SPI Document_EH66E234EH.pdf

PDF 3 MB Posted May 24, 2017

Attached to: Miscellaneous Vehicular Components Federal contract opportunity
Solicitation number: SPRDL117R0108
Issued by: Department of the Army Materiel Command TACOM Life Cycle Management Command

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PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 13 Designed using Perform Pro, WHS/DIOR, Jun 97

SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

-AI

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

(CAGE) NOMENCLATURE

KP00741 (K0824) MANIFOLD ASSEMBLY, HYDRAULIC 19207 AK98371858

4730-99-837-1858 11/27/2013

(LB.) (CU. FT.) (INCHES)

1 EACH NONE 152.0 7.813 31.3 X 27.3 X 15.8

18.

STEPS

19.

REQD

20.

MIL-STD-2073-1D, METHOD 42

1-B A/R KIT CONTENTS (PG 1)

MIL-STD-2073-1D 2-C A/R SEGREGATED PACKS 1 - 4 PREPERATION (PG 2)

14. DRYING 3-D A/R SEGREGATED PACK 1 - 4 CONSOLIDATION (PG 3)

MIL-STD-2073-1D 4-E A/R SEGREGATED PACKS 5 - 9 PREPERATION (PG 7)

5-F A/R SEGREGATED PACK 5 - 9 CONSOLIDATION (PG 8)

6-G A/R CONSOLIDATION SHIPPING CONTAINER (PG 13)

MIL-STD-2073-1D & NOTE I

NOT APPLICABLE

16. MARKING

MIL-STD-129 & NOTE H

A. INSPECT THE PRESERVATION AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073-1. INSPECT THE PACKING IN ACCORDANCE WITH MIL-STD-1186 AND THE APPLICABLE CONTAINER SPECIFICATION.

B. KP00741 (K0824) MANIFOLD ASSEMBLY, HYDRAULIC CONSISTS OF THE FOLLOWING ITEMS:

SEGREGATED

PACK

NUMBER

QUANTITY

PER SUB

KIT

TOTAL

QUANTITY

KP00741

PART NUMBER CAGE ITEM DESCRIPTION

REFERENCE ONLY 3 KP00158 K0824 KP00158 CONTAINS SPN'S 1 - 4

1 4 12 ND9149 K0824 SCREW, CAP, SOCKET HEAD

2 4 12 ND2353 K0824 WASHER, LOCK

3 4 12 ND9363 K0824 O-RING

4 1 3 CS2015 K0824 FUNCTION BLOCK ASSEMBLY, TYPE 3

REFERENCE ONLY 1 CS2014 K0824 CS2014 CONTAINS SPN'S 5 - 9

5 2 2 ND10243 K0824 SCREW, CAP, SOCKET HEAD

6 2 2 ND10244 K0824 SCREW, CAP, SOCKET HEAD

7 4 4 98023A030 39428 WASHER, FLAT

8 4 4 91104A030 39428 WASHER, LOCK

9 1 1 CS2016 K0824 THREE STATION BASE ASSEMBLY

NOTE: KP00741 CONSISTS OF 12 SEGREGATED PACK NUMBERS. THESE SEGREGATED PACK NUMBERS WILL

BE PACKAGED INTO 4 SUB KITS; KP00158 (QTY:3) AND CS2014 (QTY:1)

PREVIOUS EDITIONS ARE OBSOLETE Page 2 of 13

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

Form Approved -AI

. (CAGE) NOMENCLATURE 3. SPI NO.

KP00741 (K0824) MANIFOLD ASSEMBLY, HYDRAULIC 19207 AK98371858

4730-99-837-1858 11/27/2013

KP00158 KP00158 KP00158 CS2014

C. PREPARE SEGREGATED PACK NUMBERS 1 - 4 (SUB KIT KP00158, QUANTITY: 3) AS FOLLOWS:

NOTE: THERE ARE THREE INDIVIDUAL SUB KITS KP00158, PACKAGE EACH SEPERATELY AS

FOLLOWS

SPN 1, PART NUMBER ND9149, SCREW, CAP, SOCKET HEAD, QUANTITY 4.

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 5 X 8, CLOSE BY HEAT SEAL OR TAPE.

3. INSPECTION: INSPECT IN ACCORDANCE WITH MIL-STD-2073-1D, CRITERIA FOR

PRESERVATION METHOD 10.

SPN 2, PART NUMBER ND2353, WASHER, LOCK, QUANTITY 4.

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 3 X 5, CLOSE BY HEAT SEAL OR TAPE.

2. 2

3. INSPECTION: INSPECT IN ACCORDANCE WITH MIL-STD-2073-1D, CRITERIA FOR

PRESERVATION METHOD 10.

SPN 3, PART NUMBER ND9363, O-RING, QUANTITY 4.

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 3 X 5, CLOSE BY HEAT SEAL OR TAPE.

2. EGREGATED PACK NUMBER 3

3. INSPECTION: INSPECT IN ACCORDANCE WITH MIL-STD-2073-1D, CRITERIA FOR

PRESERVATION METHOD 10.

SPN 4, PART NUMBER CS2015, FUNCTION BLOCK ASSEMBLY, TYPE 3, QUANTITY 1.

1. PRESERVATION: FILL WITH OPERATIONAL FLUID.

2. CAPS/PLUGS: NAS-847. SEAL ALL OPENINGS TO INTERIOR WITH CAPS/PLUGS OF

APPROPRIATE SIZE.

PREVIOUS EDITIONS ARE OBSOLETE Page 3 of 13

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collect ion of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communicat ions Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

. (CAGE) NOMENCLATURE 3. SPI NO.

3. WRAP: MIL-PRF-121, TY II, SIZE: 16 X 24. WRAP ITEM IN GREASE PAPER SECURE WITH TAPE

ASTM-D6123.

4. IDENTIFICATION: IDENTIFY ITEM AS "SEGREGATED PACK NUMBER 4".

5. INSPECTION: INSPECT IN ACCORDANCE WITH MIL-STD-2073-1D, CRITERIA FOR

PRESERVATION METHOD 20.

D. CONSOLIDATION: CONSOLIDATE ITEMS FROM NOTE C AS FOLLOWS:

1. CONTAINER: ASTM-D5118, TY CF, ST RSC, CL D, GR 275, VR SW, SIZE: 11-1/4 X 9-1/4 X 6-3/4.

2. CUSHIONING: A-A-59136, CL 1, GR A, SEE TABLE BELOW FOR SIZES. PLACE CUSHIONING IN

CONTAINER AS PICTURED ON PAGES 4 - 6.

3. ITEM PLACEMENT: PLACE SEGREGATED PACKS AS PICTURED ON PAGES 4 - 6.

4. CLOSURE: CLOSE CONTAINER IN ACCORDANCE WITH ASTM-D1974, METHOD 2B6.

5. BAG: MIL-DTL-117, TY I, CL E, ST 1, SIZE: 20 X 22.

6. WRAP: MIL-PRF-121, TY II, SIZE: 24 X 36. WRAP BAGGED CARTON AND SECURE WITH TAPE

ASTM-D6123.

7. INSPECTION: INSPECT IN ACCORDANCE WITH MIL-STD-2073-1D, CRITERIA FOR

PRESERVATION METHOD 41.

NOTE: REPEAT STEPS IN NOTE C AND D FOR SECOND AND THIRD SUB KIT KP00158

CUSHIONING MATERIALS FOR SUB KIT KP00158

ITEM SIZE QTY MIL SPEC REFERENCE

A 8-3/4 X 4-3/4 X 2" THICKNESS 3 A-A-59136, CL 1, GR A, 2.0# DENSITY

B 6 X 4-3/4 X 1" THICKNESS 3 A-A-59136, CL 1, GR A, 2.0# DENSITY

C 9-1/4 X 4-3/4 X 1" THICKNESS 6 A-A-59136, CL 1, GR A, 2.0# DENSITY

D 9-1/4 X 11-1/4 X 1" THICKNESS 3 A-A-59136, CL 1, GR A, 2.0# DENSITY

E 9-1/4 X 4 X 1" THICKNESS 6 A-A-59136, CL 1, GR A, 2.0# DENSITY

F 9-1/4 X 11-1/4 X 1/4" THICKNESS 3 A-A-59135, CL 1, GR A

KP00158 PACKAGING STEPS AND PICTURES ARE SHOWN ON PAGES 4 - 6

PREVIOUS EDITIONS ARE OBSOLETE Page 4 of 13

. (CAGE) NOMENCLATURE 3. SPI NO.

STEP 1 - PLACE ITEM E ON BOTTOM OF CONTAINER AS SHOWN BELOW

STEP 2 - PLACE SEGREGATED PACK NUMBERS 1 - 3 AS SHOWN BELOW

STEP 3 - PLACE ITEM F ON TOP OF ITEM E AS SHOWN BELOW

SEGREGATED PACK

NUMBERS 1 - 3

PREVIOUS EDITIONS ARE OBSOLETE Page 5 of 13

. (CAGE) NOMENCLATURE 3. SPI NO.

STEP 4 - PLACE ITEMS C AND B AS SHOWN BELOW

STEP 5 - PLACE SEGREGATED PACK NUMBER 4 AS SHOWN BELOW

STEP 6 - PLACE ITEM A AS SHOWN BELOW

ITEM SHOWN WITHOUT WRAP

FOR CLARITY

PREVIOUS EDITIONS ARE OBSOLETE Page 6 of 13

. (CAGE) NOMENCLATURE 3. SPI NO.

STEP 7 - PLACE ITEM D AS SHOWN BELOW

STEP 7 - CLOSE DOMESTIC CARTON, FLATTEN ALL CORNERS, BAG AND WRAP IN PAPER

PREVIOUS EDITIONS ARE OBSOLETE Page 7 of 13

. (CAGE) NOMENCLATURE 3. SPI NO.

E. PREPARE SEGREGATED PACK NUMBERS 5 - 9 (SUB KIT CS2014, QUANTITY: 1) AS FOLLOWS:

SPN 5, PART NUMBER ND10243, SCREW, CAP, SOCKET HEAD, QUANTITY 2.

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 5 X 8, CLOSE BY HEAT SEAL OR TAPE.

2. IDENTIFICATION: IDENTIFY I

3. INSPECTION: INSPECT IN ACCORDANCE WITH MIL-STD-2073-1D, CRITERIA FOR

PRESERVATION METHOD 10.

SPN 6, PART NUMBER ND10244, SCREW, CAP, SOCKET HEAD, QUANTITY 2.

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 5 X 8, CLOSE BY HEAT SEAL OR TAPE.

2. IDENTIFICATION: IDENTIFY I

3. INSPECTION: INSPECT IN ACCORDANCE WITH MIL-STD-2073-1D, CRITERIA FOR

PRESERVATION METHOD 10.

SPN 7, PART NUMBER 98023A030, WASHER, FLAT, QUANTITY 4.

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 3 X 5, CLOSE BY HEAT SEAL OR TAPE.

2. 7

3. INSPECTION: INSPECT IN ACCORDANCE WITH MIL-STD-2073-1D, CRITERIA FOR

PRESERVATION METHOD 10.

SPN 8, PART NUMBER 91104A030, WASHER, LOCK, QUANTITY 4.

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 3 X 5, CLOSE BY HEAT SEAL OR TAPE.

2. 8

3. INSPECTION: INSPECT IN ACCORDANCE WITH MIL-STD-2073-1D, CRITERIA FOR

PRESERVATION METHOD 10.

SPN 9, PART NUMBER CS2016, THREE STATION BASE ASSEMBLY, QUANTITY 1.

1. PRESERVATION: FILL WITH OPERATIONAL FLUID.

2. CAPS/PLUGS: NAS-847. SEAL ALL OPENINGS TO INTERIOR WITH CAPS/PLUGS OF

APPROPRIATE SIZE.

3. IDENTIFICATION: IDENTIFY ITEM AS "SEGREGATED PACK NUMBER 9".

4. INSPECTION: INSPECT IN ACCORDANCE WITH MIL-STD-2073-1D, CRITERIA FOR

PRESERVATION METHOD 20.

F. CONSOLIDATION: CONSOLIDATE ITEMS FROM NOTE E AS FOLLOWS:

PREVIOUS EDITIONS ARE OBSOLETE Page 8 of 13

. (CAGE) NOMENCLATURE 3. SPI NO.

1. CONTAINER: ASTM-D5118, TY CF, ST FOL, CL D, GR 275, VR SW, SIZE: 24 X 15-1/2 X 7-1/4.

2. BLOCKING/BRACING: A-A-55057, TY A, SIZE: 21 X 12-1/2 X 1/2 (SEE PAGE 9).

3. WRAP: MIL-PRF-121, TY II, SIZE: 28 X 28 (SEE PAGE 10).

4. CUSHIONING: A-A-59136, CL 1, GR A, SEE TABLE BELOW FOR SIZES. PLACE CUSHIONING IN

CONTAINER AS PICTURED ON PAGES 9 - 13.

5. ITEM PLACEMENT: PLACE SEGREGATED PACKS AS PICTURED ON PAGES 9 - 13.

6. CLOSURE: CLOSE CONTAINER IN ACCORDANCE WITH ASTM-D1974, METHOD 2B6.

7. BAG: MIL-DTL-117, TY I, CL E, ST 1, SIZE: 30 X 38.

8. WRAP: MIL-PRF-121, TY II, SIZE: 36 X 50. WRAP BAGGED CARTON AND SECURE WITH TAPE

ASTM-D6123.

9. INSPECTION: INSPECT IN ACCORDANCE WITH MIL-STD-2073-1D, CRITERIA FOR

PRESERVATION METHOD 41.

PACKAGING MATERIALS FOR SUB KIT CS2014

ITEM SIZE QTY REFERENCE

A 24 X 15-1/2 X 2" THICKNESS 1 A-A-59136, CL 1, GR A, 2.0# DENSITY

B 4-1/2 X 15-1/2 X 2" THICKNESS 2 A-A-59136, CL 1, GR A, 2.0# DENSITY

C 21 X 12-1/2 X 1/2" THICKNESS 1 A-A-55057, TY A

D 3/8 X 5 HARDWARE 4

HARDWARE CONSISTS OF: 1PC 1/2X5 CARRIAGE

BOLT, 1PC 1/2 FLAT WASHER, 1PC 1/2 LOCK

WASHER AND 1PC 1/2 NUT

CS2014 PACKAGING STEPS AND PICTURES ARE SHOWN ON PAGES 9 - 13

PREVIOUS EDITIONS ARE OBSOLETE Page 9 of 13

. (CAGE) NOMENCLATURE 3. SPI NO.

STEP 1 - DRILL HOLES IN PLYWOOD (ITEM C) AS PICTURED BELOW

1199--33// 44 44--11// 88

11--11// 88

1100--55// 1166

1122--11// 22

33// 88 DDIIAAMMEETTEERR

HHOOLLEESS

STEP 2 - POSITION PLYWOOD (ITEM C) ON CUSHIONING (ITEM A) AS PICTURED BELOW

(BOTTOM VIEW)

1155--11// 22

11--11// 22

AA CC

PREVIOUS EDITIONS ARE OBSOLETE Page 10 of 13

. (CAGE) NOMENCLATURE 3. SPI NO.

STEP 3 - INSERT 3/8 X 5 CARRIGE BOLTS (HARDWARE ITEM D) INTO PLYWOOD (ITEM C) AND PUSH THROUGH

CUSHIONING (ITEM A) AS PICTURED BELOW

(TOP VIEW)

STEP 4 - POSITION WRAP (MIL-PRF-121, NOTE D, PAGE 1) ON CUSHIONING (ITEM A) PUSH 3/8 CARRIAGE

BOLT (HARDWARE ITEM D) THROUGH WRAP AS PICTURED BELOW

ITEM C

BELOW ITEM A

PREVIOUS EDITIONS ARE OBSOLETE Page 11 of 13

. (CAGE) NOMENCLATURE 3. SPI NO.

STEP 5 - PLACE ITEM ON CARRIAGE BOLTS (ITEM D) AS PICTURED BELOW

STEP 6 - SECURE ITEM USING 1/2" FLAT WASHER, 1/2" LOCK WASHER AND 1/2" NUT (ITEM D) AS PICTURED

BELOW. HAND TIGHTEN HARDWARE

PREVIOUS EDITIONS ARE OBSOLETE Page 12 of 13

. (CAGE) NOMENCLATURE 3. SPI NO.

STEP 7 - WRAP EXCESS PAPER UP AND AROUND ITEM, SECURE WITH TAPE ASTM-D6123 AS PICTURED

BELOW (TOP VIEW)

STEP 8 - PLACE ASSEMBLY IN DOMESTIC CARTON AND PLACE CUSHIONING (ITEM B) AS PICTURED BELOW

BB BB

PLACE SEGREGATED PACK

NUMBERS 5 - 8

SEGREGATED PACK NUMBER 9

PREVIOUS EDITIONS ARE OBSOLETE Page 13 of 13

. (CAGE) NOMENCLATURE 3. SPI NO.

STEP 9 - CLOSE DOMESTIC CARTON, FLATTEN ALL CORNERS, BAG (MIL-DTL-117, TY I, CL E, ST 1) AND WRAP

IN PAPER.

G. CONSOLIDATION:CONSOLIDATE ITEMS FROM NOTES D AND F AS FOLLOWS:

1. CONTAINER: ASTM-D6251, TY III, CL 2, ST A, SIZE: 29 X 25 X 10.

2. ITEM PLACEMENT: SEE PICTURE BELOW FOR ITEM PLACEMENT.

3. CLOSURE: CLOSE CONTAINER IN ACCORDANCE WITH CONTAINER SPECIFICATION ASTM-

D6251.

4. INSPECTION: INSPECT IN ACCORDANCE WITH MIL-STD-2073-1D, CRITERIA FOR

PRESERVATION METHOD 10.

H. PACKING LISTS: PROVIDE PACKING LISTS IN ACCORDANCE WITH MIL-STD-129 AND AS IDENTIFIED

I. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

KP00158 (SPN 1 - 4)

CS2014 (SPN 5 - 9)

File details come from the government source that posted it. Updated Nov 14, 2017.