as necessary.

e. Competent to work at the highest technical level of all phases of applications systems analysis activities.

3. CARPENTER:

a. Sets up, adjusts, and operates various machines such as automatic carton making machine, stitching machine, bar-slitter machine, rotary-slotter machine, and power saw to fabricate cartons, carton spacers, and liners from cardboard. Reviews work order, work instructions sketches, or specific item to be packaged to determine size and type of carton. Selects appropriate size carton blank and uses appropriate machine to fabricate carton with a minimum of waste.

b. Operates a variety of hand and portable power tools and devices to measure, cut, fit, join, and install wooden parts for construction or repair of wooden containers of various sizes and types, odd-shaped pallets, wooden bracing to secure items in containers or to hold boxes in place during shipment.

c. Sets up and operates ripsaw, cut off saw, band saw, table saw, drill press, gang drill and planer to cut and shape material to desired dimensions for the fabrication of various lumber products.

4. CHEMIST:

a. Provide production and design support regarding manufacturing operations including but not limited to painting, plating, and clean room criteria.

b. Perform Lab Analysis to include but not limited to: sample preparation and operation of Inductively Coupled Plasma, Atomic Absorption, Infrared Spectrometer, Ion

Chromatography, UV Vis Spectrometry, Optical Emission Spectrophotometer, Scanning Electron Microscope, Waste Oil Analysis, Oil Particulate, and Titrations.

c. Reviews drawings and provides recommendation for material process selection, reads and interprets drawings and industry specifications, identifies deficient processes and recommends corrective actions, and reports on material selection for applicability.

5. ELECTRICAL ENGINEER:

a. Applies knowledge of electrical engineering theory and uses that ability to assist in solving problems.

b. Performs analyses of various electrical functions such as current, voltage, power, amps, ohms, conductance, capacitance, and inductance.

c. Performs Spectrum analysis and analyzes accelerometer data.

d. Determines and installs means for various data acquisition (e.g., pressure transducers load cells, strained gages, etc.).

e. Review electrical schematics and drawings for adherence to standards.

f. Document electrical problems and provide recommendation.

g. Interpret electrical drawing requirements/specifications for mechanical engineers, manufacturing and quality personnel.

6. ELECTRICIAN:

a. Installs electrical wiring systems, related switches, distribution panels, and outlet boxes, as well as a wide variety of electrical fixtures, tools, and appliances.

b. Measures, cuts threads, bends, assembles, and installs conduits, inserting, splicing, and connecting wires to fixtures, outlets, switches, receptacles, and power source.

7. ELECTROPLATING WORKER:

a. Uses/adapts established processes/procedures to plate, coat, and/or treat surface of metals and metal alloys for purposes of protection, repair, or maintenance of parts and equipment.

b. Applies surface finish, such as black-oxide, zinc base phosphate, manganese base phosphate, or solid film lubricant, to the surface of metal parts by immersing items in tanks containing chemical solutions or by spraying; cleans and treats aluminum alloy and magnesium alloy sheets/parts in chemical and electrolytic baths to produce a paint base or make them corrosion resistant; and plates parts with copper, zinc, cadmium, and or finishes by using electrolytic/anodizing processes.

c. Prepares part to be treated/finished by aqueous degreasing, pickling in acid solution, etc.; prepares chemical solution or finishing material and metal finishing equipment;

sets up part in appropriate holding device and positions for finish application;

determines plating, coating, or treating procedures from blueprints or written/oral instructions and adjusts solutions or equipment accordingly; checks finished work to ensure that requirements, such as finish thickness or smoothness, have been met; and performs required post-treatment operations.

d. Performs tasks to finishing/treating operations discussed above, such as operating electric or air hoists, using precision instruments such as micrometer and Anatron to check tolerances, operates water softener and exchanger to soften water and remove various impurities, and performs daily analysis of assigned baths to determine their strength, quality, and chemical values.

8. EQUIPMENT INSTALLER:

a. Installs, modifies, and removes equipment and electrical components on/from portable shelters and mobile equipment.

b. Locates and repairs broken, worn, damaged, or poorly operating wiring, fixtures, controls, and equipment with test lamps or ammeters in portable shelters.

c. Assists in the installation, modification, and removal of shelves, countertops, environmental control units, drill presses, vises, grinders, lathes, lights, etc., as required in the portable shelter and mobile equipment.

d. Assists in the repair of malfunctioning parts on mechanical equipment in the portable shelters such as compressors, generators, welders, etc.

e. Assists in the modification of small parts using portable and fixed power tools such as drill presses, grinders, band saws, press-arbor, etc.

f. Assists in wrapping, packing, and spraying strippable compound.

g. Assists in rearranging or installing electrical components consisting of lights, switches, outlets, relays, junction boxes, etc.

9. FACILITIES SUPPORT WORKER: WG-02

a. Cleans, paints, and performs minor repairs to facilities including but not limited to walls, ceilings, floors, windows, door, fencing, guard rails, etc.

b. Moves, assembles, and disassembles furniture and office equipment.

c. Install/mounts and removes signage as directed.

d. Assists Engineering Technicians and Facilities Engineers as needed to measure facilities, document equipment, packing/unpacking of materials, etc.

e. Clears materials that are no longer needed to appropriate disposal locations.

f. Operates scissor lift, pallet jack and JLG type equipment in order to perform duties.

g. Use hand tools and small power tools to perform duties. E.g. cordless drill, paint scrapers and spray guns, wrenches, hammers, etc.

10. GENERAL SUPPLY SPECIALIST (DISTRIBUTION PROCESSING):

a. Coordinates with shop floor personnel, the execution of production projects through packaging, kitting, and shipping operations.

b. Monitors the overall supply process to ensure individual projects are effectively completed and the overall supply process status is reported to the Distribution Planner.

c. Identifies technical supply issues during the execution of a project and mitigates the technical issues by initiating expedited actions based on the Government developed schedules ensuring customer delivery schedules are maintained.

d. Utilizes warehouse management systems such as LMP, to track and monitor the production process through supply operations.

e. Prepares reports and procedures for supply projects.

11. GENERAL SUPPLY SPECIALIST (INVENTORY):

a. Plans, schedules, and coordinates the completion of scheduled inventories, location audits, and other inventory related functions.

b. Performs inventory quality checks and recommends corrective action as needed.

c. Completes inventory functions and recommends implementation and completion dates.

d. Collects and analyzes statistical data required for preparing internal and external reports pertaining to audit records. Maintains progress and evaluation charts and records on inventories and audits.

12. HEAT TREATER:

a. Perform work involved in the heat treating of metal ordnance parts/components by setting up and operating a variety of heating equipment and cooling metal utilizing a variety of quenches in accordance with acceptable trade techniques in order to have metal achieve a specific degree of hardness, toughness, flexibility, strength, etc.

b. Sets up, adjusts, and operates gas, electric, box, retort, and pit furnaces to perform the following processes: Annealing, normalizing, homogenizing, spheriodizing, etc.

c. Process parts using hardening equipment, vacuum furnaces, and Ion Nitrides.

d. Load and unload racks to minimize distortion while being heated or quenched.

e. Quenches heated objects in selected cooling media such as water, salt, polymer, air, and forced air. Removes objects from tanks utilizing overhead crane if needed.

Cleans parts using degreasing unit prior to and after quenches.

f. Checks the properties of items treated to see if they meet the requirements of shop orders and blueprints (amending processes and case depth) for distortion.

13. HELPDESK SUPPORT SERVICE SPECIALIST:

a. Provides second-tier support to end-users for PC, server, and hardware.

b. Handles problems that the first-tier of help desk support is unable to resolve.

c. May interact with network services, software systems engineering, and/or applications development to restore service and/or identify and correct core problem.

d. Simulates or recreates user problems to resolve operating difficulties.

e. Recommends systems modifications to reduce user problems.

f. Maintains currency and highest level of technical skill in field of expertise.

14. INFORMATION ASSURANCE (IA) POLICY AND COMPLIANCE CERTIFIED

PROFESSIONAL:

a. Performs and leads support of Certification and Accreditation ( C&A) or other

IA/CND

b. Compliance and Auditing processes and inspections for all enterprise systems and networks; ensures validity and accuracy review of all associated documentation.

c. Performs compliance reviews of computer security plans, performs risk assessments, and validates and performs security test evaluations and audits.

d. Analyzes and defines security requirements for information protection for enterprise systems and networks.

e. Assists in the development of security policies.

f. Analyzes the sensitivity of information and performs vulnerability and risk assessments on the basis of defined sensitivity and information flow.

15. INDUSTRIAL ENGINEER AND/OR INDUSTRIAL ENGINEERING

TECHNICIAN (METHODS AND STANDARDS):

a. Observes and time studies using a stop watch time study board.

b. Record and enters data into an Excel time study spreadsheet.

c. Prepares production documentation in the Operation Data Sheet (ODS) detailing the

Operation method, any measuring equipment, any tooling and any machine tool or cutting parameters (where applicable) observed during the time study.

d. Fills out the Standard Data in Complex Assembly Manufacturing System (CAMS) and Logistic Modernization Program (LMP) sheet to correctly reflect the Set-up Standard and the Unit Standard.

e. Review Process Plans in the CAMS system.

f. Reviews each CAMS plan operation to ensure the correct Machine Group Codes, Unit Standards, Set-Up Standards, Type Standards, and Standard Measuring Equipment are all included prior to production order release.

g. Troubleshoots various manufacturing problems involving process, method, tooling, programming or fixturing.

h. Recommends tooling cutting parameters as needed.

i. Researches tooling and process options.

16. INDUSTRIAL SPECIALIST (PROCESS PLANNER):

a. Develop and maintains a manufacturing Bill of Materials (BOM) in LMP based on the provided technical data.

b. Identifies quantities and technical requirements based on technical data.

c. Develop, document and deploy production plans detailing each operation required for the manufacture of individual parts using the CAMS System and LMP.

d. Production plans shall be comprehensive and encompass operations such as fabrication, machining, welding, plating, painting, heat treat, inspection and assembly.

e. Update existing process plans and narratives to reflect new machine capabilities, drawing revisions, reaction to machine failures and production issues based on cost and schedule consideration provided by the program manager.

f. Configure operations in a logical sequence suited towards the most efficient path through the factory.

g. Create and maintain operational drawings.

h. Review customer quality requirements for the inclusion of in process inspection.

i. Request and document the need for appropriate NC programs and NC program changes.

j. Request and document the need for appropriate fixtures for work holding and specialized or modified tooling.

k. Assist in the evaluation of nonconforming material/parts to and make recommendations.

17. INFORMATION SECURITY SPECIALIST

a. Uses current information security technology disciplines and practices to ensure the confidentiality, integrity and availability of corporate information assets in accordance with established standards and procedures.

b. Develops and maintains knowledgebase on changing regulatory, threat, and technology landscapes to continually develop or maintain policies and standards, and ensure compliance throughout the organization.

18. MACHINE TOOL OPERATOR:

a. Operates conventional machine tools such as lathes, vertical and horizontal boring mills, bench, plane or universal milling machines; shapers, planers; internal and external grinders; drill presses; and radial drills, as required to complete job assignment.

b. Uses auxiliary machine tool attachments such as rotary vises, dividing heads, taper attachments, magnetic chucks, vertical milling heads, tapping attachments, rotary tables and others.

c. Grinds and sharpens own tools including standard and form tools.

d. Adjusts and sets speeds and feeds of machinery and determines coolants, lubricants, or abrasives to be used, taking into consideration the characteristics of both the machinery and the materials to be worked.

e. Operates machine tools to cut, drill, bore, tap, ream, shape, turn, mill, grind, hone, and lap items.

f. Maintains dimensional accuracy during machining process through the use of measuring instruments such as vernier calipers, inside, outside, and depth micrometers, surface gauges, gauge block, height gages, screw pitch gages, squares, and dial indicators.

19. MACHINIST (CONVENTIONAL):

a. Plans and lays out work for assigned operations, according to specifications, blueprints, sketches, work order or other specifications.

b. Determines which machine tool would best be used for each operation to be performed, which attachments are to be used on each machine, and the proper sequence of operations on each machine.

c. Determines proper type and size of raw stock needed; determines feeds and speeds necessary to attain required finishes and tolerances.

d. Lays out work by measuring and marking from reference points. Locates and extracts critical dimensions from blueprint or drawing and transfers them to casting or raw stock.

e. Uses shop mathematics and handbook formulas in computing and verifying dimensions in the planning, layout process, and final dimensional checking process.

f. Sets up and operates conventional machine tools such as lathes, vertical and horizontal boring mills, bench, plane or universal milling machines; shapers, planers;

internal and external grinders; drill presses; and radial drills, as required to complete job assignment.

g. Uses auxiliary machine tool attachments such as rotary vises, dividing heads, taper attachments, magnetic chucks, vertical milling heads, tapping attachments, rotary tables and others.

h. Grinds and sharpens own tools including standard and form tools.

i. Adjusts and sets speeds and feeds of machinery and determines coolants, lubricants, or abrasives to be used, taking into consideration the characteristics of both the machinery and the materials to be worked.

j. Operates machine tools to cut, drill, bore, tap, ream, shape, turn, mill, grind, hone, and lap items.

k. Maintains dimensional accuracy during machining process through the use of measuring instruments such as vernier calipers, inside, outside, and depth micrometers, surface gauges, gauge block, height gages, screw pitch gages, squares, and dial indicators.

20. MACHINIST (NUMERICAL CONTROL):

a. Plans work from layout to verify set ups prior to running first piece for assigned operations.

b. Works from blueprints, sketches, drawings or work orders, or manuscripts.

c. Plans sequence of operation including work procedures, tools, equipment and attachments to be used, proper type and size of raw stock needed, machining speeds and feeds necessary to attain required finished and tolerances. Uses shop mathematics to verify dimensions as necessary.

d. Sets up and operates the NC machine to complete the work assignment, determines tools and tool attachments (i.e., standard fixtures) adjusts and sets speeds and feeds of machinery and determines coolants, lubricants or abrasives to be used, taking into consideration the characteristics of both the machinery and the materials to be worked. Operates NC machine to cut, drill, bore, grind, hone, and lap items.

e. Performs precision handwork to finish, fit, and assemble machined parts. Uses various bench- mounted and hand-held powered and non-powered tools such as files, drills, reamers, and buffers.

f. Plan and lay out work from blueprints or other work specifications.

g. Establish needed dimensions, such as those required for chasing threads or machining angular surfaces; locating and marking surfaces and angles to be machined.

h. Ensure part quality through the use of precision measuring instruments and equipment, such as vernier calipers, height gauges, squares, protractors, inside, outside and depth micrometers, surface gages, gage blocks, screw pitch gages and dial indicators.

21. MATERIAL ENGINEER - METALLURGIST:

a. Analyzes and documents material failures and foundry processing problems, and provides recommendations.

b. Interprets, specifies, and verifies heat treatment processes and data sheets per specifications/requirements.

c. Identifies cause and effect of different alloying elements.

d. Cuts, polishes, mounts, and etches metallurgical samples and provides metallurgical interpretive opinion on samples.

e. Provides metallurgical analysis of processes/problems.

f. Performs destructive and non-destructive tests applicable to characterization of material determination and/or acceptance/rejection to the specification based on defined standards.

g. Provides support to manufacturing in correcting process-related problems.

h. Reviews drawings and provides recommendation for material process selection, reads and interprets drawings and industry specifications, identifies deficient processes and recommends corrective actions, and reports on material selection for applicability.

22. MATERIAL HANDLER:

a. Process Defense Reutilization Marketing Office (DRMO) material requests.

b. Perform basic warehouse maintenance such as picking material from storage locations, putting material away to storage locations; and confirms material to identify correct nomenclature for quantities, and condition codes.

c. Move material and other related equipment to support factory operations.

d. Perform physical inventory counts and location surveys daily.

e. Selects proper packaging materials based on shop order.

f. Prepares items for the packaging machines; sets up and operates an auto bagging machines.

g. Operates material handling equipment such as fork trucks, manual and powered pallet lift.

h. Stock shelves with product to support assembly and fabrication areas.

23. MECHANICAL ENGINEER:

a. Maintain drawing configurations by releasing new and revised technical data requirements.

b. Prepare Request for Variation (RFVs) and Engineering Change Proposals (ECPs) and make recommendation for disposition.

c. Review and interpret drawings for adherence to standards (including GD&T), inspectability, producibility and then supply corresponding information to appropriate personnel.

d. Document technical problems with designs and production items and recommend solutions.

e. Using NX and ProE, prepare new drawings in Computer Aided Design (CAD) in accordance with (IAW) specifications.

f. Prepare marked prints IAW approved change documentation.

g. Using NX and ProE make changes to existing CAD models.

h. Develop engineering calculations for computational models.

24. MECHANICAL ENGINEER (FACILITIES):

a. Reviews and performs studies of industrial facilities and equipment. Evaluates conditions and makes recommendations for solutions. Executes solutions as directed.

b. Develops procurement ready packages for full and open competition. This includes performing market research, writing specifications (to be reviewed by management), creating documentation needed to complete processing of the package. Note:

Technical reviews and restricted competition packages will not be performed by individuals in this position.

c. Performs economic analysis of proposed projects to assist in determining possible solutions and project feasibility.

d. Performs life cycle planning for facilities and equipment.

e. Performs data collection to support the decision making process as needed.

f. Utilizes CAD as needed to support planning and decision making.

25. MECHANICAL ENGINEERING TECHNICIAN:

a. Using NX and ProE, prepare new CAD models from drawings; prepare CAD models from STEP models that are translated from customer’s CAD systems, check CAD models against drawings, and release CAD models.

b. Prepare marked print in accordance IAW approved change documentation.

c. Using NX and ProE, make changes to existing CAD models.

d. Prepare RFVs and ECPs and make recommendation for disposition.

Recommendations may include dimensional analysis to assure fit and functions are not compromised or involve multi- disciplined consultation and advice.

e. Review and interpret drawings for adherence to standards (including GD&T), inspectability, and producibility and supply corresponding information to appropriate personnel.

f. Document technical problems with designs and production items and recommend solutions.

26. METAL FORGER:

a. Fabricates and repairs various types of ferrous and nonferrous metal parts and objects using power hammer, hand hammers, and anvils in performing various forging operations such as drawing, upsetting, bending, twisting, scoring, etc.

b. Performs hand forging and anvil work to forge small items such as hooks, rings, chisels, etc. from specified shop orders or from rough sketch of item requiring incumbent to develop specifications and improvise the fabrication of that item.

c. Operates upset forging machine by applying vertical or horizontal pressure to shape hot metal within prescribed tolerances. Sets up and operates induction machine for heating billets to be upset.

d. Operates open frame steam driven drop hammers ranging from 1,000 pound to 8,000 pound capacity.

e. Sets furnace controls, sets up and aligns dies within prescribed tolerances, operates hammer, and trims flash.

27. MOLDER:

a. Works with a team of molders operating various stations on a chemically bonded molding line.

b. Perform shakeout operations of molds and cleans the shakeout pit.

c. Move supplies to and from the line with a forklift.

28. MOTOR VEHICLE OPERATOR:

a. Must able to perform physical distribution functions of a warehouse such as material receiving, storage, issuing, inventorying, and preservation within an operating system.

b. Position requires incumbent to possess and maintain a Commercial Driver’s License (CDL), with air brake endorsement and U.S. Government Motor Vehicle Operator’s License and adhere to safety regulations.

c. Must be able to withstand moderate lifting (14- 44 pounds), moderate carrying (14- 44 pounds), long periods of standing (4 hours), bending (3 hours), twisting and walking (4 hours).

d. Must be able to operate forklift trucks, with a capacity 25,000 pounds to load and unload, stack and unstack, re-warehouse, and move boxes, crates, packages, pallets, or loose items and semi-trailer beds.

e. Must be able to operate container-handling industrial trucks (gross vehicle weight (GVW) 33,000 pounds) with M1075 Palletized Loading System (PLS) to lift and transfer Forward Repair System (FRS) and similar products.

f. Must be able to regulate movement; careful to avoid overloading or improper stacking or movement of supplies and materials. May operate two-way radio in transmission and receipt of messages or instructions.

29. NETWORK ADMINISTRATOR

a. Responsible for the acquisition, installation, maintenance, and usage of the organization's local area network.

b. Manages network performance and maintains network security.

c. Ensures that security procedures are implemented and enforced.

d. Installs all network software.

e. Evaluates, develops and maintains telecommunications systems.

f. Troubleshoots network problems.

g. Establishes and implements network policies, procedures, and standards and ensures their conformance with information systems and organization objectives.

h. Trains users on network operation.

30. NON-DESTRUCTIVE TESTING:

a. Performs in process inspections through the application of a wide variety of nondestructive testing methods and techniques such as but not limited to:

radiographic; eddy current; ultrasonic (pulse echo, through transmission); magnetic particle (wet and dry, fluorescent and visible magnetic particles); and liquid penetrant (both fluorescent and visible dye, water washable and solvent-remove).

b. Utilizes the proper X-ray units, focal spot size and focal film distance using logarithmic and exponential charts, absorption co-efficient tables, step wedges, or radiographic specifications and algebraic calculations.

c. Reads and interprets film and compares specimen with drawings and specifications when available and uses technical expertise and experience when drawings and specifications are not available.

d. Identifies and classifies various types of discontinuities such as cracks, laps, micro-shrinkage, mis-runs, improper materials, incorrect dimensions, disassembly, etc., during in process inspection and provides recommendations for material serviceability by comparing with known standards and by experience.

e. Reads and interprets radiographic film for discontinuities such as cracks, voids, separations, inclusions, mis-assembly, and identifies film artifacts such as processing, static marks, scratches, insuring proper identification of all applicable specifications.

31. NUMERICAL CONTROL (NC) MACHINING PROGRAMMER:

a. Provide multi-axis programs used in machining and manufacturing environments, to include pocket and cavity milling, linear milling, circular interpolation, lathe turning, solid modeling, post builder, machining process development, and prove out on complicated, multi-faceted prismatic components, round, and simple 2-D laser and 5-axis lasers.

b. Gather the supporting documentation and generate Unigraphics (UG) code (Unigraphics and Esprit software) for printed cutter path manuscripts, creation of and printed tool sketches, Complex Assembly Manufacturing Solution (CAMS) data entry and printouts, researching, creating, and building kits out of tool inventory numbers using the Automatic Tooling Inventory Control Tracking System

(ATICTS).

c. Troubleshoot prove out of Numerical Control programs on the shop floor at the machine, with the machinist.

32. PACKAGING SPECIALIST:

a. Plans, develops, designs, and documents packaging design in accordance with

Government requirements for a variety of materials and items.

b. Calculates materials and man-hours requirements from technical data to provide estimated packaging cost, prepares packaging shop orders.

c. Coordinates packaging projects by ensuring material flows through the entire process of cleaning, preserving, packaging and packing.

d. Troubleshoots packaging issues, researches and evaluates new materials and processes to recommend corrective actions. Inspects material with shipping damage and determines root cause.

e. Provides recommendations for resolving a variety of packaging problems, questions, or situations in accordance with Specialist Packing Instructions (SPI), Corp Est, and Packing Mil Standards.

f. Develops and designs packaging in accordance with Government requirements for pilot or one-of-a-kind items. Reviews engineering drawings and military packaging standards and specifications to develop packaging drawings.

33. PAINTER:

a. Applies various paint and other coating materials (e.g., one-component a-d two-component Chemical Agent Resistant Coating (CARC), enamels, varnishes, lacquers, epoxy, etc.) by using any of the accepted methods and techniques (e.g., spraying electrostatic process, dipping air-brushing, and rolling).

b. Applies primer, finishing, and camouflage patterns to a variety of equipment (e.g., vehicles, mobile equipment parts, shelters, fixed industrial and miscellaneous supply items), where appearance and surface protection is important. All manual and some robotic systems may be utilized. Notes condition of surface and decides on preparation and coating material to be applied.

c. Performs inspection of material painted.

d. Prepares metal surfaces for painting by removing paint, grease, oil and loose particles, by steam cleaning, blasting, scraping, compressed air, solvents, and sanding materials/equipment.

e. Prepares a wide variety of fabricated and supply items for paint.

f. Mixes coating materials (e.g., polyurethane paint (PUP), chemical agent resistance coating (CARC), acrylic lacquer, alkyd enamel, epoxy primers, epoxy top coats, varnish, shellac, etc.) according to specific direction, considering air temperature and humidity.

g. Applies all primers and topcoats on surfaces to provide a smooth, even finish.

h. Applies identification markings to vehicles/equipment with stencils or other marking material as specified on shop orders, blueprints, and military standards.

i. Protects areas not to be coated by covering with masking tape, masking paper, or masking aids.

j. Maintains painting equipment such as spray guns, paint pots, paint booth. Flush excess coating materials from lines, valves, and containers after use. Replaces worn or broken parts of spraying equipment such as lines, fittings and valves. Programs and operates all manual and robotic systems.

34. PAINTER WORKER:

a. Applies various coating materials by brush, spray gun, rollers and other related methods, to various parts or completed items, in a manner that meets surface protective requirements.

b. Applies primer, intermediate, and finish coats, such as paint, varnish, and shellacs to both metal and wooden items, such as chairs, desks, cabinets, boxes, etc.

c. Paints related tool set items such as gas cylinders, gas and water cans, shovels, picks, staffs, aiming posts, etc., by use of brush, spray gun, roller or other related methods.

d. Unpacks material from cartons, boxes or other containers and prepares material for painting by laying out on pallets, etc. Cleans material to be painted with various solvents or by scraping or using a wire brush or sandpaper to remove excess paint, grease, or rust spots.

e. Uses pre-mixed paints, enamels, varnishes, and lacquers and thins to required consistency, adding thinner as required, pours into spray paint pot, adjusts air pressure and spray nozzle to ensure proper spray pattern.

f. Spray paints material to apply coat of proper thickness and prevent running and overlapping of paint. Removes paint that has run per work instructions.

g. Masks areas per work instructions using tape or prepared mask or stencils.

h. Sprays material subject to corrosion with anti-corrosive compound or similar coating when protection rather than fine finished work is involved.

i. Maintains all painting equipment involving the cleaning of brushes, disassembling and cleaning spray guns, flushing out paint lines with solvent and cleaning paint pots.

j. Cleans paint spray booths (water wash type) by draining off water, removing paint sludge, sweeping out and removing any debris from booth. Scrapes accumulated paint from walls of paint booth to eliminate fire hazard conditions.

k. Repaints booth with spray gun to ensure clean work site. Clean flow through air type booth by changing air filters, scraping paint from walls, sweeping out debris from booth, and repainting booth with spray gun to ensure clean work site.

l. Mixes paint per work instructions.

35. PATTERNMAKER:

a. Fabricates, modifies, repairs, and performs maintenance work on wooden/metal patterns, core boxes, and match plates.

b. Fabricates full size wooden mock-ups and scale models as required.

36. PHYSICAL SCIENTIST:

a. Provide production and design support regarding manufacturing operations including but not limited to painting, plating, heat treat, foundry, investment casting and clean room criteria.

b. Perform Lab Analysis to include but not limited to: sample preparation and operation of Inductively Coupled Plasma, Atomic Absorption, Infrared Spectrometer, Ion Chromatography, UV Vis Spectrometry, Optical Emission Spectrophotometer, Scanning Electron Microscope, Waste Oil Analysis, Oil Particulate, Mechanical Properties Testing and Titrations.

c. Reviews drawings and provides recommendation for material process selection, reads and interprets drawings and industry specifications, identifies deficient processes and recommends corrective actions, and reports on material selection for applicability.

d. Performs destructive and non-destructive tests applicable to characterization of material determination and/or acceptance/rejection to the specification based on defined standards.

e. Provides support to manufacturing in correcting process-related problems.

37. PRECISION CALIBRATION & MEASUREMENT INSPECTOR:

a. Performs calibration and certification on a variety of gages, tools, jigs and fixtures, and other measuring equipment. Initiates all required internal records, test reports, Non-Conforming Material Reports (NMR) letters of rejection, and repair or alteration write-ups, and submits all applicable documents to the corresponding government official.

b. Performs close tolerance inspection of complex manufactured components, sub-assemblies and purchased components, and evaluates compliance to print requirements and is capable of working to an accuracy of ten millionths (.000010) of an inch.

c. Prepares and/or updates gage record cards, and initiates required reports and maintains all required reports relative to assigned tasks. Items include complex and unique gages such as but not limited to: compound angles, involute gears and splines, profile, position, taper, ring and plug, air, electronic, pressure, bore scope, optical contour projectors, sine plates, optical dividing heads, and precision measuring equipment such as internal and external millionth comparators.

38. PRODUCTION CONTROLLER (INTEGRATED PRODUCTS TEAM):

a. Opens, maintains and closes production orders for shop floor execution in the system of record.

b. Ensures production schedules align with overall programmatic scheduling.

c. Verifies material availability, issues material to production orders, and tracks

Material Requirements Planning (MRP).

d. Supports the program management team by monitoring production status of work in progress, providing trouble shooting for MRP issues and responding to system generated requests.

39. PRODUCTION CONTROLLER (SHOP FLOOR):

a. Prepares shop packets for released orders.

b. Ensures parts, prints, tooling, tool kits, and fixtures have been requested and prepositioned for released production orders.

c. Performs selection transactions for raw material from storage locations and coordinates movements to work centers.

d. Assist in resolving tooling problems, NC Machine program problems, fixture problems, material shortages.

e. Assist in resolving capacity bottlenecks, and reports expected time of completion.

f. Coordinated the return of excess raw material to inventory locations.

g. Coordinates the movement of in-process material by routing and expediting parts.

h. Maintains shop floor inventory of end item component assemblies and sub-assemblies, part bins for assembly and weld operations.

i. Maintains shop floor inventory of supermarkets and ordering/dispatching material.

40. PROGRAM ANALYST (PROCESS IMPROVEMENT:

a. Teach and work with clients (from Manufacturing, Administrative and Business environments) improving operations through the application of process optimization, improvement methodologies and tools, i.e. Lean Six Sigma (LSS) and other Continuous Process Improvements (CPI) methodologies and tools.

b. Facilitate Lean Six Sigma Rapid Improvement (RIE) events, Projects, 5S/6S events and other CPI initiatives. Coach, advice, and lead Manufacturing, Administration and Business personnel during formulation, planning and implementations cycles of process improvement initiatives. This includes development of good Charters, preparation, execution/ facilitation and follow-up activities for LSS events.

c. Maintains, monitors, tracks, analyzes and reports data regarding process improvement efforts and action registers. Track impact of the effect of LSS events on the workforce Lean culture. Assist with Financial Benefits Validation process.

41. QUALITY ASSURANCE DATA MANAGER:

a. Performs developmental, evaluation, and review functions for internal quality related data through the application of mathematical, statistical, and analytical methods pertaining to the manufacturing and logistics missions.

b. Extracts and compiles quality related data into reports and charts for activities for quality performance data. Reviews and edits incoming reports and quality data from a variety of sources to verify accuracy.

c. Performs actions to acquire the appropriate quality related records/data from various internal sources to assure accuracy and completeness.

42. QUALITY ASSURANCE ENGINEER:

a. Provide quality engineering support to manufacturing operations through performing projects and studies to improve quality, productivity, efficiency, and overall continual process improvement of the Quality Management System (QMS).

b. Resolve quality issues by identifying problems, examining solution options, implementing corrective action plans, and ensuring solutions are effective.

c. Provide quality system engineering, process control, and measuring equipment technical support for the manufacturing mission.

d. Prepare technical reports, develop recommendations based on analyses of data, and conduct briefings on all subject matters related to quality systems engineering.

e. Determine when process stability and capability studies should be performed on existing processes. Review and analyze results. Recommend changes to process owners based upon findings and perform follow up to verify effectiveness.

f. Participate in the development of Failure Mode and Effects Analysis (FMEA), Production Part Approval Process (PPAP), and Process Control Plans (PCP’s) for complex manufacturing processes.

g. Facilitate and promote use of appropriate problem solving techniques for effective Root Cause (RC) analysis and successful Corrective Action (CA).

h. Recommend and implement enhancements to the QMS that result in improved quality performance, increased customer satisfaction, and/or simplification of processes to reduce costs.

43. QUALITY ASSURANCE ISO INTERNAL AUDITING:

a. Performs audit or analyzes functions such as: conformance, process or product audits; root cause analysis; ISO 9001: audits; Quality Systems Review; Configuration Item Verification Reviews; analyze manufacturing processes and statistical process controls using empirical and statistical techniques.

b. Performs internal process audits that impact the quality of products and assess conformance to the ISO 9001 quality standard.

c. Performs interviews with personnel in the audited areas. Documents audit observations for management review and continuous improvement. Reports audit deficiencies and/or recommendations to the appropriate directorates/offices.

Conducts follow-up actions to verify corrective actions are completed by the responsible organization.

d. Formally documents the audit observations in an audit report, fully and clearly documents all non- conformances, and requests corrective actions for noted deficiencies.

e. Conducts a follow-up audit to verify the effectiveness of the corrective actions taken once the responsible organization has notified that the verification process is complete. Closes out the audit when all deficiencies have been corrected /resolved and submits all related documents to corresponding office.

f. Performs the review and provides recommendations for approval of ISO 9001:2008 related documents, forms and records as necessary, to ensure adequacy and currency is maintained.

44. QUALITY ASSURANCE MACHINE TOOL WORK INSPECTOR:

a. Performs close tolerance in process inspection of complex manufactured components, sub- assemblies, and complete assemblies requiring numerous steps in the manufacturing process, produced on a wide variety of conventional and numerical controlled machine tools.

b. Inspects for compliance to technical requirements including complicated blue prints and may include several dimensioning systems.

c. Performs inspections by layouts, intricate table set ups, and Cordinate Measuring Machines (CMM)’s. Uses standard measuring equipment to include but not limited to: micrometers; calipers; indicators; gages; etc.

d. Performs inspections requiring an in-depth working knowledge of one or more of the following: metals, castings, forgings, weldments, plating, plastics, and rubber compounds.

e. Is required to have a thorough knowledge of one or more of the following: machine tool work, Geometric Dimensioning & Tolerancing (GD&T), mechanical theory, geometry, trigonometry, U.S. and foreign blue print dimensioning systems, gear geometry, geometry of many types of threads.

f. Performs in process inspections of a wide variety of characteristics using a wide array of equipment, including but not limited to sine plates, digital electronic height gages, optical comparators with programmable microprocessors, contour readers, and specialized thread inspection equipment.

45. QUALITY ASSURANCE MECHANICAL ENGINEERING TECHINICIAN:

a. Provides input for PC-DMIS Version 2013 Offline CMM programming, to include

CMM program verification on complicated and complex components.

b. Provide the design conception for CMM fixtures as needed.

c. Assists in the creation of automated standalone programs that will be used internally by the inspection personnel on the shop floor.

46. QUALITY ASSURANCE PLANNER:

a. Assists with production quality inspection plans for assigned mission items with emphasis on defect prevention through the application of knowledge of product parameters, quality assurance methods, and principles.

b. Reviews Technical Data Packages (TDP) and Work Breakdown Structures (WBS) for items and recommends the method of inspection for those items. Reviews planned process and determines at what point item is to be inspected, gages needed, and their availability. Conducts defect cause/corrective action analysis for production items, evaluating results of nonconformance with requirements and cause of deficiencies.

c. Prepares discrepancy reports and requests for waiver/deviation on purchased and manufactured items for the approving official.

d. Coordinates the physical segregation and administrative functions of nonconforming purchased and manufactured items. Reviews nonconforming material documentation for completeness and coordinates to ensure complete and accurate information.

Recommends disposition for scrap, rework and standard repair of material.

e. Performs assessment of the latest quality assurance, quality control, inspection and test methods, equipment utilization and development in order to be knowledgeable of the advancement in technology, various practices, and procedures that are being utilized in Government and industry.

f. Provides technical help by reviewing work and recommending improvements.

Provide assistance in implementing changes decided upon by the Government.

Coordinates with the process planner as needed. Assist in making recommendations on carrying out final acceptance and quality planning for all quality technical matters on assigned items.

g. Performs the review of, and provides recommendations for ISO 9001:2008 related to internal manufacturing processes to ensure adequacy and currency is maintained.

47. QUALITY ASSURANCE PROCESS SURVEILLANCE AUDITOR:

a. Conducts process reviews of manufacturing operations in production cost centers on a daily, random basis using the Process Surveillance Worksheet, RIA-JMTC Form 702-25.

b. Evaluates each process in accordance with the instructions/criteria provided and other applicable directorate/departmental procedures. Each process audit will generally include the following steps:

c. Determines the availability, accuracy, legibility, and currency of the process documentation/information being used for the job (i.e., shop orders, order identification tags, Operation Data Sheets (ODS), manuscripts, drawings, Distributed Numerical Control information, Technical Data Management system information, Standing Operating Procedures (SOP), etc.).

d. Ensure RIA-JMTC Form 702-131, First…