SPI Document_EH66E140EH.pdf

PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 7 Designed using Perform Pro, WHS/DIOR, Jun 97

SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

-AI

CL

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

(CAGE) NOMENCLATURE

PE23619 (K0824) HIGH LIFT ASSEMBLY 19207 AK93800991

2590-99-380-0991 3/7/2014

(LB.) (CU. FT.) (INCHES)

1 EACH NONE 780.0 16.269 68.3 x 24.5 x 16.8 18.

STEPS

19.

REQD

20.

MIL-STD-2073-1D, METHOD 20

1-B A/R KIT CONTENTS (PG 1)

MIL-STD-2073-1D 2-C A/R SEGREGATED PACK 1 - 8 PREPERATION (PG 2-3)

14. DRYING 3-D A/R SEGREGATED PACK 1 - 8 CONSOLIDATION (PG 4)

MIL-STD-2073-1D 4-E A/R SEGREGATED PACK 9 - 11 PREPERATION (PG 4)

5-F A/R SEGREGATED PACK 9 - 11 CONSOLIDATION (PG 5)

6-G A/R SEGREGATED PACK 12 - 13 PREPERATION (PG 5)

7-H A/R UNIT CONTAINER CONSTRUCTION (PG 5-8)

MIL-STD-2073-1D & NOTE J

NOT APPLICABLE

16. MARKING

MIL-STD-129 & NOTE I

A. INSPECT THE PRESERVATION AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073-1. INSPECT THE PACKING IN ACCORDANCE WITH MIL-STD-1186 AND THE APPLICABLE CONTAINER SPECIFICATION.

B. PE23619 (K0824) HIGH LIFT ASSEMBLY CONSISTS OF THE FOLLOWING ITEMS:

SEGREGATED

PACK

NUMBER

QUANTITY PART NUMBER CAGE ITEM DESCRIPTION

1 8 ND2626 K0824 SCREW, CAP, SOCKET HEAD

2 8 ND0085 K0824 WASHER, LOCK

3 2 ND9660 K0824 PIN, SPRING

4 2 ND8453 K0824 PIN, SPRING

5 2 ND9661 K0824 PIN, SPRING

6 1 ND5137 K0824 SWITCH, PROXIMITY

7 2 PE21836 K0824 WASHER, FLAT

8 2 PE21837 K0824 WASHER, FLAT

9 2 PE21735 K0824 PIN, GROOVED

10 2 PE21779 K0824 PIN, GROOVED

11 2 PE21742 K0824 PIN, GROOVED

12 2 PE21724 K0824 CYLINDER ASSEMBLY

13 1 PE24312 K0824 CROSS SHAFT ASSEMBLY

PREVIOUS EDITIONS ARE OBSOLETE Page 2 of 7

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

Form Approved -AI OMB No. 0704-0188 CL

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

. (CAGE) NOMENCLATURE 3. SPI NO.

PE23619 (K0824) HIGH LIFT ASSEMBLY 19207 AK93800991

2590-99-380-0991 3/7/2014

SEGREGATED PACK NUMBERS 1 - 11

C. PREPARE SEGREGATED PACK NUMBERS 1 - 8 AS FOLLOWS:

SPN 1, PART NUMBER ND2626, SCREW, CAP, SOCKET HEAD, QUANTITY 8.

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 5 X 8, CLOSE BY HEAT SEAL OR TAPE.

2.

3. INSPECTION: INSPECT IN ACCORDANCE WITH MIL-STD-2073-1D, CRITERIA FOR

PRESERVATION METHOD 10.

SPN 2, PART NUMBER ND0085, WASHER, LOCK, QUANTITY 8.

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 3 X 5, CLOSE BY HEAT SEAL OR TAPE.

2. 2

3. INSPECTION: INSPECT IN ACCORDANCE WITH MIL-STD-2073-1D, CRITERIA FOR

PRESERVATION METHOD 10.

SPN 3, PART NUMBER ND9960, PIN, SPRING, QUANTITY 2.

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 3 X 5, CLOSE BY HEAT SEAL OR TAPE.

2. 3

3. INSPECTION: INSPECT IN ACCORDANCE WITH MIL-STD-2073-1D, CRITERIA FOR

PRESERVATION METHOD 10.

SPN 8

SPN 5 SPN 11

SPN 9

SPN 1

SPN 2

SPN 8

SPN 3

SPN 6

SPN 4

SPN 10

PREVIOUS EDITIONS ARE OBSOLETE Page 3 of 7

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

. (CAGE) NOMENCLATURE 3. SPI NO.

SPN 4, PART NUMBER ND8453, PIN, SPRING, QUANTITY 2.

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 3 X 5, CLOSE BY HEAT SEAL OR TAPE.

2. 4

3. INSPECTION: INSPECT IN ACCORDANCE WITH MIL-STD-2073-1D, CRITERIA FOR

PRESERVATION METHOD 10.

SPN 5, PART NUMBER ND9961, PIN, SPRING, QUANTITY 2.

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 3 X 5, CLOSE BY HEAT SEAL OR TAPE.

2. 5

3. INSPECTION: INSPECT IN ACCORDANCE WITH MIL-STD-2073-1D, CRITERIA FOR

PRESERVATION METHOD 10.

SPN 6, PART NUMBER ND5137, SWITCH, PROXIMITY, QUANTITY 1.

1. CUSHIONING: A-A-59135, CL 1, GR A, SIZE: 4 X 6 X 1/4" THICKNESS. WRAP ITEM IN FOAM, SECURE WITH TAPE ASTM-D6123.

2. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 4 X 6, CLOSE BY HEAT SEAL.

3. 6

4. INSPECTION: INSPECT IN ACCORDANCE WITH MIL-STD-2073-1D, CRITERIA FOR

PRESERVATION METHOD 31.

SPN 7, PART NUMBER PE21836, WASHER, FLAT, QUANTITY 2.

1. CUSHIONING: A-A-59135, CL 1, GR A, SIZE: 12 X 12 X 1/4" THICKNESS. WRAP EACH ITEM IN

FOAM, SECURE WITH TAPE ASTM-D6123.

2. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 8 X 10, CLOSE BY HEAT SEAL OR TAPE. PLACE BOTH

ITEMS IN BAG.

3. SEGREGATED PACK NUMBER 7

4. INSPECTION: INSPECT IN ACCORDANCE WITH MIL-STD-2073-1D, CRITERIA FOR

PRESERVATION METHOD 10.

SPN 8, PART NUMBER PE21837, WASHER, FLAT, QUANTITY 2.

1. CUSHIONING: A-A-59135, CL 1, GR A, SIZE: 8 X 8 X 1/4" THICKNESS. WRAP EACH ITEM IN FOAM, SECURE WITH TAPE ASTM-D6123.

2. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 6 X 8, PLACE BOTH ITEMS IN BAG. CLOSE BY HEAT

SEAL OR TAPE.

3. 8

4. INSPECTION: INSPECT IN ACCORDANCE WITH MIL-STD-2073-1D, CRITERIA FOR

PRESERVATION METHOD 10.

PREVIOUS EDITIONS ARE OBSOLETE Page 4 of 7

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

. (CAGE) NOMENCLATURE 3. SPI NO.

D. CONSOLIDATION: CONSOLIDATE ITEMS FROM NOTE C AS FOLLOWS:

1. CONTAINER: ASTM-D5118, TY CF, ST RSC, CL WR, GR W5c, VR SW, SIZE: 14 X 7 X 7.

2. CLOSURE: CLOSE CONTAINER IN ACCORDANCE WITH ASTM-D1974, METHOD 2B3.

3. IDENTIFICATION CONTAINS SEGREGATED PACK NUMBERS 1 - 8

E. PREPARE SEGREGATED PACK NUMBERS 9 - 11 AS FOLLOWS:

SPN 9, PART NUMBER PE21735, PIN, GROOVED, QUANTITY 2.

1. CUSHIONING: A-A-59135, CL 1, GR A, SIZE: 12 X 14 X 1/4" THICKNESS. WRAP EACH ITEM IN

FOAM, SECURE WITH TAPE ASTM-D6123.

2. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 12 X 12, PLACE BOTH ITEMS IN BAG. CLOSE BY HEAT

SEAL OR TAPE.

3. IDENTIFICATION: I 9

4. INSPECTION: INSPECT IN ACCORDANCE WITH MIL-STD-2073-1D, CRITERIA FOR

PRESERVATION METHOD 10.

SPN 10, PART NUMBER PE21779, PIN, GROOVED, QUANTITY 2.

1. CUSHIONING: A-A-59135, CL 1, GR A, SIZE: 8 X 16 X 1/4" THICKNESS. WRAP EACH ITEM IN FOAM, SECURE WITH TAPE ASTM-D6123.

2. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 6 X 18, PLACE BOTH ITEMS IN BAG. CLOSE BY HEAT

SEAL OR TAPE.

3. 10

4. INSPECTION: INSPECT IN ACCORDANCE WITH MIL-STD-2073-1D, CRITERIA FOR

PRESERVATION METHOD 10.

SPN 11, PART NUMBER PE21742, PIN, GROOVED, QUANTITY 2.

1. CUSHIONING: A-A-59135, CL 1, GR A, SIZE: 12 X 9 X 1/4" THICKNESS. WRAP EACH ITEM IN FOAM, SECURE WITH TAPE ASTM-D6123.

2. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 8 X 10, PLACE BOTH ITEMS IN BAG. CLOSE BY HEAT

SEAL OR TAPE.

3. 11

4. INSPECTION: INSPECT IN ACCORDANCE WITH MIL-STD-2073-1D, CRITERIA FOR

PRESERVATION METHOD 10.

F. CONSOLIDATION: CONSOLIDATE ITEMS FROM NOTE E AS FOLLOWS:

1. CONTAINER: ASTM-D5118, TY CF, ST RSC, CL WR, GR W5c, VR SW, SIZE: 14 X 7 X 7.

2. CLOSURE: CLOSE CONTAINER IN ACCORDANCE WITH ASTM-D1974, METHOD 2B3.

3. IDENTIFICATION CONTAINS SEGREGATED PACK NUMBERS 9 - 11

PREVIOUS EDITIONS ARE OBSOLETE Page 5 of 7

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently val id OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

. (CAGE) NOMENCLATURE 3. SPI NO.

G. PREPARE SEGREGATED PACK NUMBERS 12 - 13 AS FOLLOWS:

SPN 12, PART NUMBER PE21724, CYLINDER ASSEMBLY, QUANTITY 2.

1. PRESERVATIVE: MIL-PRF-10924G. APPLY PRESERVATIVE TO ALL GREASE (ZERK) FITTINGS AND

ALL UNPAINTED, UNPLATED BARE METAL SURFACES.

2. PRESERVATIVE: FILL CYLINDER WITH OPERATIONAL FLUID.

3. CAPS/PLUGS: NAS-847: SEAL ALL OPENINGS TO INTERIOR WITH CAPS/PLUGS OF

APPROPRIATE SIZE.

4. WRAP: MIL-PRF-121, TY II, SIZE: 24 X 36. WRAP ITEM IN GREASE PAPER, SECURE WITH TAPE

ASTM-D6123.

5. 12

6. INSPECTION: INSPECT IN ACCORDANCE WITH MIL-STD-2073-1D, CRITERIA FOR PRESERVATION

METHOD 20.

SPN 13, PART NUMBER PE24312, CROSS SHAFT ASSEMBLY, QUANTITY 1.

1. PRESERVATIVE: MIL-PRF-10924G. APPLY PRESERVATIVE TO ALL GREASE (ZERK) FITTINGS AND

ALL UNPAINTED, UNPLATED BARE METAL SURFACES.

2. CAPS/PLUGS: NAS-847: SEAL ALL OPENINGS TO INTERIOR WITH CAPS/PLUGS OF

APPROPRIATE SIZE.

3. WRAP: MIL-PRF-121, TY II, SIZE: 48 X 72. WRAP ITEM IN GREASE PAPER, SECURE WITH TAPE

ASTM-D6123.

4. 13

5. INSPECTION: INSPECT IN ACCORDANCE WITH MIL-STD-2073-1D, CRITERIA FOR PRESERVATION

METHOD 20.

H. CONSOLIDATION: CONSOLIDATE ITEMS FROM NOTES D, F & G AS FOLLOWS:

1. UNIT CONTAINER: ASTM-D6251, TY III, ST A, CL 2, SIZE: 66 X 22-1/4 X 11.

2. BLOCKING/BRACING: ASTM-D6199. SEE TABLE ON PAGE 6 FOR SIZES AND QUANTITIES.

ALL LUMBER SIZES ARE NOMINAL UNLESS OTHERWISE SPECIFIED.

SECURE ALL APPLICABLE BLOCKING TOGETHER AND/OR TO THE INTERIOR OF THE

CONTAINER USING NAILS/STAPLES CONFORMING TO ASTM-F1667.

3. ITEM PLACEMENT: SEE PAGE 7 FOR SEGREGATED PACK PLACEMENT.

4. CLOSURE: CLOSE CONTAINER IN ACCORDANCE WITH CONTAINER SPECIFICATION (ASTM-

D6251).

5. INSPECTION: INSPECT IN ACCORDANCE WITH MIL-STD-2073-1D, CRITERIA FOR PRESERVATION

METHOD 10.

I. PACKING LISTS: PROVIDE PACKING LISTS IN ACCORDANCE WITH MIL-STD-129 AND AS IDENTIFIED

J. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

PREVIOUS EDITIONS ARE OBSOLETE Page 6 of 7

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

. (CAGE) NOMENCLATURE 3. SPI NO.

BLOCKING/BRACING FOR UNIT CONTAINER

ITEM SIZE QTY REFERENCE

A 2 X 8 X 66 1 ASTM-D6199

B 2 X 6 X 7-1/4 4 ASTM-D6199

C 2 X 4 X 15-3/4 1 ASTM-D6199

D 2 X 6 X 15-3/4 1 ASTM-D6199

E 2 X 10 X 15-3/4 1 ASTM-D6199

F 4 X 4 X 22-1/4 2 ASTM-D6199

G 2 X 4 X 4-7/8 3 ASTM-D6199

H 2 X 6 X 10-3/4, 45DEG CHAMFER ONE END (FULL FACE) 1 ASTM-D6199

I 4 X 4 X 8 1 ASTM-D6199

PREVIOUS EDITIONS ARE OBSOLETE Page 7 of 7

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

. (CAGE) NOMENCLATURE 3. SPI NO.

FOR CLARITY - SEGREGATED PACK NUMBERS 12 - 13 ARE SHOWN WITHOUT PROTECTIVE WRAP.

SPN 12 SPN 12 SPN 13

SPN 9 - 11 SPN 1 - 8